Single-chip Type with built-in FET Switching Regulator Series Flexible Step-down Switching Regulators with Built-in Power MOSFET BD9006F, BD9006HFP, BD9007F, BD9007HFP No.09027EAT35 ●Overview The high-accuracy frequency flexible step-down switching regulator is a switching regulator with built-in POWER MOS FET, which withstands high pressure. The operational frequency is freely configurable with external resistance. It features a wide input voltage range (7V~35V) and a high frequency accuracy of ±5% (BD9006F, BD9006HFP; f=200~500kHz), Furthermore, an external synchronization input pin enables synchronous operation with external clock. ●Features 1) Minimal external components 2) Wide input voltage range: 7V~35V 3) Frequency voltage accuracy: ±5%(BD9006F,BD9006HFP ; f=200~500kHz) ±20%(BD9007F, BD9007HFP) 4) Built-in P-ch POWER MOS FET 5) Output voltage setting enabled with external resistor: 0.8V~VIN 6) Reference voltage accuracy: 0.8V±2% 7) Wide operating temperature range: -40℃~+105℃ 8) Low dropout: 100% ON duty cycle 9) Standby mode supply current: 0µA (Typ.) 10) Oscillation frequency variable with external resistor: 50~500kHz 11) External synchronization enabled 12) Soft start function: soft start time fixed to 5ms (Typ.) 13) Built-in overcurrent protection circuit 14) Built-in thermal shutdown protection circuit 15) High-power HRP7 package mounted (BD9006HFP,BD9007HFP) 16) Compact SOP8 package mounted (BD9006F,BD9007F) ●Applications All fields of industrial equipment, such as Flat TV, printer, DVD, car audio, car navigation, and communication such as ETC, AV, and OA. ●Product lineup Item Output Current Input Range Oscillation Frequency Range BD9006F,BD9006HFP BD9007F,BD9007HFP 2A 2A 7V~35V 7V~35V 50~500kHz 50~500kHz Oscillation Frequency Accuracy ±5% ±20% External Synchronous Function Provided Provided Standby Function Operating Temperature Package www.rohm.com © 2009 ROHM Co., Ltd. All rights reserved. Provided Provided -40℃~+105℃ -40℃~+105℃ SOP8/HRP7 SOP8/HRP7 1/17 2009.05 - Rev.A Technical Note BD9006F, BD9006HFP, BD9007F, BD9007HFP ●Absolute Maximum Ratings (Ta=25oC) Parameter Symbol Limits Unit Power Supply Voltage VIN 36 V Output Switch Pin Voltage VSW VIN V Output Switch Current ISW *1 A EN/SYNC Pin Voltage VEN/SYNC VIN VRT,VFB,VINV 7 RT, FB, INV Pin Voltage Power Dissipation HRP7 SOP8 Pd 2 V 5.5 *2 0.69 W *3 W Operating Temperature Range Topr -40~+105 ℃ Storage Temperature Range Tstg -55~+150 ℃ Tjmax 150 ℃ BD9006F,BD9006HFP BD9007F,BD9007HFP Unit 7~35 7~35 V Output Switch Current ~2 ~2 A Output Voltage (min pulse width) 250 250 ns Oscillation Frequency 50~500 50~500 kHz Oscillation Frequency set Resistance 27~360 27~360 kΩ BD9006F,BD9006HFP BD9007F,BD9007HFP Unit 5~35 5~35 V Maximum Junction Temperature *1 *2 *3 Should not exceed Pd-value. Reduce by 44mW/℃ over 25℃,when mounted on 2-layerPCB of 70×70×1.6mm3 (PCB incorporates thermal via. Copper foil area on the reverse side of PCB: 10.5×10.5mm2 Copper foil area on the reverse side of PCB: 70×70mm2 Reduce by 5.52mW/℃ over 25℃,when mounted on 2-layer PCB of 70×70×1.6mm3 ●Recommended Operating Range Parameter Operating Power Supply Voltage ●Possible Operating Range Parameter Operating Power Supply Voltage www.rohm.com © 2009 ROHM Co., Ltd. All rights reserved. 2/17 2009.05 - Rev.A Technical Note BD9006F, BD9006HFP, BD9007F, BD9007HFP ●Electrical Characteristics ◎BD9006F,BD9006HFP (Unless otherwise specified, Ta=25℃, VIN=13.2V, VEN/SYNC=5V) Parameter Symbol Spec Values Unit Conditions Min. Typ. Max. ISTB - 0 10 µA VEN/SYNC=0V IQ - 4 6.5 mA IO=0A,RT=51kΩ,VINV=0.7V RON - 0.3 0.6 Ω Operating Output Current Of Overcurrent Protection IOLIMIT 2 4 - A Output Leak Current IOLEAK - 0 30 µA VIN=35V, VEN/SYNC=0V Reference Voltage 1 VREF1 0.784 0.800 0.816 V VFB=VINV Reference Voltage 2 VREF2 0.780 0.800 0.820 V VIN=10~16V,VFB=VINV Reference Voltage Input Regulation ∆VREF - 0.5 - % IB -1 - - µA VINV=0.6V Maximum FB Voltage VFBH 2.2 2.4 - V VINV=0V Minimum FB Voltage VFBL - 0.5 0.6 V VINV=2V IFBSINK -0.47 -1.16 -2.45 mA VFB=1V,VINV=1V IFBSOURCE 1 5 15 mA VFB=1V,VINV=0.6V TSS 3 5 9 mS Ta=-40~105℃ FOSC 285 300 315 kHz RT=51kΩ ∆FOSC - 0.5 - % Output ON Voltage VENON 2.6 - - V Output OFF Voltage VENOFF - - 0.8 V Sink Current IEN/SYNC - 35 90 µA FSYNC 495 500 505 kHz Standby Circuit Current Circuit Current 【SW Block】 POWER MOS FET ON Resistance ISW=50mA 【Error Amp Block】 Input Bias Current FB Sink Current FB Source Current Soft Start Time 【Oscillator Block】 Oscillation Frequency Frequency Input Regulation VIN=10~16V 【Enable/Sync Input Block】 External Sync Frequency VEN/SYNC Sweep Up, Ta=-40~105℃ VEN/SYNC Sweep Down, Ta=-40~105℃ RT=51kΩ, EN/SYNC=500kHz,Duty 50% *Not designed to be radiation resistant. www.rohm.com © 2009 ROHM Co., Ltd. All rights reserved. 