AN268 PWM Amplifier Output Power Calculator

AN268
Application Note
PWM Amplifier Output Power Calculator
by Randy Boudreaux
1. INTRODUCTION
The PWM amplifier output power calculator is used to determine the effective root mean square (rms) power for a
given speaker load. The spreadsheet is configured to calculate the actual power delivered to the speaker load for
three typical speaker-load configurations, half-bridge tied, full-bridge tied and parallel full-bridge tied. To access the
spreadsheet, click on this link: http://www.cirrus.com/en/support/AN268. The PWM Amplifier Output Calculator is
available in two forms. If a version of Microsoft® Excel is available on your local computer, then download the
Excel spreadsheet version of the power output calculator. If not, then use the interactive power calculator located
at the above web site.
2. AMPLIFIER OUTPUT CONFIGURATIONS
2.1
Half-Bridge
Half-bridge tied speaker loads are driven on a single side by the PWM output, with the other side of the load referenced to ground, see Figure 1. For single voltage rail systems with a voltage of VP, the amplifier output will contain
a DC voltage offset equal to VP divided by 2 that must be blocked from the speaker load. This is generally accomplished by using a large electrolytic capacitor (C) in series with the output following the 2-pole LC filter used to
attenuate the PWM switching frequency. The electrolytic capacitor is usually polarized and care must be take to
wire the "+" terminal of the capacitor towards the output of the PWM output. For proper operation and increased
circuit reliability, the maximum ripple current specification for the capacitor must be larger than the peak-to-peak
current to the speaker load.
The capacitor (C) along with the speaker load (R), which is generally in the 4 ohm or less range for this configuration, form a high pass filter. The -3dB corner frequency is determined by the equation Fs = 1/(6.28*R*C). The particular speaker load supported and the desired corner frequency determines the size of the capacitor measured in
microfarads.
To avoid loud pops in the speaker caused by the instantaneous voltage across the DC blocking capacitor at the
beginning of the power on sequence, a voltage ramp up sequence should be used, such as the Ramp-up feature of
the CS44800/44600. This feature will quickly bring the output of the PWM amplifier to the half rail voltage of VP
divided by 2 in a linear fashion without causing any loud pops.
PWM Output
VP
Lfilt
C
R
Speaker Load
Cfilt
Figure 1. Half-Bridge Output Configuration
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2.2
Full-Bridge
With using the same VP voltage rail level as with the half-bridge configuration above, increased power to the
speaker load is accomplished by using a pair of PWM outputs providing a differential signal to drive a full-bridge
tied speaker load, see Figure 2. In this configuration, the speaker load is not referenced to ground and is continuously driven by both the "+PWM Output" and "-PWM Output" signals from the amplifier. This effectively doubles the
voltage across the load resulting in a quadrupling of the output power since the power is a function of the square of
the voltage.
With full-bridge configurations, care must be taken not to exceed the maximum current specification limits for the
components. This is accomplished by increasing the minimum speaker load over what was driven for the halfbridge example above (to 8 ohms versus 4 ohms). Since the power out is inversely proportional to the resistive
speaker load, then instead of quadrupling the power output, now the power output is double and thereby lowering
the maximum output current. Even though there are two Lfilt components in series for the full-bridge configuration,
the value for this inductor remains the same as for the half-bridge configuration since the speaker load is now doubled.
+ PWM Output
VP
Lfilt
R
Cfilt
- PWM Output
VP
Speaker Load
Lfilt
Figure 2. Full-Bridge Output Configuration
2.3
Parallel Full-Bridge
Parallel full-bridge tied loads are driven differentially similar to full-bridge tied loads, but can deliver more current to
the speaker load, with more efficiency, see Figure 3. Multiple PWM outputs are tied together in a parallel fashion
which effectively causes the Rds_on of these switches to also be in parallel, thereby dividing the Rds_on as seen
by the load current by a factor of 2. The benefit of doubling VP to the load is maintained and the current carrying
capability is also doubled, allowing smaller speaker loads to be supported. This configuration is typically used
when higher power levels are required such as when driving a subwoofer channel.
Since smaller speaker loads of 4 ohms or less, similar to the half-bridge output topology, are allowed to be driven in
this configuration, the value for Lfilt must be halved to maintain a comparable LC filter response to the half-bridge
and full-bridge configurations. Also note that the parallel full-bridge configuration should only be attempted with
power stage devices which integrate all MOSFET devices in a single package. In this case, the characteristics for
each MOSFET switch are highly correlated and matched to the other MOSFET switches such as to avoid crossconduction currents and high levels of distortion due to switching errors.
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VP
+ PWM Output
VP
+ PWM Output
1/2L
filt
R
Cfilt
VP
- PWM Output
Speaker Load
1/2Lfilt
VP
- PWM Output
Figure 3. Parallel Full-Bridge Output Configuration
2.4
Power Calculations
A view of the downloaded spreadsheet is shown below. To modify the Assumptions or the Speaker Load in the calculations, double-click any cell with blue text within the spreadsheet. All parameters shown in blue can be modified
with specific system or device parameters.
