Pad Layouts/Soldering Process

Pad Layouts/Soldering Process
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Pad Layouts/Soldering Process
VISHAY GENERAL SEMICONDUCTOR RECOMMENDED MINIMUM MOUNTING PAD LAYOUT SIZES
FOR THE SURFACE MOUNT RECTIFIER
DFS BRIDGE
MBS BRIDGE
0.047 (1.20) MIN.
MBLS BRIDGE
0.023 (0.58) MIN.
DO-214AC (SMA)/
DO-214BA (GF1)
0.028 (0.7) MIN.
0.074 (1.88) MAX.
0.066 (1.68)
MIN.
0.404 (10.26)
MAX.
0.272 (6.91)
MAX.
0.030 (0.76)
MIN.
0.252 (6.4)
MAX.
0.016 (0.45)
MIN.
0.060 (1.52)
MIN.
0.208 (5.28) REF.
0.060 (1.52) MIN.
0.165 (4.2)
0.150 (3.8)
0.105 (2.67)
0.095 (2.41)
0.205 (5.2)
0.195 (5.0)
TO-263
DO-214AA (SMB)
0.42 (10.66) MIN.
0.085 (2.159) MAX.
DO-214AB (SMC)
0.185 (4.69) MAX.
0.086 (2.18)
MIN.
0.33 (8.38)
MIN.
0.670 (17.02)
0.591 (15.00)
0.060 (1.52)
MIN.
0.126 (3.20)
MIN.
0.060 (1.52)
MIN.
0.320 (8.13) REF.
0.220 (5.59) REF.
MicroSMP
0.079 (2.00)
0.15 (3.81)
MIN.
0.032
(0.80)
0.032
(0.80)
0.043
(1.10)
0.08 (2.032)
MIN.
0.105 (2.67)
0.095 (2.41)
0.020 (0.50)
DO-220AA (SMP)
TO-277A (SMPC)
0.189 (4.80) MIN.
0.105 (2.67)
0.025
(0.635)
DO-213AA (GL34)/
DO-213AB (GL-41)
0.030
(0.762)
C
0.186 (4.72)
MIN.
0.100
(2.54)
0.268 (6.80)
0.050 (1.27)
MIN.
0.050
(1.27)
B
D
A
0.041 (1.04)
0.055 (1.40) MIN.
All dimensions in inches (millimeters)
Revision: 12-Sep-13
Document Number: 88854
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Pad Layouts/Soldering Process
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TO-263AC (SMPD)
DO-221AC (SlimSMA)
0.420 (10.66) MIN.
0.060 (1.52)
MIN.
0.123 (3.12) MAX.
0.047 (1.20)
MIN.
0.047 (1.20)
MIN.
0.217 (5.52) REF.
0.330
REF.
(8.38)
0.420 (10.66) MIN.
0.604 (15.33)
0.525 (13.33)
DO-221BC (SMPA)
MAX. 0.037 (0.92)
0.087 (2.20)
MIN.
0.060 (1.52)
MIN.
MIN. 0.122 (3.10)
MIN.
0.059 (1.50)
0.120 (3.05) REF.
0.105 (2.67)
0.095 (2.41)
0.080 (2.03) MIN.
0.217 (5.52)
DIMENSIONS in inches (millimeters)
DO-213AA
(GL34)
DO-213AB
(GL41)
A
0.177 (4.5) ref.
0.236 (6.0) ref.
B
0.079 (2.0) min.
0.118 (3.0) min.
C
0.079 (2.0) max.
0.138 (3.5) max.
D
0.050 (1.25) min.
0.050 (1.25) min.
VISHAY GENERAL SEMICONDUCTOR RECOMMENDED SOLDERING PROCESS
Through hole device (THD) and surface mount device (SMD) imply different soldering technologies leading to different
constraints.
In THD, the package body is exposed to relatively low temperatures (< 150 °C) because the lead extremeties are only dipped
in the soldering alloy, whereas in SMD the whole package body is exposed to a very high temperature (> 240 °C) during reflow
soldering process.
In addition, molding compounds used for encapsulation absorb moisture from the ambient medium. During rapid heating in
solder reflow process; this absorded moisture can vaporize, generating pressure at lead frame pad/silicon to plastic interfaces
in the package, with a risk of package cracking and potential degradation of device reliability.
Wave soldering with SMD packages is not recommended because the thermal shock associated with package body solder
dipping may induce internal structural damage to the package (interface delamination) that may affect long term reliability.
SMD package characterizations performed as a standard by Vishay only induce Solder Reflow Resistance assessment.
JEDEC JESD A111 recommends that wave soldering of SMD packages should be evaluated by the USER, because the stress
induced inside the package is very dependant of solder process parameters.
