LINEAR TECHNOLOGY January 2008 IN THIS ISSUE… COVER ARTICLE Easy High Density Power: 48A Surface Mount DC/DC Power Supply Uses Four Parallel 12A µModule Regulators ........1 alan Chern Linear in the News… ...........................2 DESIGN FEATURES Internal 2A, 42V Switch, Adjustable 2.5MHz Operating Frequency and 3mm × 3mm Package Allow Boost Regulator to Fit Numerous Applications .....................................................................7 Mathew Wich 36V, 3.5A DC/DC Buck Regulators for Automotive, Industrial and Wall Adapter Applications Offer High Efficiency in a Small Package .........11 Kevin Huang Monolithic 2A Buck Regulator Plus Linear Regulator Simplifies Wide Input Voltage Applications .......13 rich Philpott Efficient 48V Buck Mode LED Driver Delivers 50mA .................16 Mohammad J. navabi Synchronous Boost Converters Provide High Voltage without the Heat ..........19 Greg Dittmer Wide Input Voltage Range, Dual Step-Down Controller Reduces Power Supply Size and Cost .............22 Wei Gu Surge Stopper Protects Sensitive Electronics from High Voltage Transients ........................... 24 James Herr DESIGN IDEAS ....................................................27–38 (complete list on page 27) New Device Cameos ...........................39 Design Tools ......................................43 Sales Offices .....................................44 VOLuME XVII nuMBEr 4 Easy High Density Power: 48A Surface Mount DC/DC Power Supply Uses Four Parallel 12A µModule Regulators Introduction Linear Technology’s µModule DC/DC regulators simplify power supply design by offering the black box convenience of traditional power modules in an IC form factor. For example, the LTM4601 µModule regulator is a complete step-down power module in a 15mm × 15mm × 2.8mm LGa package. The LTM4601 accepts 4.5V to 20V inputs and can produce outputs anywhere from 0.6V to 5V at 12a. The wide input and output ranges and excellent thermal performance of the LTM4601 allow it to be easily dropped into a variety of applications with minimal design effort—just set the output voltage with a single resistor and determine the requisite bulk input and output capacitances. another signiicant advantage of the LTM4601 over power-moduleor IC-based systems is its ability to easily scale up as loads increase. If load requirements are greater than one µModule regulator can produce, simply add more modules in parallel. The design of a parallel system involves little more than copying and pasting the layout of each 15mm × 15mm µModule regulator. Electrical layout issues are taken care of within the µModule package—there are no external inductors, switches or other components to worry about. Even heat by Alan Chern The LTM4601 µModule DC/DC regulator is a high performance power module shrunk down to an IC form factor. The usual external components are integrated into the LGA package—including the PWM controller, inductor, input and output capacitors, ultralow RDS(ON) FETs, Schottky diodes and compensation circuitry. Only external bulk input and output capacitors and one resistor are needed to set the output from 0.6V to 5V. distribution is improved with parallel regulators, thus enabling surface mount solutions for high power density applications. To demonstrate the simplicity and performance of a paralleled µModule regulator design, this article discusses electrical guidelines, layout considerations, and thermal speciics for designing a compact 48a, 0.6V–5V VOuT, 4.5V–20V VIn converter using four LTM4601 µModule DC/DC regulators. continued on page L, LT, LTC, LTM, Burst Mode, OPTI-LOOP, Over-The-Top and PolyPhase are registered trademarks of Linear Technology Corporation. adaptive Power, Bat-Track, BodeCaD, C-Load, DirectSense, Easy Drive, FilterCaD, Hot Swap, LinearView, µModule, Micropower SwitcherCaD, Multimode Dimming, no Latency ΔΣ, no Latency Delta-Sigma, no rSEnSE, Operational Filter, PanelProtect, PowerPath, PowerSOT, SmartStart, SoftSpan, Stage Shedding, SwitcherCaD, ThinSOT, True Color PWM, ultraFast and VLDO are trademarks of Linear Technology Corporation. Other product names may be trademarks of the companies that manufacture the products. L LINEAR IN THE NEWS Linear in the News… Big Power in Small Packages Linear has just completed the launch of a new family of high voltage µModule™ DC/DC converters. These small, low proile devices are instant power supplies, packing a range of power system solutions into surface mount packages that can be automatically placed on either side of a PC board. With the introduction of the LTM802X high voltage µModule regulators, Linear has expanded its offering to solutions ideal for 24V industrial, 28V medical, automotive and avionics applications. (For more, see page 36.) robert Dobkin, CTO of Linear Technology, stated, “Manufactured in a bipolar transistor process, the LT3080 expands the easy-to-use linear regulator into modern high performance systems. With its low voltage operation and the ability to parallel devices for higher output, it can do circuit tricks that no other regulator can. This is a new general purpose and more useful architecture for regulators that will proliferate with time.” The LT3080 is a 1.1a 3-terminal linear regulator that can easily be paralleled for heat spreading and is adjustable to zero with a single resistor. This new architecture regulator uses a current reference and voltage follower to allow sharing between multiple regulators with a small length of PC trace as ballast, enabling multiamp linear regulation in all surface-mount systems without heat sinks. The LT3080 achieves high performance with wide input voltage capability from 1.2V to 40V, a dropout voltage of only 300mV and millivolt regulation. The output voltage is adjustable, spanning a wide range from 0V to 40V, and the on-chip trimmed reference achieves high accuracy of ±1%. The LT3080 really shines in generating multirail systems. Linear Highlights µModule Regulators in FPGA Net Seminar Power Electronics Technology Names LT3080 Product of the Year Power Electronics Technology magazine selected Linear Technology’s LT3080 3-terminal low dropout linear regulator as Product of the year. The award was presented at the Power Electronics Technology Conference in Dallas to Linear Technology Vice President Engineering and Chief Technical Oficer robert Dobkin, who developed the product. as a historical note, the LT3080 is a signiicant reinement over the industry-standard 3-terminal linear regulators irst developed by robert Dobkin over 30 years ago. David Morrison, Editor of Power Electronics Technology, stated, “among the hundreds of power components introduced each year, there are numerous devices with exciting performance improvements and novel features. This continuing wave of innovation makes selecting a single product for special recognition a particularly daunting challenge. Linear Technology’s LT3080 was selected as this year’s Product of the year because it offers an intriguing combination of novelty and usefulness. By redesigning the low-dropout linear regulator, Linear has given engineers an extremely lexible building block that should help solve current and future board-level power challenges.” 2 Linear Technology power module Development Manager Eddie Beville recently co-presented a web seminar entitled, “Xilinx Virtex-5 Power Optimization and Power Design Guidelines.” The online seminar is designed to teach designers how to leverage the dedicated blocks in Virtex-5, using the Xilinx Power Estimator (XPE) to reduce power consumption, increase system reliability and simplify thermal management and power supply design for FPGabased systems. It also demonstrates how to implement Linear Technology power management solutions via real world design examples for Virtex-5 FPGas. The seminar showed how to design the power distribution network using Linear Technology’s µModule DC/DC converters, ultralow noise VLDOs and other devices for key system functions. The seminar was conducted on EE Times’ TechOnline engineering education website. It is currently available for viewing at www.techonline.com/learning/webinar/. L Linear Technology Magazine • January 2008 DESIGN FEATURES L LTM4601, continued from page 1 VOUT CLOCK SYNC 0° PHASE VIN 4.5V TO 20V 51.1k 5.9k LTC6902 SET V+ MOD DIV GND PH OUT1 OUT4 OUT2 OUT3 0.1µF + 51.1k MPGM RUN COMP INTVCC DRVCC CIN* 100µF 25V 10µF 25V ×2 VIN PGOOD 392k SGND 5% MARGIN 4-PHASE OSCILLATOR PLLIN TRACK/SS VOUT LTM4601 PGND TRACK/SS CONTROL VOUT 1.5V 48A 120pF VFB MARG0 MARG1 22µF 6.3V 470µF 6.3V VOUT_LCL DIFFVOUT VOSNS+ VOSNS– fSET 60.4k + RSET N RSET N = NUMBER OF PHASES VOUT = 0.6V RSET 10k + 120pF MARGIN CONTROL CLOCK SYNC 90° PHASE TRACK/SS CONTROL 4.5V TO 20V VIN PGOOD PGOOD MPGM RUN COMP INTVCC DRVCC 10µF 25V ×2 PLLIN TRACK/SS VOUT LTM4601-1 392k SGND PGND 22µF 6.3V VFB MARG0 MARG1 470µF 6.3V VOUT_LCL NC3 NC2 NC1 + fSET CLOCK SYNC 180° PHASE TRACK/SS CONTROL 4.5V TO 20V VIN PGOOD PGOOD MPGM RUN COMP INTVCC DRVCC 10µF 25V ×2 PLLIN TRACK/SS VOUT LTM4601-1 392k SGND PGND 22µF 6.3V VFB MARG0 MARG1 470µF 6.3V VOUT_LCL NC3 NC2 NC1 + fSET CLOCK SYNC 270° PHASE TRACK/SS CONTROL 4.5V TO 20V VIN PGOOD PGOOD MPGM RUN COMP INTVCC DRVCC 10µF 25V ×2 LTM4601-1 392k SGND 0.1µF PLLIN TRACK/SS VOUT PGND VFB MARG0 MARG1 VOUT_LCL NC3 NC2 NC1 fSET 22µF 6.3V 470µF 6.3V + *CIN OPTIONAL TO REDUCE ANY LC RINGING. NOT NEEDED FOR LOW INDUCTANCE PLANE CONNECTION Figure 1. Designing a high density power supply for a limited space application could not be easier. Here, four LTM4601 µModule regulators are paralleled in a simple scheme. Board layout is just as easy, since there are so few external components. Linear Technology Magazine • January 2008 3 L DESIGN FEATURES DC/DC µModule Regulator: A Complete System in an LGA Package 48A from Four Parallel µModule Regulators Figure 1 shows a regulator comprising four parallel LTM4601s, which can produce a 48a (4 ×12a) output. The regulators are synchronized but operate 90° out of phase with respect to each other, thereby reducing the amplitude of input and output ripple currents through cancellation. The attenuated ripple in turn decreases the external capacitor rMS current rating and size requirements, further reducing solution cost and board space. Synchronization and phase shifting is implemented via the LTC6902 oscillator, which provides four clock outputs, each 90° phase shifted (for 2or 3-phase relationships, the LTC6902 can be adjusted via a resistor.). The clock signals serve as input to the PLLIn (phase lock loop in) pins of the four LTM4601s. The phase-lock loop of the LTM4601 comprises a phase detector and a voltage controlled os4 90 80 EFFICIENCY (%) The LTM4601 µModule DC/DC regulator is a high performance power module shrunk down to an IC form factor. It is a completely integrated solution—including the PWM controller, inductor, input and output capacitors, ultralow rDS(On) FETs, Schottky diodes and compensation circuitry. Only external bulk input and output capacitors and one resistor are needed to set the output from 0.6V to 5V. The supply can produce 12a (more if paralleled) from a wide input range of 4.5V to 20V, making it extremely versatile. The pin compatible LTM4601HV extends the input range to 28V. Output features include output voltage tracking and margining. The high switching frequency, typically 850kHz at full load, constant on time, zero latency controller delivers fast transient response to line and load changes while maintaining stability. Should frequency harmonics be a concern, an external clock can control synchronization via an on chip phase lock loop. 100 70 60 50 40 30 3.3VOUT 2.5VOUT 1.8VOUT 1.5VOUT 1.2VOUT 20 10 0 0 1µs/DIV Figure 2. Individual LTM4601 switching waveforms for the circuit in Figure 1 shows the 90° out-of-phase relationship. 10 20 30 LOAD CURRENT (A) 40 50 Figure 3. Efficiency of the four parallel LTM4601s remains high over a wide range of outputs VIN CIN CIN GND SIGNAL GND COUT COUT VOUT Figure 4. The LTM4601’s pin layout promotes simple power plane placement and uncomplicated part paralleling Figure 5. Top layer planes for 4-parallel µModule system Figure 6. Bottom layer planes for 4-parallel µModule system Linear Technology Magazine • January 2008 DESIGN FEATURES L Figure 7. Thermograph of four parallel LTM4601s without airflow (20V input to 1.5V output at 40A) cillator, which combine to lock onto the rising edge of an external clock with a frequency range of 850kHz ±30%. The phase lock loop is turned on when a pulse of at least 400ns and 2V amplitude at the PLLIn pin is detected, though it is disabled during start-up. Figure 2 shows the switching waveforms of four LTM4601 µModule regulators in parallel. Only one resistor is required to set the output voltage in a parallel setup, but the value of the resistor depends on the number of LTM4601s used. This is because the effective value of the top (internal) feedback resistor changes as you parallel LTM4601s. The LTM4601’s reference voltage is 0.6V and its internal top feedback resistor value is 60.4kΩ, so the relationship between VOuT, the output voltage setting resistor (rFB) and the number of modules (n) placed in parallel is: VOUT 60.4k + RFB = 0.6 V n RFB Figure 3 illustrates the system’s high eficiency over the vast output current range up to 48a. The system performs impressively with no dipping in the eficiency curve for a broad range of output voltages. Layout Layout of the parallel µModule regulators is relatively simple, in that there are few electrical design considerations. nevertheless, if the intent of a design is to minimize the required PCB area, thermal considerations Linear Technology Magazine • January 2008 become paramount, so the important parameters are spacing, vias, airlow and planes. The LTM4601 µModule regulator has a unique LGa package footprint, which allows solid attachment to the PCB while enhancing thermal heat sinking. The footprint itself simpliies layout of the power and ground planes, as shown in Figure 4. Laying out four parallel µModule regulators is just as easy, as shown in Figures 5 and 6. VOUT GND VIN Figure 8. Via placement (cross marks) under a single µModule regulator AIRFLOW DIRECTION Figure 9. Thermograph of four parallel LTM4601s with 200LFM bottom-to-top airflow (20V input to 1.5V output at 40A) AIRFLOW DIRECTION Figure 10. Thermograph of four parallel LTM4601s with 400LFM right-to-left airflow in 50°C ambient chamber (12V input to 1V output at 40A) AIRFLOW DIRECTION Figure 11. Thermograph of four parallel LTM4601s with BGA heat sinks and 400LFM right-to-left airflow in a 75°C ambient chamber (12V input to 1V output at 40A) 5 L DESIGN FEATURES If laid out properly, the LGa packaging and the power planes alone can provide enough heat sinking to keep the LTM4601 cool. Figure 7 is a thermal image of the DC1043a board with readings of the temperatures at speciic locations. Cursors 1 to 4 give a rough estimation of the surface temperature on each module. Cursors 5 to 7 indicate the surface temperature of the PCB. notice the difference in temperature between the inner two regulators, cursors 1 and 2, and the outside ones, cursors 3 and 4. The LTM4601 µModule regulators placed on the outside have large planes to the left and right promoting heat sinking to cool the part down a few degrees. The inner two only have small top and bottom planes to draw heat away, thus becoming slightly warmer than the outside two. Further heat dissipation is possible by adding vias underneath the part. Vias provide a path to the power planes and into the PCB, which helps draw heat away. Vias should not be placed directly under the pads. Figure 8 shows the layout of the vias on the DC1043a demonstration circuit. The cross marks indicate the vias in between the LGa pads. airlow also has a substantial effect on the thermal balance of the system. note the difference in temperature between Figure 7 and Figure 9. In Figure 9, a 200LFM airlow travels evenly from the bottom to the top of the demo board, causing a 20°C drop across the board compared to the no air low case in Figure 7. The direction of airlow is also important. In Figure 10 the airlow travels from right to left, pushing the heat from one µModule regulator to the next, creating a stacking effect. The µModule device on the right, the closest to the airlow source, is the coolest. The leftmost µModule regulator has a slightly higher temperature because of spillover heat from the other LTM4601 µModule regulators. Heat transfer to the PCB also changes with airlow. In Figure 7, heat transfers evenly to both left and right sides of the PCB. In Figure 10, most of the heat moves to the left side. 6 tion of start-up time to VOuT and the soft-start capacitor (CSS) is: Layout of the parallel µModule regulators is relatively simple, in that there are few electrical design considerations. Nevertheless, if the intent of a design is to minimize the required PCB area, thermal considerations become paramount. The important layout parameters are regulator spacing and usage of vias, airflow and planes. VOUT(MARGIN) = %VOUT • VOUT 100 t SOFTSTART = ( ) 0.8 • 0.6 V − VOUT(MARGIN) • Figure 11 shows an extreme case of heat stacking from one µModule device to the next. Each of the four µModule regulators is itted with a BGa heat sink and entire board is operated in a chamber with an ambient temperature of 75°C. Start-Up, Soft-Start and Current Sharing The soft-start feature of the LTM4601 prevents large inrush currents at start-up by slowly ramping the output voltage to its nominal value. The rela- C SS 1.5µA For example, a 0.1µF soft-start capacitor yields a nominal 8ms ramp (see Figure 12) with no margining. Current sharing among parallel regulators is well balanced through start-up to full load. Figure 13 shows an evenly distributed output current curve for a 2-parallel LTM4601 system, as each rises to a nominal 10a each, 20a total. Conclusion The LTM4601 µModule regulator is a self-contained 12a step-down regulator in an IC form factor. It can be easily paralleled to increase load capability to 48a as shown here. Thermal performance is equally impressive at 48a of output current with balanced current sharing and smooth uniform start-up. The ease and simplicity of this design minimizes development time while saving board space. L 12V VIN 5V/DIV 0V VOUT 1V/DIV ILOAD 20A/DIV VIN = 12V VOUT = 1.5V LOAD = 40A 2ms/DIV Figure 12. Soft-start ramp for four parallel LTM4601s VIN 5V/DIV IOUT(IC#1) 5A/DIV IOUT(IC#2) 5A/DIV 5ms/DIV Figure 13. Current sharing among parallel regulators is well balanced through start-up to full load. Two parallel LTM4601s, as each rises to a nominal 10A each, 20A total. Linear Technology Magazine • January 2008 DESIGN FEATURES L Internal 2A, 42V Switch, Adjustable 2.5MHz Operating Frequency and 3mm × 3mm Package Allow Boost Regulator to Fit Numerous Applications by Mathew Wich Introduction The world of switching DC/DC converters is awash with a dizzying array of product offerings. For a given application, much of the power supply design effort can be spent simply searching for the optimum combination of package size, switching frequency, input and output voltage range, and desirable features. In many cases, though, the