APW7319 24V 3A(Peak) 500kHz synchronous Buck Converter Features General Description • Wide Input Voltage from 4.5V to 24V • 2.5A Continuous Output Current APW7319 is a 2.5A synchronous buck converter with integrated low Rds(on) power MOSFETs. The APW7319 • Adjustable Output Voltage from 0.807V to 13V • Integrated Low Rds(on) MOSFETs • Fixed 500kHz Switching Frequency • Over-Temperature Protection • Current-Limit Protection with HICCUP Mode • Small TSOT-23-8A Package • Lead Free and Green Devices Available tection into a single package. This device, available TSOT-23-8A, provides a very com- (RoHS Compliant) pact system solution external components and PCB area. design with a current-mode control scheme, can convert wide input voltage of 4.5V to 24V to the output voltage adjustable from 0.807V to 13V to provide excellent output voltage regulation. The APW7319 is also equipped with Under-voltage lockout, soft-start, over-temperature and current-limit pro- Applications • LCD Monitor/TV • Set-Top Box • DSL, Switch HUB • Notebook Computer Pin Configuration ISET 1 VIN 2 SW 3 GND 4 8 FB 7 VCC 6 EN 5 BST APW7319 TSOT-23-8A Simplified Application Circuit VIN 4.5V~24V VIN BST VOUT VCC APW7319 SW ISET FB ON OFF COUT 47µF GND EN ANPEC reserves the right to make changes to improve reliability or manufacturability without notice, and advise customers to obtain the latest version of relevant information to verify before placing orders. Copyright ANPEC Electronics Corp. Rev. A.1 - Oct., 2013 1 www.anpec.com.tw APW7319 Ordering and Marking Information Package Code AZ : TSOT-23-8A Temperature Range I : -40 to 85 oC Handling Code TR : Tape & Reel Assembly Material G : Halogen and Lead Free Device APW7319 Assembly Material Handling Code Temperature Range Package Code APW7319 AZ : W19X X - Date Code Note: ANPEC lead-free products contain molding compounds/die attach materials and 100% matte tin plate termination finish; which are fully compliant with RoHS. ANPEC lead-free products meet or exceed the lead-free requirements of IPC/JEDEC J-STD-020D for MSL classification at lead-free peak reflow temperature. ANPEC defines “Green” to mean lead-free (RoHS compliant) and halogen free (Br or Cl does not exceed 900ppm by weight in homogeneous material and total of Br and Cl does not exceed 1500ppm by weight). Absolute Maximum Ratings (Note 1) Symbol Rating Unit VIN Supply to GND Voltage -0.3 ~ 27 V VSW SW to GND Voltage -0.3 ~ 27 V VBST-SW BST to SW Voltage -0.3 ~ 6 V ISET, EN, VCC and FB to GND Voltage -0.3 ~ 6 VIN TJ Parameter Junction Temperature TSTG Storage Temperature TSDR Maximum Lead Soldering Temperature (10 Seconds) V 150 o -65 ~ 150 o 260 o C C C Note1: Stresses beyond those listed under "absolute maximum ratings" may cause permanent damage to the device. These are stress ratings only and functional operation of the device at these or any other conditions beyond those indicated under "recommended operating conditions" is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability Thermal Characteristics Symbol θJA Parameter Typical Value Junction-to-Ambient Resistance in Free Air (Note 2) Unit o 220 C/W Note 2: θJA is measured with the component mounted on a high effective thermal conductivity test board in free air. Recommended Operating Conditions (Note 4) Symbol VIN Parameter Range Unit VIN Supply Voltage 4.5 ~ 24 V VOUT Converter Output Voltage 0.807~13 V IOUT Converter Output Current 0 ~ 2.5 A Copyright ANPEC Electronics