Large Current External FET Controller Type Switching Regulators Step-down,High-efficiency Switching Regulators (Controller type) No.10028EAT15 BD9018KV ●Overview The BD9018KV is a 2-ch synchronous controller with rectification switching for enhanced power management efficiency. It supports a wide input range and leads to eco-design (low power consumption) for various electronics. ●Features 1) Wide input voltage range: 3.9V~30V 2) Precision voltage references: 0.8V±1% 3) FET direct drive 4) Rectification switching for increased efficiency 5) Variable frequency: 250k~550kHz (external synchronization to 600kHz) 6) Built-in auto-recovery over-current protection 7) Separate enable-pins per CH for individual power up/down control 8) Supports various applications: step-down, step-up, and step-up-down 9) Small footprint packages: VQFP48C 10) When operating at Max Duty, the switching frequency slows down to 1/5 to reduce input/output difference. ●Applications Car audio and navigation systems, CRTTV,LCDTV,PDPTV,STB,DVD,and PC systems,portable CD and DVD players, etc. ●Absolute Maximum Ratings (Ta=25℃) Parameter VCC Voltage EXTVCC Voltage Symbol VCC EXTVCC VCCCL1,2 Voltage VCCCL1,2 CL1,2 Voltage CL1,2 SW1,2 Voltage BOOT1,2 Voltage BOOT1,2-SW1,2 Voltage SW1,2 BOOT1,2 BOOT1,2-SW1,2 Rating Unit Parameter Symbol Rating Unit 35 *1 V PGOOD Voltage PGOOD 7 V 35 *1 V SS1,2 Voltage SS1,2 35 *1 V FB1,2 Voltage FB1,2 VREG5 V 35 V COMP1,2 Voltage COMP1,2 35 *1 V RT Voltage RT 40 *1 V SYNC Voltage SYNC Power Dissipation Pd V Operating temperature Topr -40~+85 ℃ 7 *1 1.1 *2 W EN1,2 Voltage EN1,2 EXTVCC V Storage temperature Tstg -55~+150 ℃ VREG5,5A VREG5,5A 7 V Junction temperature Tj +150 ℃ *1 Regardless of the listed rating, do not exceed Pd in any circumstances. *2 Mounted on a 70mm x 70mm x 1.6mm glass-epoxy board. Reduce by 8.8mW/℃ (VQFP48C) above 25℃. www.rohm.com c 2010 ROHM Co., Ltd. All rights reserved. ○ 1/16 2010.02 - Rev.A Technical Note BD9018KV ●Recommend operating range (Ta=25℃) Parameter Symbol Min. Typ. Max. Unit Input voltage 1 VCC,EXTVCC 3.9 *1 *2 12 30 V 12 VCC V Input voltage 2 VCCCL BOOT-SW voltage BOOT-SW 3.9 5 VREG5 V Oscillator frequency OSC 250 300 550 kHz Synchronous frequency SYNC OSC - 600 *2 kHz Ton 0.2 1/(2×SYNC) - μsec Toff 0.2 1/(2×SYNC) - μsec Synchronous frequency pulse width (ON Time) Synchronous frequency pulse width (OFF Time) 3 *1 *2 *1 In case of using less than 6V, Short VCC, EXTVCC and VREG5. Moreover, it is the voltage range when 4.5V or greater is once supplied to the input. *2 Should not exceed OSC×2 ★This product is not designed to provide resistance against radiation. ●Electrical characteristics (Unless otherwise specified, Ta=25℃ VCC=12V STB=5V EN1,2=5V) IIN IST Min. - Limit Typ. 5 0 Max. 10 10 EN1,2 low voltage VENth1 GND - 1.0 V EN1,2 high voltage VENth2 2.6 - Vcc V 12 23 48 μA 4.7 4.95 5.2 V 3.5 100 3.7 200 3.9 400 V mV VREG:Sweep down VREG:Sweep up 270 GNC 2.5 10 300 500 20 330 0.5 7 40 kHz kHz V V μA RT=100 kΩ RT=100 kΩ,SYNC=500kHz 0.792 0.800 1 0.808 μA V 6.5 0.6 2.05 - 10 1.7 2.25 - 13.5 3 2.45 0.3 μA mA V V VCC=0.3V 70 0.46 0.51 90 0.56 0.61 110 10 0.66 0.71 mV μA V V VFB VFB 0.56 0.874 0.7 0 0.92 3 0.966 mA μA V PGOOD=1V,FB=0V PGOOD=5V VFB Parameter Symbol VIN bias current Shutdown mode current EN1,2 input current IEN [VREG5 Block] VREG5 output voltage VREG5 [Under Voltage Lock Out Block] VREG5 threshold voltage VREG_UVLO VREG5 hysteresis voltage DVREG_UVLO [Oscillator] Oscillator frequency FOSC Synchronous frequency Fsync SYNC pulse low voltage Vsynclow SYNC pulse high voltage Vsynchigh SYNC input current Isync [Error Amp Block] VO input bias current IVo+ Feedback reference voltage VOB [Soft start block] Charge current ISS Discharge current IDIS Maximum voltage Vss_MAX Standby voltage Vss_STB [Over Current Protection Block] CL threshold voltage Vswth CL input current 1,2 Iswin Output short detection voltage Vosh Output short release voltage Vodet [PGOOD] PGOOD output L current IPGOODL PGOOD output H current IPGOODH Over voltage detection voltage VFBO www.rohm.com c 2010 ROHM Co., Ltd. All rights reserved. ○ 2/16 Unit mA μA Conditions EN1,EN2=0V , VREG5 OFF When each EN is OFF, each ch is OFF When EN is ON, each ch is ON VEN=5V IREF=6mA Vsync=5V VSS=1V VSS=1V,VCC=3V 2010.02 - Rev.A Technical Note BD9018KV ●Reference data (Unless otherwise specified, Ta=25℃) 10 10 90 9 9 8 8 Standby current : Istb [uA] 5 .0 V 80 3 .3 V EFFICIENCY [%] 70 60 50 40 30 20 7 6 5 4 3 2 1 VIN=12V 10 Circuit c urrent : Icc [mA] 100 1 CURRENT:Io 2 [A] OUTPUT 804 802 800 798 796 794 792 35 60 0 90 80 70 -15 10 35 60 9.5 9.0 8.5 -15 10 35 60 85 AMBIENT TEMPERATURE : Ta [℃ ] Fig.7 SS Charge current vs temperature characteristics 9.5 9.0 