PSAE1500 SERIES 1500 Watts, AC/DC Switching Power Supplies Rev B Wall Industries, Inc. FEATURES • RoHS Compliant • Remote Sensing Multiple PSU via RS232, RS485 & I2C • PFC > 0.95 at 230VAC • Programmable Output Voltage (0~105%) • Up to 1502 Watts Output Power • Programmable Output Current (0~105%) • High Efficiency up to 93% • Remote ON/OFF, Remote Sense Functions • 3000VAC (4242VDC) I/O Isolation • Universal Input Voltage Range: 90~264VAC (127~370VDC) • Constant Current Limiting • Single Outputs Ranging from 12VDC to 60VDC • Global Control via RS232 • Selectable +5V/0.5A or +9V/0.3A Auxiliary Output • Power OK Signal • Forced Current Sharing at Parallel Operation • Protection: OLP, OVP, OTP, Fan Failure • UL 60950-1 and EN60950-1 Safety Approvals DESCRIPTION Size: 11.02 x 5.00 x 2.50 inches (280.0 x 127.0 x 63.5 mm) The PSAE1500 series of AC/DC switching power supplies provides up to 1502 Watts of output power in a 11.02” x 5.00” x 2.50” enclosed case. This series consists of single output models ranging from 12VDC to 60VDC with a universal input voltage range of 90~264VAC (127~370VDC). Standard features include high efficiency up to 93%, PFC > 0.95 at 230VAC, programmable output voltage and output current, remote on/off, remote sense, and power OK signal. This series also has over temperature, over voltage, and over load protection. All models are RoHS compliant and have UL 60950-1 and EN60950-1 safety approvals. Weight: 5.73 lbs (2.6kg) MODEL SELECTION TABLE Model Number Input Voltage (2) Output Voltage Output Current Line Regulation 12 VDC ±1.0% PSAE-1500-12 125A Load Regulation Output Power Ripple & Noise (1) ±1.0 1500W 120mVp-p Efficiency 89% PSAE-1500-15 15 VDC 100A ±1.0% ±1.0 1500W 150mVp-p 90% PSAE-1500-24 24 VDC 62.5A ±1.0% ±1.0 1500W 240mVp-p 92% 30 VDC 50A ±1.0% ±1.0 1500W 300mVp-p 92% PSAE-1500-36 36 VDC 41.7A ±1.0% ±1.0 1501W 360mVp-p 92% PSAE-1500-48 48 VDC 31.3A ±1.0% ±1.0 1502W 480mVp-p 92% PSAE-1500-60 60 VDC 25A ±1.0% ±1.0 1500W 600mVp-p 93% PSAE-1500-30 90~264 VAC (127~370 VDC) NOTES 1. Ripple & noise is measured at 20MHz limited bandwidth and using a 12" twisted pair-wire terminated with a 0.1µF & 47µF capacitors in parallel. 2. For voltages near the low end of the input voltage range, see the derating curve for the power supply output rating. 3. When in parallel operation only one unit might operate if the total output load is less than 5% of the rated load condition. 4. The power supply is considered a component which will be installed into final equipment. The final equipment must be re-confirmed that it still meets EMC directives. DERATING CURVES Load vs Ambient Temperature Load vs Input Voltage 120 120 Ta=25°C 100 100 90 Load (%) Load (%) 80 60 40 80 70 60 50 20 -25 40 0 10 20 30 40 50 Ambient Temperature (°C) 10/14/2013 60 70 80 90 100 110 120 264 Input Voltage (VAC) Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 1 of 8 Wall Industries, Inc. Rev B PSAE1500 SERIES 1500 Watts, AC/DC Switching Power Supplies SPECIFICATIONS: PSAE1500 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max Unit 264 370 63 VAC VDC Hz INPUT SPECIFICATIONS Input Voltage (See Note 2) AC input voltage range DC input voltage range 90 127 47 Input Frequency At 115VAC and full load At 230VAC and full load At 115VAC and cold start At 230VAC and cold start At 115VAC and full load At 230VAC and full load AC Current Inrush Current Power Factor OUTPUT SPECIFICATIONS Output Voltage Voltage Tolerance Voltage Adjustability Line Regulation Load Regulation Output Power Output Current Ripple & Noise (20MHz BW) Hold-up Time Setup Time Rise