LT3580 offers an optimal solution. It is the right choice for many diverse applications because of its smart combination of features, performance and ease of use. The LT3580 is a current control switching regulator available in The LT3580 supports a variety of converter configurations including boost, inverting, flyback, and SEPIC. Inputs can be from 2.5V–32V, and an integrated 2A, 42V NPN power switch allows the LT3580 to provide efficient power from a fraction of a watt up to more than several watts. L1 4.2µH VIN 5V VIN C2 10µF SW SHDN RT D1 VOUT 12V 550mA GND 130k LT3580 FB VC SYNC C1 2.2µF 75k SS 10k 0.1µF 1nF C1: 2.2µF, 25V, X5R, 1206 C2: 10µF, 25V, X5R, 1206 D1: MICROSEMI UPS120 L1: SUMIDA CDR6D23MN-4R2 95 1200 90 1000 80 800 75 600 70 65 400 POWER LOSS (mW) EFFICIENCY (%) 85 60 200 55 50 0 0 100 200 300 400 LOAD CURRENT (mA) 500 600 Figure 1. This 1.2MHz, 5V to 12V boost converter achieves over 88% efficiency. Linear Technology Magazine • January 2008 tiny 8-lead packages (MSOP and 3mm × 3mm DFn). Operating from 200kHz–2.5MHz, it supports numerous conigurations including boost, inverting, lyback and SEPIC. Inputs can be from 2.5V–32V, and an integrated 2a, 42V nPn power switch allows the LT3580 to provide eficient power from a fraction of a watt up to more than several watts. Be Picky—Choose the Ideal Clock Frequency up to 2.5MHz Choosing a converter switching frequency is often a compromise between several performance parameters such as physical size, output ripple, eficiency and spectral noise issues. While most converter ICs operate at a single ixed frequency, the LT3580 operates at any frequency from 200kHz–2.5MHz allowing you to choose the ideal frequency for any application. The high frequency capability (up to 2.5MHz) of the LT3580 helps to reduce the overall size of the converter by permitting the use of smaller inductors and output capacitors. Small inductors, with correspondingly small inductances, work best at higher frequencies because they store and release less energy in each switching cycle. This can be seen by looking at the energy storage relationship for an inductor, E= 1 2 LI , 2 which shows that for a given peak inductor current (I), the stored energy is proportional to the inductance (L). Thus smaller inductances, storing less energy per cycle, switch at 7 L DESIGN FEATURES RC VIN CSS 7 SHDN – + 5 1.3V CC CIN 2 SS VC DISCHARGE DETECT L1 275k UVLO SR2 R 4 ILIMIT COMPARATOR – Q2 Q VIN A3 1.215V REFERENCE + R S C1 Q1 Q RFB + + 14.6k Σ A1 A4 0.01Ω – – FB VOUT SR1 DRIVER S 3 D1 SW VC SOFTSTART RAMP GENERATOR 1 + 14.6k FREQUENCY FOLDBACK A2 GND 9 ÷N ADJUSTABLE OSCILLATOR – SYNC BLOCK SYNC 8 LT3580 RT 6 RT Figure 2. Block diagram of the LT3580 in a boost converter configuration V=L di ΔI ⇒L dt ΔT and solving for ΔT. ΔT = L • ΔI V This shows that, for a given inductor voltage (V), a smaller inductor (L) L1 3.3µH VIN 5V D1 VIN C2 4.7µF SW GND 130k LT3580 FB VC SYNC C1 4.7µF SS 35.7k 10k 0.1µF 2.2nF 47pF VOUT 12V 500mA and uses a smaller inductor and less output capacitance than the 1.2MHz solution in Figure 1. The tradeoff is slightly reduced eficiency due to the increased switching losses incurred at the higher switching frequency. For large voltage gains, the LT3580’s low frequency capability (down to 200kHz) is very useful. Figure 5 shows a direct conversion from 5V to 40V running at 750kHz. Figure 6 shows a 5V to 350V lyback converter running at 200kHz. Finally, the LT3580’s wide frequency range makes it easy to avoid 95 1400 90 1200 85 1000 80 75 800 70 600 65 400 60 200 55 C1, C2: 4.7µF, 25V, X5R, 1206 D1: MICROSEMI UPS120 L1: COILCRAFT LPS4018-332ML POWER LOSS (W) SHDN RT will ramp to its peak current (I) in less time (T) than a larger inductance, again leading to higher frequency operation to make best use of the inductor. Depending on the load requirements, high frequency operation also facilitates smaller output capacitors. Since charge is delivered to the output in smaller but more frequent packets, the voltage ripple is reduced for a given capacitance. Figure 3 shows an example of reduced solution size at a higher switching frequency. The 5V to 12V boost converter operates at 2.5MHz EFFICIENCY (%) higher frequencies to deliver the same power as larger inductances. also, smaller inductances reach their peak current (or energy) faster than large inductances as seen by rearranging the relationship 50 0 100 300 200 400 LOAD CURRENT (mA) 500 0 600 Figure 3. The high 2.5MHz switching frequency of this 5V to 12V boost converter allows the use of a tiny 4mm × 4mm × 1.7mm inductor. 8 Linear Technology Magazine • January 2008 DESIGN FEATURES L RT = 35.7k 2.5 2.3 2.1 1.9 1.7 1.5 Accurate Clocking Options 1.3 The LT3580 provides two options for generating the clock. First, the integrated oscillator can be accurately set between 200kHz–2.5MHz by connecting a single resistor from the r T pin to ground, where 1.1 –50 91.9 R T (kΩ) = −1 fOSC (MHz) The boost converter in Figure 3, for example, uses a 35.7k r T resistor to set the switching frequency to 2.5MHz. The internal oscillator’s frequency is accurate to ±10% with little temperature variation as shown in Figure 4. The excellent frequency tolerance maximizes system performance by reducing necessary design margin. The switching frequency can also be synchronized to an external clock source. The SynC pin overrides the internal oscillator when toggled at frequencies greater than 75% of the internal oscillator’s set frequency. Simply connect a digital clock signal to the SynC pin using VIH levels from 1.3V to 5.5V, VIL levels below 0.4V and any frequency between 200kHz and 2.5MHz. using an external clock source is often helpful for several reasons, including… q Synchronization of several switching regulators, often out of phase, to reduce switching current spikes q additional frequency precision yielding higher performance q Precisely targeting the frequency out of sensitive bands for EMI beneits. The LTC6908 resistor set oscillator is a nice choice for generating the SynC clock due to its high precision, dual phase outputs, spread spectrum capabilities, small size and simple operation. Linear Technology Magazine • January 2008 connecting a single external resistor from VOuT to the FB pin. The FB pin automatically servos to the correct reference voltage for a given topology (1.215V for positive VOuT and 5mV for negative VOuT). Supported conigurations include boost, SEPIC (Figure 10), and other topologies such as the lyback (Figure 6) and inverting (Figure 7). Finally, to improve VOuT accuracy, the FB pin is factory trimmed to an accurate current, instead of trimming the resistance, which is typical of other parts. This eliminates multiplication of reference voltage errors to VOuT. 2.7 FREQUENCY (MHz) sensitive frequency bands that can’t tolerate spectral noise. For example radio power supplies may operate at 2MHz or above to avoid the aM broadcast band. also, some rF communications products are sensitive to noise at 455kHz, therefore switching above 600kHz is desired. RT = 75k 50 0 TEMPERATURE (°C) 100 Figure 4. Typical internal oscillator frequency at VIN = 5V Single-Pin Feedback and Support for Multiple Configurations Soft-Start Feature Limits Start-Up Current The novel single-pin feedback of the LT3580 reduces external component count and allows it to be used in many different converter topologies. The output voltage is set by simply The LT3580 contains a soft-start circuit to limit peak switch currents during start-up. High start-up current is inherent in switching regulators since the feedback loop is saturated L1 47µH VIN 5V D1 VIN C2 2.2µF SW SHDN GND 464k LT3580 RT VOUT 40V 150mA FB VC SYNC C1 2.2µF SS 10k 121k 0.1µF 47pF 4.7nF C1, C2: 2.2µF, 25V, X5R, 1206 D1: MICROSEMI UPS140 L1: SUMIDA CDRH105R-470 Figure 5. A 750kHz, 5V to 40V, 150mA boost converter Danger High Voltage! Operation by High Voltage Trained Personnel Only 7, 8 • VOUT 350V 4.5mA (VIN = 5V) 2.5mA (VIN = 3.3V) D1 T1 1:10.4 VIN 3.3V TO 5V 1 4.7µH • 5, 6 VIN SW SHDN RT C2 68nF 4 FOR ANY VOUT BETWEEN 50V TO 350V, CHOOSE RFB ACCORDING TO GND RFB 4.22M* LT3580 V – 1.215 RFB = OUT 83.3µA FB VC SYNC C1 2.2µF 464k SS 10k 0.47µF 100pF 10nF C1: 2.2µF, 25V, X5R, 1206 C2: TDK C3225X7R2J683M D1: VISHAY GSD2004S DUAL DIODE CONNECTED IN SERIES T1: TDK LDT565630T-041 FOR 5V INPUT, KEEP MAXIMUM OUTPUT POWER AT 1.58W FOR 3.3V INPUT, KEEP MAXIMUM OUTPUT POWER AT 0.88W *MAY REQUIRE MULTIPLE SERIES RESISTORS TO COMPLY WITH MAXIMUM VOLTAGE RATINGS Figure 6. This 350V power supply features a tiny 5.8mm × 5.8mm × 3mm transformer switching at 200kHz. 9 L DESIGN FEATURES due to VOuT being far from its inal value. The regulator tries to charge the output capacitors as quickly as possible, which results in large peak currents. The start-up current can be limited by connecting an external capacitor (typically 100nF to 1µF) to the SS pin. This capacitor is slowly charged to ~2.2V by an internal 275k resistor once the part is activated. SS voltages below ~1.1V reduce the internal current limit. Thus, the gradual ramping of SS also gradually increases the current limit as the capacitor charges. This, in turn, allows the VOuT capacitor to charge gradually toward its inal value while limiting the start-up current (see Figure 9). VIN 3.3V TO 12V VIN SHDN 10 VOUT –5V 800mA (VIN = 12V) C2 620mA (VIN = 5V) 10µF 450mA (VIN = 3.3V) D1 GND 60.2k LT3580 RT FB VC SYNC C1 2.2µF SS 10k 100pF 35.7k 0.1µF 2.2nF C1: 2.2µF, 25V, X5R, 1206 C2: 10µF, 25V, X5R, 1206 C3: 1µF, 50V, X5R, 0805 D1: CENTRAL SEMI CMMSH1-40 L1, L2: COILCRAFT LSP4018-472ML Figure 7. This –5V output inverting converter switches at 2.5MHz and accepts inputs between 3.3V and 12V VIN VIN Innovative SHDN Pin Resets Soft-Start and Serves as Undervoltage Lockout (UVLO) continued on page 28 L2 4.7µH SW ACTIVE/ LOCKOUT – 1.3V RUVLO1 The SHDn pin has threshold hysteresis to resist noise and tolerate slowly varying input voltages. Driving the SHDn pin to ground shuts down the LT3580 and reduces input current to less than 1µa. Driving SHDn above 1.38V enables the part and begins the soft-start sequence. a built in safety feature ensures that the SS capacitor is actively discharged before start-up begins. This allows for proper soft-start even in the event of short SHDn pulses or thermal lockout. The LT3580 also features an integrated uVLO that shuts down the chip when the input voltage falls below ~2.3V. However, the SHDn pin can also be conigured to disable the chip below even higher voltages as shown in Figure 8. Typically, uVLO is needed in situations where the input supply is current-limited, has a relatively high source resistance, or ramps up/down slowly. a switching regulator draws constant power from the source, so source current increases as source voltage drops. This looks like a negative resistance load to the source and can cause the source to current-limit or latch low under low voltage conditions. The conigurable uVLO prevents the regulator from operating at source C3 1µF L1 4.7µH SHDN + 11.6µA AT 1.3V RUVLO2 (OPTIONAL) GND LT3580 Figure 8. Configurable undervoltage lockout SHDN 2V/DIV SS 0.5V/DIV VOUT 5V/DIV IL 500mA/DIV VIN = 5V VOUT = 12V 2ms/DIV Figure 9. Soft-start of a 5V to 12V boost topology C3 1µF L1 4.7µH VIN 2.6V TO 12V OPERATING 12V TO 32V TRANSIENT VIN RT VOUT 5V, 600mA (VIN = 5V OR HIGHER) 500mA (VIN = 4V) C2 400mA (VIN = 3V) 10µF 300mA (VIN = 2.6V) L2 4.7µH SW SHDN D1 GND 46.4k LT3580 FB VC SYNC C1 2.2µF SS 35.7k 10k 0.1µF 22pF 1nF C1: 2.2µF, 35V, X5R, 1206 C2: 10µF, 10V, X5R, 1206 C3: 1µF, 50V, X5R, 0805 D1: MICROSEMI UPS140 L1, L2: TDK VLCF4020T-4R7N1R2 Figure 10. Wide input range SEPIC converter with 5V output switches at 2.5MHz Linear Technology Magazine • January 2008 DESIGN FEATURES L 36V, 3.5A DC/DC Buck Regulators for Automotive, Industrial and Wall Adapter Applications Offer High Efficiency in a Small Package by Kevin Huang Introduction automotive batteries, industrial power supplies, distributed supplies and wall transformers are all sources of wide-ranging, high voltage inputs. The easiest way to step down the voltage from these sources is with a high voltage monolithic step-down switching regulator that can directly accept a wide input range and produce a wellregulated output. The LT3680 and LT3693 are new step-down switching regulators that accept inputs up to 36V and provide excellent line and load regulations and dynamic response. Both regulators offer high eficiency solutions over wide load range. The LT3680 adds low ripple Burst Mode® operation to maximize eficiency at light load currents. LT3680 and LT3693 Features available in either a 10-pin MSOP or a 3mm × 3mm DFn package, the LT3680 and LT3693 offer an integrated 5a power switch and external compensation for design lexibility. Both regulators employ a constant frequency, current mode architecture. The switching frequency can be set be- VOUT 5V 3.5A VIN 6.3V TO 36V VIN OFF ON VIN = 12V VC 10µF 680pF 0.5 3 3.5 EFFICIENCY (%) Figure 2. Efficiency vs load current for circuit in Figure 1 Linear Technology Magazine • January 2008 SYNC 536k GND FB 47µF Figure 1. This 600kHz 6.3V–36V input DC/DC converter delivers 3.5A at 5V output. The easiest way to step down the voltage from a wide ranging, high voltage source is with a monolithic step-down switching regulator that can directly convert the input to a well-regulated output. VOUT 10mV/DIV 2 1.5 1 2.5 OUTPUT CURRENT (A) D D: ON SEMI MBRA340 L: NEC MPLC0730L4R7 70 0 SW 100k IL 0.2A/DIV 50 L 4.7µH PG 63.4k VSW 5V/DIV VOUT = 5V L = 4.7µH f = 600kHz LT3680 RT VIN = 24V 60 BOOST 0.47µF VIN = 34V 80 RUN/SS 15k 100 90 BD VIN = 12V VOUT = 3.3V ILOAD = 10mA 5µs/DIV Figure 3. LT3680 Burst Mode operation at 10mA load tween 200kHz and 2.4MHz by using a resistor tied from the rT pin to ground. This allows a trade off between component size and eficiency. The switching frequency can also be synchronized to an external clock for noise sensitive applications. an external resistor divider programs the output voltage to any value above the part’s 0.79V reference. The LT3680 and LT3693 offer softstart via a resistor and capacitor on the run/SS pin, thus reducing maximum inrush currents during start-up. Both regulators can withstand a shorted output. a cycle-by-cycle internal current limit protects the circuit in overload and limits output power; when the output voltage is pulled to ground by a hard short, the LT3680 and LT3693 reduce the operating frequency to limit dissipation and peak switch current. This lower frequency allows the inductor current to safely discharge, thus preventing current runaway. The high side bootstrapping boost diode is integrated into the IC to minimize solution size and cost. When 11 L DESIGN FEATURES VOUT 1.8V 3.5A VIN 3.6V TO 27V VIN ON OFF BD RUN/SS BOOST L 3.3µH 0.47µF VC 4.7µF LT3693 SW D RT 16.9k PG 78.7k 127k SYNC GND FB 680pF 47µF 100k f = 500kHz D: ON SEMI MBRA340 L: NEC MPLC0730L3R3 Figure 4. This 500kHz 3.6V–27V input DC/DC converter delivers 3.5A at 1.8V output. the output voltage is above 2.5V, the anode of the boost diode can be connected to output. For output voltages lower than 2.5V, the boost diode can be tied to a separate rail or to the input. For systems that rely on a well-regulated power source, the LT3680 and LT3693 provide a power good lag that signals when VOuT reaches 90% of the programmed output voltage. Low Ripple Burst Mode Operation of LT3680 The only difference between LT3680 and LT3693 is that the LT3680 offers low ripple Burst Mode operation, which can be selected by applying a logic low to the SynC pin. Low ripple Burst Mode operation maintains high eficiency at light load while keeping the output voltage ripple low. During Burst Mode operation, the LT3680 delivers single cycle bursts of current to the output capacitor followed by sleep periods when the output power is delivered to the load only by the output capacitor. Between bursts, all circuitry associated with controlling the output switch is shut down, reducing the input supply current and BD quiescent current to 30µa and 80µa, respectively. as the load current decreases to a no load condition, the percentage of time that LT3680 operates in sleep mode increases and the average input current is greatly reduced, resulting in high eficiency. Both LT3680 and LT3693 have a very low (less than 1µa) shutdown current which signiicantly extends battery life in applications that spend long periods of shutdown mode. For applications that require constant frequency operation at no load or light load, the LT3693 can be used. 6.3V–36V to 5V, 3.5A DC/DC Converter with All Ceramic Capacitors Figure 1 shows the LT3680 producing 5V at 3.5a from an input of 6.3V to 38V with 65V transient. The circuit is programmed for a 600kHz switching VIN 6.3V TO 31V VIN BD RUN/SS BOOST VC 2.2µF 50V LT3693 SW D RT FB 15k PG 100pF 60.4k 1000pF SYNC 536k GND PGOOD 100k 47µF 10V D: B340LA L: SUMIDA CDRH8D43-6R8 Figure 5. This negative output DC/DC converter delivers 1.2A at –5V output. 12 3.5V–27V VIN to 1.8V VOUT, 3.5A DC/DC Converter with All Ceramic Capacitors For output voltages lower than 2.5V, the integrated boost diode can be tied to the input or a separate rail greater than 2.8V. Figure 4 shows a 1.8V output converter using the LT3680 with the integrated boost diode tie to input. In this application, the maximum input voltage is 27V so that the maximum voltage rating of Boost pin and BD pin are not exceeded. Negative Output from Buck Regulators negative output supplies are required for many applications. The circuit in Figure 5 can generate a negative voltage of –5V from buck regulators such as LT3680 or LT3693. The circuit sets the input ground reference and the LT3680 ground reference to –5V to generate negative 5V supply. Conclusion L 6.8µH 0.47µF frequency and requires 100mm2 of PCB. Figure 2 shows the circuit eficiency at 12V and 24V inputs. at 12V input, the eficiency peaks above 90% and remains high across the entire load range. The SynC pin is tied to the ground to enable Burst Mode operation and achieve high eficiency at light load. Figure 3 shows the inductor current and output voltage ripple under single pulse Burst Mode operation at 10ma load. The output voltage ripple VP–P is less than 20mV as a result of low ripple Burst Mode operation. an external signal can drive the run/SS pin through a resistor and capacitor to program the LT3680’s soft-start, reducing maximum inrush current during start-up. VOUT –5V 1.2A The wide input range, small size and robustness of the LT3680 and LT3693 make them easy it in automotive, industrial and distributed power applications. They are highly eficient over the entire load range. The unique low ripple Burst Mode operation of LT3680 helps to save battery power life while maintaining low output ripple. L Linear Technology Magazine • January 2008 DESIGN FEATURES L Monolithic 2A Buck Regulator Plus Linear Regulator Simplifies Wide Input Voltage Applications by Rich Philpott Introduction Wide ranging voltage sources—such as automotive batteries, unregulated wall transformers, and industrial power supplies—require regulation to provide stable output voltages during harsh input transient conditions. Simple, robust and relatively inexpensive linear regulators offer one solution. They produce low output ripple and offer excellent power supply ripple rejection, but low eficiency, high power dissipation and thermal constraints are problems at high input-to-output ratios. The typical alternative to the linear solution is a high voltage monolithic step-down switching regulator. Switching regulators offer high eficiency, excellent line and load regulation, and good dynamic response, but systems with multiple outputs require multiple switchers. This can quickly drive up the power supply cost, space requirements, design effort and noise. a better solution combines the advantages of switchers and linear regulators in a single package. The LT3500 does just this by integrating a high frequency switcher and a linear regulator in a 3mm × 3mm 12-pin DFn package, thus eliminating the need for a second switching regulator in a dual output system. VIN 6V TO 36V 2.2µF VIN BAT54 BST 0.47µF 6.8µH LT3500 B240A 42.2k SHDN SS 0.47µF 53.6k 330pF 40.2k FB PG PG 22µF 8.06k RT/SYNC LDRV VC ZXTCM322 1k 24.9k GND LFB 8.06k 22µF VOUT2 3.3V 500mA Figure 1. Dual step-down converter for 5V at 1A and 3.3V at 1A Get Two-for-One and Change… a common power supply problem is producing 3.3V and 2.5V power rails from a high voltage supply. To solve this problem, the LT3500’s switcher eficiently converts the high voltage input to 3.3V, while the linear regulator—plus an external nPn transistor—generates 2.5V from the switcher’s 3.3V output. you get two outputs for the cost of one small package. …Or, Just Beat the Heat In high voltage input, single-output systems where linear regulation is preferred because of low output ripple and power supply rejection, but heat dissipation is an issue, the LT3500 also offers an elegant solution. For example, if a linear regulated 3.3V output is needed, the LT3500’s switcher can eficiently step-down the input voltage to 3.6V. The integrated linear regulator (plus an external nPn) can generate a clean 3.3V from 3.6V with minimal heat dissipation. 