8.5 2.5 8 06 EN Threshold v oltage : VEN [V] REFERENCE VOLTAGE : VOB [ V] 1 0.0 10.0 Fig.6 Frequency vs. temperature characteristics 8 08 1 0.5 10.5 8.0 -40 -15 10 35 60 85 AMBIENT TEMPERATURE : Ta[℃] 85 Fig.5 Over current detection vs. temperature characteristics 1 1.0 30 Fig.3 Circuit current AMBIENT TEMPERATURE : Ta [℃] Fig.4 Reference voltage vs. temperature characteristics 20 11.0 60 -40 85 10 Input voltage : Vin [V] 10 0 AMBIENT TEMPERATURE : Ta [℃] 8.0 - 40 2 30 OUTPUT VOLTAGE : Vo [V] 806 10 3 Fig.2 Standby current CL Threshold v oltage : Vswth [mV] REFERENCE VOLTAGE : VOB [V] 20 11 0 -15 4 Input voltage : Vin [V] 808 OUTPUT VOLTAGE : Vo [ V] 10 3 Fig.1 Efficiency 1 -40 5 0 0 0 6 1 0 0 7 8 04 8 02 8 00 7 98 7 96 7 94 7 92 -40 - 15 10 35 60 85 AMBIENT TEMPERATURE : Ta [℃] Fig.8 UVLO threshold voltage vs temperature characteristics 2.0 1.5 1.0 0.5 0.0 -40 - 15 10 35 60 85 AMBIENT TEMPERATURE : Ta [℃] Fig.9 EN threshold voltage vs temperature characteristics 7 Circuit c urrent : Icc [mA] 6 5 4 3 2 1 0 -40 -15 10 35 60 85 AMBIENT TEMPERATURE : Ta [℃] Fig.10 Circuit current vs temperature characteristics www.rohm.com c 2010 ROHM Co., Ltd. All rights reserved. ○ 3/16 2010.02 - Rev.A Technical Note BD9018KV ●Block diagram EXTVCC VCC RT SYNC 41 7 33 34 Reg VREG5 EN 44 B.G UVLO VCCCL2 5 CL2 3 BOOT2 2 OUTH2 1 SW2 48 SYNC OSC TSD TSD 46 DGND2 47 SW LOGIC DRV 39 - 37 + + COMP2 38 SW LOGIC TSD UVLO PWM COMP Slope Slope PWM COMP PROTECT LOGIC LOGIC OCP FB2 Reset TSD UVLO PROTECT SS2 CL1 11 BOOT1 12 OUTH1 13 SW1 17 VREG5A Set Set DRV Reset OUTL2 VCCCL1 OCP OCP VREG5 8 10 OCP Err Amp Err Amp 15 OUTL1 14 DGND1 21 FB1 23 SS1 22 COMP1 UVLO Q Q Set Set Reset Reset t det 36 PGOOD 27 26 EN2 EN1 Fig. 11 ●Pin configuration PGOOD N.C SYNC RT N.C N.C GNS N.C N.C EN2 EN1 N.C ●PIN function table 36 35 34 33 32 31 30 29 28 27 26 25 SS2 37 24 N.C COMP2 38 23 SS1 FB2 39 22 COMP1 N.C 40 21 FB1 EXTVCC 41 20 N.C N.C 42 19 N.C N.C 43 18 N.C 17 VREG5A VREG5 44 16 N.C N.C 45 OUTL2 46 15 OUTL1 DGND2 47 14 DGND1 13 SW1 1 2 3 4 5 6 7 8 9 10 11 12 OUTH2 BOOT2 CL2 N.C VCCCL2 N.C VCC VCCCL1 N.C CL1 BOOT1 OUTH1 SW2 48 Fig. 12 www.rohm.com c 2010 ROHM Co., Ltd. All rights reserved. ○ 4/16 Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 Pin name Function OUTH2 BOOT2 CL2 N.C VCCCL2 N.C VCC VCCCL1 N.C CL1 BOOT1 OUTH1 SW1 DGND1 OUTL1 N.C VREG5A N.C N.C N.C FB1 COMP1 SS1 N.C N.C EN1 EN2 N.C N.C GNDS N.C N.C RT SYNC N.C PGOOD SS2 COMP2 FB2 N.C EXTVCC N.C N.C VREG5 N.C OUTL2 DGND2 SW2 High side FET gate drive pin 2 OUTH2 driver power pin Over current detection pin 2 Non-connect (unused) pin Over current detection VCC2 Non-connect (unused) pin Input power pin Over current detection CC1 Non-connect (unused) pin Over current detection setting pin 1 OUTH1 driver power pin High side FET gate drive pin 1 High side FET source pin 1 Low side FET source pin 1 Low side FET gate drive pin 1 Non-connect (unused) pin FET drive REG input Non-connect (unused) pin Non-connect (unused) pin Non-connect (unused) pin Error amp input 1 Error amp output 1 Soft start setting pin 1 Non-connect (unused) pin Non-connect (unused) pin Output 1 ON/OFF pin Output 2 ON/OFF pin Non-connect (unused) pin Non-connect (unused) pin Ground Non-connect (unused) pin Non-connect (unused) pin Switching frequency setting pin External synchronous pulse input pin Non-connect (unused) pin Power good terminal Soft start setting pin 2 Error amp output 2 Error amp input 2 Non-connect (unused) pin External power input pin Non-connect (unused) pin Non-connect (unused) pin FET drive REG output Non-connect (unused) pin Low side FET gate drive pin 2 Low side FET source pin 2 High side FET source pin 2 2010.02 - Rev.A Technical Note BD9018KV ●Block functional descriptions ・Error amp The error amp compares output feedback voltage to the 0.8V reference voltage and provides the comparison result as COMP voltage, which is used to determine the switching Duty. COMP voltage is limited to the SS voltage, since soft start at power up is based on SS pin voltage. ・Oscillator (OSC) Oscillation frequency is determined by the switching frequency pin (RT) in this block. The frequency can be set between 250 kHz and 550 kHz. The phase difference between each output is 180deg. ・ SLOPE The SLOPE block uses the clock produced by the oscillator to generate a triangular wave, and sends the wave to the PWM comparator. ・PWM COMP The PWM comparator determines switching Duty by comparing the COMP voltage, output from the error amp, with the triangular wave from the SLOPE block. Switching duty is limited to a percentage of the internal maximum duty, and thus cannot be 100% of the maximum. ・Reference voltage (VREG5) This block generates the internal reference