3/17 2009.05 - Rev.A Technical Note BD9006F, BD9006HFP, BD9007F, BD9007HFP ●Electrical Characteristics ◎BD9007F,BD9007HFP (Unless otherwise specified, Ta=25℃, VIN=13.2V, VEN/SYNC=5V) Parameter Symbol Spec Values Unit Conditions Min. Typ. Max. ISTB - 0 10 µA VEN/SYNC=0V IQ - 4 6.5 mA IO=0A,RT=51kΩ,VINV=0.7V RON - 0.3 0.6 Ω Operating Output Current Of Overcurrent Protection IOLIMIT 2 4 - A Output Leak Current IOLEAK - 0 30 µA VIN=35V, VEN/SYNC=0V Reference Voltage 1 VREF1 0.784 0.800 0.816 V VFB=VINV Reference Voltage 2 VREF2 0.780 0.800 0.820 V VIN=10~16V,VFB=VINV Reference Voltage Input Regulation ∆VREF - 0.5 - % IB -1 - - µA VINV=0.6V Maximum FB Voltage VFBH 2.2 2.4 - V VINV=0V Minimum FB Voltage VFBL - 0.5 0.6 V VINV=2V IFBSINK -0.47 -1.16 -2.45 mA VFB=1V,VINV=1V IFBSOURCE 1 5 15 mA VFB=1V,VINV=0.6V TSS 3 5 9 mS Ta=-40~105℃ FOSC 240 300 360 kHz RT=51kΩ ∆FOSC - 0.5 - % Output ON Voltage VENON 2.6 - - V Output OFF Voltage VENOFF - - 0.8 V Sink Current IEN/SYNC - 35 90 µA FSYNC 495 500 505 kHz Standby Circuit Current Circuit Current 【SW Block】 POWER MOS FET ON Resistance ISW=50mA 【Error Amp Block】 Input Bias Current FB Sink Current FB Source Current Soft Start Time 【Oscillator Block】 Oscillation Frequency Frequency Input Regulation VIN=10~16V 【Enable/Sync Input Block】 External Sync Frequency VEN/SYNC Sweep Up, Ta=-40~105℃ VEN/SYNC Sweep Down, Ta=-40~105℃ RT=51kΩ, EN/SYNC=500kHz,Duty 50% *Not designed to be radiation resistant. www.rohm.com © 2009 ROHM Co., Ltd. All rights reserved. 4/17 2009.05 - Rev.A Technical Note BD9006F, BD9006HFP, BD9007F, BD9007HFP ●Reference Data 105 0.812 0.808 0.804 0.800 0.796 0.792 0.788 52.0 51.5 51.0 50.5 50.0 RT=330kΩ 49.5 49.0 48.5 48.0 -25 0 25 50 75 102 101 100 OSCILATING FREQUENCY:fosc[kHz] 312 309 RT=51kΩ 300 297 294 291 288 -25 0 25 50 75 100 125 -25 0 25 50 75 10 9 515 8 510 RT=30kΩ 500 495 490 485 480 0 25 50 75 5 4 3 2 1 0 0 5 10 15 20 25 30 35 3 Inflection Point From Top: VEN=7V (Ta=105℃) VEN=6.8V (Ta=25℃) VEN=6.4V(Ta=-40℃) 1.2 1.0 0.8 0.6 0.4 1.2 10 15 20 25 30 35 0.0 40 CONVERSION EFFICIENCY [%] FET ON RESISTANCE:RON[Ω] From Top: Ta=105℃ Ta=25℃ Ta=-40℃ 0.8 0.6 0.4 0.2 0.0 1.0 1.5 2.0 0.0 0.5 1.0 1.5 2.0 OUTPUT CURRENT:Io[A] OUTPUT CURRENT:Io[A] Fig.10 ON Resistance VIN=13.2V (All series) Fig.11 ON Resistance VIN=35V (All series) www.rohm.com © 2009 ROHM Co., Ltd. All rights reserved. 5/17 1.0 1.5 2.0 Fig.9 ON Resistance VIN=7V (All series) 1.2 1.0 0.5 OUTPUT CURRENT:Io[A] 90 0.5 40 0.0 5 1.4 0.0 35 0.2 100 0.0 30 0.4 1.4 0.2 25 0.6 1.6 0.4 20 0.8 1.6 0.6 15 From Top: Ta=105℃ Ta=25℃ Ta=-40℃ 1.0 Fig.8 EN/SYNC Input Current (All series) From Top: Ta=105℃ Ta=25℃ Ta=-40℃ 10 1.4 INPUT VOLTAGE:VEN/SYNC[V] 1.2 5 Fig.6 Standby Current (All series) 0.2 0 Fig.7 Circuit Current (All series) 0.8 Ta=25℃,- 2 1.6 1.4 INPUT VOLTAGE: VIN[V] 1.0 Ta=105℃ 4 INPUT VOLTAGE:VIN[V] 0.0 40 125 5 0 FET ON RESISTANCE:RON[Ω] EN/SYNC INPUT CURRENT:[mA] 6 100 6 100 125 1.6 Ta=105℃ 上から From Top: Ta=105℃ Ta=25℃ Ta=25℃ Ta=-40℃ Ta=-40℃ 75 0 -25 Fig.5 Frequency vs. Ambient temperature (All series) 8 50 7 AMBIENT TEMPERATURE:Ta[℃] Fig.4 Frequency vs. Ambient temperature (All series) 25 1 -50 100 125 0 Fig.3 Frequency vs. Ambient temperature (All series) 520 505 -25 AMBIENT TEMPERATURE:Ta[℃] 525 AMBIENT TEMPERATURE:Ta[℃] 7 96 -50 475 285 -50 97 Fig.2 Frequency vs. Ambient temperature (All series) 315 303 98 AMBIENT TEMPERATURE:Ta[℃] Fig.1 Output reference voltage vs. Ambient temperature (All series) 306 RT=160kΩ 99 95 -50 100 125 AMBIENT TEMPERATURE:Ta[℃] OSCILATING FREQUENCY:fosc[kHz] 103 STAND-BY CURRENT:ISTB [μA] -50 CIRCUIT CURRENT: ICC[mA] 104 47.5 0.784 FET ON RESISTANCE:RON[Ω] OSCILATING FREQUENCY:fosc[kHz 52.5 OSCILATING FREQUENCY:fosc[kHz] REFERENCE VOLTAGE:VREF[V] 0.816 80 70 60 50 5.0V 出力 From上から Top: 5.0V output 3.3V output 3.3V 出力 2.5V output 2.5V出力 1.5V output 40 30 1.5V出力 20 10 0 0.0 0.5 1.0 VIN=13.2V f=100kHz Ta=25℃ 1.5 2.0 OUTPUT CURRENT:Io[A] Fig.12 Efficiency f=100kHz (All series) 2009.05 - Rev.A Technical Note BD9006F, BD9006HFP, BD9007F, BD9007HFP 90 80 70 60 50 From Top: 5.0V output 3.3V output 2.5V output 1.5V output 40 30 VIN=13.2V f=300kHz Ta=25℃ 20 10 0 10 80 70 60 50 From Top: 5.0V output 3.3V output 2.5V output 1.5V output 40 30 VIN=13.2V f=500kHz Ta=25℃ 20 10 0 0.0 0.5 1.0 1.5 2.0 Fig.13 Efficiency f=300kHz (All series) 6 4 0.5 1.0 1.5 0 2.0 5 4 3 2 Vo=5V f=300kHz Ta=25℃ 1 0 INPUT VOLTAGE VIN [V] INPUT VOLTAGE VIN [V] 6 1 0.5 1.0 1.5 2.0 0.5 1.0 1.5 2.0 OUTPUT CURRENT:Io[A] Fig.16 The lowest voltage of possible operation (All series) Fig.17 The lowest voltage of possible operation (All series) www.rohm.com 4 3 2 Vo=5V f=300kHz Ta=105℃ 0 0.0 OUTPUT CURRENT:Io[A] © 2009 ROHM Co., Ltd. All rights reserved. 