CHIP COMMON MODE CHOKE COIL PWC SERIES

CHIP COMMON MODE CHOKE COIL
PWC SERIES
Introductions
This specification is applicable to chip type wire wounded common mode chokes. The PWC series are
widely used in USB 2.0, IEEE 1394, LVDS and etc. The wire wound features advance in lower DC resistance
and higher current tolerance, and much stable performance.
Features
Operating temperature -40°C to +85°C.
Excellent solderability and resistance to soldering heat.
Suitable for flow and reflow soldering.
Good dimensions, high reliability, and easy surface mount assembly.
Part Number
1
PWC
0603
S
T
900
S
1
2
3
4
5
6
Chip Common Mode Choke Coil
2 Chip Size
CODE
L
W
H
UNIT
0603 S T
1.60 ± 0.10
0.85 ± 0.10
1.10 ± 0.10
mm
0805HT
2.00 ± 0.20
1.20 ± 0.20
1.00 ± 0.20
mm
0805 S T
2.00 ± 0.20
1.20 ± 0.20
1.20 ± 0.20
mm
1206 S T
3.20 ± 0.20
1.60 ± 0.20
1.90 ± 0.20
mm
3 General Characteristics
4 Taped In Reel. 2,000pcs/reel.
5 Typical Impedance at 100MHz
900 = 90 Ω
181 = 180 Ω
222 = 2200 Ω
Material Structure
a) PWC ST Series
b) PWC HT Series
Epoxy
Epoxy
Copper Wire
Ferrite
Copper Wire
Termination
Termination
75
COMMON MODE PWC SERIES
6 Tolerance
S = ± 25%
COMMON MODE CHOKE
WIRE WOUND TYPE
DIMENSION AND CONFIGURATION
L
RECOMMENDED PCB PATTERN
W
d
c
f
H
e
(1)
EQUIVALENT CIRCUIT
(2)
(a)
Remark :
(a)
(4)
: Electrode
2
1
3
4
( ) : Reference Value
(3)
(b)
(b)
Code
L
W
H
a
b
c
d
e
f
0603 S T
1.60 ± 0.10
0.85 ± 0.10
1.10 ± 0.10
0.25
0.33
0.85
0.60
0.25
0.25
0805HT
2.00 ± 0.20
1.20 ± 0.20
1.00 ± 0.20
0.40
0.45
0.90
0.80
0.40
0.40
0805 S T
2.00 ± 0.20
1.20 ± 0.20
1.20 ± 0.20
0.40
0.45
0.90
0.80
0.40
0.40
1206 S T
3.20 ± 0.20
1.60 ± 0.20
1.90 ± 0.20
0.60
0.60
1.00
1.60
0.40
0.60
Unit : mm
ELECTRICAL SPECIFICATION
PWC0603ST SERIES SPECIFICATION
Part Number
Common Mode 1
Impedance (Ω)
at 100MHz
Rated
Voltage
V (DC)
Withstanding
Voltage
V (DC)
Rated 2
Current
max (mA)
DC
Resistance
max(Ω)
Insulation
Resistance
min (M Ω )
PWC0603ST220S
22
50
125
500
0.080
10
PWC0603ST450S
45
50
125
500
0.110
10
PWC0603ST900S
90
50
125
500
0.145
10
PWC0603ST121S
120
50
125
500
0.175
10
PWC0603ST181S
180
50
125
500
0.210
10
PWC0603ST251S
250
50
125
400
0.280
10
1. Impedance is measured in HP4287A at frequency of 100MHz.
2. For 15 °C rise.
76
ELECTRICAL SPECIFICATION
PWC0805HT SERIES SPECIFICATION
Part Number
Common Mode 1
Impedance (Ω)
at 100MHz
Rated
Voltage
V (DC)
Withstanding
Voltage
V (DC)
Rated 2
Current
max (mA)
DC
Resistance
max(Ω)
Insulation
Resistance
min (M Ω )
PWC0805HT670S
67
50
125
330
0.35
10
PWC0805HT900S
90
50
125
300
0.40
10
PWC0805HT121S
120
50
125
280
0.45
10
PWC0805HT181S
180
50
125
250
0.50
10
PWC0805ST SERIES SPECIFICATION
Part Number
Common Mode 1
Impedance (Ω)
at 100MHz
Rated
Voltage
V (DC)
Withstanding
Voltage
V (DC)
Rated 2
Current
max (mA)
DC
Resistance
max(Ω)
Insulation
Resistance
min (M Ω )
PWC0805ST670S
67
50
125
400
0.25
10
PWC0805ST900S
90
50
125
330
0.35
10
PWC0805ST121S
120
50
125
370
0.30
10
PWC0805ST181S
180
50
125
330
0.35
10
PWC0805ST261S
260
50
125
300
0.40
10
PWC0805ST361S
360
50
125
280
0.45
10
PWC1206ST SERIES SPECIFICATION
Part Number
Common Mode 1
Impedance (Ω)
at 100MHz
Rated
Voltage
V (DC)
Withstanding
Voltage
V (DC)
Rated 2
Current
max (mA)