voltage: 5V. The external capacitor is necessary for VREG5. Moreover, the external capacitor should be set to VREG5A which is FET drive REG input. It is recommended to use the ceramic capacitor that is low ESR and 6.6μF~12 μF according to VREG5 and VREG5A. ・External synchronization (SYNC) When pulses are supplied to the SYNC terminal, the internal frequency synchronizes with the frequency of the supplied pulses. When synchronized with SYNC, 1ch is turned on with the rising edge of SYNC and 2ch is turned on with the falling edge of SYNC so that the phase difference between each output depends on the Duty of SYNC. The pulse width needs to be more than 200nsec for both on time and off time. Supply a pulse wave faster than the frequency determined with the setting resistor (RT), but slower than 600 kHz (Fosc×1.5 or less). Moreover, it is recommended to insert the low pass filter to the SYNC terminal. (Refer to Fig.13) ・Over current protection (OCP) The over current protection is activated when the VCCCL-CL voltage reaches or exceeds 90mV. When the over current protection is active, Duty is low, and the output voltage also decreases. ・Short circuit protection (SCP) After activating the over current protection and if the output voltage falls below 70%, then the short circuit protection will be activated. When the short circuit protection is active, the output is turned off for 32 pulses of the oscillation frequency, and the SS and COMP are discharged. ・Protection circuits (UVLO/TSD) The UVLO lock out function is activated when VREG5 falls to about 3.7V. The TSD turns outputs OFF when the chip temperature reaches or exceeds 150℃. Output is restored when the temperature drops below the threshold value. ・Power GOOD (PGOOD)terminal The UVLO lock out function is activated when VREG5 falls to about 3.7V. The TSD turns outputs OFF when the chip temperature reaches or exceeds 150℃. Output is restored when the temperature drops below the threshold value. VIN(12V) ●Application circuit example 23mΩ 100Ω 150Ω (C2012JB 0J106K :TDK) 15 17 1kΩ VCC DGND1 5 VCCCL2 14 21 22nF CL1 SW1 330pF 10000pF VCCCL1 13 4.7uF 15kΩ OUTH1 7 3 2 1 RB160 VA-40 OUTH2 SW2 48 DGND2 47 OUTL1 OUTL2 46 VREG5A VREG5 44 FB1 22 COMP1 23 SS1 EXTVCC 41 FB2 39 COMP2 38 SYNC 30uF 8 RT 47kΩ 10 GND 3300pF 11 BOOT1 RB051 L-40 12 EN2 0.1 uF 10uH SP8K2 1nF EN1 RB160 VA-40 (SLF10145:TDK) Vo(3.3V/2A) 100Ω 1uF 1nF CL2 SP8K2 23mΩ BOOT2 100uF SS2 PGOOD 26 27 30 33 34 36 (SLF10145:TDK) 0.1 uF 10uH RB051 L-40 30uF 4.7uF 68 kΩ (C2012JB 0J106K :TDK) 1000pF 510Ω 1uF 330pF 37 Vo(5V/2A) 13kΩ 3.3kΩ 3300pF 22nuF 33pF 100kΩ 2kΩ Fig. 13(Step-Down) There are many factors (PCB board layout, Output Current, etc.) that can affect the DCDC characteristics. Please verify and confirm using practical applications. www.rohm.com c 2010 ROHM Co., Ltd. All rights reserved. ○ 5/16 2010.02 - Rev.A Technical Note BD9018KV ●Application component selection (1) Setting the output L value The coil value significantly influences the output ripple current. ΔIL Thus, as seen in equation (5), the larger the coil, and the higher the switching frequency, the lower the drop in ripple current. Fig. 14 ΔIL = VCC IL (VCC-VOUT)×VOUT L×VCC×f [A]・・・ (5) The optimal output ripple current setting is 30% of maximum current. ΔIL = 0.3×IOUTmax.[A]・・・ (6) VOUT L Co L= Fig. 15 (VCC-VOUT)×VOUT ΔIL×VCC×f (ΔIL:output ripple current [H]・・・ (7) f:switching frequency) Output ripple current ※ ※ Outputting a current in excess of the coil current rating will cause magnetic saturation of the coil and decrease efficiency. It is recommend establishing sufficient margin to ensure that peak current does not exceed the coil current rating. Use low resistance (DCR, ACR) coils to minimize coil loss and increase efficiency. (2) Setting the output capacitor Co value Select output capacitor with consideration to the ripple voltage (Vpp) tolerance. The following equation is used to determine the output ripple voltage. Vo ΔIL Step down ΔVPP = ΔIL × RESR + × Co 1 [V] × Vcc Note: f:switching frequency f Be sure to keep the output Co setting within the allowable ripple voltage range. ※Please allow sufficient output voltage margin in establishing the capacitor rating. Note that low-ESR capacitors enable lower output ripple voltage. Also, to meet the requirement for setting the output startup time parameter within the soft start time range, please factor in the conditions described in the capacitance equation (9) for output capacitors, below. TSS × (Limit – IOUT) Tss: soft start time ・・・ (9) ILimit:over current detection value Co ≦ VOUT Refer to (8/16) Note: less than optimal capacitance values may cause problems at startup. (3) Setting the Input capacitor Cin value VIN Cin VOUT