5 5 1 0 0.0 4 Fig.15 Over-current Protection Operation Current (All series) 7 Vo=5V f=300kHz Ta=-40℃ 3 Fig.14 Efficiency f=500kHz (All series) 6 2 2 OUTPUT CURRENT:Io[A] 7 3 1 OUTPUT CURRENT:Io[A] 6 4 VIN=13.2V f=300kHz Vo=5V 2 7 5 From Left: Ta=105℃ Ta=-40℃ Ta=25℃ 8 0 0.0 OUTPUT CURRENT:Io[A] INPUT VOLTAGE VIN [V] OUTPUT VPLTAGE:Vo [V] CONVERSION EFFICIENCY [%] 100 90 CONVERSION EFFICIENCY [%] 100 6/17 0.0 0.5 1.0 1.5 2.0 OUTPUT CURRENT:Io[A] Fig.18 The lowest voltage of possible operation (All series) 2009.05 - Rev.A Technical Note BD9006F, BD9006HFP, BD9007F, BD9007HFP ●Block Diagrams / Application circuit / PIN assignment (BD9006F,BD9007F) (BD9006HFP,BD9007HFP) PVIN 1 VIN VIN 220μF 5 8 + + 220μF VREG 2μF 1 EN/SYNC 7 Vref 2μF Internal Bias Internal Bias SOFT START SYNC SYNC SOFT START 5V + INV ERROR AMP 4 COMPARATOR + + - CURRENT LIMIT Slope INV SDWN DRV SDWN 2 SW 33μH UVLO/ TSD DRIVER SW SDWN 2 33μH UVLO/ TSD 330μF OSC GND FB 4 47kΩ 3 6 VIN FB INV EN/SYNC SW GND RT FB GND 6 RT 51 KΩ 51 KΩ 15 KΩ 15 KΩ Fig.19 Pin name 1 PVIN 2 47 KΩ 3 RT No. Vo + 30 KΩ 7 PVIN DRV Set 330μF OSC INV FB SDWN Reset + Slope + 30 KΩ SW - 0.8V 22000pF Vo CURRENT LIMIT COMPARATOR + + DRIVER Set - PWM ERROR AMP 5 Reset + 0.8V 22000pF GND EN/SYNC VIN RT 5V + - PWM EN/SYNC Fig.20 No. Pin name Power system power supply input 1 VIN Power supply input SW Output 2 SW Output 3 FB Error Amp output 3 FB Error Amp output 4 INV Output voltage feedback 4 GND Ground 5 INV Output voltage feedback Frequency setting resistor connection 6 RT Frequency setting resistor connection Ground 7 5 Function EN/SYNC Enable/Synchronizing pulse input 6 RT 7 GND 8 VIN Power supply input FIN Function EN/SYNC Enable/Synchronizing pulse input - Ground *VIN and PVIN must be shorted before use www.rohm.com © 2009 ROHM Co., Ltd. All rights reserved. 7/17 2009.05 - Rev.A BD9006F, BD9006HFP, BD9007F, BD9007HFP Technical Note ●Description of operations ・ERROR AMP The ERROR AMP block is an error amplifier used to input the reference voltage (0.8V Typ.) and the INV pin voltage. The output FB pin controls the switching duty and output voltage Vo. These INV and FB pins are externally mounted to facilitate phase compensation. Inserting a capacitor and resistor between these pins enables adjustment of phase margin. (Refer to recommended examples on pages 11~13.) ・SOFT START The SOFT START block provides a function to prevent the overshoot of the output voltage Vo through gradually increasing the normal rotation input of the error amplifier when power supply turns ON to gradually increase the switching Duty. The soft start time is set to 5msec (Typ.). ・SYNC By making the “EN/SYNC” terminal less than 0.8V, the circuit can be shut down. Furthermore, by applying pulse with higher frequency than the configured oscillation frequency to the “EN/SYNC” terminal, external sync is possible. (Sync possible with double the configured frequency-configured frequency or 500kHz) ・OSC(Oscillator) This circuit generates the pulse wave to be input to the slope, and by connecting resistance to “RT”, 50~500kHz oscillating frequency can be configured. (Refer to p.11 Fig.24) ・slope This block generates saw tooth waves from the clock generated by the OSC. The generated saw tooth waves are sent to PWM COMPARATOR. ・PWM COMPARATOR The PWM COMPARATOR block is a comparator to make comparison between the FB pin and internal saw tooth wave and output a switching pulse The switching pulse duty varies with the FB value. (min Duty width : 250ns.) ・TSD (Thermal Shut Down) In order to prevent thermal destruction/thermal runaway of the IC, the TSD block will turn OFF the output when the chip temperature reaches approximately 150℃ or more. When the chip temperature falls to a specified level, the output will be reset. However, since the TSD is designed to protect the IC, the chip junction temperature should be provided with the thermal shutdown detection temperature of less than approximately.150℃. ・CURRENT LIMIT While the output POWER P-ch MOS FET is ON, if the voltage between drain and source (ON resistance×load current) exceeds the reference voltage internally set with the IC, this block will turn OFF the output to latch. The overcurrent protection detection values have been set as shown below: BD9006F,BD9006HFP, BD9007F,BD9007HFP ・・・ 4A (Typ.) Furthermore, since this overcurrent protection is an automatically reset, after the output is turned OFF and latched, the latch will be reset with the RESET signal output by each oscillation frequency. However, this protection circuit is only effective in preventing destruction from sudden accident. It does not support for the continuous operation of the protection circuit (e.g. if a load, which significantly exceeds the output current capacitance, is normally connected). Furthermore, since the overcurrent protection detection value has negative temperature characteristics, consider thermal design. www.rohm.com © 2009 ROHM Co., Ltd. All rights reserved. 