Corp. Rev. A.1 - Oct., 2013 2 www.anpec.com.tw APW7319 Recommended Operating Conditions (Cont.) (Note 3) Parameter Symbol Range Unit Converter Output Capacitance 22 ~ 47 µF L1 Inductance 4.7 ~ 10 µH TA Ambient Temperature -40 ~ 85 o TJ Junction Temperature -40 ~ 125 o COUT C C Note 3 : Refer to the typical application circuit. Electrical Characteristics Refer to the typical application circuits. These specifications apply over VIN=12V, VEN=3V and TA=25°C. APW7319 Symbol Parameter Test Conditions Unit Min Typ Max SUPPLY CURRENT IVIN IVIN_SD VIN Supply Current VFB=0.9V, SW=NC - 0.5 1 mA VIN Shutdown Supply Current VEN=0V - - 10 µA 3.7 3.9 4.1 V - 0.6 - V - 0.807 - V VIN UNDER-VOLTAGE LOCKOUT VIN Under-Voltage Lockout Threshold VIN Rising VIN Under-Voltage Lockout Hysteresis REFERENCE VOLTAGE VREF Reference Voltage -2 - +2 % IFB FB input current - 10 50 nA VVCC VCC Regulator - 5 - V - 3 - % kHz Output Voltage Accuracy VCC Load Regulation TJ=25°C, IOUT=10mA IVCC=3mA OSCILLATOR AND DUTY CYCLE FSW Switching Frequency 430 500 570 DAMX Maximum Duty Cycle - 93 - % Minimum on-time - 60 - ns High Side MOSFET Resistance - 140 - mΩ Low Side MOSFET Resistance - 60 - mΩ POWER MOSFET High Side Switch Leakage Current VEN=0V, VIN=24V, VSW =0V - - 10 µA Low Side Switch Leakage Current VEN=0V, VIN=24V, VSW =24V - - 10 µA - 1.5 - ms SOFT-START, ENABLE TSS Soft Start Time EN Rising Threshold Voltage VIN=4.5V ~ 24V 1.2 1.4 1.6 V EN Falling Threshold Hysteresis VIN=4.5V ~ 24V - 0.2 - V - 8 - µs - 2 - µA EN turn off delay EN Input Current Copyright ANPEC Electronics Corp. Rev. A.1 - Oct., 2013 VEN=2V 3 www.anpec.com.tw APW7319 Electrical Characteristics (Cont.) Refer to the typical application circuits. These specifications apply over VIN=12V, VEN=3V and TA=25°C. APW7319 Symbol Parameter Test Conditions Unit Min Typ Max High Side MOSFET Current-Limit 4 - 5.5 A OVP Rising Threshold - 125 - %VREF - 105 - %VREF - 150 - o - o PROTECTIONS ILIM OVP Falling Threshold Over-Temperature Protection (OTP) Over-Temperature Hyteresis TJ Rising TJ Falling - 30 C C Pin Description PIN FUNCTION NO. NAME 1 ISET Connect to a voltage supply through 2 resistor dividers to force the APW7319 into non-synchronous mode under light loads. Pull ISET pin to VCC to force the APW7319 into CCM. 2 VIN Power Input. VIN supplies the power to the control circuitry, gate driver. Connecting a ceramic bypass capacitor and a suitably large capacitor between VIN and GND eliminates switching noise and voltage ripple on the input to the IC. 3 SW Power Switching Output. SW is the Source of the N-Channel power MOSFET to supply power to the output LC filter. 4 GND Signal and power ground. 5 BST High-Side Gate Drive Boost Input. BS supplies the voltage to drive the high-side N-channel MOSFET. At least 10nF capacitor should be connected from SW to BS to supply the high side switch. 6 EN Enable Input. EN is a digital input that turns the regulator on or off. EN threshold is 1.4V with 0.2V hysteresis. Pull up with 100kΩ resistor for automatic startup. 