L Co The input capacitor serves to lower the output impedance of the power source connected to the input pin (VCC). Increased power supply output impedance can cause input voltage (VCC) instability, and may negatively impact oscillation and ripple rejection characteristics. Therefore, be certain to establish an input capacitor in close proximity to the VCC and GND pins. Select a low-ESR capacitor with the required ripple current capacity and the capability to withstand temperature changes without wide tolerance fluctuations. The ripple current IRMSS is determined using equation (10). IRMS = IOUT × Fig. 16 Input capacitor www.rohm.com c 2010 ROHM Co., Ltd. All rights reserved. ○ (10) VOUT(VCC - VOUT) [A]・・・ VCC Also, be certain to ascertain the operating temperature, load range and MOSFET conditions for the application in which the capacitor will be used, since capacitor performance is heavily dependent on the application’s input power characteristics, substrate wiring and MOSFET gate drain capacity. 6/16 2010.02 - Rev.A Technical Note BD9018KV (4) Feedback resistor design Please refer to the following equation in determining the proper feedback resistance. The recommended setting is in a range between 10kΩ and 330kΩ(total of R1 and R2). Resistance less than 10kΩ risks decreased power efficiency, while setting the resistance value higher than 330kΩ will result in an internal error amp input bias current of 0.2uA increasing the offset voltage. Also when the output pulse width is too short, there is a possibility the output becomes unstable. It is recommend putting the load more than half of the ripple current on the output or using the output pulse width longer than 250nsec. Vo Internal ref. 0.8V R1 Vo = Vo FB R2 Vin R1 + R2 R2 × 1 × 0.8 [V] ・・・(11) ≧ f 250nsec ・・・(12) Fig. 17 For applications where Vin and EN are directly connected, the output may overshoot. To avoid this issue it is recommended to select the lower side of the feedback resistor to more than 47kΩ. This restriction does not apply if the EN is individually turned on when the VCC is greater than 4.5V. (5) Setting switching frequency The triangular wave switching frequency can be set by connecting a resistor to the RT 15(33) pin. The RT sets the frequency by adjusting the charge/discharge current in relation to the internal capacitor. Refer to the figure below in determining proper RT resistance, noting that the recommended resistance setting is between 50kΩ and 130kΩ. Settings outside this range may render the switching function inoperable, and proper operation of the controller overall cannot be guaranteed when unsupported resistance values are used. 600 550 frequency [kHz] 500 450 400 350 300 250 40 50 60 70 80 90 100 110 120 130 RT [kΩ] Fig. 18 RT vs. switching frequency www.rohm.com c 2010 ROHM Co., Ltd. All rights reserved. ○ 7/16 2010.02 - Rev.A Technical Note BD9018KV (6) Setting the soft start time The soft start function is necessary to prevent an inrush of coil current and output voltage overshoot at startup. The figure below shows the relation between soft start delay time and capacitance, which can be calculated using equation (13) at right. DELAY TIME[ms] 10 1 0.8V(typ.)×CSS TSS = [sec]・・・(13) ISS(10μA Typ.) 0.1 0.01 0.001 0.01 0.1 SS CAPACITANCE[uF] Fig. 19 SS capacitance vs. delay time Recommended capacitance values are between 0.01uF and 0.1uF. There is a possibility that the overshoot is generated in the output according to the phase compensation and the output capacity, etc. , and let me confirm it with a real machine, please. For the case with larger capacitance, the SS-pin may not become fully discharged when the EN becomes from H to L, which might cause the output overshoot when the EN becomes back H. Hence the discharge time (Tdis) needs to be carefully considered. Css × Vss_MAX Tdis = [sec] Idis The insertion of the CR filter is recommended as a noise measures because similar is thought when the noise enters the terminal EN. Please use high accuracy components (such as X5R) when implementing sequential startups involving other power sources. Be sure to test the actual devices and applications to be used, since the soft start time varies, depending on input voltage, output voltage and capacitance, coils and other characteristics. (7) Setting over current detection values The current limit value(ILimit)is determined by the resistance of the RCL established between CL and VCCCL. VCCCL VIN CL Over current detection point IL RCL IL 90m Vo ILimit = [A]・・・(14) RCL L Fig. 20 Fig. 21 The current limit is an auto-recovery type. When the over current is detected, the output Duty is reduced to limit the output current. The output voltage returns to normal when the