8/17 2009.05 - Rev.A Technical Note BD9006F, BD9006HFP, BD9007F, BD9007HFP ●Timing Chart (All series) ・Basic Operation VIN Internal slope FB SW VEN/SYNC Fig.21 ●External synchronizing function In order to activate the external synchronizing function, connect the frequency setting resistor to the RT pin and then input a synchronizing signal to the EN/SYNC pin. As the synchronizing signal, input a pulse wave higher than a frequency determined with the setting resistor (RT). However, the external sync frequency should be configured at less than double the configured frequency. (ex.) When the configured frequency is 100kHz, the external sync frequency should be less than 200kHz. Furthermore, the pulse wave’s LOW voltage should be under 0.8V and the HIGH voltage over 2.6V (when the HIGH voltage is over 6V the EN/SYNC input current increases [see p.4 Fig.8]), the through rate of stand-up (and stand-down) under 20V/μS. BD9006HFP 1 2 3 4 5 6 7 VIN VIN=13.2V 220μF VI N SW FB GND INV RT EN/SY NC C28 C IN 2μF SW 33μH L1 REG C2 open GND C3 RT open 51kΩ D1 R1 47kΩ GND R3 30kΩ C0 330μF Ven/sync=0~5V f=450kHz SR=20V/μs Duty=50% C1 22000pF R2 15kΩ GND www.rohm.com © 2009 ROHM Co., Ltd. All rights reserved. Fig.22 External Sync Sample Circuit (Vo=3.3V, Io=1A, f=300kHz, EN/SYNC=450kHz) 9/17 2009.05 - Rev.A Technical Note BD9006F, BD9006HFP, BD9007F, BD9007HFP ●Description of external components L1 VIN VIN + C28 Vo SW CIN D1 + Co R1 RT INV RT R2 FB EN/SYNC GND R3 C1 Fig.23 Design Procedure Sample Calculations Vo=Output voltage, VIN (Max.)=Maximum input voltage Io (Max.)=Maximum load current, f=Oscillation frequency When Vo=3.3V, VIN (Typ.)=13.2V Io(Max.)=1A and f=300kHz 1. Setting or output voltage Output voltage can be obtained by the formula shown below: When VO=3.3V and R2=15kΩ Vo=0.8×(1+R1/R2) Use the formula to select the R1 and R2. Furthermore, set the R2 to 30kΩ or less. Select the current passing through the R1 and R2 to be small enough for the output current. 3.3=0.8×(1+R1/15kΩ) R1=46.875kΩ≒47kΩ R1=47kΩ 2. Selection of coil (L1) When VIN=13.2V, Vo=3.3V, Io=1A and f=300kHz, The value of the coil can be obtained by the formula shown L1=(13.2-3.3)×3.3/{13.2×300k×(1×0.3)} below: =27.5µH≒33µH L1=(VIN-Vo)×Vo / (VIN×f×∆Io) ∆Io: Output ripple current ∆Io should typically be approximately 20 to 30% of Io. If this coil is not set to the optimum value, normal (continuous) L1=33µH Oscillation may not be achieved. Furthermore, set the value of the coil with an adequate margin so that the peak current passing through the coil will not exceed the rated current of the coil. 3. Selection of output capacitor (Co) VIN=13.2V, Vo=3.3V, L=33µH, f=300kHz The output capacitor can be determined according to the ∆IL=(13.2-3.3)×3.3/(33×10-6×300×103×13.2) output ripple voltage ∆Vo(p-p) required. Obtain the required =0.25 ESR value by the formula shown below and then select the ∆IL=0.25A capacitance. ∆IL=(VIN-Vo)×Vo/(L×f×VIN) ∆Vpp=∆IL×ESR+(∆IL×Vo)/(2×Co×f×VIN) Set the rating of the capacitor with an adequate margin to the output voltage. Also, set the maximum allowable ripple current with an adequate margin to ∆IL. Furthermore, the output rise time should be shorter than the soft start time. Select the output capacitor having a value smaller than that obtained by the formula shown below. CMAX = 3.0m×(ILIMIT-Io(Max)) Vo ILIMIT:2A (BD9006F,BD9006HFP, BD9007F,BD9007HFP) If this capacitances is not optimum, faulty startup may result. When ILIMIT: 2A, Io(Max)=1A, Vo=3.3V CMAX =3.0m×(2-1)/3.3 ≒910µ CMAX=910µF (※3.0m is soft start time(min).) www.rohm.com © 2009 ROHM Co., Ltd. All rights reserved. 10/17 2009.05 - Rev.A Technical Note BD9006F, BD9006HFP, BD9007F, BD9007HFP Design Method Sample Calculations 4. Selection of diode (D1) Set diode rating with an adequate margin to the maximum load current. Also, make setting of the rated inverse voltage with an adequate margin to the maximum input voltage. A diode with a low forward voltage and short reverse recovery time will provide high efficiency. 5. Selection of input capacitor (CIN, C28) Two capacitors, ceramic capacitor CIN and bypass capacitor C28 should be inserted between the VIN and GND. Be sure to insert a ceramic capacitor of 2 to 10µF for the CIN. The capacitor C28 should have a low ESR and a significantly large ripple current. The ripple current IRMS can be obtained by the following formula: IRMS=Io×√ When VIN(max.)=35V Io=(max.)2A Diode ratings must include: Current over 2A Withstand minimum 35V When VIN=13.2V, Vo=3.3V and Io=1A: 2 IRMS=1×√ 3.3×(13.2-3.3)/(13.2) IRMS=0.433A Vo×(VIN-Vo)/VIN2 Select capacitors that can accept this ripple current. If the capacitance of CIN and C28 is not optimum, the IC may malfunction. 