90 80 85 70 VOUT1 = 5V AT 1A AC COUPLED 2mV/DIV 75 60 PSRR (dB) 80 EFFICIENCY (%) VOUT1 5V 1A SW 70 65 60 VIN = 12V IOUT2 = 0A FREQUENCY = 800kHz 55 50 0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 LOAD CURRENT (A) Figure 2. LT3500 switching regulator efficiency Linear Technology Magazine • January 2008 VOUT2 = 3.3V AT 1A AC COUPLED 2mV/DIV 50 40 30 20 10 500ns/DIV Figure 3. 5V and 3.3V output ripple waveforms 0 100 1k 10k 100k 1M CENTER FREQUENCY (Hz) 10M Figure 4. PSRR vs Frequency for VOUT2 for the application shown in Figure 1 13 L DESIGN FEATURES Features of the LT3500 The LT3500’s switching regulator is a constant frequency, current mode PWM step-down DC/DC converter with an internal 2.3a switch. The wide 3V–36V input range makes the LT3500 ideal for regulating power from a wide variety of sources, including automotive batteries, 24V industrial supplies and unregulated wall adapters. The switching frequency can be set from 250kHz to 2.2MHz via a single resistor from the rT/Sync pin to ground, or synchronized over the same range by driving the pin with a square wave. Programmable frequency range and synchronization capability enable optimization between eficiency and external component size. Cycleby-cycle current limit, frequency foldback and thermal shutdown protect the LT3500 from harmful fault conditions. In addition to the switching regulator, the LT3500 contains an internal nPn transistor capable of delivering 13ma with feedback control, which can be conigured as a linear regulator or a linear regulator controller. The LT3500’s soft-start feature controls the ramp rate of the output voltages, eliminating input current surge during start-up, while providing output tracking between the switcher and linear outputs. The SHDn pin has an accurate threshold with current hysterisis, which enables the user to program an undervoltage lockout. The LT3500 provides open collector power good lags that signal when the output voltages on both outputs rise above 90% of their programmed 90 VIN = 12V FREQUENCY = 800kHz EFFICIENCY (%) 80 70 60 50 0 0.2 0.4 0.6 0.8 1.0 1.2 LOAD CURRENT (A) 1.4 Figure 7. Efficiency vs load current for Figure 6 application 14 4.5V TO 36V VIN 2.2µF 3.3V LDRV LT3500 24.9k 8.06k 1µF BAT54 LFB SHDN SS BST 0.47µF BAT240A 0.47µF 40.2k RT/SYNC SW FB VC PG GND PG 220pF 2.2µH 10k VOUT1 1.8V 2A 22µF 8.06k 49.9k Figure 5. 1.8V/2A step-down regulator BAT54 4.5V TO 36V VIN 2.2µF BST 0.47µF 3.3µH LT3500 SW B240A SHDN SS 0.47µF 22µF 25.5k 8.06k FB RT/SYNC LDRV VC 220pF 40.2k 49.9k GND PG PG LFB ZXMN2A03E6 10k 24.9k VOUT2 3.3V 8.06k 22µF Figure 6. High efficiency linear regulator values. The PG pin is high impedance when the outputs are in regulation and is typically used for a system reset function. The PG pin is active when the outputs are in regulation and is used as a drive signal for an output disconnect device. In shutdown mode the LT3500 draws less than 12µa of quiescent current. High Voltage Step-Down Regulator Plus Low Ripple Linear Regulator One of the most common applications for a high voltage step-down regulator is as a pre-regulator to other power supplies. The pre-regulator must be immune to harsh input transients as it produces a stable output voltage for other downstream regulators. In systems where noise and ripple are of concern, a linear regulator is often used to step down the output of the switcher to the desired voltage. The LT3500 plus an external nPn transistor as shown in Figure 1 is a perfect it in these types of applications. The circuit takes an input from 6V to 36V and generates an interme- diate 5V output. The LT3500’s linear regulator is conigured as a controller for the external nPn with its output set to 3.3V. note that although the load current rating for each individual output is 2a, here the sum of both outputs must be less than 2a. also, care must be taken not to violate the maximum power dissipation of the external nPn. The comparison of output ripple at 1a load current shown in Figure 3 illustrates the beneit of using linear regulation to reduce switching ripple and noise. The excellent PSrr versus frequency of the LT3500’s linear regulator is shown in Figure 4. High VIN, Low VOUT, and Boost Pin Problems Solved Operating the LT3500 at high frequencies allows the use of small low cost inductors and ceramic capacitors while maintaining low output ripple. However, due to minimum on time restrictions (TOn(MIn) < 140ns) high VIn-to-VOuT ratios may cause increased output ripple. The LT3500’s adjustable frequency allows the user to optimize Linear Technology Magazine • January 2008 DESIGN FEATURES L RT/SYNC VIN 6V TO 20V 2.2µF 499k 100k BAT54 VIN BST LT3500 75k B240 0.01µF 24.9k L2 2.2µH GND PG PG LFB 47µF VOUT2 1.8V SW 10k LT3411 FB 22µF 8.06k PGOOD 100k LDRV VC PVIN SVIN 8.06k FB 330pF VOUT1 3.3V 100µF PG L1 0.47µF 3.3µH SS 40.2k 40.2k SW SHDN 330pF + 3.3pF BAT54 SYNC/MODE 4.02k 1k 100k 8.06k ITH 1000pF SD/RT SGND PGND 16.2k 422k 330pF ZXMN2B14FH 22µF VOUT3 1.2V Figure 8. Triple output application external component size regardless of VIn-to-VOuT ratio. High VIn-to-VOuT ratios also pose a boost pin problem for most monolithic step-down regulators. When the desired output voltage is not high enough to fully turn on the output switch, the boost voltage must be derived from the input voltage or another available voltage. Taking the boost voltage from the input poses a couple of problems. First, the switcher eficiency suffers due to the large drop from the boost pin to the switch pin. Second, the boost pin is exposed to high input transients, which may violate its ratings. The LT3500 alleviates boost voltage problems by generating the boost voltage with the on chip linear regulator as shown in Figure 5. This circuit generates its own 3.3V boost rail to regulate 1.8V from 4.5V to 36V. High Efficiency Linear Regulator In many step-down applications linear regulators are preferred because of their excellent PSrr and output ripple, but are not used due to low eficiency or thermal constraints. Figure 6 shows another way to optimally combine the beneits of a switcher and a linear regulator, resulting in a high eficiency, low noise regulator. The switcher output is set to step down the 4.5V to 36V input voltage range to 3.5V and the Linear Technology Magazine • January 2008 linear controller is set to generate 3.3V from the 3.5V output of the switching regulator. With only 200mV across the nMOS pass device, the eficiency of the linear regulator is only 6% less than a switcher only solution with the added reduction in output ripple. The eficiency versus load current for the application is shown in Figure 7. NPN or NMOS Pass Transistor nPn or nMOS pass transistors both work well when conigured as a linear controller, but each has its advantages and disadvantages. During a shorted linear output fault, the current through the nPn is limited to βnPn • ILDrV(MaX), while the current through an nMOS is essentially unlimited. Since the maximum nPn current is typically less than the maximum switcher current, a shorted output will lag as an error but it will not LTC3411 SW PIN 2V/DIV ILOAD = 250mA affect the switcher output (assuming the switcher load plus shorted linear load is less than 2a). a shorted output on the nMOS will likely cause both outputs to crash to zero. The minimum input voltage for the linear controller to regulate is VOuT2 + (Vbe or Vgs at max load) + 1.2V. The Vbe for a nPn is typically 0.7V where as the nMOS can range from 1.8V to 4.5V depending on the transistor size. For example, the minimum input voltage for a 1.8V output is typically 3.8V for a nPn pass transistor and 5V for a low threshold nMOS transistor. The power loss of the linear regulator is simply the voltage drop across the device multiplied by the current through the device. nMOS transistors can be sized such that the device can be operated with Vds less than the saturation voltage of most nPn transistors resulting in lower power loss (greater eficiency). Multiple Output Application LT3500 SW PIN 5V/DIV ILOAD = 1.25A VOUT 1.2V AT 1A 10mV/DIV AC COUPLED 500ns/DIV Figure 9. Synchronized switch waveforms for Figure 8 application The trend in many of today’s systems is to provide multiple regulated voltages from a single high voltage source to optimize performance. When multiple switching regulators are used, beat frequencies along with output ripple can cause problems with some systems. The application circuit in Figure 8 tackles these issues by synchronizcontinued on page 18 15 L DESIGN FEATURES Efficient 48V Buck Mode LED Driver Delivers 50mA by Mohammad J. Navabi Introduction LEDs are eficient, compact and durable, and thus they are replacing other more traditional light sources in a variety of applications. One such application is signage. LEDs save energy, take less space and need less maintenance than other sign solutions, such as neon, incandescent or luorescent lighting. LEDs require proper drivers to perform at their peak. a simple DC/DC converter is not quite enough. It must convert an input voltage to the LED string voltage, but it must do it at constant output current. It must also be able to dim the LEDs by adjusting the current applied to the LED string. Buck Mode Constant Current LED Driver The LT3590 is a high voltage current mode buck mode LED driver capable of providing a constant current to an LED string of up to 40V total voltage. It fea- tures internal compensation, an internal 55V power switch and an internal 55V Schottky diode (see Figure 1). The part can deliver up to 50ma of DC current with eficiencies as high as 91%. Figure 2 shows a typical application for the LT3590, driving a string of ten white LEDs at 50ma current. The LT3590 uses a constant frequency, current mode architecture resulting in stable operation over a wide range of input voltage and output voltage. The high switching frequency permits the use of tiny, low proile inductors and capacitors. The LT3590 is available in 2mm × 2mm DFn and 8-lead SC70 packages The control scheme is detailed in the block diagram of Figure 1. at power-up, the bandgap reference, start-up bias, and linear regulator are turned on. If CTrL is pulled higher than 150mV, the switching converter—including VIN 48V VIN R1 6.81Ω C1 1µF + – REG + VREG 3.3V 1mA the oscillator, PWM comparator and error ampliier—is also turned on. The LT3590 uses a buck mode converter to regulate the output voltage to the level needed for the LEDs to run at the programmed current. It operates similarly to conventional current mode buck converters, but uses LED current rather than output voltage as the main source of feedback for the control loop. The CTrL pin directly controls the regulated current sense voltage across the sense resistor (r1 in Figure 1). as shown in Figure 3, when VCTrL is less than 100mV, the switcher is in shutdown mode and the current sense voltage and LED current are zero. When VCTrL is greater than 150mV and less than 1.25V, the current sense voltage is proportional to VCTrL, reaching a full scale value of 200mV ±5% when VCTrL is 1.25V. Further increases in the CTrL input voltage do EAMP – + + A = 6.25 – + VSENSE – LED C2 1µF C3 0.1µF VREF 1.25V START-UP CONTROL SW VOUT CURENT MODE PULSE-WIDTH MODULATOR CTRL L1 470µH GND CONTROL Figure 1. Block diagram of the LT3590 16 Linear Technology Magazine • January 2008 DESIGN FEATURES L C2 1µF 100 90 50mA 4.02Ω EFFICIENCY (%) VIN 48V C1 1µF VIN LED L1 470µH CTRL CONTROL 80 70 60 LT3590 50 VREG C3 0.1µF SW C1, C2: GRM21BR71H105KA C3: GRM188R61E104KA L1: MURATA LQH43CN471K03 LEDs: LUMILEDS LXCL-PWT1 GND 40 10 0 20 30 LED CURRENT (mA) 40 50 Figure 2. A buck mode converter for ten white LEDs requires very few components Dimming Control The LT3590 supports three types of dimming control. as previously explained, the LED current can be set by modulating the CTrL pin with a DC voltage. This method is referred to as analog dimming. alternatively, a variable duty cycle PWM signal can be applied to the CTrL pin through an rC low-pass ilter. The corner frequency of the rC network should be much lower than the frequency of the PWM signal. The DC value of the iltered PWM signal seen at the CTrL pin corresponds to the duty cycle of the PWM signal and controls the LED current just as in the analog dimming scheme. Direct PWM dimming is also possible and preferred in applications where the chromaticity of the LEDs High LED Count must be maintained over the dimming range. Dimming the LEDs via a PWM signal essentially involves turning the LEDs on and off at the PWM frequency. With the LT3590, a 200:1 dimming range is achievable for a 100Hz PWM frequency. In most signage and backlighting applications, it is best to place as many LEDs as possible in the same series string. This guarantees that all the LEDs have the same current low and therefore have uniform brightness and color. The limiting factor on the number of LEDs is the forward voltage drop across the LED string. The high voltage rating of the LT3590 allows safe operation with Onboard 3.3V Regulator The LT3590 has a 3.3V onboard linear regulator capable of sourcing up to 1ma of current for use by an external device. The 3.3V regulator is available even during shutdown. This feature could be used to power-up an external controller from the LT3590 which in turn can control the LED current by applying a PWM signal directly or through a lowpass rC ilter to the CTrL pin. alternatively, the regulator output pin (VrEG) may be directly connected to the CTrL pin. This way, at power-up the LED driver is enabled and will drive the full scale current programmed by the feedback resistor through the LED string. 0.25 0.20 VSENSE (V) not increase the current sense voltage beyond 200mV. In order to achieve accurate LED current, 1% precision resistors should be used. 0.15 0.10 0.05 0 0 1.0 0.5 1.5 2.0 VCTRL (V) Figure 3. Dimming and shutdown using the CTRL pin C2 1µF 100 25mA R1 4.02Ω EFFECIENCY (%) 90 25mA VIN 48V C1 1µF CONTROL >1.5V VIN 80 70 60 LED L1 470µH CTRL LT3590 50 40 VREG C3 0.1µF SW GND C1, C2: GRM21BR71H105KA C3: GRM188R61E104KA L1: MURATA LQH43CN471K03 LEDs: LUMILEDS LXCL-PWT1 0 5 10 15 LED CURRENT (mA) 20 25 Figure 4. A 48V supply for two strings of ten LEDs, 25mA current Linear Technology Magazine • January 2008 17 L DESIGN FEATURES Indicator Light Single-LED Indicator lights are popular in a wide range of applications from consumer electronics to automotive. In applications where a low voltage supply is available, it is easy to bias the LED using a simple series resistor. If the input supply voltage is much higher than the LED’s forward drop, using a resistor is ineficient and could generate excessive heat. also, C2 2.2µF 80 VIN 12V OR 24V R1 4.02Ω 50mA 12V 70 C1 1µF VIN CONTROL >1.5V 75 LED L1 220µH CTRL LT3590 VREG C3 0.1µF SW GND EFFICIENCY (%) a 48V input power supply. Figure 2 shows the LT3590 driving ten white LEDs from 48V input supply. Figure 4 shows another high voltage application for the LT3590. Here, two strings of ten white LEDs are driven at 25ma. In this example we rely on the fact that the voltage drop across each LED string is a sum of ten average LEDs. Differences in individual LEDs are averaged across the string. reasonable current matching is expected in this scheme with better than 90% eficiency for a wide range of LED currents. In larger applications, where multiple LED strings are used, it is important to match the string currents accurately to produce uniform brightness. The LT3590’s accurate current control makes this possible. 