load returns to the normal state. Vo[V] 6 5 4 3 2 1 0 0 www.rohm.com c 2010 ROHM Co., Ltd. All rights reserved. ○ 1 2 3 Fig. 22 8/16 4 5 Io[A] 6 2010.02 - Rev.A Technical Note BD9018KV (8) Method for determining phase compensation In switching regulator applications, the phase needs to be compensated in accordance with the operating conditions as well as the used external parts. In case the margin is not enough, then the output may possibly overshoot or undershoot when the load current, input voltage or switching frequency rapidly changes. The compensation technique is described below. Conditions for application stability Feedback stability conditions are as follows: ・At the unity (0-dB) gain, the phase delay is 150° or less (i.e., phase margin is at least 30°): Since the DC/DC converter application is sampled according to the switching frequency, GBW (frequency at 0-dB gain) of the overall system should be set to 1/10 or less of the switching frequency. The following section summarizes the targeted characteristics of this application. ・At the unity (0-dB) gain, the phase delay is 150˚ or less (i.e. the phase margin is 30˚ or more). ・The GBW for this occasion is 1/10 or less of the switching frequency. Responsiveness is determined with restrictions on the GBW. To improve responsiveness, higher switching frequency should be provided. The key to achieving successful stabilization using phase compensation is to cancel the secondary phase margin/delay (-180°) generated by LC resonance, by employing a dual phase lead. In short, adding two phase leads stabilizes the application. GBW (the frequency at unity gain) is determined by the phase compensation capacitor connected to the error amp. Thus, a larger capacitor will serve to lower GBW if desired. ① General use integrator (low-pass filter) Feedback COMP A R ② Gain [dB] Integrator open loop characteristics A (a) [deg] -90 -9 0 C point (a) fa = GBW(b) 90 0 0 Phase 0 FB -20dB/decade 18 0 -18 0 -180 1 2πRCA point (b) fa = GBW 1.25[Hz] 1 [Hz] 2πRC -90° Phase margin Fig. 23 -180° Fig. 24 The error amp is provided with phase compensation similar to that depicted in figures ① and ② above and thus serves as the system’s low-pass filter. In DC/DC converter applications, R is established parallel to the feedback resistance. When electrolytic or other high-ESR output capacitors are used: Phase compensation is relatively simple for applications employing high-ESR output capacitors (on the order of several Ω). In DC/DC converter applications, where LC resonance circuits are always incorporated, the phase margin at these locations is -180°. However, wherever ESR is present, a 90° phase lead is generated, limiting the net phase margin to -90° in the presence of ESR. Since the desired phase margin is in a range less than 150°, this is a highly advantageous approach in terms of the phase margin. However, it also has the drawback of increasing output voltage ripple components. ③ LC resonance circuit ④ ESR connected Vcc Vcc Vo L Vo L C Fig. 25 fr = 1 2π√LC RESR C Fig. 26 [Hz] fr = fESR = Resonance point phase delay-180° 1 2π√LC 1 2πRESRC [Hz]:Resonance Point [Hz] :Phase lead Phase delay-90° www.rohm.com c 2010 ROHM Co., Ltd. All rights reserved. ○ 9/16 2010.02 - Rev.A Technical Note BD9018KV Since ESR changes the phase characteristics, only one phase lead need be provided for high-ESR applications. Please choose one of the following methods to add the phase lead. ⑤ Add C to feedback resistor ⑥ Vo Add R3 to aggregator Vo C2 C1 R3 C2 R1 R1 FB FB A R2 COMP Fig. 27 Phase lead fz = COMP A R2 Fig. 28 1 2πC1R1 [Hz] Phase lead fz = 1 2πC2R3 [Hz] Set the phase lead frequency close to the LC resonance frequency in order to cancel the LC resonance. When using ceramic, OS-CON, or other low-ESR capacitors for the output capacitor: Where low-ESR (on the order of tens of mΩ) output capacitors are employed, a two phase-lead insertion scheme is required, but this is different from the approach described in figure ③~⑥, since in this case the LC resonance gives rise to a 180° phase margin/delay. Here, a phase compensation method such as that shown in figure ⑦ below can be implemented. ⑦ Phase compensation provided by secondary (dual) phase lead Vo R1 C1 Phase lead fz1 = C2 R3 Phase lead fz2 = FB A COMP 1 2πR1C1 1 2πR3C2 LC resonance frequency fr = R2 [Hz] [Hz] 1 2π√LC [Hz] Fig. 29 Once the phase-lead frequency is determined, it should be set close to the LC resonance frequency. This technique simplifies the phase topology of the DCDC Converter. Therefore, it might need a certain amount of trial-and-error process. There are many factors (The PCB board layout, Output Current, etc.)that can affect the DCDC characteristics. Please verify