6. Setting of oscillating frequenPcy Referring Fig.24 on the following page, select R for the oscillating frequency to be used. 7. Setting of phase compensation (R3 and C1) The phase margin can be set through inserting a capacitor or a capacitor and resistor between the INV pin and the FB pin. Each set value varies with the output coil, capacitance, I/O voltage, and load. Therefore, set the phase compensation to the optimum value according to these conditions. (For details, refer to Application circuit on page.11~) If this setting is not optimum, output oscillation may result. When f=300kHz From p.11 Fig.24, a resistance of RT=51kΩ is selected. RT=51kΩ ※Please contact us if there are any questions regarding phase compensation configuration. The set values listed above are all reference values. On the actual mounting of the IC, the characteristics may vary with the routing of wirings and the types of parts in use. In the connection, it is recommended to thoroughly verify these values on the actual system prior to use. ※ ●Directions for pattern layout of PCB GND ① R3 RT C3 EN ③ ⑧ C1 SIGNAL GND ② C28 RT INV GND FB SW VIN BD9006HFP L1 CIN ⑧ D1 POWER GND L O A D R1 R2 C2 ④ ① Arrange the wirings shown by heavy lines as short as possible in a broad pattern. ② Locate the input ceramic capacitor CIN as close to the VIN-GND pin as possible. ③ Locate the RT as close to the GND pin as possible. ④ Locate the R1 and R2 as close to the INV pin as possible, and provide the shortest wiring from the R1 and R2 to the INV pin. ⑤ Locate the R1 and R2 as far away from the L1 as possible. ⑥ Separate POWER GND (Schottky diode, I/O capacitor’s GND) and SIGNAL GND (RT, GND), so that SW noise doesn’t have an effect on SIGNAL GND at all. ⑦ Design the POWER wire line as wide and short as possible. ⑧ Additional pattern for C2 and C3 expand compensation flexibility. ⑤ ⑥ Fig.24 www.rohm.com © 2009 ROHM Co., Ltd. All rights reserved. 11/17 2009.05 - Rev.A Technical Note BD9006F, BD9006HFP, BD9007F, BD9007HFP D1 R4 L1 C2 R2 RT C2 R1 R3 R4 Co C3 D1 C1 C1 C3 R3 L1 C28 CIN RT C28 CIN R2 R1 Co Fig.25 BD9006F Reference Layout Pattern Fig.26 BD9006HFP Reference Layout Pattern ※As shown above ,design the GND pattern as large as possible within inner layer. ※Gray zones indicate GND. RT[kΩ] 27 30 33 36 39 43 47 51 56 62 68 75 82 91 500 OSCILATION FREQUENCY:fosc[kHz] 450 400 350 300 250 200 150 100 50 0 100 200 OSCILATING FREQUENCY SETTEING RESISTANCE:RT[kΩ] Fig.27 RT Resistance Values vs. Oscillating Frequency 300 fosc[kHz] 537 489 449 415 386 353 324 300 275 250 229 209 192 174 RT[kΩ] 100 110 120 130 150 160 180 200 220 240 270 300 330 360 fosc[kHz] 160 146 134 124 108 102 91 82 75 69 61 55 50 46 ※ The values in the graph for oscillating frequency are Typical values, and variance of±5% forBD9006F/HFP and ±20% for BD9007F/HFP should be considered. ●Phase Compensation setting procedure 1. Application stability conditions The following section describes the stability conditions of the negative feedback system. Since the DC/DC converter application is sampled according to the switching frequency, GBW (frequency at 0-dB gain) of the overall system should be set to 1/10 or less of the switching frequency. The following section summarizes the targeted characteristics of this application. ・At a 1 (0-dB) gain, the phase delay is 150˚ or less (i.e. the phase margin is 30˚ or more). ・The GBW for this occasion is 1/10 or less of the switching frequency. Responsiveness is determined with restrictions on the GBW. To improve responsiveness, higher switching frequency should be provided. Replace a secondary phase delay (-180˚) with a secondary phase lead by inserting two-phase leads, to ensure the stability through the phase compensation. Furthermore, the GBW (i.e., frequency at 0-dB gain) is determined according to phase compensation capacitance provided for the error amplifier. Consequently, in order to reduce the GBW, increase the capacitance value. (1) Typical integrator (low pass filter) Feedback R FB A (2) Open loop characteristics of integrator Gain [dB] A -20dB/decade GBW(b) 0 0 Phase [ °] 90 C (a) -180 Point (a) fa= [Hz] f -90° 位相マージン Phase margin 1 2πRCA Point (b) fb=GBW= -180° f 1 [Hz] 2πRC Since the error amplifier is provided with (1) or (2) phase compensation, the low pass filter is applied. In the case of the DC/DC converter application, the R becomes a parallel resistance of the feedback resistance. www.rohm.com © 2009 ROHM Co., Ltd. All rights reserved. 