PSAEK3000 SERIES Up to 3000 Watts, AC/DC Switching Power Supplies Rev A Wall Industries, Inc. FEATURES • • • • • • • • • RoHS Compliant Up to 3000 Watts Output Power High Efficiency up to 93% 3000VAC (4242VDC) I/O Isolation Constant Current Limiting Global Control via RS232 Power OK Signal High Power Density 16.3W/in3 UL60950-1 & EN60950-1 Safety Approvals • • • • • • • • • Remote Setting Multiple PSU via RS232, RS485 & I2C Programmable Output Voltage (0~105%) Programmable Output Current (0~105%) Universal Input Voltage Range: 90~264VAC (127~370VDC) Single Outputs Ranging from 12VDC to 60VDC Selectable +5V/0.5A or +9V/0.3A Auxiliary Output Forced Current Sharing at Parallel Operation Remote ON/OFF, Remote Sense Function Protection: OLP, OVP, OTP, SCP, Fan Failure DESCRIPTION Size: 11.024 x 6.693 x 2.500 inches 280.00 x 170.00 x 63.50 mm Weight 8.38 lbs (3.8kg) The PSAEK3000 series of AC/DC switching power supplies provides up to 3000 Watts of output power in an 11.024” x 6.693” x 2.500” enclosed case. This series consists of single output models ranging from 12VDC to 60VDC with a universal input voltage range of 90~264VAC (127~370VDC). Standard features include high efficiency up to 93%, programmable output voltage and output current, remote on/off, and power OK signal. This series also has over temperature, over voltage, over load, and short circuit protection. All models are RoHS compliant and have UL60950-1 and EN60950-1 safety approvals. MODEL SELECTION TABLE Model Number Input Voltage (2) Output Voltage Output Current Line Regulation Load Regulation Output Power PSAEK-3000-12 12 VDC 200A ±1.0% ±1.0 Ripple & Noise (1) Efficiency 150mVp-p 88% 2400W PSAEK-3000-15 15 VDC 160A ±1.0% ±1.0 2400W 150mVp-p 89% PSAEK-3000-24 24 VDC 125A ±1.0% ±1.0 3000W 150mVp-p 91% 90~264 VAC (127~370 VDC) PSAEK-3000-30 30 VDC 100A ±1.0% ±1.0 3000W 150mVp-p 91% 36 VDC 83.5A ±1.0% ±1.0 3006W 150mVp-p 92% PSAEK-3000-48 48 VDC 62.5A ±1.0% ±1.0 3000W 150mVp-p 92% PSAEK-3000-60 60 VDC 50A ±1.0% ±1.0 3000W 150mVp-p 93% PSAEK-3000-36 NOTES 1. Ripple & noise is measured at 20MHz limited bandwidth and using a 12" twisted pair-wire terminated with a 0.1µF & 47µF capacitors in parallel. 2. For voltages near the low end of the input voltage range, see the derating curve for the power supply output rating. 3. When in parallel operation only one unit might operate if the total output load is less than 5% of the rated load condition. 4. The power supply is considered a component which will be installed into final equipment. The final equipment must be re-confirmed that it still meets EMC directives. DERATING CURVES Load vs Ambient Temperature Load vs Input Voltage 120 120 Ta=25°C 100 100 3000W 90 Load (%) Load (%) 80 60 50 40 80 2400W (12V, 15V Only) 70 2000W 60 50 20 -20 40 0 10 20 30 40 50 Ambient Temperature (°C) 09/15/2014 60 70 80 90 115 140 180 264 Input Voltage (VAC) Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 1 of 8 Rev A Wall Industries, Inc. PSAEK3000 SERIES Up to 3000 Watts, AC/DC Switching Power Supplies SPECIFICATIONS: PSAEK3000 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max Unit 264 370 63 VAC VDC Hz INPUT SPECIFICATIONS Input Voltage (See Note 2) AC input voltage range DC input voltage range 90 127 47 Input Frequency AC Current Inrush Current Power Factor OUTPUT SPECIFICATIONS Output Voltage Voltage Tolerance Voltage Adjustability Line Regulation Load Regulation Output Power Output Current Ripple & Noise (20MHz BW) Hold-up Time Setup Time Rise Time Temperature Coefficient PROTECTION Over Voltage Protection (see page 4) Over Load Protection Over Temperature Protection GENERAL SPECIFICATIONS Efficiency Input to Output Isolation Voltage Input to FG Output to FG Input to Output Isolation Resistance Input to FG Output to FG Leakage Current FUNCTIONS Auxiliary Power Remote ON/OFF Control (see page 