Rev C PSAK1000 Series Single Output Up to 1008 Watts AC/DC Switching Power Supply FEATURES ● RoHS Compliant ● Intelligent LED Indicators ● High Efficiency up to 90% ● +5V/0.5A Auxiliary Output ● Universal AC Input with Active PFC ● 1U Profile, High Power Density 11.1W / in3 ● Power OK Signal (Power Good, Logic low) ● Remote On/Off and Remote Sense Function ● Forced Current Sharing at Parallel Operation ● Programmable Output Current (20% ~ 105%) ● Programmable Output Voltage (30% ~ 105%) ● Protection: OVP, OLP, OTP, SCP, Fan Failure DESCRIPTION The PSAK1000 series of AC/DC switching power supplies provides up to 1008 Watts of continuous output power in an enclosed design. All models have a single output and a universal input range with active PFC. Some features include efficiency up to 90%, 0.99 typical power factor, remote on/off, and forced current sharing at parallel operation. These supplies have over load, over voltage, over temperature, and short circuit protection. SPECIFICATIONS: PSAK1000 Series All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. INPUT SPECIFICATIONS Input Voltage Range (See Note 3) 90 ~ 264VAC (127~370VDC) Input Frequency 47 to 63Hz AC Current (typical) 12A @ 115VAC; 6A @ 230VAC Inrush Current (typical) 25A @ 115VAC; 40A @ 230VAC Leakage Current < 2.0mA @ 240VAC Remote ON/OFF External switch or NPN Transistor to turn ON/OFF Power Factor (typical) EN61000-3-2 (0.99 @ 115VAC and full load; 0.98 @ 230VAC and full load) OUTPUT SPECIFICATIONS Output Voltage See Table Output Power See Table Voltage Adjustment Range ±5.0% typical adjustment by potentiometer (VR1) Voltage Tolerance (See Note 2) ±1.0% Output Voltage Trim Adjustment of output voltage is between 30%~105% of rated output. Output Current Trim Adjustment of output current is between 20%~105% of rated output. Line Regulation ±0.5% Load Regulation ±0.5% Output Current See Table Ripple & Noise (See Note 1) 150mVp-p max. Setup, Rise Time 800ms, 50ms at full load Hold-Up Time (typical) 16ms @ 230VAC and full load PROTECTION See Table Over Voltage Protection Protection Type: Latch-style (recovery after reset AC power ON or inhibit) 105% rated output power Over Load Protection Protection Type: Total power limiting, Latch-style (recovery after reset AC power ON or inhibit) 90°C ±5°C detect on heatsink of primary side, 85°C ±5°C detect on heatsink of secondary side Over Temperature Protection Protection Type: Shutdown output voltage (auto recovers after temperature goes down) GENERAL SPECIFICATIONS Efficiency See Table Withstand Voltage 3KVAC (input to output); 1.5KVAC (input to FG); 0.5KVAC (output to FG) Isolation Resistance 100MΩ/500VDC (input to output, input to FG, output to FG) Auxiliary Power 5V @ 0.5A (±3%) Power OK Signal Open drain signal low when PSU turns on. Max sink current: 20mA, Max drain voltage: 40V. Parallel Current Sharing (See Note 4) Refer to Page 5 ENVIRONMENTAL SPECIFICATIONS Working Temperature -25°C to +60°C (refer to derating curve) Storage Temperature -40°C to +85°C Working Humidity 20% to 90% RH (non-condensing) Storage Humidity 10% to 95% RH Vibration Compliance to IEC 68-2-6, IEC 68-2-64 Cooling Controlled by power rating and temperature (Internal ball bearing fan) Temperature Coefficient ±0.02% / °C (0 ~ 50°C) PHYSICAL SPECIFICATIONS Packing 4.63 lbs (2.1kg) Dimensions (See page 6) 11.14(L) x 5.00(W) x 1.61(H) inches; 283(L) x 127(W) x 40.9(H) mm SAFETY & EMC (See Note 5) Safety Standards UL/cUL 