7 VCC 8 FB Bias Supply. Decouple with a 0.1µF capacitor or higher is recommended. Output feedback Input. The IC senses the feedback voltage via FB and regulates FB voltage at 0.807V. Connecting FB with a resistor-divider from the converter’s output to set the output voltage. Copyright ANPEC Electronics Corp. Rev. A.1 - Oct., 2013 4 www.anpec.com.tw APW7319 Block Diagram VIN ICMP UVLO RSEN VCC Regulator VCC Current Limit Comparator Slope Compensation BST ∑ SW EN Oscillator 6V Logic Control VCC 1 MΩ FB COMP Soft-start V REF GND ISET Copyright ANPEC Electronics Corp. Rev. A.1 - Oct., 2013 5 www.anpec.com.tw APW7319 Typical Operating Characteristics Efficiency vs. Load Current FSW=500KHz, VIN=12V Reference Voltage vs. Junction Temperature 0.817 100 0.812 Efficiency (%) Reference Voltage (V) 95 0.807 90 85 80 75 0.802 Vout=5V 70 Vout=3.3V 65 0.797 -40 Vout=1.2V 60 -20 0 20 40 60 80 100 120 140 0.01 0.1 o Junction Temperature ( C) 1 10 Output Current (A) Shutdown Current vs. Input Voltage Supply Current vs. Input Voltage 0.9 12 Supply Current (mA) Shutdown Current (uA) 10 8 6 4 0.8 0.7 2 0.6 0 4 8 12 16 20 24 4 8 Load Regulation 16 20 24 20 24 Line Regulation 0.3 Output Voltage Variation (%) 0.5 Output Voltage Variation (%) 12 Input Voltage(V) Input Voltage(V) 0 -0.5 -1 -1.5 0.2 0.1 0 -0.1 0 0.5 1 1.5 2 2.5 4 Output Current (A) Copyright ANPEC Electronics Corp. Rev. A.1 - Oct., 2013 8 12 16 Input Voltage(V) 6 www.anpec.com.tw APW7319 Operating Waveforms The test condition is VIN=12V, TA= 25oC unless otherwise specified. Power Off Power On VIN 1 2 VIN 1 VOUT VOUT 2 VLX VLX 3 3 CH1: VIN, 5V/Div CH2: VOUT, 2V/Div CH3: VLX, 10V/Div TIME: 2ms/Div CH1: VIN, 5V/Div CH2: VOUT, 2V/Div CH3: VLX, 10V/Div TIME: 2ms/Div Enable Shutdown VEN 1 2 3 VEN 1 VOUT 2 VLX VLX 3 CH1: VEN, 2V/Div CH2: VOUT, 2V/Div CH3: VLX, 10V/Div TIME: 50us/Div CH1: VEN, 2V/Div CH2: VOUT, 2V/Div CH3: VLX, 10V/Div TIME: 2ms/Div Copyright ANPEC Electronics Corp. Rev. A.1 - Oct., 2013 VOUT 7 www.anpec.com.tw APW7319 Typical Application Circuit VIN 12V VIN BST CIN 22µF C4 0.1µF VCC C6 0.1µF R4 90.9k APW7319 SW 5.6µH ISET R5 10k R1 40.2k FB R3 33k ON OFF VOUT 3.3V/2.5A L1 COUT 47µF R2 13k GND EN Copyright ANPEC Electronics Corp. Rev. A.1 - Oct., 2013 8 www.anpec.com.tw APW7319 Function Description Main Control Loop Over-Current-Protection and Hiccup The APW7319 is a constant frequency, synchronous rectifier and current-mode switching regulator. In normal The APW7319 has a cycle-by-cycle over-current limit when the inductor current peak value exceeds the set current operation, the internal upper power MOSFET is turned on each cycle. The peak inductor current at which ICMP turn limit threshold. Meanwhile, the output voltage drops until FB is below the Under-Voltage (UV) threshold below the off the upper MOSFET is controlled by the voltage on the COMP node, which is the output of the error amplifier reference. Once UV is triggered, the APW7319 enters hiccup mode to periodically restart the part. This protection (EAMP). An external resistive divider connected between VOUT and ground allows the EAMP to receive an output mode is especially useful when the output is dead-shorted to ground. The average short circuit current is greatly re- feedback voltage VFB at FB pin. When the load current increases, it causes a slightly decrease in VFB relative to duced to alleviate thermal issues and to protect the regulator. The APW7319 exits the hiccup mode once the the 0.807V reference, which in turn causes the COMP voltage to increase until the average inductor current over-current condition is removed. matches the new load current. Over-Temperature Protection (OTP) Enable/Shutdown The over-temperature circuit limits the junction temperature of the APW7319. When the junction temperature ex- Driving EN to the ground places the APW7319 in shutdown mode. When in shutdown, the internal power ceeds 150oC, a