The Voltage Rail VP is the power supply nominal DC output expressed in volts. This value is taken at the input pin
of the PWM power device.
The modulation index is the amount of full-scale signal that can be output from the PWM amplifier. This value is
usually below 0.95 and is determined by both the modulator effectiveness and the ability of the PWM output power
stage to handle small input pulse widths.
The PWM output Rds_on is the nominal series resistance of the MOSFET device as specified by the manufacture.
As the temperature of the power device rises, so will this value.
The inductor resistance is the resistance value of the inductor at DC. This value is specified by the inductor manufacture and should be as low as possible. Typical values are between 0.05 and 0.15 ohms.
The capacitor's Equivalent Series Resistance (ESR) is specified by the component manufacturer. The capacitor
ESR is only used in the half-bridge configurations when a capacitor is required to block any DC offset.
The "Power Out" calculation is the total power output for the specified channel. This is not the power delivered to
the speaker load. The "Power Out" formula is: Power out = (Vrms)2/Rtotal, where Vrms is the root mean square of
the VP voltage rail multiplied by the modulation index. Rtotal is the sum of all the resistances along the amplifier
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output path. In addition to the speaker load, these include the resistance of all the MOSFETs and filter inductors.
Substituting gives:
Power out = (VP * Mod. Index/2.83)2 / (Spkr Load + PWM Rds_on + Ind. Resistance).
The 2.83 value in the denominator converts the DC value of VP to an RMS value. For half-bridge configurations,
the ESR of the capacitor is also added to the total resistance.
For full-bridge amplifier outputs, the current flow will actually incur the PWM Rds_on and the Inductor Resistance
twice as it flows from one PWM output, through the load, and into the other PWM output. Because of the additional
impedance, this configuration is a little less efficient than the others.
The parallel full-bridge amplifier is not only capable of supplying more current, it is more efficient than the fullbridge configuration. The reason is that since the two PWM outputs are in parallel, then the PWM Rds_on resistance of each output is also in parallel. This effectively cuts the total PWM Rds_on in half.
To calculate the actual power delivered to the speaker load, the "Total current" is calculated. The actual "Power at
the load" is then the square of the "Total current" multiplied times the speaker load. This power level is somewhat
lower than the "Power out" calculation due to the other resistive losses within the circuit. The 0.1% THD+N power
number is the typical full scale, non-clipping output power at the load. The 1% THD+N power value represents a
small amount of clipping when the output of the PWM modulator is brought above full scale and is approximately
the 0.1% power output multiplied by 1.15. To approximate the generally specified 10% THD+N power value given
by many amplifier manufacturers, multiply the 0.1% THD+N power output value by 1.75.
The "Power dissipation per channel" is the amount of power that will be dissipated within the MOSFETs for a single
channel. The calculation is simply the square of the "Total current" multiplied by the PWM Rds_on for that channel.
For bridge-tied channels, the effective PWM Rds_on is double that for a half-bridge channel. This increases the
overall power dissipation for a channel which is configured for full-bridge operation. If multiple channels are contained within a single power output stage module, then the total power dissipation for all channels must be summed
in order to calculate proper cooling requirements.
Assumptions
Voltage Rail Vp (volts)
Modulation Index
PWM Output Rds_on (ohms)
Capacitor ESR (ohms)
Inductor Resistance (ohms)
35
0.87
0.25
0.05
0.05
Calculations
Speaker Load (ohms)
Power out (W)
Total current (rms)
Total current (peak)
Power at the Load (W)
0.1% THD+N
1% THD+N (x1.15)
10% THD+N (x1.75)
Effciency
Power Dissipation (W) per
channel
4
Half-Bridged Tied
8
6
4
13.86 18.23 26.61
1.29
1.69
2.47
1.82
2.40
3.50
Full-Bridge Tied
8
6
4
53.85 70.16 100.67
2.50
3.26
4.68
3.54
4.61
6.61
Parallel Full-Bridge Tied
8
6
4
55.46 72.93 106.46
2.58
3.39
4.95
3.64
4.79
7.00
13.28
15.28
23.25
0.96
17.23
19.81
30.15
0.94
24.47
28.14
42.83
0.92
50.09 63.79 87.54
57.60 73.35 100.67
87.66 111.63 153.19
0.93
0.91
0.87
53.13 68.91 97.89
61.10 79.24 112.57
92.99 120.59 171.31
0.96
0.94
0.92
0.42
0.72
1.53
3.13
5.32
10.94
1.66
2.87
6.12
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3. REVISION HISTORY
Release
Rev 1
Date
May 2005
Changes
1st Preliminary Release
Table 1. Revision History
Contacting Cirrus Logic Support
For all product questions and inquiries contact a Cirrus Logic Sales Representative.
To find the one nearest to you go to www.cirrus.com
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