60950-1, TUV EN60950-1 approved EMI Conduction & Radiation Compliance to EN55022 (CISPR22) Class B Harmonic Current Compliance to EN61000-3-2,-3 Compliance to EN61000-4-2,3,4,5,6,8,11; ENV50204, EN55024, EN61000-6-2, EN61204-3, heavy industry level, criteria A EMS Immunity 05/06/2013 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 1 of 6 PSAK1000 Series Single Output Up to 1008 Watts AC/DC Switching Power Supply Rev C MODEL SELECTION TABLE Output Voltage Output Current Over Voltage Protection Output Power Efficiency 12 VDC 71A 13.8 ~ 15.0VDC 852W 87% 15 VDC 57A 17 ~ 19.0VDC 855W 88% 24 VDC 41A 27.6 ~ 30.0VDC 984W 89% PSAK-1000-27 27 VDC 37A 31 ~ 33.75VDC 999W 89% PSAK-1000-48 48 VDC 21A 55.2 ~ 60.0VDC 1008W 90% Model Number Input Voltage Range PSAK-1000-12 PSAK-1000-15 PSAK-1000-24 90 ~ 264VAC (127 ~370VDC) NOTES 1. Ripple & noise is measured at 20MHz bandwidth by using a 12" twisted pair-wire terminated with a 0.1µF capacitor and a 47µF capacitor in parallel. 2. Tolerances include set up tolerance, line regulation, and load regulation. 3. Derating is required under low input voltages. Please check the derating curve for more details. 4. When in parallel connection only one unit might operate if the total output load is less than 5% of rated load condition. 5. The power supply is considered a component, which will be installed into final equipment. The final equipment must be re-confirmed that it still meets EMC directives. DERATING CURVES 05/06/2013 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 2 of 6 Rev C PSAK1000 Series Single Output Up to 1008 Watts AC/DC Switching Power Supply FUNCTION MANUAL 1. OUTPUT VOLTAGE TRIM CN9 CN9 2. OUTPUT CURRENT TRIM CN9 05/06/2013 CN9 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 3 of 6 PSAK1000 Series Single Output Up to 1008 Watts AC/DC Switching Power Supply Rev C 3. REMOTE ON/OFF (A) (B) (A): Using internal 5V auxiliary source (C) (B): ON/OFF Control by NPN transistor (C): Using external voltage source 4. POWER OK SIGNAL 5. REMOTE SENSE 05/06/2013 6. LOCAL SENSE Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 4 of 6 Rev C PSAK1000 Series Single Output Up to 1008 Watts AC/DC Switching Power Supply 7. CURRENT SHARING WITH REMOTE SENSING 8. CURRENT SHARING WITH LOCAL SENSING 05/06/2013 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 5 of 6 PSAK1000 Series Single Output Up to 1008 Watts AC/DC Switching Power Supply Rev C MECHANICAL DRAWING Unit: inches [mm] AC INPUT TERMINAL Pin Assignment 1 AC(L) 2 AC(N) 3 Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 CONTROL PIN ASSIGNMENT (CN9): JST S16B-PHDSS OR EQUIVALENT Assignment Function Mating Housing Terminal VS+ Remote voltage sense (+) VO+ Local output voltage sense (+) VSRemote voltage sense (-) VOLocal output voltage sense (-) AUX +5V / 0.5A auxiliary power AUX +5V / 0.5A auxiliary power INH+ Inhibit ON/OFF (+) GND Ground PHDR-16VS SPHD-002T-P05 INHInhibit ON/OFF (-) GND Ground POK Power OK GND Ground VCI V Program GND Ground ACI I Program PAR Parallel Operation current share LED STATUS Green LED Solid Slow Blink Red LED Fast Blink Solid Slow Blink Intermittent link Interlace Blink 05/06/2013 LED Signal LED Signal Status Power OK Power Standby Status Over Voltage Protection (OVP) Over Load Protection (OLP) Output Short Circuit Protection (SCP) Under Voltage Protection (UVP) Over Temperature Protection (OTP) Fan Failure Power Failure Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 6 of 6