thermal sensor turns off the both power MOSFETs, allowing the devices to cool. The thermal sen- MOSFETs turn off, all internal circuitry shuts down and the quiescent supply current reduces to 1µA typical. sor allows the converters to start a soft-start process and regulate the output voltage again after the junction temperature cools by 30oC. The OTP is designed with a 30oC Under Voltage Lockout (UVLO) hysteresis to lower the average Junction Temperature (TJ) during continuous thermal overload conditions, in- An under-voltage lockout function prevents the device from operating if the input voltage on VIN is lower than approximately 3.9V. The device automatically enters the shut- creasing the lifetime of the device. down mode if the voltage on VIN drops below approximately 3.9V. This under-voltage lockout function is imple- Over-Voltage Protection (OVP) mented in order to prevent the malfunctioning of the converter. The over-voltage function monitors the output voltage by FB pin. Once the FB voltage exceeds 125% of the reference voltage, the over-voltage protection comparator Soft-Start The APW7319 has a built-in soft-start to control the output forces the low-side MOSFET on. This action actively pulls down the output voltage to prevent the end device be voltage rise during start-up. During soft-start, an internal ramp voltage, connected to the one of the positive inputs damage. As soon as the output voltage is below 105% of the reference voltage, the low-side MOSFET off and the of the error amplifier, raises up to replace the reference voltage (0.807V typical) until the ramp voltage reaches OVP comparator is disengaged. The chip restores its normal operation. the reference voltage. Then, the voltage on FB regulated at reference voltage. Copyright ANPEC Electronics Corp. Rev. A.1 - Oct., 2013 9 www.anpec.com.tw APW7319 Function Description Frequency Foldback The foldback frequency is controlled by the FB voltage. When the output is shortened to the ground, the frequency of the oscillator will be reduced to 0.25 x FSW . This lower frequency allows the inductor current to safely discharge, there by preventing current runaway. The oscillator’s frequency will gradually increase to its designed rate when the feedback voltgae on FB again approaches 0.807V. Copyright ANPEC Electronics Corp. Rev. A.1 - Oct., 2013 10 www.anpec.com.tw APW7319 Application Information Input Capacitor Selection Output Voltage Setting Because buck converters have a pulsating input current, a low ESR input capacitor is required. This results in the In the adjustable version, the output voltage is set by a resistive divider. The external resistive divider is connected to the output, allowing remote voltage sensing as best input voltage filtering, minimizing the interference with other circuits caused by high input voltage spikes. shown in “Typical Application Circuits”. The output voltage can be calculated as below: Also, the input capacitor must be sufficiently large to stabilize the input voltage during heavy load transients. For good input voltage filtering, usually a 22µF input capacitor is sufficient. It can be increased without any limit for better R1 R1 VOUT = VREF ⋅ 1 + = 0.807 ⋅ 1 + R2 R2 input-voltage filtering. Ceramic capacitors show better performance because of the low ESR value, and they are Output Capacitor Selection less sensitive against voltage transients and spikes compared to tantalum capacitors. Place the input