65 24V 60 55 50 45 40 C1: GRM21BR71H105KA C2: GRM188R61A225KE C3: GRM188R61E104KA 10 0 L1: MURATA LQH43CN221K03 LEDs: LUMILEDS LXCL-PWT1 20 30 LED CURRENT (mA) 40 50 Figure 5. A 12V or 24V supply for a single LED, 50mA current in order to handle the power, bulky power resistors are needed. another drawback of biasing with a resistor is that the LED current, and therefore its brightness, depends on the input supply voltage. The LT3590 is the ideal solution for driving low LED counts from high voltage supplies. Figure 5 shows the application circuit with one LED and a 12V or 24V input supply. The resulting eficiencies for both input supply voltages are also shown in Figure 5. at 50ma LED current, this solution provides 67% and 61% eficiencies for the 12V and the 24V input supplies respectively. In comparison, the resistor-biasing approach would yield dismal 25% and 12.5% eficiencies. LT3500. Operating the LTC3411 in forced continuous mode generates a 3.3V square wave at its SW pin, which is used to synchronize the LT3500 to the LTC3411, thus removing any system beat frequencies. The application switching waveforms are shown in Figure 9. The LT3500 controls start-up, and provides power good information via the SHDn, SS and PG pins as shown in Figure 10. The current capability for each output must be determined with the entire system in mind. The maximum output current for the LTC3411 is 1.25a, which must be shared between the 1.8V and 1.2V outputs. The LT3500 powers the LTC3411 so the available current to the 3.3V rail depends on whatever power is left. For example, assuming the 1.2V output maximum current is 1a, the maximum current available for the 1.8V output is 250ma. The maximum output power for the 1.8V output is 2.25W (1.8V • 1.25a). The load seen by the 3.3V rail due to the LTC3411 is deined as Conclusion The LT3590 offers easy-to-use accurate current drive for LED strings. Overall solution size is very small due to its small package size and an architecture that requires few additional components. Its high eficiency and wide input voltage range makes it suitable for a variety of applications, including driving LED strings with up to 40V of total LED voltage. L LT500, continued from page 15 ing the switching regulators and also providing a low ripple linear output. The LT3500 in Figure 8 steps down voltages between 6V and 20V to 3.3V. The 3.3V output is fed to the LTC3411, which generates 1.8V and also provides the drain voltage for the nMOS pass transistor. The output of the nMOS provides a low ripple 1.2V output controlled by the 3.3V PG 1.8V 1.2V 500µs/DIV Figure 10. Start-Up waveforms for Figure 8 application 18 ILOAD(3.3V ) = POUT(1.8 V ) εLTC3411(1.8 V ) • VIN(LTC3411) 2.25W 0.9 • 3.3V = 0.75A = The current capability of the 3.3V rail is 1.25a (2a maximum minus 0.75a). Conclusion The combination of a wide input range switcher and a linear regulator makes the LT3500 a perfect solution to a wide variety of automotive, industrial and distributed power problems. L Linear Technology Magazine • January 2008 DESIGN FEATURES L Synchronous Boost Converters Provide High Voltage without the Heat by Greg Dittmer Introduction The LTC3813 and LTC3814-5 reduce the size of high voltage, high power boost converters by incorporating heat-saving features that eliminate the need for large components and heat sinks. In particular, two features signiicantly reduce heat losses over other high power boost solutions: q Synchronous control eliminates the high power loss in the diode at high output currents q Strong internal gate drivers reduce switching losses at high output voltages. The LTC3813 can regulate output voltages up to 100V, while the LTC3814-5 is suitable for applications up to 60V. They both use a constant off-time peak current mode control architecture. Current mode control provides tight cycle-by-cycle monitoring of inductor current and constant off-time allows high conversion ratios such as 7V input to 100V output at 250kHz. Advantage of Synchronous Control in High Power Boost Converters as load current increases, synchronous boost converters have a signiicant advantage over non-synchronous boost converters due to the low power dissipation of the synchronous MOSFET compared to that of the boost diode in a non-synchronous converter. For example, an output load of 5a dissipates 5a • 0.5V = 2.5W in the diode in a non-synchronous converter. This high power dissipation requires a large package (e.g. D2PaK) and a heat sink, which adds complexity, cost and area to the power supply. In contrast, a synchronous converter using a typical 10mΩ MOSFET would dissipate only (5a)2 • 0.01Ω = 0.25W. Thus the VIN VOUT RNDRV NDRV NDRV INTVCC INTVCC + – LTC3813 RNDRV NDRV 10V a. 6.2V to 14V supply available 10V LTC3813 EXTVCC EXTVCC EXTVCC D1 INTVCC LTC3813 6.2V to 14V VIN < 14.7V b. INTVCC from VIN, VIN > 14V c. INTVCC from VOUT Figure 1. Three ways to generate IC/driver supply VOUT ROFF 402k 133k COFF 100pF 1 20k BOOST IOFF LTC3814-5 2 VOFF 3 V RNG 4 PGOOD 5 ITH 6 VFB PGOOD CSS 1000pF 7 8 TG SW PGND BG INTVCC RUN/SS SGND EXTVCC NDRV CC2 470pF RFB2 1k RC 249k CC1 47pF SGND 16 15 CMDSH-3 CB 0.1µF L1 5.9µH PGND M1 Si7848DP 14 13 12 VIN CIN2 5V TO 14V 1µF 20V CIN1 68µF 20V CDRVCC 0.1µF 11 M2 Si7848DP D1 B1100 10 COUT1 330µF 35V × 2 VOUT 24V 4A COUT2 10µF 50V 9 CVCC 1µF PGND RFB1, 29.4k Figure 2. 5V–14V to 24V, 100W DC/DC converter Linear Technology Magazine • January 2008 19 L DESIGN FEATURES 100 VIN = 12V EFFICIENCY (%) 95 VOUT 200mV/ DIV VOUT 20V/DIV IOUT 2A/DIV IL 5A/DIV VIN = 5V 90 85 80 0 1 2 3 4 500µs/DIV 100µs/DIV VIN = 12V 0A TO 4A LOAD STEP VIN = 24V RSHORT = 1Ω Figure 4. Load transient performance of the circuit in Figure 2 Figure 5. Overcurrent performance of the circuit in Figure 2 LOAD (A) Figure 3. Efficiency of the circuit in Figure 2 synchronous MOSFET requires only a small SO8-size package and no heat sink to carry the same current. Without heat sinking, the maximum load current of a non-synchronous boost converter is limited by the power dissipation of the boost diode. assuming a thermal resistance of 50°C/W on the PC board where the boost diode is mounted, the DC forward current derating curves of a typical 5a Schottky diode show that at a 50°C ambient temperature, the maximum current the diode can carry is about 3a. Feature-Rich Controllers Besides synchronous conversion, the LTC3813 and LTC3814-5 provide many additional features for a high performance boost converter. no rSEnSE™ current sensing utilizes the voltage drop across the bottom MOSFET to eliminate the need for a sense resistor—saving cost and simplifying board layout. For applications that require more accurate current limit, the LTC3813 can accommodate a sense resistor to achieve higher accuracy. The off-time is programmable with an external resistor and, with an additional resistive divider from VIn to the VOFF, can be compensated for changes in input voltage to keep the frequency relatively constant over a wide supply range. Off-times as low as 100ns can be chosen to provide high VOuT/VIn step-up ratios. at low duty cycles, the step up ratio is limited by the 350ns minimum on time of the bottom MOSFET. a high bandwidth error ampliier provides fast line and load transient 20 response and a precise 0.8V, ±0.5% reference (0°C to 85°C) provides a very accurate output voltage. an internal undervoltage lockout comparator monitors the driver supply voltage and shuts down the drivers if the supply voltage is below a threshold that is safe for the power MOSFETs (6.2V for the LTC3813 and 4.2V for the LTC38145). The LTC3813 also provides a pin for undervoltage lockout on the input supply that is programmable with a resistive divider. Finally, the LTC3813 also has a phase-locked loop for external clock synchronization in noise sensitive applications. a power good pin, accurate cycleby-cycle inductor current limit, and overvoltage protection are additional fault protection features. Programmable soft-start ensures that the output capacitor ramps up in a controlled manner at start-up with no overshoot. The LTC3814-5 provides a simpliied feature set in a smaller more convenient package (thermally enhanced 16-lead TSSOP). The LTC3814-5 has a maximum output voltage of 60V and offers all the features of the LTC3813 except for input supply uVLO and external clock synchronization. Strong Gate Drivers for High Efficiency Because switching losses are proportional to the square of the output voltage, these losses can dominate in high output voltage applications with inadequate gate drive. The LTC3813 and 3814-5 have strong 1Ω gate drivers that minimize transition losses, even when multiple MOSFETs are used for high current applications. Dual n-channel synchronous drives combined with strong drivers result in very high power conversion eficiencies (see Figures 3 and 7). The LTC3813 uses a high voltage loating driver to drive the synchronous MOSFET at output voltages up to 100V (60V for the LTC3814-5). The LTC3813 is optimized for driving 100V MOSFETs, which are typically rated at a VGS of 6V or higher. as a result, the LTC3813 has an internal under-voltage lockout that keeps the drivers off until the driver supply is greater than 6.2V, with 500mV of hysterisis. The LTC3814-5 is optimized for driving logic level MOSFETs, which are rated at a VGS of 4.5V and this version has an internal undervoltage lockout threshold of 4.2V with 500mV of hysterisis. IC/Driver Supply Regulator The LTC3813’s internal control circuitry and top and bottom MOSFET drivers operate from a supply voltage in the range of 6.2V to 14V (4.2V to 14V for the LTC3814-5). If the input supply voltage or another available supply falls within this voltage range it can be used to supply IC/driver power (see Figure 1a). If a supply in this range is not available, a single low current external MOSFET and resistor can be added to easily generate a regulated 10V (5.5V for the LTC38145) IC/driver supply using the internal linear regulator circuitry (Figure 1b). using an external pass element has the advantage of reducing power dissipation on the IC and it also allows the transistor to be chosen with the Linear Technology Magazine • January 2008 DESIGN FEATURES L VOUT RNDRV 100k ROFF 806k 143k COFF 100pF 1 10k 4 IOFF BOOST CSS 1000pF PGND VOUT 50V 5A D1 B1100 CDRVCC 0.1µF CVCC 1µF SGND RUV2 10k CIN2 1µF 50V M1 Si7850DP 19 BG 18 DRVCC 17 INTVCC 16 EXTVCC 15 NDRV SS 12 SGND 13 SHDN 14 UVIN L1 10µH VIN 12V TO 40V CB, 0.1µF 25 SENSE+ SENSE– 21 20 BGRTN 11 SHDN M3 ZXMN10A07F DB BAS19 28 27 TG 26 SW VOFF 5 V RNG 6 PGOOD 7 SYNC 8 ITH 9 VFB 10 PLL/LPF PGOOD RUV1 140k LTC3813 CIN1 68µF 50V M2 Si7850 ×2 COUT1 220µF 63V ×2 COUT2 10µF 100V × 2 C5 1µF PGND CC2 330pF RFB2 499Ω RC 300k CC1 150pF RFB1 30.9k Figure 6. 12V–40V to 50V, 250W DC/DC converter appropriate BVDSS and power rating for the application—a small SOT23 package will often sufice. Figure 1c shows a solution for applications that require the boost converter to continue operating when the input voltage has fallen below the undervoltage threshold of the IC. The cost is slightly lower eficiency. In this circuit, the regulator is connected to the output instead of the input. Diode D1 supplies power to the IC until the output voltage is high enough to generate the chip supply from the output. When the output is in regulation, the minimum input supply voltage is only limited by the maximum inductor current: VIN(MIN) = IOUT(MAX ) • LTC3814-5. Synchronous conversion allows the use of two small Si7848DP power MOSFETs and results in the high conversion eficiency shown in Figure 3. Since the input supply is within the LTC3814-5’s 4.2V–14V operating range, it can be connected directly to the IC supply pin. nDrV and EXTVCC are shorted to InTVCC to disable the InTVCC regulator. a 403kΩ resistor is connected from VOuT to the IOFF pin to set the frequency to 250kHz. Connecting the resistor to the output (as opposed to a constant supply voltage) has the advantage of keeping the frequency constant during output start-up. Connecting the resistive divider from VIn to the VOFF pin VOUT 100 VIN = 36V IL(MAX ) VIN = 24V Since IC/Driver power loss is proportional to the output voltage in this circuit, it is only practical for output voltages of ~30V or less. EFFICIENCY (%) 95 VIN = 12V 90 85 5V–14V to 24V, 100W DC/DC Converter The circuit shown in Figure 2 generates a 24V output voltage at 4a from a 5V–14V input voltage using the Linear Technology Magazine • January 2008 80 0 1 2 3 4 5 LOAD (A) Figure 7. Efficiency of the circuit in Figure 6 sets input supply range for constant frequency operation from 5V to 12V. The VrnG pin is connected to VIn to set the max sense voltage to 200mV. This sets the nominal peak inductor current limit to 200mV/0.01Ω = 20a using the Si7848DP MOSFET and, after accounting for parameter variations and inductor ripple amplitude, provides a maximum load of 2a at VIn = 5V and 4a at VIn = 12V. Figures 4 and 5 illustrate the outstanding load transient and overcurrent performance of the power supply. 12V–40V to 50V, 250W DC/DC Converter The circuit shown in Figure 6 generates a 50V output voltage from a 12V–40V input using the LTC3813. Since the maximum input voltage is greater than 14V, the LTC3813 produces a regulated 10V from the input supply using a ZXMn10a07F MOSFET in a SOT23. a resistive divider is connected from VIn to the uVIn pin to set the undervoltage lockout threshold to 10V on the input supply. This ensures that the boost converter doesn’t hang at start-up when the powered by a current limited source supply when continued on page 7 21 L DESIGN FEATURES Wide Input Voltage Range, Dual Step-Down Controller Reduces by Wei Gu Power Supply Size and Cost Introduction Internal Step-Up Bias Converter The LT3742 integrates a DC/DC step-up converter to generate the gate drive voltage for the n-channel MOSFETs. The gate drive voltage is regulated to (VIn + 7V), which permits the use of inexpensive off-the-shelf 5V gate-drive n-channel MOSFETs, offering higher eficiency than sublogic-level gate-drive MOSFETs. The gate driver is capable of driving large, low rDS(On), standard level, n-channel MOSFETS without the need for a gate drive buffer. Integrating the step-up converter also allows low dropout and 100% duty 22 L3 22µH VIN 14V-28V VIN UVLO 1µF 4.7µF SWB BIAS LT3742 VIN VIN 10µF VOUT1 5V 4A M1 G1 L1 4.7µH RSENSE1 10mΩ SW1 SENSE1+ SENSE1– FB1 1.05k 150µF L2 RSENSE2 6.9µH 10mΩ SW2 SENSE2+ SENSE2– FB2 PG1 150µF 1nF 680pF 200Ω D2 PG1 RUN/SS1 VC1 51k VOUT2 12V 4A 2.8k D1 200Ω 10µF M2 G2 PG2 RUN/SS2 VC2 PG2 1nF 51k GND 680pF D1, D2: DIODES INC. PDS540 L1: SUMIDA CDR7D43MN-4R7 L2: COILTRONICS HC8-6R9 M1, M2: RENESAS HAT2168H Figure 1. Compact, dual-output DC/DC converter: 14V–28V input to 12V at 4A and 5V at 4A cycle operation. This is in contrast to the commonly used bootstrap scheme, which does not allow 100% duty cycle since a minimum off-time is required to charge the bootstrap capacitor. Continuous Inductor Current Sensing The LT3742 offers robust short-circuit protection thanks to continuous inductor current sensing. a wide common-mode input range current sense ampliier that operates from 0V to 30V provides continuous inductor current sensing via an external sense resistor. a continuous inductor current sensing scheme does not require blanking intervals or a minimum on-time to monitor current, limitations that are common to schemes that sense the switch current. The sense ampliier monitors the inductor current independent of the switch state, so the gate is held low until the inductor current is below the programmed current limit. This turnon decision is performed at the start of each cycle, and individual switch cycles are skipped should an over-current condition occur. This eliminates many of the potential over-current dangers caused by minimum on-time requirements, such as those that can occur during start-up, short-circuit, or abrupt input transients. Figures 3 and 4 show the switching node voltage waveforms and inductor current waveforms in normal operation and in short circuit, respectively. 100 12VOUT 90 EFFICIENCY (%) The LT3742 is an easy-to-use dual non-synchronous DC/DC controller for medium power step-down applications. It offers high eficiency over a wide input voltage range (4V–30V) and a wide output voltage range (0.8V–30V). a 500kHz ixed frequency current mode architecture provides fast transient response with simple loop compensation components and cycle-by-cycle current limiting. an internal step-up regulator is used to generate the gate drive voltage, allowing the gate of the external high side n-channel MOSFET to be driven to full enhancement for high eficiency operation. The two channels operate 180° out of phase to reduce the input ripple current, minimizing the noise induced on the input supply and reducing the input capacitance requirement. The device also includes individual shutdown controls and power-good outputs for each channel. The LT3742 is available in a small 4mm × 4mm QFn package. Figure 1 shows the LT3742 in a compact, dual-output power supply. Figure 2 shows the resulting eficiency. 5VOUT 80 70 60 50 VIN = 24V 40 0 1 2 3 LOAD CURRENT (A) 4 Figure 2. Efficiency of the converter in Figure 1 Linear Technology Magazine • January 2008 DESIGN FEATURES L Precision UVLO Voltage Input supply uVLO for sequencing or start-up over-current protection is easily achieved by driving the uVLO with a resistor divider from the VIn supply. The resistor divider is set such that the divider output puts 1.25V onto the uVLO pin when VIn is at the desired uVLO rising threshold voltage. The uVLO pin has an adjustable input hysteresis, which allows the IC to resist user-deined input supply droop before disabling the converter. During a uVLO event, both controllers and the gate drive boost regulator are disabled. 2-Phase Operation When two outputs are derived from the same input source, any slight difference in the switching frequencies generates a beat frequency that is dificult to ilter. To avoid this, the two output channels must be synchronized. The problem is that if the output channels are switched in unison, the input rMS current is maximized as each channel concurrently calls for current. This, of course, is counter to a designers desire to minimize input current. Minimizing rMS input current serves to minimize the input capacitance requirement, reduce power loss along the input supply path (batteries, switches, connectors and protection circuits) and reduce radiated and conducted electromagnetic interference (EMI). The LT3742 eliminates the beat frequency and minimizes the input rMS current by interleaving the output channels. The two channels switch at the same frequency with 180° phase difference between the rising edges of G1 and G2. This 2-phase operation minimizes input rMS current, thus reducing the solution size, increasing the overall eficiency and attenuating EMI. LT3742 employs a soft-start scheme that directly controls the DC/DC converter output voltage during start-up. The rising rate of this voltage is programmed with a capacitor connected to the SS pin. The capacitor value is chosen such that the desired ΔV/Δt of the output results in a 1µa charge current through the capacitor. Figure 5 shows the output voltage waveforms during start-up. If both outputs are always enabled together, one soft-start capacitor can be used with the run/SS pins tied together. Current Mode Control The LT3742 uses a current mode control architecture, enabling a higher supply bandwidth and thereby improving line and load transient response. Current mode control also requires fewer compensation components than voltage mode control architectures, making it much easier to compensate over all operating conditions. Conclusion The LT3742 provides a space-saving and cost-saving solution over a wide input voltage range. The LT3742 is a versatile platform on which to build high voltage DC/DC converter solutions that use few external components and maintain high eficiencies over wide load ranges. The integrated start-up regulator facilitates true single-supply operation. L VSW(12V) 20V/DIV VSW(5V) 20V/DIV IL(12V) 2A/DIV IL(5V) 2A/DIV VIN = 24V LOAD(12V) = LOAD(5V) = 2A 1µs/DIV Figure 3. Switching node and inductor current waveforms (normal operation) VSW(12V) 20V/DIV VSW(5V) 20V/DIV IL(12V) 5A/DIV IL(5V) 5A/DIV VIN = 24V 2µs/DIV Figure 4. Switching node and inductor current waveforms (both outputs shorted) VIN 10V/DIV Soft-Start The SS pins are used to enable each controller independently and to provide a user-programmable soft-start function that reduces the peak input current and prevents output voltage overshoot during start-up. The Linear Technology Magazine • January 2008 VOUT(12V) 10V/DIV VOUT(5V) 20V/DIV VIN = 24V 500µs/DIV Figure 5. Start-up waveforms 23 L DESIGN FEATURES Surge Stopper Protects Sensitive Electronics from High Voltage Transients by James Herr Introduction 27V CLAMP VOUT 20V/DIV 12V 100ms/DIV Figure 2. During overcurrent or overvoltage conditions, the current amplifier (IA) or the voltage amplifier (VA) is called into action, appropriately limiting the output current or voltage. In the case of an overvoltage condition, the load circuit continues to operate, noticing little more than a slight increase in supply voltage. 