12/17 2009.05 - Rev.A Technical Note BD9006F, BD9006HFP, BD9007F, BD9007HFP 2. For output capacitors having high ESR, such as electrolyte capacitor For output capacitors that have high ESR (i.e., several Ω), the phase compensation setting procedure becomes comparatively simple. Since the DC/DC converter application has a LC resonant circuit attached to the output, a -180˚ phase-delay occurs in that area. If ESR component is present, however a +90˚ phase-lead occurs to shift the phase delay to -90˚. Since the phase delay should be set within 150˚, it is a very effective method but tends to increase the ripple component of the output voltage. (1) LC resonant circuit (2) With ESR provided Vcc Vcc L C Vo + RESR C 1 2π√LC fr = L Vo 1 [Hz]: Resonance 2π√LC 1 fESR = [Hz]: Phase lead 2πRESRC fr = [Hz] At this resonance point, a-180˚ phase-delay occurs. A -90˚ phase-delay occurs. According to changes in phase characteristics, due to the ESR, only one phase lead should be inserted. For this phase lead, select either of the methods shows below: (3) Insert Feedback Resistance in the C. (4) Insert the R3 in integrator. Vo Vo C1 R3 C2 INV R2 Phase lead fz = C2 R1 R1 A 1 2πC1R1 INV FB R2 Phase lead fz = [Hz] FB A 1 2πC2R3 [Hz] To cancel the LC resonance, the frequency to insert the phase lead should be set close to the LC resonant frequency. The setting above have is estimated. Consequently, the setting may be adjusted on the actual system. Furthermore, since these characteristics vary with the layout of PCB loading conditions, precise calculations should be made on the actual system. 3.For output capacitors having low ESR, such as low impedance electrolyte capacitor or OS-CON In order to use capacitors with low ESR (i.e., several tens of mΩ), two phase-leads should be inserted so that a -180˚phasedelay, due to LC resonance, will be compensated. The following section shows a typical phase compensation procedure. (1) Phase compensation with secondary phase lead Vo R1 C1 INV R3 Phase lead:fz1 = 1 2πR1C1 [Hz] Phase lead:fz2 = 1 2πR3C2 [Hz] = 1 2π√LC [Hz] C2 A FB LC resonant:fr R2 frequency To set phase lead frequency, insert both of the phase leads close to the LC resonant frequency. According to empirical rule, setting the phase lead frequency fZ2 with R3 and C2 lower than the LC resonant frequency fr, and the phase lead frequency fZ1 with the R1 and C1 higher than the LC resonant frequency fr, will provide stable application conditions. www.rohm.com © 2009 ROHM Co., Ltd. All rights reserved. 13/17 2009.05 - Rev.A Technical Note BD9006F, BD9006HFP, BD9007F, BD9007HFP VO DC/DC converter controller + + ① ② RL ② Vm Maximum load Load 0 ① 0 Inadequate phase margin Output voltage Adequate phase margin t <Reference> Measurement of open loop of the DC/DC converter To measure the open loop of the DC/DC converter, use the gain phase analyzer or FRA to measure the frequency characteristics. <Procedure> 1. Check to ensure output causes no oscillation at the maximum load inclosed loop. 2. Isolate ① and ② and insert Vm (with amplitude of approximately.100mVpp). 3. Measure (probe) the oscillation of ① to that of ②. Furthermore, the phase margin can also be measured with the load responsiveness. Measure variations in the output voltage when instantaneously changing the load from no load to the maximum load. Even though ringing phenomenon is caused, due to low phase margin, no ringing takes place. Phase margin is provided. However, no specific phase margin can be probed. ※Please contact us if you have any questions regarding phase compensation. ●Heat Loss For thermal design, be sure to operate the IC within the following conditions. (Since the temperatures described hereunder are all guaranteed temperature, take margin into account.) 1. The ambient temperature Ta is to be 105℃ or less. 2. The chip junction temperature Tj is to be 150℃ or less. The chip junction temperature Tj can be considered in the following two patterns: To obtain Tj from the IC surface temperature TC in actual use state, Tj=Ta+θj-a×W < Reference value > θj-c :HRP7 7℃/W SOP8 32.5℃/W To obtain Tj from the ambient temperature Ta in actual use state,Tj=TC+θj-c×W < Reference. value > θj-a : HRP7 89.3℃/W Single piece of IC 2 54.3℃/W 2-layer PCB (Copper foil area on the front side of PCB: 15×15mm ) 2 22.7℃/W 2-layer PCB (Copper foil area on the front side of PCB: 70×70mm ) 3 PCB size: 70×70×1.6mm (PCB incorporates thermal via.) Copper foil area on the front side of PCB: 10.5×10.5mm2 θj-a : SOP8 222.2℃/W Single piece of IC 181.8℃/W 1-layer PCB PCB size: 70×70×1.6mm3 The heat loss W of the IC can be obtained by the formula shown below: Vo 2 + VIN × Icc + Tr × VIN × Io × f W = Ron × Io × VIN Ron: ON resistance of IC (refer to page.4) Io: Load current Vo: Output voltage VIN: Input voltage ICC: Circuit current (refer to page.3) Tr: Switching rise/fall time (approximately 20nsec) f: Oscillation frequency Tr 1 VIN 2 ① Ron × Io SW wave from ②2× 1 2 × Tr × 1 T × VIN × Io =Tr × VIN × Io× f GND 2 T= 1 f www.rohm.com © 2009 ROHM Co., Ltd. All rights reserved. 