capacitor as The current-mode control scheme of the APW7319 allows the use of tiny ceramic capacitors. The higher ca- close as possible to the input and GND pin of the device for better performance. pacitor value provides the good load transients response. Ceramic capacitors with low ESR values have the lowest output voltage ripple and are recommended. If required, tantalum capacitors may be used as well. The output Inductor Selection For high efficiencies, the inductor should have a low DC resistance to minimize conduction losses. Especially at ripple is the sum of the voltages across the ESR and the ideal output capacitor. high-switching frequencies, the core material has a higher impact on efficiency. When using small chip inductors, the efficiency is reduced mainly due to higher inductor core losses. This needs to be considered when selecting the appropriate inductor. The inductor value ∆VOUT determines the inductor ripple current. The larger the inductor value, the smaller the inductor ripple current and V VOUT ⋅ 1 − OUT VIN ≅ FSW ⋅ L 1 ⋅ ESR + ⋅ ⋅ COUT 8 F SW When choosing the input and output ceramic capacitors, choose the X5R or X7R dielectric formulations. These dielectrics have the best temperature and voltage char- the lower the conduction losses of the converter. Conversely, larger inductor values cause a slower load acteristics of all the ceramics for a given value and size. transient response. A reasonable starting point for setting ripple current, ∆IL, is 40% of maximum output current. The recommended inductor value can be calculated as below: V VOUT 1 − OUT VIN L≥ FSW ⋅ ∆IL IL(MAX ) = IOUT(MAX ) + 1 ∆IL 2 To avoid saturation of the inductor, the inductor should be rated at least for the maximum output current of the converter plus the inductor ripple current. Copyright ANPEC Electronics Corp. Rev. A.1 - Oct., 2013 11 www.anpec.com.tw APW7319 Application Information OutPut Capacitor Selection 3. The output capacitor should be place closed to converter VOUT and GND. When choosing the input and output ceramic capacitors, choose the X5R or X7R dielectric formulations. These 4. Since the feedback pin and network is a high impedance circuit the feedback network should be routed away dielectrics have the best temperature and voltage characteristics of all the ceramics for a given value and size. VIN from the inductor. The feedback pin and feedback network should be shielded with a ground plane or trace to IIN minimize noise coupling into this circuit. 5. A star ground connection or ground plane minimizes IQ1 IL CIN IOUT ground shifts and noise is recommended. VOUT Q1 SW Recommended Minimum Footprint ESR Q2 COUT 0.102 0.026 IL ILIM IPEAK IL 0.017 IOUT 0.057 IQ1 TSOT-23-8A Layout Consideration For all switching power supplies, the layout is an important step in the design; especially at high peak currents and switching frequencies. If the layout is not carefully done, the regulator might show noise problems and duty cycle jitter. 1. The input capacitor should be placed close to the VIN and GND. Connecting the capacitor and VIN/GND with short and wide trace without any via holes for good input voltage filtering. The distance between VIN/GND to capacitor less than 2mm respectively is recommended. 