5) Power OK Signal Output Voltage Trim Output Current Trim Parallel Operation (Current Sharing) ENVIRONMENTAL SPECIFICATIONS Operating Temperature Storage Temperature Operating Humidity Storage Humidity Cooling Vibration PHYSICAL SPECIFICATIONS Weight Dimensions (W x H x D) SAFETY & EMC (See Note 4) Safety Approvals EMI (Conduction & Radiation) Harmonic & Flicker EMS Immunity 09/15/2014 At 115VAC (2000W) At 230VAC (3000W) At 115VAC and cold start At 230VAC and cold start At 115VAC and full load At 230VAC and full load 19.7 14.5 33 65 0.98 0.95 Includes set-up tolerance, line regulation, and load regulation Typical adjustment by potentiometer (VR1) Low Line to High Line 0% to 100% full load -2.0 -5.0 -1.0 -1.0 Measured with 0.1µF and 47µF capacitors in parallel At 230VAC and full load full load full load 0~50°C See Table +2.0 +5.0 +1.0 +1.0 See Table See Table 150 800 50 -0.02 +0.02 % % % % mVp-p ms ms ms %/°C Variable OVP, 120%±7% Vout 105% rated output power 85°C±5°C detect on heatsink of pri. & sec. side See Table 3000VAC (4242VDC) 1500VAC (2121VDC) 500VAC (707VDC) Test is done without enclosure Isolated from output Sink Current: 20mA max.; Drain Voltage: 40V max. A 14 Protection type: latch-style. Recovery after reset AC power ON or inhibit Protection type: constant current limit Protection type: auto-recovery after temperature goes down 500VDC 500VDC 500VDC At 240VAC A 100 100 100 MΩ 1.0 mA Selectable +5V/0.5A or +9V/0.3A aux. output By external switch Open drain signal low when PSU turns on 0 105 %Vo 0 105 %Io See page 5 See derating curve -20 +60 °C -40 +85 °C Non-condensing 20 90 % RH 10 95 % RH Load and temperature control fan 10~500Hz, 5G 10 min./1 cycle, period for 60 min. each along X, Y, Z axes. Certified IEC60068-2-6, IEC60068-2-64 8.38 lbs (3.8kg) 11.024 x 6.693 x 2.500 inches (280.00 x 170.00 x 63.50 mm) UL60950-1; EN60950-1 EN55022, EN61204-3, EN61000-6-3 EN61000-3-2; EN61000-3-3 EN55024; EN61204-3; EN61000-6-1; IEC61000-4-2, 3, 4, 5, 6, 8, 11 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 2 of 8 PSAEK3000 SERIES Up to 3000 Watts, AC/DC Switching Power Supplies Rev A Wall Industries, Inc. MECHANICAL DRAWING 11.024 [280.00] Unit: inches [mm] 1.870 [47.50] 2.500 [63.50] 1.811 [46.00] 8.189 [208.00] 3.071 [78.00] 6.693 [170.00] 4-M4 NUT CN2 9.331 [237.00] 2 4 6 8 10 12 14 16 18 20 22 24 1 3 5 7 9 11 13 15 17 19 21 23 1.339 [34.00] 1.378 [35.00] 0.571 [14.50] CN2 1.220 [31.00] T4-M4 NUT Both Sides AC Input Terminal Control Pin Number Assignment (CN2): JST S24B-PHDSS or Equivalent Pin Function Pin Function Description Pin Function Description 1 ACL 1 VS+ Positive Output Voltage 13 ACI I Program 2 ACN 2 VO+ Remote Sense (+) 14 GND Ground 3 3 VS- Remote Sense (-) 15 VCI V Program 4 VO- Negative Output Voltage 16 GND Ground 5 POK Power OK 17 AUX +5V/0.5A or +9V/0.3A Auxiliary Power 6 GND Ground 18 GND Ground 7 PAR Parallel Operation Current Sharing 19 SCL Serial Clock used in the I2C Interface 8 VSET AUX Output Set 20 SDA Serial Data used in the I2C Interface 9 EN- Inhibit ON/OFF (-) 21 AUX +5V/0.5A or +9V/0.3A Auxiliary Power 10 GND Ground 22 GND Ground 11 EN+ Inhibit ON/OFF (+) 23 NC For RS232 Transmission Function 12 AUX +5V/0.5A or +9V/0.3A Auxiliary Power 24 NC For RS232 Receiver Function CN2 Connector Housing 09/15/2014 Mating Housing Contact JST PHDR-24VS or equivalent JST SPHD-002T-P0.5 or equivalent Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 3 of 8 PSAEK3000 SERIES Up to 3000 Watts, AC/DC Switching Power Supplies Rev A Wall Industries, Inc. LED STATUS LED LED Signal Status Solid (Green) Power OK (Local Mode) Solid (Orange) Power OK (Remote Mode) Slow Blink (Green) Power Standby Fast Blink (Red) Over Voltage Protection (OVP) Solid (Red) Over Load Protection (OLP) Slow Blink (Red) Over Temperature Protection (OTP) Intermittent Blink (Red) Fan Failure Interlace