and confirm using practical applications. www.rohm.com c 2010 ROHM Co., Ltd. All rights reserved. ○ 10/16 2010.02 - Rev.A Technical Note BD9018KV (9)MOSFET selection VCC VDS IL Vo VGSM1 VGSM2 FET uses Nch MOS ・VDS>Vcc ・VGSM1>Voltage between BOOT and SW pins ・VGSM2>VREG5 ・Allowable current>voltage current + ripple current ※Should be at least the over current protection value ※Select a low ON-resistance MOSFET for highest efficiency ・ The shoot-through may happen when the input parasitic capacitance of FET is extremely big. Less than or equal to 1200pF input parasitic capacitance is recommended. Please confirm operation on the actual application since this character is affected by PCB layout and components. VDS Fig. 30 (10)Schottky barrier diode selection VCC ・ Reverse voltage VR>Vcc ・ Allowable current>voltage current + ripple current ※Should be at least the over current protection value ※Select a low forward voltage, fast recovery diode for highest efficiency Vo VR Fig. 31 <Reference> Measurement of open loop of the DC/DC converter To measure the open loop of the DC/DC converter, use the gain phase analyzer or FRA to measure the frequency characteristics. VO DC/DC converter controller + + ① ② ① ② <Procedure> 1. Check to ensure output causes no oscillation at the maximum load in closed loop. 2. Isolate ① and ② and insert Vm (with amplitude of approximately. 100mVpp). 3. Measure (probe) the oscillation of ① to that of ②. RL Vm Maximum load Load 0 0 Inadequate phase margin Output voltage Adequate phase margin t Fig. 32 www.rohm.com c 2010 ROHM Co., Ltd. All rights reserved. ○ Furthermore, the phase margin can also be measured with the load responsiveness. Measure variations in the output voltage when instantaneously changing the load from no load to the maximum load. Even though ringing phenomenon is caused, due to low phase margin, no ringing takes place. Phase margin is provided. However, no specific phase margin can be probed. ※Please contact us if you have any questions regarding phase compensation. 11/16 2010.02 - Rev.A Technical Note BD9018KV ●Input & output equivalent circuits VCCCL VREG5 (VREG5A) BOOT OUTL 5kΩ SYNC OUTH DGND SW 205kΩ 1pF RT 150Ω EXTVCC EN 172.2kΩ 10kΩ 135.8kΩ 10kΩ Fig. 33 www.rohm.com c 2010 ROHM Co., Ltd. All rights reserved. ○ 12/16 2010.02 - Rev.A Technical Note BD9018KV ●Operation notes 1)Absolute maximum ratings Exceeding the absolute maximum ratings for supply voltage, operating temperature or other parameters can damage or destroy the IC. When this occurs, it is impossible to identify the source of the damage as a short circuit, open circuit, etc. Therefore, if any special mode is being considered with values expected to exceed absolute maximum ratings, consider taking physical safety measures to protect the circuits, such as adding fuses. 2)GND electric potential Keep the GND terminal potential at the lowest (minimum) potential under any operating condition. Moreover, all terminal voltages except SW must not become less than GND. In any case where any terminal voltages become less than GND, apply measures such as adding by-pass route. 3)Power Dissipation Pd The power dissipation exceeding its rating would deteriorate the IC characteristics, such as the decrease in the current capability due to the temperature rise of the chip, and hence lead to less reliable. Thus please allow enough margins from the power dissipation rating. 4)Input supply voltage Input supply pattern layout should be as short as possible and free from electrical interferences. 5)Electrical characteristics The electrical characteristics of the specifications may vary with the temperature, supply voltage and external circuit, etc. It is recommend to thoroughly verify including transient characteristics. 6)Thermal shutdown (TSD) This IC is provided with a built-in thermal shutdown (TSD) circuit, which is designed to prevent thermal damage to or destruction of the IC. Normal operation should be within the power dissipation parameter, but if the IC should run beyond allowable Pd for a continued period, junction temperature (Tj) will rise, thus activating the TSD circuit, and turning all output pins OFF. When Tj again falls below the TSD threshold, circuits are automatically restored to normal operation. Note that the TSD circuit is only asserted beyond the absolute maximum rating. Therefore, under no circumstances should the TSD be used in set design or for any purpose other than protecting the IC against overheating 7)Inter-pin shorts and mounting errors Use caution when positioning the IC for mounting on printed surface boards. Connection errors may result in damage or destruction of the IC. The IC can also be damaged when foreign substances short