Product Data Sheet W42180-08 – High-Power LED High Power Pure White LED Z Power LED – W42180-08 P4 White Color LED MacAdam 3-Step RoHS Product Brief Description Features and Benefits • Z-Power series is designed for high current operation and high flux output applications. • Super high flux output and high luminance • Designed for high current operation Z-Power LED's thermal management perform exceeds other power LED solutions. • Low thermal resistance • SMT solderability • • Lead free product It incorporates state of the art SMD design and Thermal emission material. • RoHS compliant • Z Power LED is ideal light sources for general illumination applications, custom designed solutions, automotive large LCD backlights Key Applications • • This application note provides binning and labeling information of Z-Power LED series. • It includes the Z-Power LED bins for luminous flux, wavelength (or x,y coordinates), correlated color temperature (CCT) for white and forward voltage. Rev3.0, Feb. 18, 2016 • • • • • • • • • • • • • Mobile phone flash Automotive interior / Exterior lighting Automotive signal lighting Automotive forward lighting Torch Architectural lighting LCD TV / Monitor backlight Projector light source Traffic signals Task lighting Decorative / Pathway lighting Remote / Solar powered lighting Household appliances www.seoulsemicon.com Product Data Sheet W42180-08 – High-Power LED Table of Contents Index • Product Brief 1 • Table of Contents 2 • Performance Characteristics 3 • Characteristics Graph 5 • Color Bin Structure 11 • Mechanical Dimensions 14 • Reflow Soldering Characteristics 15 • Emitter Tape & Reel Packing 16 • Packaging Information 17 • Product Nomenclature 18 • Handling of Silicone Resin for LEDs 19 • Precaution For Use 20 • Company Information 21 Rev3.0, Feb. 18, 2016 2 www.seoulsemicon.com Product Data Sheet W42180-08 – High-Power LED Performance Characteristics Table 1. Electro-Optical characteristics, IF=350mA, Ta= 25ºC, RH30% Value Parameter Symbol Unit Min Typ. Max ФV [2] - 110 - ФV (Tj=100℃) - 94 - Correlated Color Temperature [3] CCT - 6000 - K CRI Ra - 70 - - Forward Voltage [4] VF - 3.3 - V Thermal resistance (J to S) RθJ-S 6.2 K/W View Angle 2Θ ½ 123 deg. Luminous Flux [1] lm Notes : [1] SSC maintains a tolerance of 10% on flux and power measurements. [2] ФV is the total luminous flux output as measured with an integrating sphere. [3] Correlated Color Temperature is derived from the CIE 1931 Chromaticity diagram. Color coordinate : 0.005, CCT 5% tolerance. [4] Tolerance is 0.06V on forward voltage measurements Rev3.0, Feb. 18, 2016 3 www.seoulsemicon.com Product Data Sheet W42180-08 – High-Power LED Performance Characteristics Table 2. Absolute Maximum Ratings Parameter Symbol Forward Current IF Value Unit 1000 mA 1500(1/10duty@1kHz) Reverse Voltage VR 5 V Power Dissipation Pd 4 W Junction Temperature Tj 145(@ IF 1000mA) ℃ Operating Temperature Topr -40 ~ +85 ℃ Storage Temperature Tstg -40 ~ +100 ℃ - ±8,000V HBM - ESD Sensitivity [5] Notes : [5] A zener diode is included to protect the product from ESD. Rev3.0, Feb. 18, 2016 4 www.seoulsemicon.com Product Data Sheet W42180-08 – High-Power LED Characteristics Graph Relative Spectral Power Spectrum Fig 1. Color Spectrum, Tj=25℃, IF=350mA, RH30% 1.0 W42180-08 0.8 0.6 0.4 0.2 0.0 300 400 500 600 700 800 Wavelength [nm] Fig 2. Forward Voltage vs. Forward Current, Ta=25℃ 0.4 Forward Current [A] 0.3 0.2 0.1 0.0 2 3 4 Forward Voltage [V] Rev3.0, Feb. 18, 2016 5 www.seoulsemicon.com Product Data Sheet W42180-08 – High-Power LED Characteristics Graph Fig 3. Forward Current vs. Normalized Relative Luminous Flux, Ta=25℃. Relative Luminous Flux [%] 240 160 80 0 0.0 0.2 0.4 0.6 0.8 1.0 1.2 Forward Current [A] Fig 4. Forward Current vs. Chromaticity Coordinate, Ta=25℃ CIE(X) 0.000 CIE(Y) -0.002 -0.004 -0.006 -0.008 0.0 0.2 0.4 0.6 0.8 1.0 Forward Current [A] Rev3.0, Feb. 