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DBR30/60W SERIES
AC - DC DIN RAIL MOUNTABLE BATTERY CHARGER
INDUSTRIAL CONTROL EQUIPMENT
FEATURES
‧UNIVERSAL INPUT 90~264VAC
‧SHORT CIRCUIT PROTECTION
‧INTERNAL INPUT FILTER
‧3 YEARS WARRANTY
‧CHARGER FOR LEAD-ACID BATTERIES
‧BATTERY POLARITY PROTECTION
R
H
a
UL 60950-1
SELECTION CHART
DBR 60 - 24
Wattage
12 : 13.6V OUT / 24 : 27.2V OUT
MODEL LIST
MODEL NO.
INPUT
VOLTAGE
OUTPUT
OUTPUT
WATTAGE
VOLTAGE
Single Output Models
OUTPUT
CURRENT
EFF.
(min.)
EFF.
(typ.)
DBR30-12
90~264 VAC
34 WATTS
+ 13.6 VDC
2.5 A
84%
86%
DBR30-24
90~264 VAC
34 WATTS
+ 27.2 VDC
1.25 A
86%
88%
DBR60-12
90~264 VAC
61 WATTS
+ 13.6 VDC
4.5 A
84%
86%
DBR60-24
90~264 VAC
68 WATTS
+ 27.2 VDC
2.5 A
86%
88%
max.
unit
100
KHz
VAC / VDC
SPECIFICATION
o
All Specifications Typical At Nominal Line, Full Load, 25 C Unless Otherwise Noticed
GENERAL
Characteristics
typ.
min.
Conditions
Switching frequency
Isolation voltage
Vi nom, Io nom
Input-Output
Isolation resistance
Ambient temperature
Input-Output, @ 500VDC
Operating at Vi nom
100
-40
+ 51
o
Storage temperature
Relative humidity
Non operational
-40
+ 85
o
Vi nom, Io nom
20
95
Temperature coefficient
Vi nom, Io min
MTBF
Bellcore Issue 6 @40 oC, GB
Altitude during operation
Dimension
Cooling
Installation position
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2014.08.11
50
3,000 / 4,242
MΩ
± 0.03
C
C
% RH
% / oC
30W 12V
690,000
Hours
24V
724,000
Hours
60W 12V
626,000
Hours
24V
629,000
IEC 60068-2-13
4,850
L91 x W90 x D57
Hours
m
mm
Free air convection
Vertical ( other direction may derating using )
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P1
DBR30/60W SERIES
SPECIFICATION
o
All Specifications Typical At Nominal Line, Full Load, 25 C Unless Otherwise Noticed
INPUT SPECIFICATIONS
Characteristics
Rated input voltage
Absolute input max. range
Input current
Conditions
Io nom
Ta min ... Ta max,
Io nom
Vi : 115 /230 VAC, Io nom
max.
unit
240
VAC
AC in
90
264
VAC
DC in
120
375
VDC
680 / 430
1,230 / 780
30W
60W
Rated input current
Vi : 90 VAC, Io nom
typ.
100
min.
mA
mA
30W
800
1,500
mA
63
30 / 60
Hz
60W
Line frequency
Vi nom, Io nom
Inrush current
Power dissipation
Vi : 115 / 230 VAC , Io nom
Leakage current
Input-Output
47
Vi : 230 VAC, Io nom
30W
5.5
60W
10.9
mA
A
W
W
0.25
mA
max.
unit
± 1
%
OUTPUT SPECIFICATIONS
Characteristics
Conditions
Output voltage accuracy
Vi nom, Io max
Minimum load
Line regulation
Vi nom
Io nom, Vi min ...Vi max
Load regulation
Vi nom, Io min ...Io nom
Hold up time
Vi : 115 / 230 VAC , Io nom
Turn on time
Rise time
min.
typ.
0
%
± 1
%
± 1
%
ms
Vi nom, Io nom
1,800
ms
Vi nom, Io nom
150
ms
Fall time
Transient recovery time
Vi nom, Io nom
150
ms
Vi nom, 1~0.5 Io nom
Ripple & noise
Vi nom, Io nom, BW = 20MHz
2
100
mV
Power back immunity
Vi nom, Io nom
DC ON indicator threshold
at start up (Green LED)
Vi nom, Io nom
10 / 30
ms
VDC
12V
18
24V
12V
35
7
9
VDC
24V
13
18
VDC
max.
unit
VDC
CONTROL AND PROTECTION
Characteristics
min.