14/17 2009.05 - Rev.A Technical Note BD9006F, BD9006HFP, BD9007F, BD9007HFP RT SW VIN INV Internal Power Internal Power VIN VIN VIN SW RT INV 167kΩ EN/SYNC FB Internal Power VIN EN/ SYNC 1kΩ 60kΩ 222 kΩ 221 kΩ 145 kΩ 139 kΩ Internal Power VIN 20Ω FB 1kΩ 1kΩ Fig.28 Equivalent circuit ●Notes for use 1. Absolute maximum ratings If excess in the absolute maximum ratings, such as supply voltage, temperature range of operating conditions, etc., can break down the devices, thus making impossible to identify breaking mode, such as a short circuit or an open circuit. If any over rated values will expect to exceed the absolute maximum ratings, consider adding circuit protection devices, such as fuses. 2. GND potential Ground-GND potential should maintain at the minimum ground voltage level. Furthermore, no terminals should be lower than the GND potential voltage including electric transients. 3. Thermal design Use a thermal design that allows for a sufficient margin in light of the power dissipation (Pd) in actual operating conditions. 4. Inter-pin shorts and mounting errors When attaching to the set substrate, pay special attention to the direction and proper placement of the IC. If the IC is attached incorrectly, it may be destroyed. Furthermore, when using the IC with VIN and EN/SYNC terminals shorted, and the 5-pin (SOP8 package) or 7-pin (HRP7 package) EN/SYNC terminal and 6-pin RT terminal are shorted, the IC may also be damaged when VIN>7V. 5. Operation in strong electromagnetic field Use caution when using the IC in the presence of a strong electromagnetic field as doing so may cause the IC to malfunction. 6. Inspection with set printed circuit board When testing the IC on an application board, connecting a capacitor to a pin with low impedance subjects the IC to stress. Always discharge capacitors after each process or step. Always turn the IC’s power supply off before connecting it to, or removing it from a jig or fixture, during the inspection process. Ground the IC during assembly steps as an antistatic measure. Use similar precaution when transporting and storing the IC. 7. IC pin input (Fig. 26) This monolithic IC contains P+ isolation and P substrate layers between adjacent elements to keep them isolated. P-N junctions are formed at the intersection of these P layers with the N layers of other elements, creating a parasitic, creating a parasitic diode or transistor. For example, the relation between each potential is as follows: ・When GND>pin A and GND>pin B, the P-N junction operates as a parasitic diode. ・When pin B >GND>pin A, the P-N junction operates as a parasitic transistor. Parasitic diodes can occur inevitably in the structure of the IC. The operation of parasitic diodes can result in mutual interference among circuits, operational faults, or physical damage. Accordingly, methods by which parasitic diodes operate, such as applying a voltage that is lower than the GND (P substrate) voltage to an input pin, should not be used. Resistor Transistor (NPN) (Terminal A) (Terminal A) Parasitic Element (Terminal B) (Terminal B) P Substrate Parasitic Element P Substrate Parasitic Element Parasitic Element Fig.29 Typical simple construction of monolithic IC www.rohm.com © 2009 ROHM Co., Ltd. All rights reserved. 15/17 2009.05 - Rev.A Technical Note BD9006F, BD9006HFP, BD9007F, BD9007HFP 8. GND wiring pattern It is recommended to separate the large-current GND pattern from the small-signal GND pattern and establish a single ground at the reference point of the set PCB, so that resistance to the wiring pattern and voltage fluctuations due to a large current will cause on fluctuations in voltages of the small-signal GND. Prevent fluctuations in the GND wiring pattern of external parts. 9. Temperature protection (thermal shut down) circuit This IC has a built-in temperature protection circuit to prevent the thermal destruction of the IC. As described above, be sure to use this IC within the power dissipation range. Should a condition exceeding the power dissipation range continue, the chip temperature Tj will rise to activate the temperature protection circuit, thus turning OFF the output power element. Then, when the tip temperature Tj falls, the circuit will be automatically reset. Furthermore, if the temperature protection circuit is activated under the condition exceeding the absolute maximum ratings, do not attempt to use the temperature protection circuit for set design. 