24 SNS 50mV GATE LT4356-1 OUT 30µA – + IA FB VA SHDN AOUT 1.25V 1.25V AMPLIFIER + 12V VCC – VIN 20V/DIV OUTPUT TO LOAD – 80V INPUT SURGE SUPPLY INPUT + In automotive and industrial applications, electronics are subjected to high voltage power supply spikes that can last from a few microseconds to hundreds of milliseconds. For instance, microsecond supply spikes result from load steps transmitted via parasitic wiring inductance. Longer surges, such as an automotive load dump, caused by a break in battery connections, is a voltage surge that stays at an elevated level for hundreds of milliseconds. all electronics in these systems must be protected from high voltage transients or risk degraded performance or failure and costly replacement. The most common way of protecting electronics from voltage spikes combines a series iron core inductor and high value electrolytic bypass capacitor, augmented by a high power transient voltage suppressor (TVS) and fuse. The bulky inductor and capacitor take up valuable board space and are often the tallest components in the system. Even with all this protection, supply voltage excursions are still high enough to warrant the use of high voltage rated components for EN TIMER FLT IN+ GND TMR Figure 1. Block diagram of the LT4356 The LT4356 surge stopper eliminates the need for bulky filtering components by isolating low voltage circuitry from damaging spikes and surges found in automotive, avionic and industrial systems. The LT4356 also guards against overloads and short circuits, and withstands input voltage reversal. downstream DC/DC converters and linear regulators. The LT4356 surge stopper eliminates the need for bulky iltering components by isolating low voltage circuitry from damaging spikes and surges found in automotive, avionic and industrial systems. The LT4356 also guards against overloads and short circuits, and withstands input voltage reversal. Figure 1 shows a functional block diagram of the LT4356. under normal operating conditions, it drives the gate of an n-channel MOSFET pass device fully on so that its presence is of no consequence to the load circuitry. The MOSFET is called into duty as a series limiter in case of overvoltage or overcurrent conditions. If the input voltage rises above a regulation point set by the FB divider, the voltage ampliier Va drives the MOSFET as a linear regulator, limiting the output voltage to the prescribed value and allowing the load circuitry to continue operating, uninterrupted. To protect the MOSFET and load from short circuits, the LT4356 includes current limiting. Operation When power is irst applied, or when the LT4356 is activated by allowing SHDn to pull itself high, the MOSFET is turned on gradually by slowly driving the gate high. This soft-start minimizes the effects of dynamic loading on the input supply. Once the MOSFET is Linear Technology Magazine • January 2008 DESIGN FEATURES L 80V 10mΩ VIN 12V IRLR2908 VOUT 16V 10Ω 12V t VCC 383k SNS GATE 12V 59k t OUT FB SHDN DC-DC CONVERTER LT4356-1 IN+ VCC 4.99k 100k SHDN GND EN UNDERVOLTAGE AOUT GND FLT TMR FAULT 0.1µF Figure 3. The spare amplifier is configured to monitor the input voltage and indicate undervoltage through the AOUT pin. fully on (VDS < 700mV), the En pin goes high to activate the load circuitry, such as a microprocessor. During overcurrent or overvoltage conditions, the current ampliier (Ia) or the voltage ampliier (Va) is called into action, appropriately limiting the output current or voltage. In the case of an overvoltage condition, the load circuit continues to operate, noticing little more than a slight increase in supply voltage as illustrated in Figure 2. The load circuit may continue operating if, in the case of a current overload, suficient output voltage is available. The timer capacitor ramps up whenever output limiting occurs, regardless of cause. If the condition persists long enough for the TMr pin to reach 1.25V, the FauLT pin goes low RSNS 10mΩ VIN 12V Q3 2N3904 D1 1N4148 C2 0.1µF R6 10Ω By using the LT4356’s GATE output to drive a second, reverse-connected MOSFET, the conventional Schottky blocking diode and its voltage and power losses can be eliminated. MOSFET and waits for a cool-down interval before attempting to restart. another feature of the LT4356 is the spare ampliier (aMP), which may be used as a power good comparator, Q2 IRLR2908 D2* SMAJ58A 6 to give early warning to downstream circuitry of impending power loss. at 1.35V the timer shuts down the Q1 IRLR2908 R4 R5 10Ω 1M VOUT 12V, 3A CLAMPED AT 16V R3 10Ω R1 59k input voltage monitor or low dropout linear regulator. In shutdown the supply current is reduced to 5µa, permitting use in applications where the device is left permanently connected to a battery supply. In the circuit of Figure 3, the output voltage is set to 16V by an external resistive divider. The spare ampliier is conigured to monitor the input voltage and indicate undervoltage through the aOuT pin. The En pin activates the downstream load after the MOSFET is fully on. Reverse Battery Protection To protect against reverse inputs, a Schottky blocking diode is often included in the power path of an electronic system. This diode not only consumes power, it also reduces the operating voltage range, particularly with low input voltages such as an automotive condition known as “cold crank.” By using the LT4356’s GaTE output to drive a second, reverse-connected MOSFET, the conventional Schottky blocking diode and its voltage and power losses can be eliminated. Figure 4 shows a reverse protected circuit with the second MOSFET. under normal operating conditions with a positive input, Q2 is enhanced by the GaTE pin and is fully on, as is Q1. Q3 is off and plays no role. If the input connections are reversed and a VIN Q2 Si4435 Q1 IRFR2407 VOUT 15V 10k GATE R7 10k 5 SNS 4 GATE VCC 3 OUT FB Figure 5. Low loss reverse blocking is also possible with a P-channel MOSFET 2 R2 4.99k LT4356-1 7 11 12 SHDN AOUT IN+ FLT GND 10 *DIODES INC. EN TMR 1 8 9 CTMR 0.1µF Want to know more? visit: www.linear.com or call 1-800-4-LINEAR Figure 4. A reverse protected circuit with the second MOSFET Linear Technology Magazine • January 2008 25 L DESIGN FEATURES Q2 2N2905A negative voltage reaches the LT4356, Q3 turns on and drags Q2’s gate down to the negative input, thus isolating Q1 and points downstream from the negative voltage. The LT4356’s VCC, SnS and SHDn pins are protected from voltages of up to minus 30VDC without damage. Low loss reverse blocking is also possible with a P-channel MOSFET, as shown in Figure 5. In both cases there is no need for the blocking MOSFET, Q2, to be rated at a voltage any higher than the anticipated negative input. 2.5V, 100mA RSNS 10mΩ VIN 12V 6 C2 0.1µF R6 10Ω VCC 7 LT4356-1 AOUT IN+ SHDN FLT 10 *DIODES INC. and the controlled gate current set the slew rate at the GaTE pin. The slew rate and output capacitor, CL, set the inrush current at start-up. The spare ampliier is conigured as a power good comparator, monitoring the output voltage. r7 adds hysteresis to eliminate motorboating. During an overcurrent event, the current limit loop regulates the voltage across the VCC and SnS pins to 50mV and starts the timer. after timeout, the pass transistor turns off and remains off until the overcurrent condition has passed and a cool down period has elapsed. under conditions a wide operating range (4V to 80V) and accurate current limit (10% maximum) suit the LT4356 for use as a high voltage Hot Swap™ controller, as shown in Figure 7. The gate capacitor, C1, Q1 FDB3632 RS 100Ω CS 0.01µF R4 140k R3 10Ω VOUT 48V, 2.5A CLAMPED AT 71.5V R6 27k CL 300µF C1 6.8nF D1 1N4714 BV = 33V 7 6 VCC 5 4 SNS GATE 3 OUT IN+ SHDN 12 LT4356-1 9 FB 2 EN GND TMR 1 AOUT 11 CTMR 0.1µF Figure 7. High voltage Hot Swap™ controller 26 R1 226k R2 4.02k FLT 10 *DIODES INC. R7 1M R5 4.02k R8 47k 8 EN TMR 1 R4 249k C3 47nF 12 8 R5 249k 9 CTMR 0.1µF Figure 6. The LT4356’s internal spare amplifier can drive an external PNP to provide another supply rail. Inrush Control D2* SMAT70A 2 R2 4.99k GND RSNS 15mΩ R1 59k 3 OUT FB 11 The internal spare ampliier can drive an external PnP to provide another supply rail, as shown in Figure 6. With 2ma available from the aOuT pin, this PnP based linear regulator can supply 100ma of current as an auxiliary, regulated output. The spare ampliier also inds use as an undervoltage monitor (keeping an eye on the input voltage as shown in Figure 3), or as glue for other power system tasks. The next section shows how the spare ampliier is conigured as a power good comparator. VOUT 12V, 3A CLAMPED AT 16V R3 10Ω 4 GATE 5 SNS Auxiliary Output Voltage VIN 48V Q1 IRLR2908 D2* SMAJ58A R6 100k C5 10µF PWRGD of overcurrent, MOSFET safe operating area stress increases as the drainsource voltage drop increases. The LT4356 monitors VDS and shortens the timer interval in proportion to increasing VDS. This way a brief, minor overload may persist for a longer time interval than a highly stressful output short circuit condition, ensuring the MOSFET operates within its safe operating area. While MOSFET protection is important, the real beneit of current limit is recognized only after surviving a short circuit: the upstream fuse also survives, and need not be replaced. Conclusion The electronic content in automotive and industrial systems is becoming increasingly plentiful and sophisticated, yet power sources remain riddled with spikes and surges. as more and more features are packed into the electronics, less and less space is available for conventional methods of iltering, clamping and rejecting the noise. The LT4356 surge stopper offers a means for reducing the necessary board space, while at the same time cutting the heat dissipation and voltage loss associated with blocking diodes and ilter inductors. Higher eficiency and wider usable voltage range allow more functionality to be incorporated into space-constrained products. L Linear Technology Magazine • January 2008 DESIGN IDEAS L USB Compatible Li-Ion Battery Charger and Dual Buck Regulators in a Single 3mm × 3mm QFN by Aspiyan Gazder Introduction Manufacturers of handheld devices such as MP3 players are always looking to reduce system size and cost, even as they increase performance and functionality. The only way to do so is to integrate functions at the IC level. For applications powered from a single Li-Ion cell, the LTC3559 provides a single chip solution that charges a Li-Ion cell while eficiently generating two supply voltage rails to power the device. The LTC3559 is a uSB compatible battery charger and two monolithic synchronous buck regulators integrated into a low proile 3mm × 3mm 16-lead QFn package. The battery charger has all the features that a stand alone battery charger might offer, such as an nTC input for temperature qualiied charging, internal timer termination and bad battery DESIGN IDEAS USB Compatible Li-Ion Battery Charger and Dual Buck Regulators in a Single 3mm × 3mm QFN ...............................27 aspiyan Gazder Entire RGB LED Driver Fits in Miniscule 3mm × 2mm Package ........29 Zachary Lewko USB Power Manager with High Voltage 2A Bat-Track Buck Regulator............30 nancy Sun Complete 3-Rail Power Supply in a 4mm × 4mm QFN Package ..........32 John Canield I2C Quad Buck Regulator Packs Performance, Functionality, Versatility and Adaptability in a 3mm × 3mm QFN .........................................................34 Joe Panganiban µModule Regulators Shrink Power Supply Size and Design Effort...........36 David ng Small, High Efficiency Solution Drives Two Piezo Motors ..............................38 Wei Gu Linear Technology Magazine • January 2008 ADAPTER 4.5V TO 5.5V UP TO 950mA 510Ω 1µF 110k VCC BAT + PVIN 2.2µF NTC SINGLE Li-lon CELL 2.7V TO 4.2V 28.7k 100k NTC NTH50603N01 LTC3559 4.7µH CHRG 887Ω 3.3V AT 400mA SW1 1.02M PROG 22pF 10µF FB1 324k SUSP HPWR DIGITALLY CONTROLLED SW2 MODE 1.2V AT 400mA 324k EN1 22pF FB2 10µF 649k EN2 GND 4.7µH EXPOSED PAD Figure 1. Full featured USB battery charger and dual buck regulator in one 3mm × 3mm IC detection. a constant current/constant voltage algorithm is employed to charge a battery. Only a single resistor at the PrOG pin is required to program the charge current up to 950ma. The HPWr input provides the lexibility to deliver either 100% or 20% of the programmed charge current. For applications operating from a uSB source, charge current can be programmed to either 100ma or 500ma per uSB speciications. The two buck regulators have a current mode architecture, which provides a quick response to load steps. To meet the noise and power requirements of a variety of applications, the buck regulators can be operated in either Burst Mode operation or pulse skipping mode. The buck regulators also have a soft start feature that prevents large inrush currents at start up. at high load currents, the buck regulator operates as a constant frequency PWM controlled regulator. at light load currents, pulse skipping is the normal behavior for a switching regulator when the inductor current is not allowed to reverse. To improve eficiency in light load conditions, the LTC3559 offers Burst Mode operation. When in Burst Mode operation, the buck regulator automatically switches between ixed frequency PWM control or hysteretic control, as a function of the load current. at light loads, the regulator has an output capacitor charging phase followed by a sleep phase. During the sleep phase, most of the buck regulators’ circuitry is powered down, saving battery power. as the load current increases, the sleep time decreases to the point where the buck regulator switches to a constant frequency PWM operating mode—equivalent to pulse skipping mode at higher output currents. Figure 1 shows the LTC3559 with the nTC input biased using three resistors. a 3-resistor bias provides the user 27 L DESIGN IDEAS with the lexibility to program both the upper and lower battery temperature points that are considered safe for charging the battery. In this example, the nTC hot and cold trip points are set for approximately 55°C and 0°C, respectively. One of the buck regulators is programmed for 3.3V at its output. When the BaT pin voltage approaches 3.3V, the buck regulator operates in dropout. an LED at the CHrG pin gives a visual indication of the battery charge status. Figure 2 shows an actual circuit similar to that shown in Figure 1, illustrating how little board space is required to build a full featured LTC3559 application. Figure 3 shows how much more eficient Burst Mode operation is at light loads as compared to pulse skipping mode. a basic sequencer function can be built for the buck regulator outputs by driving the enable pin on one buck Figure 4 helps to explain this scenario. The current being delivered at the BaT pin is 500ma. Both buck regulators are enabled. The sum of the average input currents being drawn by both buck regulators is 200ma. This makes the effective battery charging current only 300ma. If the HPWr pin were tied low, the BaT pin current would be only 100ma. With the buck regulator conditions unchanged, this would cause the battery to discharge at 100ma. Conclusion Figure 2. A USB battery charger and two buck regulators small enough to fit in the latest cell phones, PDAs and MP3 players regulator with the output of the other buck regulator. For proper operation, the BaT and PVIn pins must be tied together. If a buck regulator is enabled while the battery is charging, the net current charging the battery will be lower than the actual programmed value. The LTC3559 is ideally suited for space-constrained applications that are powered from a single Li-Ion cell and that need multiple voltage supply rails. The high switching frequency allows the use of small low proile external inductors. The high eficiency buck regulators and Burst Mode operation combine to maximize battery life, extending battery operation time between charge cycles. L 500mA 100 USB (5V) Burst Mode OPERATION 90 PROG EFFICIENCY (%) 70 RPROG 1.62k 60 + SINGLE Li-lon CELL 3.6V 200mA + 2.2µF LTC3559 PULSE SKIP MODE 50 300mA BAT PVIN 80 SUSP 40 HIGH 30 HIGH 20 VOUT = 1.2V PVIN = 2.7V PVIN = 4.2V 10 0 0.1 1 10 ILOAD (mA) 100 HIGH LOW (PULSE SKIP MODE) HPWR SW1 VOUT1 EN1 SW2 VOUT2 EN2 MODE 1000 Figure 4. The net current charging the battery depends on the operating mode of the buck regulators. Figure 3. Buck regulator efficiency LT580, continued from page 10 voltages where these problems might occur. The shutdown pin comparator has voltage hysteresis with typical thresholds of 1.32V (rising) and 1.29V (falling). resistor ruVLO2 is optional but can be included to reduce overall uVLO voltage variation caused by variations in SHDn pin current. a good choice for ruVLO2 is 10k ±1%. after choosing a value for ruVLO2, ruVLO1 can be determined from either of the following: 28 VCC RUVLO1 = VIN − 1.32V 1.32V R + 11.6µA UVLO2 + or RUVLO1 = VIN − − 1.29 V 1.29 V R + 11.6µA UVLO2 where VIn+ and VIn- are the VIn voltages when rising or falling respectively. Conclusion The LT3580 is a smart choice for many DC/DC converter applications. It’s packed with features without compromising performance or ease of use and is available in tiny 8-lead packages. The accurate and adjustable clock, 2a/42V power switch, wide input voltage range, integrated soft-start and a conigurable SHDn pin make the LT3580 an ideal choice for many DC power supply needs. For additional information and a complete data sheet visit www.linear.com. L Linear Technology Magazine • January 2008 DESIGN IDEAS L Entire RGB LED Driver Fits in Miniscule by Zachary Lewko 3mm × 2mm Package Introduction The LTC3212 charge pump rGB LED driver is an ideal solution for highly space-constrained portable devices such as cellular phones, PDas, digital cameras and media players. The LTC3212 features an internal low noise charge pump utilizing a single external lying capacitor. This charge pump operates in 1× mode until one of the LEDs drops out of regulation, after which it switches to 2× mode, automatically maintaining proper LED current while reducing power loss and minimizing switching noise. The LTC3212 is designed with lexibility in mind and can be used for driving rGB backlights, keypad back lighting, or a general purpose LED such as a multicolor status indication LED. Battery/Supply Voltage The LTC3212 is designed to operate from 2.7V to 5.5V inputs, making it an ideal LED driver for battery powered and uSB powered devices. The LTC3212’s charge pump is enabled when it is necessary to prevent an LED driver from dropping out of regulation. This reduces losses and minimizes noise by keeping the charge pump operating in 1× mode as long as possible. Once the charge pump is operating in 2× mode, the control algorithm ensures switching noise is reduced by limiting the slew 1µF CM VIN 2.7V TO 5.5V CPO LTC3212 1µF LEDR LEDEN LEDG ISETB ISETR