2. To minimize copper trace connections that can inject noise into the system, the inductor should be placed as close as possible to the SW pin to minimize the noise coupling into other circuits. Copyright ANPEC Electronics Corp. Rev. A.1 - Oct., 2013 12 www.anpec.com.tw To avoid s APW7319 Package Information TSOT-23-8A D e E E1 SEE VIEW A c b 0.25 A A2 e1 c Ξ aaa A1 NX L GAUGE PLANE SEATING PLANE VIEW A S Y M B O L TSOT-23-8A MILLIMETERS INCHES MIN. MAX. MIN. MAX. A 0.70 1.00 0.028 0.039 A1 0.01 0.10 0.000 0.004 A2 0.70 0.90 0.028 0.035 b 0.22 0.40 0.009 0.016 0.008 c 0.08 0.20 0.003 D 2.70 310 0.106 0.122 E 2.60 3.00 0.102 0.118 1.80 0.055 0.071 E1 1.40 e 0.65 BSC 0.026 BSC e1 1.95 BSC 0.077 BSC L 0.30 0.60 0 0o 8o aaa Copyright ANPEC Electronics Corp. Rev. A.1 - Oct., 2013 0.012 0.024 0o 8o 0.004 0.10 13 www.anpec.com.tw APW7319 Carrier Tape & Reel Dimensions P0 P2 P1 A B0 W F E1 OD0 K0 A0 A OD1 B B T SECTION A-A SECTION B-B H A d T1 Application TSOT-23-8A A H T1 C d D W E1 F 178.0±2.00 50 MIN. 8.4+2.00 -0.00 13.0+0.50 -0.20 1.5 MIN. 20.2 MIN. 8.0±0.30 1.75±0.10 3.5±0.05 P0 P1 P2 D0 D1 T A0 B0 K0 2.0±0.05 1.5+0.10 -0.00 1.0 MIN. 0.6+0.00 -0.40 3.20±0.20 3.10±0.20 1.20±0.20 4.0±0.10 4.0±0.10 (mm) Devices Per Unit Package Type Unit Quantity TSOT-23-8A Tape & Reel 3000 Copyright ANPEC Electronics Corp. Rev. A.1 - Oct., 2013 14 www.anpec.com.tw APW7319 Taping Direction Information TSOT-23-8A USER DIRECTION OF FEED AAAX AAAX AAAX AAAX AAAX AAAX AAAX Classification Profile Copyright ANPEC Electronics Corp. Rev. A.1 - Oct., 2013 15 www.anpec.com.tw APW7319 Classification Reflow Profiles Profile Feature Sn-Pb Eutectic Assembly Pb-Free Assembly 100 °C 150 °C 60-120 seconds 150 °C 200 °C 60-120 seconds 3 °C/second max. 3°C/second max. 183 °C 60-150 seconds 217 °C 60-150 seconds See Classification Temp in table 1 See Classification Temp in table 2 Time (tP)** within 5°C of the specified classification temperature (Tc) 20** seconds 30** seconds Average ramp-down rate (Tp to Tsmax) 6 °C/second max. 6 °C/second max. 6 minutes max. 8 minutes max. Preheat & Soak Temperature min (Tsmin) Temperature max (Tsmax) Time (Tsmin to Tsmax) (ts) Average ramp-up rate (Tsmax to TP) Liquidous temperature (TL) Time at liquidous (tL) Peak package body Temperature (Tp)* Time 25°C to peak temperature * Tolerance for peak profile Temperature (Tp) is defined as a supplier minimum and a user maximum. ** Tolerance for time at peak profile temperature (tp) is defined as a supplier minimum and a user maximum. Table 1. SnPb Eutectic Process – Classification Temperatures (Tc) Package Thickness <2.5 mm ≥2.5 mm Volume mm <350 235 °C 220 °C 3 Volume mm ≥350 220 °C 220 °C 3 Table 2. Pb-free Process – Classification Temperatures (Tc) Package Thickness <1.6 mm 1.6 mm – 2.5 mm ≥2.5 mm Volume mm <350 260 °C 260 °C 250 °C 3 Volume mm 350-2000 260 °C 250 °C 245 °C 3 Volume mm >2000 260 °C 245 °C 245 °C 3 Reliability Test Program Test item SOLDERABILITY HOLT PCT TCT HBM MM Latch-Up Method JESD-22, B102 JESD-22, A108 JESD-22, A102 JESD-22, A104 MIL-STD-883-3015.7 JESD-22, A115 JESD 78 Copyright ANPEC Electronics Corp. Rev. A.1 - Oct., 2013 16 Description 5 Sec, 245°C 1000 Hrs, Bias @ Tj=125°C 168 Hrs, 100%RH, 2atm, 121°C 500 Cycles, -65°C~150°C VHBM≧2KV VMM≧200V 10ms, 1tr≧100mA www.anpec.com.tw APW7319 Customer Service Anpec Electronics Corp. Head Office : No.6, Dusing 1st Road, SBIP, Hsin-Chu, Taiwan, R.O.C. Tel : 886-3-5642000 Fax : 886-3-5642050 Taipei Branch : 2F, No. 11, Lane 218, Sec 2 Jhongsing Rd., Sindian City, Taipei County 23146, Taiwan Tel : 886-2-2910-3838 Fax : 886-2-2917-3838 Copyright ANPEC Electronics Corp. Rev. A.1 - Oct., 2013 17 www.anpec.com.tw