18, 2016 6 www.seoulsemicon.com Product Data Sheet W42180-08 – High-Power LED Characteristics Graph Fig 5. Forward Current vs. CCT, Ta=25℃ 5100 CCT [K] 5000 4900 4800 0.0 0.2 0.4 0.6 0.8 1.0 Forward Current [A] Fig 6. Junction Temperature vs. Relative Light Output , IF=350mA Relative Luminous Output [%] 110 100 90 80 70 20 40 60 80 100 120 140 Junction Temperature (Celcius) Rev3.0, Feb. 18, 2016 7 www.seoulsemicon.com Product Data Sheet W42180-08 – High-Power LED Characteristics Graph Fig 7. Junction Temperature vs. Chromaticity Coordinate , IF=350mA CIE(X) CIE(Y) Chromaticity Coordinate Shift 0.000 -0.005 -0.010 -0.015 -0.020 -0.025 20 40 60 80 100 120 140 160 Junction Temperature [Celcius] Fig 8. Junction Temperature vs. Forward Voltage, IF=350mA Forward Voltage Shift [V] 0.0 -0.2 -0.4 -0.6 -0.8 -1.0 20 40 60 80 100 120 140 160 Junction Temperature [Celcius] Rev3.0, Feb. 18, 2016 8 www.seoulsemicon.com Product Data Sheet W42180-08 – High-Power LED Characteristics Graph Fig 9. Junction Temperature vs. CCT, IF=350mA 7000 CCT [K] 6800 6600 6400 20 40 60 80 100 120 140 Junction Temperature [Celcius] Fig 10. Ambient Temperature vs. Allowable Forward Current (Tj max = 145℃, @1A) 1200 Maximum Current [mA] 1000 800 600 Rj-a=15℃/W 400 Rj-a=25℃/W Rj-a=35℃/W 200 0 0 20 40 60 80 100 120 140 Ambient Temperature [Celcius] Rev3.0, Feb. 18, 2016 9 www.seoulsemicon.com Product Data Sheet W42180-08 – High-Power LED Characteristics Graph Fig 11. Radiation pattern at 350mA 0 10 20 30 40 50 60 70 80 90 Angle [degree] Rev3.0, Feb. 18, 2016 10 www.seoulsemicon.com Product Data Sheet W42180-08 – High-Power LED Color Bin Structure Table 3. Bin Code description, IF = 350mA, Ta = 25ºC Luminous Flux (lm) (1) Part Number W4218008 Forward Voltage (V) CIE Coordinate Bin Code Min. Max. Bin Code Min. Max. V1 118.5 130.0 A0 ~ A9 H 3.00 3.25 V2 130.0 140.0 B0 ~ B6 I 3.25 3.50 V3 140.0 154.0 C0 ~ C5 J 3.50 3.75 (1) Tolerance is 0.06V on forward voltage measurements. Rev3.0, Feb. 18, 2016 11 www.seoulsemicon.com Product Data Sheet W42180-08 – High-Power LED Color Bin Structure CIE Chromaticity Diagram, Tj=25℃, IF=350mA *Notes : • Measurement Uncertainty of the Color Coordinates : ± 0.007 Rev3.0, Feb. 18, 2016 12 www.seoulsemicon.com Product Data Sheet W42180-08 – High-Power LED Color Bin Structure CIE Chromaticity Diagram, Tj=25℃, IF=350mA A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 CIE x 0.3028 0.3041 0.3126 0.3115 0.3028 0.3115 0.3126 0.3210 0.3205 0.3115 0.3041 0.3055 0.3136 0.3126 0.3041 0.3126 0.3136 0.3216 0.3210 0.3126 0.3055 0.3068 0.3146 0.3136 0.3055 0.3136 0.3146 0.3221 0.3216 0.3136 0.3068 0.3082 0.3155 0.3146 0.3068 0.3146 0.3155 0.3225 0.3221 0.3146 0.3082 0.3096 0.3164 0.3155 0.3082 0.3155 0.3164 0.3230 0.3225 0.3155 Rev3.0, Feb. 18, 2016 CIE y 0.3304 0.3240 0.3324 0.3393 0.3304 0.3393 0.3324 0.3408 0.3481 0.3393 0.3240 0.3177 0.3256 0.3324 0.3240 0.3324 0.3256 0.3334 0.3408 0.3324 0.3177 0.3113 0.3187 0.3256 0.3177 0.3256 0.3187 0.3261 0.3334 0.3256 0.3113 0.3046 0.3120 0.3187 0.3113 0.3187 0.3120 0.3190 0.3261 0.3187 0.3046 0.2980 0.3046 0.3120 0.3046 0.3120 0.3046 0.3110 0.3190 0.3120 B0 B1 B2 B3 B4 B5 B6 CIE x 0.3207 0.3212 0.3293 0.3292 0.3207 0.3292 0.3293 0.3373 0.3376 0.3292 0.3212 0.3217 0.3293 0.3293 0.3212 0.3293 0.3293 0.3369 0.3373 0.3293 0.3217 0.3222 0.3294 0.3293 0.3217 0.3293 0.3294 0.3366 0.3369 0.3293 0.3222 0.3226 0.3295 0.3294 0.3222 13 CIE y 0.3462 0.3389 0.3461 0.3539 0.3462 0.3539 0.3461 0.3534 0.3616 0.3539 0.3389 0.3316 0.3384 0.3461 0.3389 0.3461 0.3384 0.3451 0.3534 0.3461 0.3316 0.3243 0.3306 0.3384 0.3316 0.3384 0.3306 0.3369 0.3451 0.3384 0.3243 0.3178 0.3234 0.3306 0.3243 C0 C1 C2 C3 C4 C5 CIE x 0.3376 0.3373 0.3456 0.3463 0.3376 0.3463 0.3456 0.3539 0.3552 0.3463 0.3373 0.3369 0.3448 0.3456 0.3373 0.3456 0.3448 0.3526 0.3539 0.3456 0.3369 0.3366 0.3440 0.3448 0.3369 0.3448 0.3440 0.3514 0.3526 