DATASHEET Rev. B PSUP500 SERIES 90~264VAC (127~370VDC) Input Single Output Up to 504 Watts AC/DC Switching Power Supplies FEATURES • Single Output • DC Fan • Withstand 2G Vibration Test • RoHS Compliant • Active AC Surge Current Limiting • Power OK Signal • Remote Voltage Sense • 2 Modes for Remote On/Off Control • High Efficiency and High Reliability • High Power Density 6.4W/in3 • All Using 105°C Long Life Electrolytic Capacitors • Universal AC Input Voltage Range • 400W with Free Air Convection • 500W with 23.5CFM Forced Air • High Operating Temperature up to 60°C • Short Circuit, Over Voltage, Over Load, and Over Temperature Protection DESCRIPTION The PSUP500 series of AC/DC switching power supplies offers up to 403.2W with free air convection and 504W with 23.5CFM forced air. These supplies are housed in a low-profile 10.0 x 5.0 x 1.50 inch U-chassis frame. These supplies have a 90~264VAC (127~370VDC) input voltage range and provide single outputs ranging from 12VDC to 48VDC. Standard features include active power-factor-correction, remote on/off, remote voltage sense, power OK signal, and comprehensive over voltage, short circuit, over load, and over temperature protection. All models are RoHS compliant and have UL/cUL, TUV, CE, and CB approvals. 02/05/2013 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 1 of 6 Rev. B PSUP500 Series Single Output Up to 504 Watts AC/DC Switching Power Supplies SPECIFICATIONS: PSUP500 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. INPUT SPECIFICATIONS Input Voltage Range (see note 3) Input Frequency AC Current (typical) Inrush Current (typical) Remote Voltage Sense (see page 5) Remote On/Off (see page 5) Power Factor (typical) OUTPUT SPECIFICATIONS Output Voltage Output Power Output Voltage Adjustability Voltage Tolerance (see note 2) Load Regulation Line Regulation Output Current Ripple & Noise (see note 1) Setup, Rise Time Hold-Up Time (typical) Temperature Coefficient PROTECTION Short Circuit Protection 90 ~ 264VAC (127 ~ 370VDC) 47 ~ 63Hz 6A @ 115VAC; 3A @ 230VAC 30A @ 115VAC; 50A @ 230VAC Compensates for wire voltage drop 2 modes setup for remote on/off yes See Table See Table ±10% ±2% ±2% ±1% See Table 150mVp-p 600ms at full load, 30ms at full load 16ms @ 230VAC and full load ±0.03% / °C (0 ~ 50°C) Over Voltage Protection Over Load Protection Over Temperature Protection GENERAL SPECIFICATIONS Efficiency Withstand Voltage Isolation Resistance Leakage Current Power OK Signal (see page 5) ENVIRONMENTAL SPECIFICATIONS Working Temperature Storage Temperature Working Humidity Storage Humidity Vibration Cooling PHYSICAL SPECIFICATIONS Weight, Packing Dimensions (L x W x H) Connection SAFETY & EMC (see note 4) Safety Standards EMI Conduction & Radiation Harmonic Current EMS Immunity 02/05/2013 yes 115% ~ 150% rated output voltage Protection type: latch-off mode > 105% rated output power Protection type: constant current limiting. For output voltage less than 50% rated DC voltage range the unit will shutdown after 500ms. 90°C ±5°C with N2 sense by T1 core; 95°C ±5°C with TH1 sense near D26 heatsink See Table 4242VDC (input to output); 2121VDC (input to FG) for 1 minute 100MΩ @ 500VDC (input to output, input to FG, output to FG) < 2mA @ 230VAC Open drain. 30VDC / 0.1A max. -20°C to +60°C (see output load derating curve) -40°C to +85°C 20% to 90% RH (non-condensing) 10% to 95% RH 10 ~ 500Hz, 2G 10 min./1cycle, period for 60 min. for each along X, Y, Z axes Free air convection for 400W; 23.5CFM fan for 500W 60oz (1700g); 12pcs/20.4kg 10.0 x 5.0 x 1.50 inches (254 x 127 x 38 mm) Input: 3P / 9.5mm terminal block with cover Output: 8P / 9.5mm terminal block with cover UL60950-1, 2nd Edition, TUV EN60950-1: 2006+A11 Approved EN55022: 2006 Class B EN61000-3-2: 2006 Class A, EN61000-3-3: 1995+A1: 2001+A2: 2005 EN61204-3: 2000, EN55024: 1998+A1: 2001+A2: 2003 light industry level, criteria A Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 2 of 6 PSUP500 Series Single Output Up to 504 Watts AC/DC Switching Power Supplies Rev. B MODEL SELECTION TABLE Output Current Output Power Input Voltage Range Output Voltage Convection 10.5CFM Fan Convection 10.5CFM Fan PSUP-500-12 90 ~ 264 VAC (127 ~ 370 VDC) 12 VDC 33.3 A 42 A 399.6 W 504 W 90% PSUP-500-15 90 ~ 264 VAC (127 ~ 370 VDC) 15 VDC 26.7 A 33.5 A 400.5 W 502.5 W 90% PSUP-500-24 90 ~ 264 VAC (127 ~ 370 VDC) 24 VDC 16.7 A 21 A 400.8 W 504 W 90% PSUP-500-48 90 ~ 264 VAC (127 ~ 370 VDC) 48 VDC 8.4 A 10.5 A 403.2 W 504 W 91% Model Number Efficiency NOTES 1. Ripple & noise is measured at 20MHz bandwidth by using a 12" twisted pair-wire terminated with a 0.1µF capacitor and a 47µF capacitor in parallel. 