PWC1206ST900S
90
50
125
370
0.3
10
PWC1206ST161S
160
50
125
340
0.4
10
PWC1206ST261S
260
50
125
310
0.5
10
PWC1206ST601S
600
50
125
260
0.8
10
PWC1206ST102S
1000
50
125
230
1.0
10
PWC1206ST222S
2200
50
125
200
1.2
10
1. Impedance is measured in HP4287A at frequency of 100MHz.
2. For 15 °C rise.
77
DC
Resistance
max(Ω)
Insulation
Resistance
min (M Ω )
COMMON MODE CHOKE COIL
PWC 0603ST (1608) SERIES
Z vs Freq Plot
10000
251
1000
181
Impedance(Ω)
121
900
450
100
220
10
251
1
181
220
0.1
1
450
900
121
10
100
1000
Freq (MHz)
COMMON MODE CHOKE COIL
PWC 0805HT (2012) SERIES
Z vs Freq Plot
10000
1000
Impedance(Ω)
181
121
100
900
670
10
181
1
0.1
1
670
10
900
100
Freq (MHz)
78
121
1000
COMMON MODE CHOKE COIL
PWC 0805ST (2012) SERIES
Z vs Freq Plot
Impedance(Ω)
10000
1000
361
261
181
900
100
121
670
10
361
1
261
181
121
670
900
0.1
1
10
100
1000
Freq (MHz)
COMMON MODE CHOKE COIL
PWC 1206ST (3216) SERIES
Z vs Freq Plot
Impedance(Ω)
10000
102
1000
222
601
900
161
261
100
10
102
1
261
222
601
161
900
0.1
1
10
100
Freq (MHz)
79
1000
COMMON MODE CHOKE
WIRE WOUND TYPE
RELIABILITY SPECIFICATION
1 Scope
This specification applies to wired wounded chip common mode choke of the following
types used in electronic equipment :
＊Material : Ferrite
2 Construction
＊Configuration & Dimension : Please refer to the attached figures and tables.
＊Terminals : PWC series shall consist of Ag followed by Nickel, then gold or tin plating.
3 Operating Temperature Range
Operating Temperature Range is the scope of ambient temperature at which the common
mode choke can be operated continuously at rated current.
＊Temp. Range : - 40 °C to + 85 °C
4 Recommended Soldering Conditions
Peak : 250 +5/-0°C
230°C or higher
2 to 6°C/s
180°C
3 to 6°C/s
Pre-heating Zone
150°C
90 ± 30s
2 to 4°C/s
30 ± 10s
Soldering Zone
Heating Time
5 Characteristics
Standard Atmospheric Conditions
Unless otherwise specified, the standard range of atmospheric conditions for making
measurements and tests are as follows :
＊Ambient Temperature : 25°C ± 2 °C
: 60% to 70% (RH)
＊Relative Humidity
: 86 Kpa to 106 Kpa
＊Air Pressure
80
COMMON MODE CHOKE
WIRE WOUND TYPE
RELIABILITY SPECIFICATION
CONDITION
ITEM
Electrical
Characteristics
SPECIFICATION
Common Mode
Impedance (Zc)
and Tolerance
Measuring Equipment : HP-4287A or equivalent.
Measuring Frequency : 100 ± 1MHz
Measuring Temperature : 25 ± 5°C
(Refer to Measurement Diagram )
Within ± 25%
Insulation
Resistance
Measuring Voltage : Rated Voltage
Measuring Time : 1 minute max.
(Refer to Measurement Diagram )
10 mega ohms minimum
Dielectric
Withstanding
Voltage
Test Voltage : 2.5 times to Rated Voltage
Time : 1 to 5 seconds.
Charge current : 1mA max.
(Refer to Measurement Diagram )
No damage occurs when the
test voltage is applied.
Rated Current
Test Current : Rated Current
(Refer to Measurement Diagram )
Temperature Rise : ≤ 15°C
DC Resistance
(RDC)
Measured with current of 100mA max.
In case of doubt, measured by four terminal
method. (Refer to Measurement Diagram )
Within Specified Tolerance.
Table 1.
2.0 mm
Flexure
Strength
45(1.772)
Change In Appearance
Without distinct damage
45(1.772)
40(1.575)
100(3.937)
Change In Common Mode
Impedance :
Within ± 20%
Drop Test
Components shall be dropped three times on
a concrete or steel board at height of 1 M
naturally at any directions.
Withstanding Voltage :
No damaged
Vibration
(Random)
Components shall be randomly vibrated at
amplitude of 1.5mm and frequency of
10 - 55 Hz : 0.04 G / Hz, 1 minute at a period of
2 hours in each of the three mutually
perpendicular directions.
Dip pads in flux and then in a solder bath
at 240 °C ± 5°C for 5 seconds.
A minimum of 80% of the
metalized area must be
covered with new solder.
Preheat components at 80 to 120 °C for 1 minute.
Dip components into flux and then into a melted
solder bath at 260 ± 5°C for 5 ± 1 seconds.
Then components are to be tested after
4-48 hours at room temperature.
Meet Table 1.