Due to the higher melting point of lead (Pb)-free alloys, the temperature of the solder pot will also increase to improve
solderability and shorten contact times. For AgSnCu with melting point of 217 °C, the solder pot temperature will be between
250 °C to 270 °C or as high as 260 °C to 280 °C for SnCu.
Revision: 12-Sep-13
Document Number: 88854
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For technical questions within your region: [email protected], [email protected], [email protected]
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
Pad Layouts/Soldering Process
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RECOMMENDED WAVE SOLDERING PROFILE FOR THROUGH HOLE COMPONENTS
Lead (Pb)-free
Pb
300
Full line: typical
Dotted line: process limits
10 s
T3
235 °C ~ 260 °C
First wave
200
< 105 °C
to 165 °C
- 5 °C/s
- 2 °C/s
+ 200 °C/s
150
100 °C ~ 130 °C
100
50
Second wave
First wave
Second wave
Temperature (°C)
Temperature (°C)
250
Forced
cooling
+ 2 °C/s
Tmelt 217 °C
T2 Preheating 180 °C max.
50
6 °C/s max.
4 °C/s max.
T1 Preheating
130 °C min.
Activation
of Flux
0
0
t (w1 + w2) 7 +- 02 S
270 °C +/- 5 °C
100
150
200
t1
2 min to 5 min
250
Time (s)
Time
Notes
• Temperature jump from T2 to T3 (w1): 150 °C max.
• Time from 25 °C to T3 (wave temp.): 8 min max.
Fig. 1
Fig. 2
REFLOW FOR SURFACE MOUNTED COMPONENTS
TABLE 1 - CLASSIFICATION REFLOW PROFILE
PROFILE FEATURE
Sn-Pb EUTECTIC ASSEMBLY
LEAD (Pb)-FREE ASSEMBLY
Preheat and soak
Temperature min. (TSmin.)
100 °C
150 °C
Temperature max. (TSmax.)
150 °C
200 °C
Time (TSmin. to TSmax.) (tS)
60 s to 120 s
Average ramp-up rate (TSmax. to Tp)
Liquidous temperature (TL)
Time to liquidous (tL)
Peak package temperature (Tp) (1)
Time (tp) (2) with 5 °C of the specified
classification temperature (TC)
183 °C
217 °C
60 s to 150 s
60 s to 150 s
See classification temperature in table 2
See classification temperature in table 3
20 s (2)
30 s (2)
Average ramp-down rate (Tp to TSmax.)
Time 25 °C to peak temperature
60 s to 120 s
3 °C/s maximum
6 °C/s maximum
6 min maximum
8 min maximum
Notes
(1) Tolerance for peak profile temperature (T ) is defined as a supplier minimum and user maximum
p
(2) Tolerance for time at peak profile temperature (T ) is defined as a supplier minimum and user maximum
p
Revision: 12-Sep-13
Document Number: 88854
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THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
Pad Layouts/Soldering Process
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Vishay General Semiconductor
REFLOW PROFILE
Supplier TP ≥ TC
User TP ≤ TC
TC
TC
- 5 °C
Supplier tP
User tP
TP
tp
Max. Ramp Up Rate = 3 °C/s
Max. Ramp Down Rate = 6 °C/s
TL
Temperature
TSmax.
TC - 5 °C
t
Preheat Area
TSmin.
tS
25
Time 25 °C to Peak
Time
Fig. 3
TABLE 2 - Sn-Pb EUTECTIC PROCESS PACKAGE PEAK REFLOW TEMPERATURES
VOLUME mm3
< 350
VOLUME mm3
≥ 350
< 2.5 mm
235 °C
220 °C
≥ 2.5 mm
220 °C
220 °C
PACKAGE THICKNESS
TABLE 3 - LEAD (Pb) - FREE PROCESS PACKAGE CLASSIFICATION REFLOW TEMPERATURES
PACKAGE THICKNESS
VOLUME mm3 < 350
VOLUME mm3
350 TO 2000
VOLUME mm3
> 2000
< 1.6 mm
260 °C
260 °C
260 °C
1.6 mm to 2.5 mm
260 °C
250 °C
245 °C
≥ 2.5 mm
250 °C
245 °C
245 °C
Tolerance: The device manufacturer/supplier shall assure process compatibility up to and including the stated classification
temperature at the rated MSL level.
Notes
• Package volume excludes external terminals (balls, bumps, lands, leads) and/or non-integral heatsinks.
• The maximum component temperature reached during reflow depends on package thickness and volume. The use of convection reflow
processes reduces the thermal gradients between packages. However, thermal gradients due to differences in thermal mass of SMD
packages may still exist.
• Recommended soldering process is accordance with J-STD-020D.
Revision: 12-Sep-13
Document Number: 88854
4
For technical questions within your region: [email protected], [email protected], [email protected]
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000