0.3448 CIE y 0.3616 0.3534 0.3601 0.3687 0.3616 0.3687 0.3601 0.3669 0.3760 0.3687 0.3534 0.3451 0.3514 0.3601 0.3534 0.3601 0.3514 0.3578 0.3669 0.3601 0.3451 0.3369 0.3428 0.3514 0.3451 0.3514 0.3428 0.3487 0.3578 0.3514 www.seoulsemicon.com Product Data Sheet W42180-08 – High-Power LED Mechanical Dimensions SLUG Cathode Mark Lens Body Lead Notes : 1. All dimensions are in millimeters. (tolerance : ±0.2 ) 2. Scale : none 3. Slug of package is connected to anode. * The appearance and specifications of the product may be changed for improvement without notice. Rev3.0, Feb. 18, 2016 14 www.seoulsemicon.com Product Data Sheet W42180-08 – High-Power LED Reflow Soldering Characteristics IPC/JEDEC J-STD-020 Profile Feature Sn-Pb Eutectic Assembly Pb-Free Assembly Average ramp-up rate (Tsmax to Tp) 3° C/second max. 3° C/second max. Preheat - Temperature Min (Tsmin) - Temperature Max (Tsmax) - Time (Tsmin to Tsmax) (ts) 100 °C 150 °C 60-120 seconds 150 °C 200 °C 60-180 seconds Time maintained above: - Temperature (TL) - Time (tL) 183 °C 60-150 seconds 217 °C 60-150 seconds Peak Temperature (Tp) 215℃ 260℃ Time within 5°C of actual Peak Temperature (tp)2 10-30 seconds 20-40 seconds Ramp-down Rate 6 °C/second max. 6 °C/second max. Time 25°C to Peak Temperature 6 minutes max. 8 minutes max. Caution (1) Reflow soldering is recommended not to be done more than two times. In the case of more than 24 hours passed soldering after first, LEDs will be damaged. (2) Repairs should not be done after the LEDs have been soldered. When repair is unavoidable, suitable tools must be used. (3) Die slug is to be soldered. (4) When soldering, do not put stress on the LEDs during heating. (5) After soldering, do not warp the circuit board. Rev3.0, Feb. 18, 2016 15 www.seoulsemicon.com Product Data Sheet W42180-08 – High-Power LED Emitter Tape & Reel Packaging Notes : 1. The number of loaded products in the reel is 500ea 2. All dimensions are in millimeters (tolerance : ±0.2 ) 3. Scale none *The appearance and specifications of the product may be changed for improvement without notice. Rev3.0, Feb. 18, 2016 16 www.seoulsemicon.com Product Data Sheet W42180-08 – High-Power LED Packaging Information Rev3.0, Feb. 18, 2016 17 www.seoulsemicon.com Product Data Sheet W42180-08 – High-Power LED Product Nomenclature Table 4. Full code form : X1X2X3X4X5X6-X7X8-X9X10X11X12X13X14 X10X11X12X13X14 RANK : QUANTITY : 500 LOT NUMBER : XXXXXXXXXX-XXX-XXX-XXXXXXX SSC PART NUMBER : XXXXXXX-XX X1X2X3X4X5X6X7-X8X9 Part Number Code Description Description X1 Color X2 Z-Power LED Series X3 Lens Type X4 Part Number Chip quantity X5 Package outline size X6 PCB Type X7 Grade of characteristic code X8 Internal Number Revision No. X9 Luminous flux X10 X11 X12 Code Labeling X, Y coordinates rank code X13 Forward voltage X14 Rev3.0, Feb. 18, 2016 18 www.seoulsemicon.com Product Data Sheet W42180-08 – High-Power LED Handling of Silicone Resin for LEDs Z-Power LED is encapsulated by silicone resin for the highest flux efficiency. Notes for handling of Silicone resin Z-Power LEDs • Avoid touching silicone resin parts especially by sharp tools such as Pincette (Tweezers) • Avoid leaving fingerprints on silicone resin parts. • Dust sensitivity silicone resin need containers having cover for storage. • When populating boards in SMT production, there are basically no restrictions regarding the form of the pick and place nozzle, except that mechanical pressure on the surface of the resin must be prevent. • Please do not force over 2000 gf impact or pressure diagonally on the silicon lens. It will cause fatal damage of this product • Please do not recommend to cover the silicone resin of the LEDs with other resin (epoxy, urethane, etc) • Please do not mold this product into another resin (epoxy, urethane, etc) and do not handle this. product with acid or sulfur material in sealed space. Rev3.0, Feb. 