2. Tolerance includes set up tolerance, line regulation, and load regulation. 3. Derating may be needed under low input voltages. Please check the derating curve for more details. 4. The power supply is considered a component which will be installed into final equipment. The final equipment must be re-confirmed that it still meets EMC directives. 5. When in parallel operation only one unit might operate if the total output load is less than 5% of the rated load condition. BLOCK DIAGRAM VS+ I/P EMI FILTER ACTIVE UNRUSH CURRENT LIMITING RECTIFIERS & PFC POWER SWITCHING O.L.P. AC DETECTION CIRCUIT PFC CONTROL O.L.P. PWM CONTROL RECTIFIERS & FILTER VO+ VOVS- O.C.P. DETECTION CIRCUIT O.V.P. MICRO CIRCUIT POK O.T.P. REMOTE CONTROL 02/05/2013 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 INH+ INH- Page 3 of 6 PSUP500 Series Single Output Up to 504 Watts AC/DC Switching Power Supplies Rev. B DERATING CURVE STATIC CHARACTERISTICS Ta=25°C With 23.5CFM Free Air Convection 100 100 90 Load (%) Load (%) 80 65 60 Free Air Convection 40 80 70 60 50 20 40 -20 0 10 20 30 40 50 60 65 70 (HORIZONTAL) 90 Ambient Temperature (°C) AC=230 / 115VAC 100 110 120 264Vac Input Voltage(Vac)60Hz Ta=25°C MECHANICAL DRAWING Unit: inches (mm) 9.76 (248) 0.69 0.81 (17.5) (20.5) 0.24 (6) Pin No 1 2 3 4-M4 L=5 2- O 0.18 (4.5) 2-M4 L=4 0.33 (8.5) 4.69 (119) 0.37 (9.5) 4.67 (118.5) AC Input Terminal (CN1): Pitch: 9.5mm Assignment Live AC/L Neutral AC/N Ground/Earth FG 0.37 (9.5) Pin No 1 2 External FAN Power Connector (CN3) Assignment Mating Housing Terminal SGND JST XHP-2 JST SXH-001T-0.6 or equivalent or equivalent 12V+ 0.31 (8) 0.33 (8.5) Pin No 1 2 3 4 5 6 7 8 Connector Pin Number Assignment (CN2): JST B8B-PHDSS or Equivalent Assignment Mating Housing Terminal VS + SGND INHNC JST PHD-08VS JST SPHD-002T-P05 or equivalent or equivalent VSPOK INH+ VS- 0.79 (20) 0.33 (8.5) 6 8.43 (214) 9.53 (242) 1.50 (38) 10.0 (254) 02/05/2013 DC Output Connector (CN5/CN6): JST B9P-VHx2 or Equivalent Pin No. Assignment 1 VOReturn 2 VOReturn 3 VOReturn 4 VOReturn 5 VO+ +Main Output 6 VO+ +Main Output 7 VO+ +Main Output 8 VO+ +Main Output Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 4 of 6 PSUP500 Series Single Output Up to 504 Watts AC/DC Switching Power Supplies Rev. B FUNCTION DESCRIPTION OF CN2, CN3 CN2 PIN CONNECTIONS Pin Assignment Description 1 VS + Remote Sense VO(+) 2 SGND Signal Common 3 INH- Remote ON/OFF Signal (-) 4 NC NC 5 VS- Remote Sense VO (-) 6 POK Power OK Signal Control 7 INH+ Remote ON/OFF Signal (+) 8 VS- Remote Sense VO (-) Pin Assignment 1 SGND Return 2 12V + FAN Voltage 0.8A max. CN3 PIN CONNECTIONS Description FUNCTION DESCRIPTION OF J2 1. Remote Control The PSU can be turned ON/OFF by using the “Remote Control” function. J2 PIN & CN2 CONNECTIONS J2 INH+(7 PIN) / INH-(3 PIN) OUTPUT STATUS Open SW ON (>2.5V) ENABLE Open SW OFF (<0.8V) DISABLE Close SW ON (>2.5V) DISABLE Close SW OFF (<0.8V) ENABLE CN2 5 +V -V SW (Default Setting) + 8 VS- POK INH+ VS- VS+ POK GND INH- NC 1 4 +V ADJ. + - LOAD External Power Source Fig 1.1 I=6~20mA FUNCTION DESCRIPTION OF CN2 2. POK Control POK Signal use open drain MOSFET control Max: 30VDC, 0.1A POK 5V OV 5 POK GOOD POK FAIL +V -V CN2 8 VS- POK INH+ VS- VS+ POK GND INH- NC 1 4 + +V ADJ. Fig 2.1 02/05/2013 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 5 of 6 PSUP500 Series Single Output Up to 504 Watts AC/DC Switching Power Supplies Rev. B 3. Remote Sense The remote sensing compensates voltage drop on the load wiring up to 0.5V J2 CN3 1 2 CN2 +V -V 5 1 5 8 4 + Sense lines should be twisted in pairs + - -S (pin5,8) 8 VS- POK INH+ VS- VS+ POK GND INH- NC + V A DJ . +S (pin1) CN2 1 4 LOAD Fig 3.1 COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 02/05/2013 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 5 Watson Brook Rd. Exeter, NH 03833 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 6 of 6