Time Temperature Coefficient PROTECTION Over Voltage Protection (see page 4) Over Load Protection Over Temperature Protection GENERAL SPECIFICATIONS Efficiency Isolation Voltage Isolation Resistance Leakage Current FUNCTIONS Auxiliary Power Remote ON/OFF Control Power OK Signal Output Voltage Trim Output Current Trim Parallel Operation (Current Sharing) ENVIRONMENTAL SPECIFICATIONS Operating Temperature Storage Temperature Operating Humidity Storage Humidity Cooling Vibration PHYSICAL SPECIFICATIONS Weight Dimensions (W x H x D) SAFETY & EMC (See Note 4) Safety Approvals EMI (Conduction & Radiation) Harmonic Current EMS Immunity 10/14/2013 18 9 30 45 0.99 0.95 Includes set-up tolerance, line regulation, and load regulation Typical adjustment by potentiometer (VR1) Low Line to High Line 0% to 100% full load -2.0 -5.0 -1.0 -1.0 A See Table +2.0 +5.0 +1.0 +1.0 See Table See Table +1 14 800 100 +0.02 % % % % Measured with 0.1µF and 47µF capacitors in parallel At 230VAC and full load full load full load 0~50°C -0.02 Protection type: latch-style. Recovery after reset AC power ON or inhibit Protection type: constant current limiting Protection type: auto-recovery after temp. goes down Variable OVP, 120%±7% Vout 105% rated output power 85°C±5°C detect on heatsink of sec. side Input to Output Input to FG Output to FG Input to output, input to FG, output to FG; 500VDC At 240VAC Sink Current: 20mA max.; Drain Voltage: 40V max. -1 A % ms ms ms %/°C See Table 4242VDC (3000VAC) 2121VDC (1500VAC) 707VDC (500VAC) 100 2.5 MΩ mA Selectable +5V/0.5A or +9V/0.3A aux. output By external switch Open drain signal low when PSU turns on 0 105 %Vo 0 105 %Io See page 6 See derating curve -20 +60 °C -40 +85 °C Non-condensing 20 90 % RH 10 95 % RH Load and temperature control fan 10~500Hz, 2G 10 min./1 cycle, period for 60 min. each along X, Y, Z axes. Compliance to IEC 68-2-6, IEC 68-2-64 5.73 lbs (2.6kg) 11.02 x 5.00 x 2.50 in (280.0 x 127.0 x 63.5 mm) UL 60950-1; EN60950-1 EN55022; EN61204-3; EN61000-6-3 EN61000-3-2; EN61000-3-3 EN55024; EN61204-3; EN61000-6-1; IEC61000-4-2,3,4,5,6,8,11 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 2 of 8 PSAE1500 SERIES 1500 Watts, AC/DC Switching Power Supplies Rev B Wall Industries, Inc. MECHANICAL DRAWING Unit: inches [mm] 0.57 [14.5] 11.02 [280.0] 0.59 [15.0] 2.50 [63.5] 5.00 [127.0] 1 NEG (-) 24 POS (+) LED V-Adj CN2 3.86 [98.0] 4-M4 NUT DIP SW N L 9.84 [250.0] 0.57 [14.5] 12.32 [313.0] 1.38 [35.0] 1.34 [34.0] 9.33 [237.0] 4-M4 NUT AC Input Terminal Control Pin Number Assignment (CN2): JST S24B-PHDSS or Equivalent Pin Function Pin Function Description Pin Function Description 1 ACL 1 NC For RS232 Receiver Function 13 EN+ Inhibit ON/OFF (+) 2 ACN 2 NC For RS232 Transmission Function 14 AUX +5V/0.5A or +9V/0.3A Auxiliary Power 3 AUX +5V/0.5A or +9V/0.3A Auxiliary Power 15 EN- Inhibit ON/OFF (-) 4 GND Ground 3 5 SCL 16 GND Ground 2 17 PAR Parallel Operation Current Sharing 2 Serial Clock used in the I C Interface 6 SDA Serial Data used in the I C Interface 18 VSET AUX Output Set 7 AUX +5V/0.5A or +9V/0.3A Auxiliary Power 19 POK Power OK 8 GND Ground 20 GND Ground 9 VCI V Program 21 VS- Remote Sense (-) 10 GND Ground 22 VO- Negative Output Voltage 11 ACI I Program 23 VS+ Resmote Sense (+) 12 GND Ground 24 VO+ Positive Output Voltage CN2 Connector Housing 10/14/2013 Mating Housing Contact JST PHDR-24VS or equivalent JST SPHD-002T-P0.5 or equivalent Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 3 of 8 Wall Industries, Inc. Rev B PSAE1500 SERIES 1500 Watts, AC/DC Switching Power Supplies LED STATUS LED LED Signal