18, 2016 19 www.seoulsemicon.com Product Data Sheet W42180-08 – High-Power LED Precaution for Use • Storage To avoid the moisture penetration, we recommend storing Z Power LEDs in a dry box (or desiccator) with a desiccant . The recommended storage conditions are Temperature 5 to 30 degrees Centigrade. Humidity 50% maximum. • Precaution after opening packaging However LED is correspond SMD, when LED be soldered dip, interfacial separation may affect the light transmission efficiency, causing the light intensity to drop. Attention in followed. a. Soldering should be done right after opening the package (within 24Hrs). b. Keeping of a fraction - Sealing - Temperature : 5 ~ 30℃ Humidity : less than 60% c. If the package has been opened more than 1week or the color of desiccant changes, components should be dried for 10-24hr at 65±5℃ • Any mechanical force or any excess vibration shall not be accepted to apply during cooling process to normal temp. after soldering. • Please avoid rapid cooling after soldering. • Components should not be mounted on warped direction of PCB. • Anti radioactive ray design is not considered for the products listed here in. • Gallium arsenide is used in some of the products listed in this publication. These products are dangerous if they are burned or shredded in the process of disposal. It is also dangerous to drink the liquid or inhale the gas generated by such products when chemically disposed. • This device should not be used in any type of fluid such as water, oil, organic solvent and etc. When washing is required, IPA(Isopropyl Alcohol) should be used. • When the LEDs are illuminating, operating current should be decided after considering the package maximum temperature. • LEDs must be stored to maintain a clean atmosphere. If the LEDs are stored for 3 months or more after being shipped from SSC, a sealed container with a nitrogen atmosphere should be used for storage. • The appearance and specifications of the product may be modified for improvement without notice. • Long time exposure of sunlight or occasional UV exposure will cause lens discoloration. • The slug is connected to the anode. Therefore, we recommend to isolate the heat sink. • Attaching LEDs, don’t use adhesives to generate organic vapor. Rev3.0, Feb. 18, 2016 20 www.seoulsemicon.com Product Data Sheet W42180-08 – High-Power LED Company Information Published by Seoul Semiconductor © 2013 All Rights Reserved. Company Information Seoul Semiconductor (www.SeoulSemicon.com) manufacturers and packages a wide selection of light emitting diodes (LEDs) for the automotive, general illumination/lighting, Home appliance, signage and back lighting markets. The company is the world’s fifth largest LED supplier, holding more than 10,000 patents globally, while offering a wide range of LED technology and production capacity in areas such as “nPola”, "Acrich", the world’s first commercially produced AC LED, and "Acrich MJT Multi-Junction Technology" a proprietary family of high-voltage LEDs. The company’s broad product portfolio includes a wide array of package and device choices such as Acrich and Acirch2, high-brightness LEDs, mid-power LEDs, side-view LEDs, and through-hole type LEDs as well as custom modules, displays, and sensors. Legal Disclaimer Information in this document is provided in connection with Seoul Semiconductor products. With respect to any examples or hints given herein, any typical values stated herein and/or any information regarding the application of the device, Seoul Semiconductor hereby disclaims any and all warranties and liabilities of any kind, including without limitation, warranties of non-infringement of intellectual property rights of any third party. The appearance and specifications of the product can be changed to improve the quality and/or performance without notice. Rev3.0, Feb. 18, 2016 21 www.seoulsemicon.com