output pins together, or cause shorts between the power supply and GND. 8)In some application and process testing, Vcc and pin potential may be reversed, possibly causing internal circuit or element damage. For example, when the external capacitor is charged, the electric charge can cause a Vcc short circuit to the GND. In order to avoid these problems, limiting VREG5 pin capacitance to 12μF or less and inserting a Vcc series countercurrent prevention diode or bypass diode between the various pins and the Vcc is recommended. Bypass diode urr evention diode Vcc Pin Fig. 34 9)Operation in strong electromagnetic fields Use caution when operating in the presence of strong electromagnetic fields, as this may cause the IC to malfunction. 10)For applications where the output-pin is connected with large inductive load, which counter-EMF (electromotive force) might possibly occur at the start up or shut down, add a diode for protection. 11)Testing on application boards Connecting a capacitor to a low impedance pin for testing on an application board may subject the IC to stress. Be sure to discharge the capacitors after every test process or step. Always turn the IC power supply off before connecting it to or removing it from any of the apparatus used during the testing process. In addition, ground the IC during all steps in the assembly process, and take similar antistatic precautions when transporting or storing the IC. www.rohm.com c 2010 ROHM Co., Ltd. All rights reserved. ○ 13/16 2010.02 - Rev.A Technical Note BD9018KV 12)GND wiring pattern When both a small-signal GND and high current GND are present, single-point grounding (at the set standard point) is recommended, in order to separate the small-signal and high current patterns, and to be sure voltage changes stemming from the wiring resistance and high current do not cause any voltage change in the small-signal GND. In the same way, care must be taken to avoid wiring pattern fluctuations in any connected external component GND. 13)The SW pin When the SW pin is connected in an application, its coil counter-electromotive force may give rise to a single electric potential. When setting up the application, make sure that the SW pin never exceeds the absolute maximum value. Connecting a resistor of several Ω will reduce the electric potential. (See Fig. 35) Vcc BOOT OUTH R SW Vo Fig. 35 OUTL DGND 14) The output FET The shoot-through may happen when the input parasitic capacitance of FET is extremely big. Less than or equal to 1200pF input parasitic capacitance is recommended. Please confirm operation on the actual application since this character is affected by PCB layout and components. 15)This monolithic IC contains P+ isolation and P substrate layers between adjacent elements in order to keep them isolated. P-N junctions are formed at the intersection of these Players with the N layers of other elements, creating a parasitic diode or transistor. Relations between each potential may form as shown in the example below, where a resistor and transistor are connected to a pin: ○ With the resistor, when GND> Pin A, and with the transistor (NPN), when GND>Pin B: The P-N junction operates as a parasitic diode ○ With the transistor (NPN), when GND> Pin B: The P-N junction operates as a parasitic transistor by interacting with the N layers of elements in proximity to the parasitic diode described above. Parasitic diodes inevitably occur in the structure of the IC. Their operation can result in mutual interference between circuits, and can cause malfunctions, and, in turn, physical damage or destruction. Therefore, do not employ any of the methods under which parasitic diodes can operate, such as applying a voltage to an input pin lower than the (P substrate) GND. Resistor Transistor(NPN) (PINA) (PINB) B C E (PINB) (PINA) P P + N P N P + P N Parasitic element GND P + P N B + N P substrate 16) E GND Parasitic element GND Parasitic element or transistor Fig. 36 C Fig. 37 Parasitic element or transistor Fig. 38 Fig. 39 For applications where Vin and EN are directly connected, the output may overshoot. To avoid this issue it is recommended to select the lower side of the feedback resistor to more than 47kΩ. This restriction does not apply if the EN is individually turned on when the VCC is greater than 4.5V. www.rohm.com c 2010 ROHM Co., Ltd. All rights reserved. ○ 14/16 2010.02 - Rev.A Technical Note BD9018KV 17) Changing the switching frequency between the internal oscillator and external synchronization (SYNC) When the switching frequency changes from the internal oscillator to SYNC, one switching pulse might be skipped. In contrast, when the switching frequency changes from SYNC to the internal