Status Solid (Green) Power OK (Local Mode) Solid (Orange) Power OK (Remote Mode) Slow Blink (Green) Power Standby Fast Blink (Red) Over Voltage Protection (OVP) Solid (Red) Over Load Protection (OLP) Slow Blink (Red) Over Temperature Protection (OTP) Intermittent Blink (Red) Fan Failure Interlace Blink (Red) Power Failure * Local mode: Use ACI/VCI to control output current and voltage * Remote Mode: Use RS232 or I2C command to control output current and voltage CURVES CMD vs Output Curve 10/14/2013 VCI vs OVP Curve Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 4 of 8 PSAE1500 SERIES 1500 Watts, AC/DC Switching Power Supplies Rev B Wall Industries, Inc. REMOTE ON/OFF (1) Using Internal 5V Auxiliary Source (2) ON/OFF Control by NPN Transistor AUX AUX 2KΩ (3) Using External Voltage Source SW 2KΩ EN+ AUX 2KΩ EN+ EN+ SW AUX AUX AUX EN- EN- GND GND AUX EN- Tr Ctrl sw OFF Power OFF ON GND Ctrl Power ON L Power OFF H Power ON GND sw OFF Power OFF ON Power ON Default setting POWER OK SIGNAL * Place an additional capacitor to have a better performance of auxiliary power operation. P.OK Good Failure DC / DC 5V/0.5A or 9V/0.3A AUX VSET Open (Default Setting) 5V Short to GND 9V VSET GND Internal Circuit * The grounding of “AUX” power should be connected to “GND” port. If “V-“ is connected as Grounding make sure to short the “GND” and “V-“ ports. * 470µF 16V AUX LOAD AUX and P.OK Signal REMOTE SENSE 1) Remote Sense 10/14/2013 2) Local Sense (Default Setting) Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 5 of 8 PSAE1500 SERIES 1500 Watts, AC/DC Switching Power Supplies Rev B Wall Industries, Inc. CURRENT SHARING 3) Current Sharing with Remote Sense + + 24 23 VS+ VO+ + 24 23 VO+ VS+ + 24 23 VO+ VS+ 24 23 VS+ VO+ VO- VS- VO- VS- VO- VS- VO- VS- GND POK GND POK GND POK GND POK VSET PAR VSET PAR VSET PAR VSET PAR GND EN- GND EN- GND EN- GND EN- AUX EN+ AUX EN+ AUX EN+ AUX EN+ GND ACI GND ACI GND ACI GND ACI GND VCI GND VCI GND VCI GND VCI GND AUX GND AUX GND AUX GND AUX SDA SCL SDA SCL SDA SCL SDA SCL GND AUX GND AUX GND AUX GND AUX NC NC NC NC NC NC NC NC 4) Current Sharing with Local Sensing + + 24 23 VO+ 10/14/2013 VS+ + 24 23 VO+ VS+ + 24 23 VO+ VS+ 24 23 VO+ VS+ VO- VS- VO- VS- VO- VS- VO- VS- GND POK GND POK GND POK GND POK VSET PAR VSET PAR VSET PAR VSET PAR GND EN- GND EN- GND EN- GND EN- AUX EN+ AUX EN+ AUX EN+ AUX EN+ GND ACI GND ACI GND ACI GND ACI GND VCI GND VCI GND VCI GND VCI GND AUX GND AUX GND AUX GND AUX SDA SCL SDA SCL SDA SCL SDA SCL GND AUX GND AUX GND AUX GND AUX NC NC NC NC NC NC NC NC Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 6 of 8 Rev B Wall Industries, Inc. PSAE1500 SERIES 1500 Watts, AC/DC Switching Power Supplies INSTALLATION INSTRUCTIONS 1. Mounting Directions 1-1 Recommended Standard Mounting Methods (a) (b) (c) + + + 4-M4 L=4mm max. 4-M4 L=4mm max. 4-M4 L=4mm max. 2. Mounting Method 2-1 There are ventilating holes on the front and back side panels. Do not obstruct; allow at least 50mm for airflow 2-2 The maximum allowable penetration for the screw is 4mm. Incomplete threading should not be penetrated. 2-3 Recommended torque of mounting screw: M4 screw: 1.27N • m (13.0kgf • cm) More than 50mm More than 50mm FAN Airflow FAN 10/14/2013 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 7 of 8 Rev B Wall Industries, Inc. PSAE1500 SERIES 1500 Watts, AC/DC Switching Power Supplies COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 10/14/2013 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 37 Industrial Drive Exeter, NH 03833 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 8 of 8