Blink (Red) Power Failure * Local mode: Use ACI/VCI to control output current and voltage * Remote Mode: Use RS232 or I2C command to control output current and voltage CURVES VCI vs OVP Curve 23 NC SCL AUX AUX ACI VCI EN- NC 24 GND SDA GND GND GND PAR EN+ AUX External Resistor (KΩ) GND VSET VS- POK GND VS+ CN2 VO- NC 24 GND SDA GND GND GND VO+ NC SCL AUX AUX ACI VCI EN- PAR EN+ AUX External Voltage (VDC) GND VSET POK VS- 09/15/2014 GND VO- CN2 VO+ VS+ 23 CMD vs Output Curve Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 4 of 8 PSAEK3000 SERIES Up to 3000 Watts, AC/DC Switching Power Supplies Rev A Wall Industries, Inc. REMOTE ON/OFF (1) Using Internal 5V Auxiliary Source (2) ON/OFF Control by NPN Transistor AUX 2KΩ (3) Using External Voltage Source AUX SW EN+ 2KΩ AUX 2KΩ EN+ EN+ SW AUX AUX AUX EN- EN- GND GND AUX EN- Tr Ctrl sw OFF Power OFF ON GND GND Ctrl Power ON L Power OFF H Power ON sw OFF Power OFF ON Power ON Default setting POWER OK SIGNAL * Place an additional capacitor to have a better performance of auxiliary power operation. P.OK Good Failure * DC / DC 5V/0.5A or 9V/0.3A AUX 470µF 16V AUX LOAD VSET * The grounding of “AUX” power should be connected to “GND” port. If “V-“ is connected as Grounding make sure to short the “GND” and “V-“ ports. GND Internal Circuit VSET AUX and P.OK Signal Open (Default Setting) 5V Short to GND 9V REMOTE SENSE 1) Remote Sense 2) Local Sense (Default Setting) CN2 CN2 - + Load VO+ 2 VS+ 1 VO+ VS+ VO- VS- VO- VS- GND POK GND POK VSET PAR VSET PAR GND EN+ GND EN+ AUX EN+ AUX EN+ - + Load GND ACI GND ACI GND VCI GND VCI GND AUX GND AUX SDA SCL SDA SCL GND AUX GND AUX NC NC NC NC 24 09/15/2014 1 CN2 CN2 2 23 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] 24 23 Page 5 of 8 PSAEK3000 SERIES Up to 3000 Watts, AC/DC Switching Power Supplies Rev A Wall Industries, Inc. CURRENT SHARING CN2 CN2 CN2 CN2 3) Current Sharing with Remote Sense VO+ VS+ VO+ VS+ VO+ VS+ VO+ VO- VS- VO- VS- VO- VS- VO- VS- GND POK GND POK GND POK GND POK VSET PAR VSET PAR VSET PAR VSET PAR GND EN- GND EN- GND EN- GND EN- AUX EN+ AUX EN+ AUX EN+ AUX EN+ GND AC GND ACI GND ACI GND ACI GND VCI GND VCI GND VCI GND VCI GND AUX GND AUX GND AUX GND AUX SDA SCL SDA SCL SDA SCL SDA SCL GND AUX GND AUX GND AUX GND AUX NC NC NC NC NC NC NC NC 24 23 24 23 24 23 VS+ 24 23 CN2 VO+ VS+ VO+ VS+ VO+ VS+ VO+ VO- VS- VO- VS- VO- VS- VO- VS- GND POK GND POK GND POK GND POK VSET PAR VSET PAR VSET PAR VSET PAR GND EN- GND EN- GND EN- GND EN- AUX EN+ AUX EN+ AUX EN+ AUX EN+ GND ACI GND ACI GND ACI GND ACI GND VCI GND VCI GND VCI GND VCI GND AUX GND AUX GND AUX GND AUX SDA SCL SDA SCL SDA SCL SDA SCL GND AUX GND AUX GND AUX GND AUX NC NC NC NC NC NC NC NC 24 09/15/2014 CN2 CN2 CN2 4) Current Sharing with Local Sensing 23 24 23 24 23 24 VS+ 23 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 6 of 8 Wall Industries, Inc. Rev A PSAEK3000 SERIES Up to 3000 Watts, AC/DC Switching Power Supplies INSTALLATION INSTRUCTIONS 1. Mounting Directions 1-1 Recommended Standard Mounting Methods (b) (c) CN2 (a) CN2 4-M4 L=4mm max. CN2 4-M4 L=4mm max. 4-M4 L=4mm max. 2. Mounting Method 2-1 There are ventilating holes on the front and back side panels. Do not obstruct; allow at least 50mm for airflow 2-2 The maximum allowable penetration for the screw is 4mm. Incomplete threading should not be penetrated. 2-3 Recommended torque of mounting screw: M4 screw: 1.27N • m (13.0kgf • cm) More than 50mm More than 50mm FAN Air flow FAN 09/15/2014 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 7 of 8 Rev A Wall Industries, Inc. PSAEK3000 SERIES Up to 3000 Watts, AC/DC Switching Power Supplies COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 09/15/2014 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 37 Industrial Drive Exeter, NH 03833 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 8 of 8