ISETG LEDB Linear Technology Magazine • January 2008 G R 1µF B INDIVIDUAL WHITE SETTINGS MODE 11.8k LEDR LEDG LEDB 15mA 15mA 15mA 13.5mA 15mA 11.2mA 3212 TA01a Figure 1. The LTC3212 LED RGB LED driver with minimal external components rate of the lying capacitor pins and by reducing the ripple current on the input supply. The part has a soft-start circuit which prevents large inrush currents on start-up and during a mode switch. The CPO pin has short circuit protection to protect the part in the event of a short on the charge pump output. The CPO output is switched to high impedance mode when the part enters shutdown mode. Compact Solution With a minimum setup the LTC3212 can be conigured to use only four external components, three capacitors and one resistor (see Figure 1). These few external components along with the small 3mm × 2mm package make the LTC3212 ideal for space constrained applications as shown in Figure 2. LED Control Figure 2. A typical LTC3212 RGB LED driver occupies minimal board real estate. CP VIN The LTC3212 is programmed using a single wire interface, making it very easy to integrate into applications where the controlling device has limited pins available. The LTC3212 can be programmed to enable any combination of the red, green and blue LEDs, resulting in seven colors from the rGB LED (see Table 1). When all of the LEDs are enabled the currents are automatically adjusted to a ratio that results in white light. Table 1. LTC3212 Programming Table Pulses Red Blue Green 0 off off off 1 off off ON 2 off ON off 3 off ON ON 4 ON off off 5 ON off ON 6 ON ON off 7+ White Mode Intensity Setting The operating currents of the LEDs can all be the same, two the same, or they can all be conigured independently—requiring one, two or three external resistors, respectively. If independent control of an LED is not needed, tie its ISET pin to VIn and the current defaults to the setting of the ISETG resistor. Conclusion The LTC3212 is an rGB LED driver optimized to be a simple and compact solution for driving an rGB LED from a 2.7V to 5.5V supply. The LTC3212 is well suited for applications requiring an LED driver with accurate programmable current sources, and compact, low noise operation. L 29 L DESIGN IDEAS USB Power Manager with High Voltage 2A Bat-Track Buck Regulator by Nancy Sun Introduction Personal navigation devices, HDDbased media players, automotive accessories, and other handheld products draw on an array of power sources for recharging their batteries. These sources include uSB (nominally 5V), low voltage wall adapters (4.5-5.5V), high voltage wall adapters (12V–24V), FireWire (8V–33V) and automotive batteries (nominally 12V). The large supply of available sources leads to an increasing need for handheld devices that can accept a wide range of multiple input voltages without the need for myriad external power adapters. The LTC4090 is designed to accommodate both uSB and high voltage sources by integrating a high voltage 2a switching buck regulator, a uSB input, a PowerPath™ controller and a linear battery charger into a compact, thermally enhanced 3mm × 6mm HIGH (6V TO 36V) VOLTAGE INPUT package. Figure 1 shows a complete solution that its into less than 3cm2 with all components on one side of the PCB (Figure 2). Complete PowerPath Controller The LTC4090 is a complete PowerPath controller for battery powered applications. It is designed to receive power from a uSB input (or 5V wall adapter), a high voltage source, and a single-cell Li-Ion battery. The PowerPath controller distributes the available power, with the load on the OuT pin taking precedence and any remaining current used to charge the Li-Ion battery. The high voltage input takes priority over the uSB input (i.e., if both HVIn and In are connected to power sources, load current and charge current are provided by the HVIn input). Figure 3 HVIN C1 1µF 50V 1206 BOOST SW shows a simpliied block diagram of the PowerPath operation. USB Input Current Limit Power supplies with limited current capability (such as uSB) should be connected to the In pin, which has a programmable current limit. The input current limit is programmed using a single external resistor, rCLPrOG, from the CLPrOG pin to ground. In Figure 1, a 2.1kΩ CLPrOG resistor has been chosen to program the input current limit to 476ma in high power mode (when the HPWr pin is pulled high) or 95ma in low power mode (when the HPWr pin is pulled low). This ensures that the application complies with the uSB speciication. The sum of battery charge current and the load current (which takes priority) will not exceed the programmed input current limit. L1 6.8µH 0.47µF 16V C3 22µF 6.3V 1206 D1 HVEN HIGH VOLTAGE INPUT PRESENT IN USB 680Ω 59k 1% HPWR LTC4090 HVOUT VC 270pF SUSP 0.1µF 2.1k 1% HVPR Q1 1k TIMER LOAD OUT 4.7µF 6.3V CLPROG 71.5k 1% 40.2k 1% GATE Q2 PROG BAT RT PG SYNC + VNTC 10k 1% Li-Ion BATTERY NTC T 10k D: DIODES INC. B360A L: SUMIDA CDR6D28MN-GR5 Q1, Q2: SILICONIX Si2333DS 680Ω CHRG CHARGING Figure 1. Li-Ion battery charger accepts both USB and high voltage inputs 30 Linear Technology Magazine • January 2008 DESIGN IDEAS L Ideal Diode from BAT to OUT an ideal diode function automatically delivers power to the load via the ideal diode circuit between the BaT and OuT pins when the load current exceeds the programmed input current limit or when the battery is the only supply available. Powering the load through the ideal diode instead of connecting the load directly to the battery allows a fully charged battery to remain fully charged until external power is removed. The LTC4090 has a 215mΩ internal ideal diode as well as a controller for an optional external ideal diode. In Figure 1, an external P-channel MOSFET, Q2, is shown from BaT to OuT and serves to further increase the conductance of the ideal diode. High Voltage Buck Regulator The LTC4090 has an operating input voltage range of 6V to 36V and can withstand voltage transients of up to 60V. The buck converter output, HVOuT, maintains approximately 300mV across the battery charger from OuT to BaT so that the battery Battery Charger Features Figure 2. A complete LTC4090-based USB Power Manager with a 2A high voltage buck regulator fits into 3cm2. can be eficiently charged with the linear charger. The minimum VHVOuT is 3.6V to ensure the system can operate even if the battery is excessively discharged. as shown in Figure 1, an external PFET, Q1, between HVOuT and OuT is controlled by the HVPr pin and allows OuT to supply power to the load and to charge the battery. The buck converter is capable of up to 2a of output current. The LTC4090 battery charger uses a unique constant-current, constantvoltage, constant-temperature charge algorithm with programmable charge current up to 1.5a and a inal loat voltage of 4.2V ±0.8%. The maximum charge current is programmed using a single external resistor, rPrOG, from the PrOG pin to ground. In Figure 1, a 71.5k PrOG resistor programs the maximum charge current to 700ma. However, in the case where only a uSB input is present, charge current is reduced to ensure that the programmed input current limit is not exceeded. For the circuit in Figure 1, when only a uSB input is present, the actual maximum charge current is reduced to 476ma. In typical operation, the charge cycle begins in constant-current mode. a strong pull-down on the CHrG pin indicates that the battery is charging. In constant current mode, the charge current is set by rPrOG. When the battery approaches the inal loat voltage of 4.2V, the charge current starts to decontinued on page 42 SW HVIN L1 Q1 D1 HIGH VOLTAGE BUCK REGULATOR HVOUT + 4.25V (RISING) 3.15V (FALLING) C1 – HVPR 19 + – ENABLE LOAD 75mV (RISING) 25mV (FALLING) OUT 21 OUT USB CURRENT LIMIT CC/CV REGULATOR CHARGER + – 30mV + – IN + – 30mV + EDA IDEAL DIODE GATE 21 – BAT BAT 21 + Li-Ion Figure 3. Simplified block diagram of the LTC4090 PowerPath operation Linear Technology Magazine • January 2008 31 L DESIGN IDEAS Complete 3-Rail Power Supply in a 4mm × 4mm QFN Package by John Canfield Introduction Battery-powered portable electronic devices such as portable media players, handheld PCs, and GPS receivers typically require several internal power supply rails: a 3.0V or 3.3V supply for audio, motor drivers, and micro hard disk drives; a 1.2V or 1.5V rail for a logic core; and often a 1.8V supply to support Flash memory. For devices supplied by a Li-Ion battery, the power system is further complicated by the fact that the 3.0/3.3V output rail lies within the discharge voltage range of the battery, thereby mandating a power supply solution that can step the input voltage up or down depending on the battery's state of charge. In addition, most systems require speciic power-up sequencing between the multiple output voltage rails to ensure consistent and reliable system initialization. Figures 1 and 2 show how all of these requirements can be met with a single tiny IC and relatively few additional components. The heart of this complete power supply system is the LTC3520, which includes a highVIN 2.2V TO 5.5V Figure 1. Complete triple-output supply: Li-Ion to 3.3V, 1.8V, and 1.5V eficiency, internal 1a buck-boost converter, a 600ma synchronous buck converter and an LDO controller, all in a 4mm × 4mm QFn package. The LTC3520’s buck-boost converter utilizes an advanced switching algorithm to precisely regulate the output voltage with input voltages that are above, below, or even equal to the output voltage. Mode transitions occur seamlessly and high eficiency and low noise performance are maintained across all operational modes. The 4.7µH 22µF 4.7µH 249k 10µF synchronous buck converter operates with current-mode control and is internally compensated to reduce the number of external components. If the input voltage falls below the minimum buck regulation voltage, the buck converter automatically transitions to low dropout mode to extend battery life. Pin-selectable Burst Mode® operation improves light-load eficiency and reduces the no-load input current for both converters to only 70µa. The extensive array of programmable features on the LTC3520 provide the lexibility needed to meet the requirements of a wide range of applications. Both the buck and buck-boost converters are controlled by a common oscillator. a single external resistor sets the switching frequency, making it possible to optimize eficiency and application size. Both converters feature voltage mode soft-start with ramp rates which are independently set via small external capacitors. The output voltage of each converter is programmed via an external resistor divider. The buck-boost output voltage PVIN1 PVIN2 PVIN3 SVIN SW1A SW1B VOUT1 SW2 27pF 470pF 56pF VC1 FB2 200k 47µF 1M 15k 10k FB1 LTC3520 54.9k SS1 324k 0.047µF VOUT2 1.8V 600mA RT PWM1 BURST PWM AOUT CMPT591E PWM2 SD3 0.047µF VOUT1 3.3V 500mA 1A FOR VIN ≥ 3V 100k SD2 OFF ON AIN SS2 RSEQ 1M 33pF VOUT 1.6V 200mA 4.7µF 115k SD1 CSEQ 4.7µF PGND1 SGND PGND2 Figure 2. Sequenced start-up, triple-output converter 32 Linear Technology Magazine • January 2008 DESIGN IDEAS L can be set as high as 5.25V or as low as 2.2V. When conigured for a 3.3V output, the buck-boost can provide up to 1a load current for input voltages greater than 3V and supports a 500ma load down to an input voltage of 2.2V. The buck converter delivers up to 600ma and its output can be set as low as 0.8V. Three Output Rails with Sequenced Start-Up In many applications, the low voltage rails that supply the logic core and memory must be powered and in regulation before the higher voltage supply for the peripheral devices is activated. This provides time for the processor to initialize and control the states of its logic outputs to ensure reliable and consistent initialization of the system. Figure 2 shows powerup sequencing achieved by using the buck converter soft-start pin to enable the buck-boost via the SD1 pin after a programmable delay created by the rC ilter composed of resistor rSEQ and capacitor CSEQ. Figure 3 shows the output voltages for this application circuit during start-up. The buck output voltage begins its soft-start period soon after the rising edge of SD2 and the LDO output rises coincident with the buck output. approximately 5ms after the buck reaches regulation, the buckboost soft-start commences. The length of this delay can be adjusted via the time constant of the rC ilter, while the ramp rate of each converter's soft-start can be independently controlled by the value of the respective soft-start capacitor. In shutdown, SD2 is held low, which internally forces SS2 low, thereby ensuring the buck-boost converter remains disabled as well. Low Battery and Power-Good Detection In applications where the third output rail is not required, the LDO controller can be used instead as a general purpose comparator. One possibility is to utilize the uncommitted ampliier as a low battery indicator with the circuit shown in Figure 4a. The low battery Linear Technology Magazine • January 2008 SD2, SD3 5V/DIV BUCK VOUT 1V/DIV LDO VOUT 1V/DIV BUCK-BOOST VOUT 1V/DIV 5ms/DIV Figure 3. Output voltages during sequenced start-up output can then be used to provide the system processor with feedback on the state of the battery. The uncommitted ampliier is not disabled by the undervoltage lockout, which allows the low-battery indicator to remain functional down to 1.6V typically, well below the undervoltage lockout threshold of the LTC3520. It is also possible to use the uncommitted ampliier as a high accuracy power-good indicator for either the buck or buck-boost output rail. The resultant power-good signal can then be utilized to enable the opposite channel, providing high accuracy supply sequencing. For example, the circuit shown in Figure 4b creates a powergood output for the buck converter and initiates the buck-boost converter only after the buck output reaches the power-good threshold set by resistors r1 and r2. USB-Powered Triple-Output Supply The uSB specification mandates that the output voltage provided by a high power port be maintained in the range of 4.75 to 5.25V. However, once resistive drops in the uSB cable and connectors are taken into account, along with the potential voltage drop across an upstream bus-powered hub, a uSB peripheral must be LBO AOUT able to function with input voltages over a wider range of 4.25 to 5.25V. Furthermore, the input voltage seen by the peripheral can vary dynamically between these limits based on the particular cable, host, and load current being drawn. In such applications, the buck-boost converter of the LTC3520 can provide a restored 5V output rail independent of loading and cable resistance. additionally, the buck converter and LDO can be conigured to provide two lower voltage outputs, such as 3.3V and 1.8V logic supplies. If both of these additional voltage outputs are not required, the uncommitted ampliier can instead be conigured to monitor the input uSB voltage to inform the processor of the presence of a valid uSB input voltage level. Conclusion With its small size, lexible programmability, and high eficiency, the LTC3520 is well suited to meet the multiple output power supply needs of most Li-Ion powered electronic devices. In addition, the LTC3520 is ideal for systems powered from uSB or low voltage wall adapters, which require an output voltage rail that lies within the expected input voltage range due to resistive drops in the supply path. L PGOOD AOUT SD1 VOUT VBAT R1 LTC3520 R1 AIN R2 LTC3520 AIN R2 3520 F02 Figure 4. Implementation of low battery and power-good indicators 33 L DESIGN IDEAS I2C Quad Buck Regulator Packs Performance, Functionality, Versatility and Adaptability in a 3mm × 3mm QFN by Joe Panganiban I2C Programmable The LTC3562 is an I2C quadruple erating modes to satisfy the various Output Voltages Introduction step-down regulator composed of four extremely versatile monolithic buck converters. Two 600ma and two 400ma highly adjustable step-down regulators provide a total of 2a of available output current, all packed inside a 3mm × 3mm QFn package. all four regulators are 2.25MHz, constant-frequency, current mode switching buck converters whose output voltages and operating modes can be independently adjusted through I2C control. The 2.7V to 5.5V input voltage range makes it ideally suited for single Li-Ion battery-powered applications requiring multiple independent voltage supply rails. I2C Programmable Operating Modes all four LTC3562 step-down regulators have the unique ability to be programmed into four distinct op- noise/power demands of a variety of applications. These four modes are pulse skipping mode, Burst Mode operation, forced Burst Mode operation, and LDO mode. Pulse skipping mode allows the regulator to skip pulses at light load currents, providing very low output voltage ripple while maintaining high eficiency. Burst Mode operation and forced Burst Mode operation deliver bursts of current to the buck output and regulate the output voltage through hysteretic control, giving the highest eficiency at low load currents. In LDO mode, the bucks are converted to DC linear regulators and deliver continuous power from the switch pins through the inductor, providing the lowest possible output noise as well as the lowest no-load quiescent current. another unique feature of the LTC3562 is its ability to adjust the output voltage of each regulator through I2C control. The chip contains two different lavors of output adjustable regulators. The Type a regulators (r600a, r400a) have programmable feedback servo voltages, while the Type B regulators (r600B, r400B) have directly programmable output voltages that do not need external programming resistors. The Type a regulators use external feedback resistors to set the output voltage based on a programmable feedback servo voltage. The feedback voltage values can be programmed from 800mV (full scale) down to 425mV in 25mV steps. This results in 16 possible feedback servo voltages, and thus 16 different output voltage settings for the same external programming resistors. Table 1. Feature comparison of the LTC3562’s four integrated regulators (two 600mA and two 400mA) R600A R400A R600B R400B Type A A B B Output Current 600mA 400mA 600mA 400mA I2C Programmable Operating Modes Pulse Skip Burst Forced Burst LDO Pulse Skip Burst Forced Burst LDO Pulse Skip Burst Forced Burst LDO Pulse Skip Burst Forced Burst LDO Feedback Servo Voltage I2C Programmable 425mV–800mV 25mV steps (16 settings) I2C Programmable 425mV–800mV 25mV steps (16 settings) 600mV (Fixed) 600mV (Fixed) I2C Programmable 600mV–3.775V 25mV steps (128 settings) No 34 Output Voltage Adjustable using External Resistors Adjustable using External Resistors I2C Programmable 600mV–3.775V 25mV steps (128 settings) RUN Pins Yes Yes No Linear Technology Magazine • January 2008 DESIGN IDEAS L 100k C5 10µF Li-Ion BATTERY 3.4V TO 4.2V SDA VIN VOUT 600B 3.3V 600mA VOUT 400B 1.2V 400mA L3 3.3µH C3 10µF DVCC R5 100k LTC3562 SW600B L1 3.3µH POR600A SW600A OUT600B R1 634k FB600A L4 4.7µH C4 10µF SCL VOUT 600A 1.8V 600mA C6 10pF C1 10µF RUN600A POR SCL SDA VCC CORE VCC I/O MICROPROCESSOR SW400B OUT400B R2 499k VOUT 400A 2.5V 400mA L2 4.7µH RUN400A SW400A R3 1070k FB400A PGND AGND C7 10pF C2 10µF