Components shall be reflow solder onto a
P. C. Board ( 240 ± 5°C for 20 seconds ).
Then a dynometer force gauge shall be applied
to any side of the component.
0603 : 0.5Kg minimum
0805 : 1.0Kg minimum
1206 : 1.0Kg minimum
Without failure of
termination to the
component attachment.
Mechanical
Characteristics
Solderability
Resistance to
Soldering Heat
Component
Adhesion
(Push Test)
81
Insulation Resistance :
10MΩ min
COMMON MODE CHOKE WIRE WOUND TYPE
RELIABILITY SPECIFICATION
ITEM
Endurance
Characteristics
CONDITION
SPECIFICATION
Cold
Temperature
Storage
Components shall be stored at temperature of
-40 °C ± 2 °C for 1000 (+48 hours -0 hour).
Then components shall be subjected to standard
atmospheric conditions for 4-48 hours. After that,
measurement shall be made.
Table 1.
Change In Appearance
Without distinct damage
High
Temperature
Storage
Components shall be stored at temperature of
+85 °C ± 2 °C for 1000 (+48 hours -0 hour).
Then components shall be subjected to standard
atmospheric conditions for 4-48 hours. After that,
measurement shall be made.
Change In Common Mode
Impedance:
Within ± 20%
Moisture
Resistance
Components shall be stored in the chamber at
40 °C at 90 - 95% R. H. for 1000 (+48 hours
-0 hour). Then components are to be tested
after 4-48 hours at room temperature.
Insulation Resistance:
10MΩ min
Temperature
Cycle
Each cycle shall consist of 30 minutes at -40 °C
followed by 30 minutes at 85°C with a 10-15
minutes maximum transition time between
temperature extremes. Test duration is 100 cycles,
then components are to be tested after 4-48 hours
at room temperature.
High
Temperature
With Loaded
(Rated Current)
Components shall be stored at temperature of
+85 °C ± 2 °C for 1000 (+48 hours -0 hour) with
rated current applied. Then components shall be
subjected to standard atmospheric conditions for
4-48 hour. After that, measurement shall be
made.
82
Withstanding Voltage:
No damaged
COMMON MODE CHOKE
WIRE WOUND TYPE
RELIABILITY SPECIFICATION
Measurement Diagram
Terminal to be Tested
When measuring and supplying the voltage, the following terminal is applied.
No.
ITEM
1
Common Mode Impedance
( Measurement Terminal )
2
Withstanding Voltage
( Measurement Terminal )
3
DC Resistance
( Measurement Terminal )
4
Rated Current
5
Insulation Resistance
Terminal to be Tested
Terminal
Terminal
Terminal
Terminal
Terminal
Terminal
Terminal
83
Terminal
PACKAGING INFORMATION
Packing Quantity
TYPE
PCS / REEL
PWC0603 S T
2,000
PWC0805HT
2,000
PWC0805 S T
2,000
PWC1206 S T
2,000
Ø60
Ø178
1.0
9.0
Dimensions (unit:m/m)
Chip
Cavity
TYPE
A
B
Ø1.5
Tape
Thickness
Insert
Pitch
F
K
2.0
1.75
T
3.5
± 0.10mm
Tolerance
8.0
B
PWC0603 S T
1.05
1.85
4.00
1.15
0.23
PWC0805HT
1.48
2.33
4.00
1.08
0.23
PWC0805 S T
1.50
2.35
4.00
1.45
0.23
PWC1206 S T
1.88
3.50
4.00
2.10
0.23
A
F
T
4.0
K
TAPE DIRECTION
Blank Portions
Chip Cavity
Top Tape Strength
The top tape requires a peel-off force of 0.2 to 0.7N in
the direction of the arrow as illustrated below
Leader
Top Tape
0 ~ 15°
o
160mm min
80mm min
Direction of tape feed
Base Tape
84
CHIP INDUCTOR SPECIFICATION
Operating Environment
Do not use this product under the following environmental conditions, on deterioration of
performance, such as insulation resistance may result from the use.
1 In corrosive gases ( acidic gases, alkaline gases, chlorine, sulfur gases, organic gases and etc.)
2 In the atmosphere where liquid such as organic solvent, may splash on the products.
Storage Condition
1 Storage period
Use the product within 12 months after delivered.
Solderability should be checked if this period is exceeded.
2 Storage environment conditions
＊Product should be store in the warehouse on the following conditions.
Temperature : -10 ~ +40 °C
Humidity
: 20 to 70% relative humidity. No rapid change on temperature and humidity.
＊Products should not be stored in corrosive gases, such as sulfurous, acid gases, alkaline gases,
to prevent the following deterioration.
Poor solderability due to the oxidized electrode.
＊Products should be stored on the pallet for the prevention of the influence from humidity, dust
and so on.
＊Products should be stored in the warehouse without heat shock, vibration, direct sunlight and
so on.
＊Do not unpack the minimum package until immediately before use. After unpacking, re-seal
promptly or store in desiccator with a desiccant.
Delivery
Care should be taken when transporting or handling product to avoid excessive vibration or
mechanical shock.
85