Conditions
Input fuse
typ.
T2A / 250 VAC internal
Internal surge voltage protection
IEC 61000-4-5
Rated over load protection
Vi nom
Rdy on: Threshold at start up
12V
Rdy off: Threshold after start up
Varistor
105
110
%
11
VDC
24V
10
17
19
VDC
12V
7
8
VDC
24V
13
15
VDC
12V
15
18
VDC
24V
30
VDC
Output short circuit
33
Hiccup mode
Degree of protection
IP20
Battery polarity protection
Yes
Power Rdy
Over voltage protection
Vi nom, 0.8 Io nom
(Shut down protection)
APPROVALS AND STANDARDS
UL / cUL
UL 60950-1 Recognized
CE
EN 61000-6-3, EN 55022 Class B, EN 61000-3-2, EN 61000-3-3, EN 61000-6-2, EN 55024
EN 61000-4-2 Level 4, EN 61000-4-3 Level 3, EN 61000-4-4 Level 4, EN 61000-4-5 L-N Level 3
EN 61000-4-6 Level 3, EN 61000-4-8 Level 4, EN 61000-4-11, ENV 50204 Level 2, EN 61204-3
LVD
Vibration resistance
EN 60950-1
meet IEC 60068-2-6 (Mounting on rail : 10-500 Hz, 2G, along X, Y, Z each Axis, 60 min for each Axis )
Shock resistance
meet IEC 60068-2-27 (15G, 11ms, 3 Axis, 6 Faces, 3 times for each Face)
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2014.08.11
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DBR30/60W SERIES
PHYSICAL CHARACTERISTICS
Case size
91 x 90 x 57 mm (3.58 x 3.54 x 2.24 inches)
Case material
Weight
Plastic
270g
0.33kg ; 40
Packing
/ 14kg / 2.28CUFT
MECHANISM & PIN CONFIGURATION
mm [inch]
90 .00 [3. 54 ]
CONSTRUCTION
Easy snap-on mounting onto the DIN-Rail
(TS35/7.5 or TS35/15), unit sits safely and
firmly on the rail; no tools required even to remove
INSTALLATION
12 [0. 47 ]
11 [0. 43 ]
DBR30-24
57.00 [2.24]
DC ON
49.00 [1.93]
BATT FAIL
32.25 [1.27]
52.50 [2.07]
45 .00 [1. 77 ]
Ventilation / Cooling
Normal convection
All sides 25m/m free space
For cooling recommended
Connector size range
AWG24-12 (0.2~2.5mm2) flexible / solid cable
-Connector can withstand torque at maximum
6 pound-inches.
7m/m stripping at cable end recommends.
Use copper conductors only, 60/70 oC
GENERAL TOLERANCE
91 .00 [3. 58 ]
0.00[0.00] - 30.00[1.18]
±0.30[0.01]
30.00[1.18] - 120.00[4.72]
±0.50[0.02]
PIN ASSIGNMENT
PIN NO.
Designation
OUT
1, 2
3
IN
4
5
OTHER
6
Description
RDY
-
A normal open relay contact for DC ON level control
+
Positive output terminal
L
Input terminals (phase conductor, no polarity at DC input)
N
Input terminals (neutral conductor, no polarity at DC input)
DC ON
Operation indicator LED
BATT FAIL
Battery reverse indicator LED
Negative output terminal
CIRCUIT SCHEMATIC
‧Block diagram for DBR30/60W series
L
Fuse
Line
Filter
N
Inrush Current
Switching
Limiter and
Device
rectifier
PFM
Controller
Vo +
Rectifier
Vo -
Opto Isolation
Reference &
Error Amp.
Output Level
Detection
DC ON(Green LED)
BATT FAIL(Red LED)
RDY(Relay Contact)
Output Voltage [ % ]
TYP. CURRENT LIMITED CURVE
100
75
50
25
95
100
105
110
115
120
Output Current [ % ]
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2014.08.11
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P3