R4 499k L1, L3: TOKO 1098AS-4R7M L2, L4: TOKO 1098AS-3R3M52 Figure 1. The LTC3562 configured in a quad step-down converter with pushbutton control and power sequencing. RUN pins and Default Settings I2C applications generally have a microprocessor in charge of the I2C communications between the various system blocks. a multi-channel buck converter such as the LTC3562 provides an excellent solution for eficiently stepping down the microprocessor’s core and I/O supply voltages from a higher input supply or battery. at the surface, using an I2C controllable voltage converter to generate the microprocessor’s power supplies seems to pose a bootstrap problem at system start-up. If the microprocessor initially has no power and thus there is no I2C control, what programs the LTC3562’s output to the proper voltage for the patiently waiting microprocessor? Linear Technology Magazine • January 2008 100 90 80 EFFICIENCY (%) The Type B regulators (r600B, r400B) do not require external programming resistors at all because they are integrated inside the chip. These internal feedback resistors not only save valuable board space, they are also I2C programmable. The values of the internal feedback resistors can be adjusted through I2C control to directly program the regulator output voltages from 0.6V to 3.775V in 25mV increments. That is 128 possible output voltage settings for each Type B regulator. FORCED Burst Mode OPERATION 600mA BUCKS 70 60 PULSE SKIP 50 40 Burst Mode OPERATION 30 20 VIN = 3.8V VOUT = 2.5V 10 0 0.01 0.1 1 10 IOUT (mA) 100 1000 Figure 2. Efficiency of the 2.5V regulator The LTC3562 gets around this start-up issue by providing individual run pins for the two Type a regulators. These run pins bypass the I2C controls and enable the regulators if I2C is unavailable. When a run pin is used, the corresponding Type a regulator is enabled in a default setting, which is 800mV for the feedback voltage and pulse skipping mode for the operating mode. Once I2C becomes available to the system, these default settings can always be modiied on the ly through I2C. Pushbutton Control and Power Sequencing Figure 1 shows an application circuit that uses the LTC3562 to power the core and I/O supplies of a system microprocessor. The run pin of r600a connects to a pushbutton circuit with a pull-up resistor used to power on the system. When the button is pushed, the run pin goes low which enables r600a to ramp up the power supply for the microprocessor’s core. The run pin of r400a is tied to r600a’s poweron-reset output signal (POr600a). Once r600a reaches regulation, POr600a goes high after a 230ms time delay, which would then enable r400a to power the I/O supply of the microprocessor. after both the core and I/O supplies are up, the microprocessor could then communicate back to the LTC3562 through I2C to program the part such that it keeps r600a enabled even after the pushbutton stimulus is removed. The microprocessor then can enable regulators r600B and r400B in any mode and program the output voltages to desired levels. Low Power Adaptability The ability to change the operating modes and output voltages at any time allows the LTC3562 to adapt to the constantly changing demands of many high performance systems. an example of this adaptability would be during lower power standby operation in handheld battery-powered systems. When going into standby mode, the regulators can be programmed into Burst Mode operation or forced Burst continued on page 7 35 L DESIGN IDEAS µModule Regulators Shrink Power Supply Size and Design Effort by David Ng Introduction When it comes to high density, eficient power supplies, switching regulators are a top choice, but what if a project lacks suficient design resources to properly layout and test a switching power supply circuit? Like any other system, switching power supplies require component selection, derating, simulation, prototyping, board layout, analysis and design veriication testing. Design engineers should focus on the guts of the new whiz-bang gadget, not the power supply to run it. The LTM8020, LTM8022 and LTM8023 are three µModule regulators that require minimal design effort and only a few inexpensive passive components to make a complete power supply. The modules are small, accept a wide input operating range and can produce 0.2a, 1a and 2a, respectively. VIN 4.5V TO 36V 1µF VIN VOUT LTM8020 SHDN Figure 1. Generate 3.3V at 200mA with the LTM8020, two caps and a resistor The LTM8020, LTM8022 and LTM8023 are three µModule regulators that require minimal design effort and only a few inexpensive passive components to make a complete power supply. OUT RUN/SS AUX SHARE BIAS 2.2µF ADJ 22µF VOUT 3.3V AT 1A GND SYNC ADJ 49.9k 154k Figure 3. Produce 3.3V at 1A with LTM8022 and just four passive components LTM8022 VIN 14V TO 36V IN OUT RUN/SS AUX SHARE BIAS 2.2µF PGOOD RT 49.9k GND SYNC ADJ 53.6k Figure 4. The LTM8022 can produce 8V, too 36 VIN VOUT LTM8020 SHDN BIAS ADJ GND 2.2µF –5V 85mA –5V 165k 1% 10µF X5R Figure 2. A simple reconfiguration of the µModule generates a negative output Tiny, Self-Contained, 200mA Power Supply The LTM8020 is small, with a package measuring only 6.25mm × 6.25mm × 2.32mm, but it accepts a wide 4V to 36V input voltage range, and can produce up to 1W for output voltages between 1.25V and 5V at 200ma. at light loads, Burst Mode operation keeps quiescent current to 50µa at no load. The current draw is less than 1µa when shut down. as seen in Figure 1, a complete LTM8020 power supply requires only an input capacitor, output capacitor and a single resistor to set the output voltage. Negative Power Supply with Few Components PGOOD RT 10µF X5R 301k 1% IN VIN 5V TO 30V BIAS GND LTM8022 VIN 5.5V TO 36V VOUT 3.3V 200mA 10µF VOUT 8V AT 1A Being a self-contained design, the LTM8020 can be easily conigured to generate a negative voltage. Figure 2 shows is an example of how to use the LTM8020 to generate –5V at 85ma from an input range of 4.5V to 30V. The part does not operate as a true buck converter in this coniguration, so the maximum output current is less than that achievable in the buck coniguration. If You Need More Power… The LTM8022 comes in a larger 11.25mm × 9mm × 2.82mm package than the LTM8020, but boasts a wider input range, 3.6V–36V, and output range, 0.8V–10V, for loads up to 1a. It also includes more control features, including a run/SS pin, Linear Technology Magazine • January 2008 DESIGN IDEAS L synchronization, user adjustable switching frequency and a SHarE pin for paralleling modules. The LTM8022 also employs Burst Mode operation, drawing only 50µa quiescent current at no load while maintaining only 30mV of output voltage ripple. Like the LTM8020, the quiescent current when shut down is less than 1µa. The schematic is very simple, with examples of 3.3V and 8V output designs shown in Figures 3 and 4, respectively. VIN 5.5V TO 36V VIN VOUT RUN/SS BIAS AUX VOUT 3.3V 2A LTM8023 2.2µF 22µF SHARE ADJ RT 49.9k GND SYNC 154k Figure 5. The LTM8023 produces 3.3V at 2A with the same footprint and components required for the LTM8022 producing 1A. …Or, Even More Power… The LTM8023 is the big brother of the LTM8022, capable of producing up to 2a of output current. The LTM8023 has the same input, output voltage range, and control features as the LTM8022. It also features Burst Mode operation and low quiescent current. The LTM8022 and LTM8023 share the same footprint and pin pattern, so even if you start a design with the LTM8022 but later ind that you need more current, you can simply drop in the LTM8023. In most cases, the design will use identical passive components as the LTM8022, as seen in the 3.3V example in Figure 5. Conclusion Table 1. Summary of LTM8000 series µModule regulators Part Number VIN Range Max Load VOUT Range Size LTM8020EV 4V to 36V 200mA 1.25V to 5V 6.25 × 6.25 × 2.32mm LTM8022EV 3.6V to 36V 1A 0.8V to 10V 11.25 × 9 × 2.82mm LMT8023EV 3.6V to 36V 2A 0.8V to 10V 11.25 × 9 × 2.82mm The LTM8020, LTM8022 and LTM8023 µModule regulators make power supply development fast and easy. Their broad input and output voltage ranges, load capabilities and small size (see Table 1) make them readily it into a wide variety of applications. L LTC562, continued from page 5 Mode operation to maximize power eficiency at light loads. under noload conditions, the regulators can also be programmed into LDO mode, which provides the lowest quiescent current (all four regulators in LDO mode only draw a combined 80µa for the entire chip). To save even more power, the LTC3562 can be programmed to reduce the regulators’ output voltages in Burst Mode operation or forced Burst Mode operation during light load conditions. Since power dissipation is directly proportional to the supply voltage multiplied by the load current, dropping the supply voltage effectively reduces the circuit’s total power dissipation. If the output load is resistive in nature, reducing the supply voltages has an even greater effect, since power dissipation in the load is proportional to the supply voltage squared. Conclusion The LTC3562 is a highly lexible I2C quad step-down converter composed of two 600ma and two 400ma buck regulators in a 3mm × 3mm QFn package. The output voltages of the regulators can be switched on the ly using servo control or I2C control. Each regulator can also be switched on the ly into four possible high eficiency or low-noise operating modes. This is a perfect device for high performance applications that require constant control of the power supply. It can also be used to simplify design, build and test cycles, since output voltages can easily be changed without changing components. L LTC81 and LTC814-5, continued from page 21 the output is drawing full load. Its eficiency is shown in Figure 7. Conclusion The LTC3813 and LTC3814-5’s synchronous architecture and high voltage capability make them ideally suited for high voltage high power boost converters. They decrease comLinear Technology Magazine • January 2008 plexity by eliminating the requirement for a large diode package and heat sink to dissipate its high power loss. Programmable frequency and current limit, wide output voltage range, and ability to drive logic-level or higher threshold MOSFETs provide maximum lexibility in using them for a variety of boost applications. Other features such as such as strong gate drivers to minimize transition losses, an accurate voltage reference, accurate cycle-by-cycle current limit, and an on-chip bias supply controller make the LTC3813 and LTC3814-5 the obvious choice for high performance, high power boost converters. L 37 L DESIGN IDEAS Small, High Efficiency Solution Drives Two Piezo Motors Introduction Piezoelectric motors are used in digital cameras for autofocus, zooming and optical image stabilization. They are relatively small, lightweight and eficient, but they also require a complicated driving scheme. Traditionally, this challenge has been met with the use of separate circuits, including a step-up converter and an oversized generic full bridge drive IC. The resulting high component count and large board space are especially problematic in the design of cameras for ever shrinking cell phones. The LT3572 solves these problems by combining a step-up regulator and a dual full bridge driver in a 4mm × 4mm QFn package. A Simple Integrated Solution to Drive Two Piezo Motors Figure 1 shows a typical LT3572 Piezo motor drive circuit. a step-up converter with a high eficiency internal switch is used to generate 30V from a low voltage power source such as a Li-Ion battery or any input power source within the part’s wide input voltage range of 2.7V to 10V . The LT3572 uses a peak current mode control architecture, which improves line and load transient response compared to other schemes. The switching frequency is adjustable from 500kHz to 2.5MHz, set either by an external resistor or synchronized to an external clock source of up to 2.5MHz. This allows selection of the optimum frequency for any given design. The soft-start feature limits the inrush current drawn from the supply upon start-up. a PGOOD pin indicates when the output of the step-up converter is in regulation and the Piezo drivers can start switching. The step-up converter and both Piezo drivers have their own shutdown control. The high output voltage of the stepup converter, adjustable up to 40V, is available for the drivers at the OuT pin. The LT3572 is capable of inde38 Wei Gu 10µH CMDSH05-4 VIN 3V TO 5V 100k 4.7µF 42.2k VOUT 30V 50mA 15pF VIN SW SHDN SHDNA SHDNB PWMA PWMB LT3572 SYNC PGOOD VOUT RT OUTB SS GND 576k 10µF FB OUTA 24.3k OUTA OUTB 10nF Figure 1. A typical LT3572 Piezo motor drive circuit The LT3572 uses a peak current mode control architecture, which improves line and load transient response compared to other schemes. The switching frequency is adjustable from 500kHz to 2.5MHz, set either by an external resistor or synchronized to an external clock source of up to 2.5MHz. This allows selection of the optimum frequency for any given design. pendently driving two Piezo motors with two input PWM signals. The motors respond accordingly based on the duty cycle and the frequency of the PWM signals. The drivers operate in an H-bridge fashion, where the OuTa and OuTB pins are the same polarity as the PWMa and PWMB pins respectively and the OuTa and OuTB pins are inverted from PWMa and PWMB respectively. Each H-bridge can drive a 2.2nF capacitor with rise and fall times less than 100ns. Figure 2 shows a typical layout. The LT3572 is available in a small 4mm × 4mm QFn package. Conclusion The LT3572 is a complete Piezo motor drive solution with a built-in high eficiency 40V, 1.2a internal switch and integrated dual 500ma full bridge drivers. It includes other features to minimize the application footprint, including ixed frequency, soft-start, and internal compensation. L Figure 2. Typical layout for the Figure 1 converter Linear Technology Magazine • January 2008 NEW DEVICE CAMEOS L New Device Cameos I2C ADC Guarantees 16-Bit Performance in 3mm × 2mm Package The LTC2453 is a 16-bit I2C-compatible delta sigma analog-to-digital converter (aDC) in an ultra-tiny 3mm × 2mm DFn package. Its tiny size, low power and guaranteed 16-bit resolution improves performance of portable instruments and sensors. Operating from a single 2.7V to 5.5V supply, the LTC2453 is capable of measuring a differential input up to ±VCC. This wide input range is ideal for measuring a wide variety of single-ended or differential sensors. The versatile LTC2453 achieves excellent 16-bit DC performance of 2LSB integral nonlinearity error, 1.4µVrMS transition noise and 0.01% gain error. The LTC2453 has an internal oscillator and allows up to 60 conversions per second, making it easy to measure temperature, pressure, voltage or other low frequency sensor outputs. The LTC2453 draws 800µa of supply current at the 60Hz maximum sample rate. after each conversion, supply current is reduced to less than 0.2µa, further preserving battery power. If the user samples the device once a second, the LTC2453 dissipates only 40µW from a 3V supply. The LTC2453 communicates via a simple I2C-compatible 2-wire interface, reducing the number of I/O lines required to read data, making the LTC2453 ideal for tiny, space-constrained applications. The LTC2453 includes continuous internal offset and full-scale calibration of the input signal, ensuring accuracy over time and over the full operating temperature range. Linear’s no Latency Delta-Sigma™ design allows the aDC to multiplex several inputs with no delay in reading the output data. The LTC2453 incorporates a proprietary sampling network that reduces the dynamic input current to less than 50na, making a wide range of external input protection and ilter circuits possible. Linear Technology Magazine • January 2008 SoftSpan 16-/14-/12-Bit More Choices in Very Current Output DACs Draw High Speed ADC Drivers Less than 1µA Supply Current The LTC6400/LTC6401 is a family The LTC2751 is a family of extremely low power, software-programmable 16-/14-/12-bit digital-to-analog converters (DaCs). These current output DaCs typically draw only 0.7µa of supply current (2µa max), while generating an output swing up to ±10V. Six unique output voltage ranges can be programmed via SoftSpan™ software, including two unipolar ranges (0V to 5V, 0V to 10V) and four bipolar ranges (±10V, ±5V, ±2.5V, -2.5V to +7.5V). Software programmability eliminates the need for expensive precision resistors, gain stages and manual jumper switching. The LTC2751-16 offers accurate DC speciications, including ±1LSB(max) InL and DnL over the –40°C to 85°C industrial temperature range. With its precision linearity and supply current less than 1µa, the LTC2751-16 can be used in DC precision positioning systems, high-resolution gain and offset adjustment applications, and portable instrumentation. The LTC2751-16 also offers excellent aC speciications, including full-scale settling time of only 2µs and low 2nV•s glitch impulse, which is key for aC applications such as waveform generation. Low glitch reduces the transient voltages between code changes in the DaC. Fast settling and low glitch reduce harmonic distortion, making it possible to produce higher frequency, lower noise output waveforms. The LTC2751 DaCs use a bidirectional input/output parallel interface that allows readback of any internal register, as well as the DaC output span setting. a power-on reset circuit returns the DaC output to 0V when power is irst applied and a CLr pin asynchronously clears the DaC to 0V in any output range. The LTC2751 DaCs are available in pin-compatible 16-bit, 14-bit, and 12bit QFn-38 (5mm × 7mm) packages. of very high speed differential ampliiers, suitable for driving signals of up to 300MHz into high performance pipeline aDCs. Versions of these parts with gains from 8dB to 26dB are now available. The “dash” number behind the part name signiies the voltage gain in dB. For example, the LTC6400-26 has a voltage gain of 26dB (or 20V/V). The LTC6401-8 has a voltage gain of 8dB (or 2.5V/V). The LTC6400-20 and LTC6401-20 (voltage gain of 20dB) were described in greater detail in an earlier Design Feature. The difference between the LTC6400 and LTC6401 part numbers is that the LTC6400 consumes more DC power but has lower distortion especially at signal frequencies above 140MHz. The LTC6401 consumes less DC power and is recommended for low distortion applications with signal frequencies up to 140MHz. Both versions have the same low noise performance. Inside each IC is a differential op amp with input-referred noise density of 1nV/√Hz. The gain is set internally by means of on-chip resistors. The lower gain versions have lower output noise (because the op amp noise is multiplied by less gain) but the higher gain versions have a higher gain-bandwidth product (because the bandwidth remains the same even though the gain is higher). Typical applications that beneit from these parts are IF-sampling communications receivers where high linearity is needed to avoid ‘blockers’ from intermodulating into nearby bands. For example, at 140MHz the intermodulation distortion of a 2VP–P signal is as low as –93dBc. Previously, the only other way to achieve