10. On the application shown below, if there is a mode in which VIN and each pin potential are inverted, for example, if the VIN is short-circuited to the Ground with external diode charged, internal circuits may be damaged. To avoid damage, it is recommended to insert a backflow prevention diode in the series with VIN or a bypass diode between each pin and VIN. Bypass diode Backflow prevention diode Vcc Pin Fig.30 ●Thermal reduction characteristics HRP7 SOP8 0.8 9 8 POWER DISSIPATION:PD [W] POWER DISSIPATION:PD [W] 10 ④7.3W 7 6 ③5.5W 5 4 3 ②2.3W 2 1 0 ①1.4W 25 50 75 100 125 0.6 ② ① 0.5 0.4 0.3 0.2 0.1 0 150 AMBIENT TEMPERATURE:Ta [℃] 25 50 75 100 125 150 AMBIENT TEMPERATURE:Ta [℃] ① Single piece of IC 3 PCB Size: 70×70×1.6mm (PCB incorporates thermal via) Copper foil area on the front side of PCB: 10.5×10.5mm2 ② 2-layer PCB (Copper foil area on the reverse side of PCB: 15×15mm2) ③ 2-layer PCB (Copper foil area on the reverse side of PCB: 70×70mm2) ④ 4-layer PCB (Copper foil area on the reverse side of PCB: 70×70mm2) Fig.31 www.rohm.com © 2009 ROHM Co., Ltd. All rights reserved. 0.7 16/17 ① Single piece of IC ② When mounted on ROHM standard PCB (Glass epoxy PCB of 70mm×70mm×1.6mm) Fig.32 2009.05 - Rev.A Technical Note BD9006F, BD9006HFP, BD9007F, BD9007HFP ●Ordering part number B D 9 Part No. 0 0 6 Part No. 9006, 9007 H F P - Package F : SOP8 HFP : HRP7 T R Packaging and forming specification E2: Embossed tape and reel (SOP8) TR: Embossed tape and reel (HRP7) SOP8 <Tape and Reel information> 5.0±0.2 (MAX 5.35 include BURR) 6 +6° 4° −4° 5 4.4±0.2 6.2±0.3 1 2 3 0.9±0.15 7 0.3MIN 8 Tape Embossed carrier tape Quantity 2500pcs Direction of feed E2 The direction is the 1pin of product is at the upper left when you hold ( reel on the left hand and you pull out the tape on the right hand ) 4 0.595 1.5±0.1 +0.1 0.17 -0.05 0.11 S 1.27 0.42±0.1 Direction of feed 1pin Reel (Unit : mm) ∗ Order quantity needs to be multiple of the minimum quantity. HRP7 <Tape and Reel information> 1.017±0.2 9.395±0.125 (MAX 9.745 include BURR) 8.82±0.1 1.905±0.1 Tape Embossed carrier tape Quantity 2000pcs 0.08±0.05 0.8875 Direction of feed TR The direction is the 1pin of product is at the upper right when you hold ( reel on the left hand and you pull out the tape on the right hand ) 1pin +5.5° 4.5° −4.5° +0.1 0.27 -0.05 0.73±0.1 1.27 10.54±0.13 0.835±0.2 1 2 3 4 5 6 7 1.523±0.15 (7.49) 8.0±0.13 (5.59) 0.08 S S Direction of feed (Unit : mm) www.rohm.com © 2009 ROHM Co., Ltd. All rights reserved. Reel 17/17 ∗ Order quantity needs to be multiple of the minimum quantity. 2009.05 - Rev.A Notice Notes No copying or reproduction of this document, in part or in whole, is permitted without the consent of ROHM Co.,Ltd. The content specified herein is subject to change for improvement without notice. The content specified herein is for the purpose of introducing ROHM's products (hereinafter "Products"). If you wish to use any such Product, please be sure to refer to the specifications, which can be obtained from ROHM upon request. Examples of application circuits, circuit constants and any other information contained herein illustrate the standard usage and operations of the Products. The peripheral conditions must be taken into account when designing circuits for mass production. Great care was taken in ensuring the accuracy of the information specified in this document. However, should you incur any damage arising from any inaccuracy or misprint of such information, ROHM shall bear no responsibility for such damage. The technical information specified herein is intended only to show the typical functions of and examples of application circuits for the Products. ROHM does not grant you, explicitly or implicitly, any license to use or exercise intellectual property or other rights held by ROHM and other parties. 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ROHM shall bear no responsibility whatsoever for your use of any Product outside of the prescribed scope or not in accordance with the instruction manual. The Products are not designed or manufactured to be used with any equipment, device or system which requires an extremely high level of reliability the failure or malfunction of which may result in a direct threat to human life or create a risk of human injury (such as a medical instrument, transportation equipment, aerospace machinery, nuclear-reactor controller, fuel-controller or other safety device). ROHM shall bear no responsibility in any way for use of any of the Products for the above special purposes. If a Product is intended to be used for any such special purpose, please contact a ROHM sales representative before purchasing. If you intend to export or ship overseas any Product or technology specified herein that may be controlled under the Foreign Exchange and the Foreign Trade Law, you will be required to obtain a license or permit under the Law. Thank you for your accessing to ROHM product informations. More detail product informations and catalogs are available, please contact us. ROHM Customer Support System http://www.rohm.com/contact/ www.rohm.com © 2009 ROHM Co., Ltd. All rights reserved. R0039A