oscillator, one extra switching pulse might be added. This would cause the output voltage to be dropped or raised when the switching pulse is skipped or added extra, as shown in Fig. 40. The magnitude of the output voltage drop or rise depends on phase compensation design. Synchronous SW Output voltage Fig. 40 Output voltage fluctuation when the frequency switch (Internal oscillator:300kHz、SYNC:450kHz) Start supplying pluses to SYNC terminal before EN is turned on, or after EN is turned on and Soft start time is passed, as shown in Fig. 41. SYNC EN Supply to SYNC before EN is turned on Vo Soft start time Supply to SYNC after Soft start time passes Fig. 41 Timing chart for changing from internal oscillator to SYNC 18) EN terminal There is a possibility that the output doesn't stand up when the charge remains in the output when EN is ON→OFF, and OFF→ON again. Therefore, please turn on EN after Dischargeing it up to 1V the voltage of the output when you turn on EN again. Necessary time for Discharge: t calculates in the type in the under. 1 t = - Co × Ro × ln [sec] Vo Vo: Output voltage, Co: Output capacitor, Ro: Output load www.rohm.com c 2010 ROHM Co., Ltd. All rights reserved. ○ 15/16 2010.02 - Rev.A Technical Note BD9018KV ●Power dissipation vs. Temperature characteristics PD(W) VQFP48C POWER DISSIPATION:Pd [W] 1.2 1.0 ②1.1W 0.8 ①:Stand-alone IC ②:Mounted on Rohm standard board (70mm×70mm×1.6mm glass-epoxy board) 0.6 ①0.75W 0.4 0.2 0.0 0 25 50 75 100 125 150 AMBIENT TEMPERATORE:Ta [℃] Fig. 42 ●Part order number B D 9 Part No. 0 1 8 K Type/No. V - Package KV:VQFP48C E 2 Packaging and forming specification E2: Embossed tape and reel VQFP48C <Tape and Reel information> 9.0±0.2 7.0±0.1 36 25 Embossed carrier tape Quantity 1500pcs 0.5±0.15 0.75 13 48 1 1PIN MARK Direction of feed E2 direction is the 1pin of product is at the upper left when you hold ( The ) reel on the left hand and you pull out the tape on the right hand +0.05 0.145 -0.03 1.6MAX 0.75 12 1.0±0.2 24 7.0 ± 0.1 9.0 ± 0.2 37 Tape 0.1 ± 0.05 1.4 ± 0.05 4 +6 –4 0.5±0.1 0.08 S +0.05 0.22 -0.04 0.08 1pin M (Unit : mm) www.rohm.com c 2010 ROHM Co., Ltd. All rights reserved. ○ Reel 16/16 Direction of feed ∗ Order quantity needs to be multiple of the minimum quantity. 2010.02 - Rev.A Notice Notes No copying or reproduction of this document, in part or in whole, is permitted without the consent of ROHM Co.,Ltd. The content specified herein is subject to change for improvement without notice. The content specified herein is for the purpose of introducing ROHM's products (hereinafter "Products"). If you wish to use any such Product, please be sure to refer to the specifications, which can be obtained from ROHM upon request. Examples of application circuits, circuit constants and any other information contained herein illustrate the standard usage and operations of the Products. The peripheral conditions must be taken into account when designing circuits for mass production. Great care was taken in ensuring the accuracy of the information specified in this document. However, should you incur any damage arising from any inaccuracy or misprint of such information, ROHM shall bear no responsibility for such damage. The technical information specified herein is intended only to show the typical functions of and examples of application circuits for the Products. ROHM does not grant you, explicitly or implicitly, any license to use or exercise intellectual property or other rights held by ROHM and other parties. ROHM shall bear no responsibility whatsoever for any dispute arising from the use of such technical information. The Products specified in this document are intended to be used with general-use electronic equipment or devices (such as audio visual equipment, office-automation equipment, communication devices, electronic appliances and amusement devices). The Products specified in this document are not designed to be radiation tolerant. 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ROHM shall bear no responsibility in any way for use of any of the Products for the above special purposes. If a Product is intended to be used for any such special purpose, please contact a ROHM sales representative before purchasing. If you intend to export or ship overseas any Product or technology specified herein that may be controlled under the Foreign Exchange and the Foreign Trade Law, you will be required to obtain a license or permit under the Law. Thank you for your accessing to ROHM product informations. More detail product informations and catalogs are available, please contact us. ROHM Customer Support System http://www.rohm.com/contact/ www.rohm.com © 2010 ROHM Co., Ltd. All rights reserved. R1010A