such performance was through very power hungry rF gain blocks with OIP3s of >50dBm. The LTC6400 saves power, space and BOM cost compared to older solutions. all members of the family are pincompatible and come in a 3mm × 3mm 39 L NEW DEVICE CAMEOS QFn package. The parts operate from a 3V or 3.3V supply voltage and over the –40°C to 85°C temperature range. Tiny Dual Input Li-Ion Charger Integrates USB and Wall Adapter Paths suited for portable applications requiring two different charging input sources; particularly, if one of those sources is a uSB port. 2.7GHz, 60dB Mean-Squared Power The LTC4097 is a full-featured Li- Detector Responds in 500ns Ion/Polymer battery charger capable of charging from either a uSB port or a wall adapter without the need for an external multiplexer. Packaged in a tiny 3mm × 2mm DFn, the LTC4097 includes independently programmable charge current for both inputs, programmable termination current, an nTC battery temperature qualiication input, automatic recharge and more. The LTC4097 is the smallest IC in a growing line of dual input LiIon chargers including the LTC4075, LTC4075HVX, LTC4076, LTC4077, and LTC4096. Many portable applications—including digital cameras, PDas, mobile phones, and personal media players—can be charged from a uSB port while exchanging data with a host computer, along with the option of faster charging via a 5V wall adapter. In such a 2-input system, a singleinput charger requires an external multiplexer if a different charge current is needed for each type of input. On the other hand, the LTC4097 Li-ion charger accomplishes this task with complete integration, thus avoiding the cost and board-space requirements of a multiplexer and related components. In addition to independent charge current programming for each input, the LTC4097 includes a convenient digital input (HPWr) to switch between low power (100ma) and high power (500ma) modes while powered from a uSB port. The LTC4097 packs these features into a tiny package without sacriicing performance. Charge current is regulated to an accurate 6% and inal loat voltage is held to a tight ±0.5%. Furthermore, the termination current is accurate to within a handful of milliamps of the programmed value. This unique combination of small size, full feature set, and high performance make the LTC4097 ideally 40 a new wide dynamic range meansquared rF detector from Linear Technology sets a new level of accuracy and speed performance. The LT5570 provides accurate rMS (root-MeanSquared) power measurement of a 40MHz to 2.7GHz aC signal over 60dB dynamic range, even with a modulation crest-factor of up to 12dB. It offers best-in-class measurement accuracy of ±0.5dB over its full dynamic range and over a temperature range of –40°C to 85°C. Moreover, the device allows exceptionally fast response with a full-scale rise time of 500ns. as nascent next-generation wireless standards such as mobile WiMaX and LTE (Long-Term Evolution) adopt more complex modulation schemes, combining OFDM (Orthogonal Frequency Division Multiplexing) and QaM (Quadrature amplitude Modulation) to boost the data rate, it becomes increasingly dificult to accurately measure these high crest-factor signals. This problem is not just conined to wireless infrastructure, as many other wireless systems are similarly constrained by limited spectrum bandwidth. as a result, there is an ongoing need for higher order modulation to increase data rates. Cable networks, microwave datalinks, satellite communications, and military radios have similar needs, and the LT5570 is designed to meet these emerging challenges. The LT5570 provides a DC output proportional to the rMS value of the input signal power. Even if the input waveform has high crest-factor content, such as a 4-carrier W-CDMa modulated waveform, its rMS conformance accuracy is typically within 0.2dB, compared to that of a CW (continuous waveform) power. The device offers 61dB dynamic range at 880MHz, and 51dB at 2.14GHz. Its linear DC output is proportional to the input power in dBm with a scaling factor of 36.5mV/dB, typical. Minimum sensitivity is –53dBm at 880MHz, and –43dBm at 2.14GHz. The device offers exceptional linearity, deviating less than ±0.5 dB from the ideal log-linear straight line, and over the device’s operating temperature extremes. The LT5570 operates from a single 5V supply, drawing a quiescent supply current of 26.5ma. a shutdown feature is provided, reducing supply current to 0.1µa. The device comes in a 10-lead 3mm × 3mm DFn surface mount package. Single/Dual/Quad/Octal Precision Voltage Monitors Guaranteed to 125°C a family of single, dual, quad, and octal voltage monitors are now guaranteed to operate across –40°C to 125°C. The LTC2910, LTC2912, LTC2913 and LTC2914 all feature a threshold accuracy of ±1.5% over the automotive temperature range, allowing them to accurately monitor single-channel point-of-load or multichannel applications. These voltage monitors are all offered in tiny leaded and leadless packages and draw very little quiescent current. Set via external resistors, the entire family includes power supply glitch iltering that ensures predictable reset operation without false triggering. Each monitor also includes an adjustable reset timer and reset output that signals an undervoltage (uV) or overvoltage (OV) condition. The LTC2910 monitors eight low voltage adjustable uV inputs and the LTC2914 monitors four adjustable inputs for OV, uV or negative voltages. Both the LTC2910 and LTC2914 draw just 70µa and are available in 16-lead SSOP and 5mm × 3mm DFn packages. The LTC2913 monitors two input channels for OV and uV conditions, draws only 60µa, and is offered in 10-lead MSOP and 3mm × 3mm DFn packages. The LTC2912 monitors a single supply for OV and uV conditions, with only 40µa of supply current, and is offered in 8-lead TSOT and 3mm × 2mm DFn packages. Linear Technology Magazine • January 2008 NEW DEVICE CAMEOS L The LTC2910, LTC2912, LTC2913, and LTC2914 automotive grade voltage monitors are all available today. Precision Dual/Quad CMOS Rail-to-Rail Input/Output Amplifiers The LTC6081 and LTC6082 are dual and quad low offset, low drift, low noise CMOS operational ampliiers with rail-to-rail input and output swings. The 70µV maximum offset, 1pa input bias current, 120dB open loop gain and 1.3µVP–P 0.1Hz to 10Hz noise make it perfect for precision signal conditioning. The LTC6081 and LTC6082 features 100dB CMrr and 98dB PSrr. Each ampliier consumes only 330µa of current on a 3V supply. The 10-lead DFn has an independent shutdown function that reduces each ampliier’s supply current to 1µa. The LTC6081 and LTC6082 are speciied for power supply voltages of 3V and 5V from –40°C to 125°C. The dual LTC6081 is available in 8-lead MSOP and 10-lead DFn10 packages. The quad LTC6082 is available in 16-lead SSOP and DFn packages. 0V to 44V Input Range Precision Current Sense Amplifier The LTC6105 is a micropower, precision, current sense ampliier. The LT6105 monitors unidirectional current via the voltage across an external sense resistor. any gain between 1V/V to 100V/V can be conigured with external resistors. a minimum slew rate of 2V/µs ensures fast response to unexpected current changes. The LT6105 sense inputs have a voltage range that extends from –0.3V to 44V and can withstand a differential voltage of the full supply. This makes it possible to monitor the voltage across a MOSFET switch or a fuse of a nearly depleted battery. The device can also withstand a reverse-battery condition on the inputs. CMrr and PSrr are in excess of 100dB coupled with low 300µV input offset voltage, and maximum sense voltage of 1V will allow a wide dynamic range of current to be monitored. Linear Technology Magazine • January 2008 The LT6105 has an independent power supply, which operates from 2.85V to 36V and draws only 150µa. When V+ is powered down, the sense pins are biased off. This prevents loading of the monitored circuit, irrespective of the sense voltage. The LT6105 is available in a 6-lead DFn and 8-lead MSOP packages. High Power Step-Down DC/DC Controller Draws Only 30µA in Automotive Systems The LTC3834/-1 synchronous stepdown DC/DC controller features ultralow quiescent current. Drawing only 30µa in sleep mode, the LTC3834/-1 is ideal for preserving battery energy in “always-on” automotive systems or battery-powered devices where the system remains semi-active, or when a car’s engine is off. When in shutdown mode, the LTC3834/-1 draws a mere 4µa. This controller is the latest addition to Linear Technology’s lineup of over twenty ultralow quiescent current DC/DC switching regulator controllers for step-down, step-up, buck-boost, SEPIC and inverter topologies. The input supply range of the LTC3834/-1 at 4V to 36V is wide enough to protect against high input voltage transients and it continues to operate during automotive cold crank. It can provide an output voltage from 0.8V up to 10V, making it ideal for the higher voltage supplies typically required for audio systems, satellite receivers, analog tuners and CD/DVD players. This controller has an onboard LDO for bias power and a powerful onboard MOSFET driver to deliver up to 20a load current at eficiencies as high as 95%. The LTC3834/-1’s constant frequency, current mode architecture provides excellent line and load regulation. The device features a very low dropout voltage, with up to 99% duty cycle and smoothly ramps the output voltage during start-up with its adjustable soft-start and tracking features. The operating frequency is adjustable from 250kHz to 530kHz, and can be synchronized to an external clock from 140kHz to 650kHz using its phasedlocked loop (PLL). In addition, the user can select from continuous, pulse skipping or Burst Mode operation at light loads. Output overvoltage and overcurrent (short circuit) protection are integrated and the LTC3834/-1 features ±1% reference voltage accuracy over an operating temperature range of –40°C to 85°C. The LTC3834/-1 is available in two versions. The LTC3834 version has a power-good output voltage monitor and an EXTVCC input that allows the IC to be powered from its output for maximum eficiency. It is also features PolyPhase® operation that enables multiple ICs to be synchronized outof-phase to minimize the required input and output capacitances. The LTC3834 is offered in a 20-lead TSSOP and 4mm × 5mm QFn packages, whereas the LTC3834-1 is housed in the smaller 16-pin SSOP and 5mm × 3mm DFn packages. 100V High Speed Synchronous N-Channel 3A MOSFET Driver for High Efficiency Step-Down or Step-Up DC/DC Converters The LTC4444 is a high speed, high input supply voltage (100V) synchronous MOSFET driver designed to drive upper and lower power n-Channel MOSFETs in synchronous rectiied converter topologies. This driver, combined with power MOSFETs and one of Linear Technology’s many DC/DC controllers, form a complete high eficiency synchronous converter. This powerful driver can source up to 2.5a with a 1.2Ω pull-down impedance for driving the top MOSFET and source 3a with a 0.55Ω pull-down impedance for the bottom MOSFET, making it ideal for driving high gate capacitance, high current MOSFETs. The LTC4444 can also drive multiple MOSFETs in parallel for higher current applications. The fast 8ns rise time, 5ns fall time of the top MOSFET, and 6ns rise time, 3ns fall time of the bottom MOSFET when driving a 1000pF load minimize switching losses. adaptive shoot-through protection is integrated to minimize dead 41 L NEW DEVICE CAMEOS time while preventing both the upper and lower MOSFETs from conducting simultaneously. The LTC4444 is conigured for two supply-independent inputs. The high side input logic signal is internally level-shifted to the bootstrap supply, which may function at up to 114V above ground. Furthermore, this part drives both upper and lower MOSFET gates over a range of 7.2V to 13.5V. The LTC4444 is offered in a thermally enhanced MSOP-8 package. 3.3V 20Mbps 15kV RS485/RS422 Transceivers The LTC2850, LTC2851 and LTC2852, are the latest additions to Linear Technology’s family of rugged 3.3V rS485/rS422 transceivers. These devices offer a variety of advanced features for industrial, medical and automotive applications with high speed operation to 20Mbps. High receiver input resistance supports up to 256 nodes on a single bus, while meeting rS485 load requirements. Failsafe operation guarantees a logic-high receiver output state when the inputs of the receiver are loating, shorted or terminated, but not driven. Current limiting on all driver outputs and a thermal overload shutdown feature provide protection from bus contention and short circuits. Bus pin protection on all parts exceeds ± 15kV for ESD strikes with no latchup or damage. The LTC2850 provides half-duplex operation and the LTC2851 and LTC2852 are full-duplex. They are pin-compatible with the 5V LTC485, LTC490 and LTC491 parts, respectively. Speciied over commercial and industrial temperature ranges from –40C to 85C, these parts are available in SO and MSOP packages as well as tiny leadless DFn packages. New Member Added to the LTC2908 6-Supply Monitor Family The LTC2908-C1 is a new addition to the LTC2908 6-supply monitor family available in tiny 8-pin TSOT and DFn packages. The LTC2908-C1, along with the previously available a1 and B1 versions, provides complete, precise, space-conscious, micropower and general purpose voltage monitoring solution for any application. The inputs can be shorted together for monitoring systems with fewer than six supply voltages, and the open drain rST output of two or more LTC2908 can be wired-Or together for monitoring systems with more than six supply voltages. The LTC2908-C1 is designed to monitor 2.5V and ive positive adjustable voltages. The previously available LTC2908-a1 is designed to monitor 5V, 3.3V, 2.5V, 1.8V and two positive adjustable voltages while the LTC2908-B1 is designed to monitor 3.3V, 2.5V, 1.8V, 1.5V and two positive adjustable voltages. The LTC2908 features a low voltage positive adjustable inputs (+aDJ) with nominal threshold level at 0.5V, and a low quiescent current on the main supply (the greater of V1 or V2) of 25µa typical. The LTC2908 also features ultralow voltage pull downs on the rST pin. The open drain rST output is guaranteed to be in the correct state as long as V1 and/or V2 is 0.5V or greater. The LTC2908 inputs have a tight 1.5% threshold accuracy over the whole operating temperature range (–40°C to 85°C) and glitch-immunity to ensure reliable reset operation without false triggering. The common rST output remains low until all six inputs have been above their respective thresholds for 200ms. L LTC4090, continued from page 1 crease as the battery charger switches to constant-voltage mode. When the charge current drops to 10% of the full-scale charge current, commonly referred to as the C/10 point, the open-drain charge status pin, CHrG, assumes a high impedance state. an external capacitor on the TIMEr pin sets the total minimum charge time. In Figure 1, a 0.1µF capacitor on the TIMEr pin gives a 2.145hr minimum charge time. When this time elapses, the charge cycle terminates and the CHrG pin assumes a high impedance state, if it has not already done so. Charge Time is Automatically Extended The LTC4090 has a feature that automatically extends charge time if the charge current in constant current mode is reduced during the charging 42 cycle. reduction can be due to thermal regulation or the need to maintain the programmed input current limit. The charge time is extended inversely proportional to the actual charge current delivered to the battery. The decrease in charge current as the LTC4090 approaches constant-voltage mode is due to normal charging operation and does not affect the timer duration. Trickle Charge and Defective Battery Detection at the beginning of a charge cycle, if the battery voltage is below 2.9V, the charger goes into trickle charge reducing the charge current to 10% of the full-scale current. If the low battery voltage persists for one quarter of the programmed total charge time, the battery is assumed to be defective, the charge cycle is terminated and the CHrG pin output assumes a high impedance state. If for any reason the battery voltage rises above ~2.9V the charge cycle is restarted. Conclusion The LTC4090 combines a high voltage switching buck regulator, a full-featured Li-Ion battery charger, and a PowerPath controller in a tiny 3mm × 6mm DFn package. Its wide input voltage range, high programmable charge current, and small footprint Want to know more? visit: www.linear.com or call 1-800-4-LINEAR Linear Technology Magazine • January 2008 DESIGN TOOLS L www.linear.com MyLinear (www.linear.com/mylinear) MyLinear is a customizable home page to store your favorite LTC products, categories, product tables, contact information, preferences and more. Creating a MyLinear account allows you to… • Store and update your contact information. No more reentering your address every time you request a sample! • Edit your subscriptions to Linear Insider email newsletter and Linear Technology Magazine. • Store your favorite products and categories for future reference. • Store your favorite parametric table. Customize a table by editing columns, ilters and sort criteria and store your settings for future use. • View your sample history and delivery status. Using your MyLinear account is easy. 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LTspice/SwitcherCAD™ III (www.linear.com/swcad) — LTspice / SwitcherCAD III is a powerful SPICE simulator and schematic capture tool speciically designed to speed up and simplify the simulation of switching regulators. LTspice / SwitcherCAD III includes: • Powerful SPICE simulator speciically designed for switching regulator simulation • Complete and easy to use schematic capture and waveform viewer • Macromodels for most of Linear Technology’s switching regulators as well as models for many of LTC’s high performance linear regulators, op amps, comparators, ilters and more. • Ready to use demonstration circuits for over one hundred of Linear Technology’s most popular products. FilterCAD — FilterCAD 3.0 is a computer-aided design program for creating ilters with Linear Technology’s ilter ICs. Noise Program — This program allows the user to calculate circuit noise using LTC op amps and determine the best LTC op amp for a low noise application. SPICE Macromodel Library — A library includes LTC op amp SPICE macromodels for use with any SPICE simulation package. Linear Technology Magazine • January 2008 43 SALES OFFICES NORTH AMERICA GREATER BAY AREA Bay Area 720 Sycamore Dr. Milpitas, CA 95035 Phone: (408) 428-2050 FAX: (408) 432-6331 Sacramento 2260 Douglas Blvd., Ste. 280 Roseville, CA 95661 Tel: (916) 787-5210 Fax: (916) 787-0110 PACIFIC NORTHWEST Denver 7007 Winchester Cir., Ste. 130 Boulder, CO 80301 Tel: (303) 926-0002 Fax: (303) 530-1477 Portland 5005 SW Meadows Rd., Ste. 410 Lake Oswego, OR 97035 Phone: (503) 520-9930 FAX: (503) 520-9929 Salt Lake City Phone: (801) 731-8008 Seattle 2018 156th Ave. NE, Ste. 100 Bellevue, WA 98007 Phone: (425) 748-5010 FAX: (425) 748-5009 SOUTHWEST Los Angeles 21243 Ventura Blvd., Ste. 238 Woodland Hills, CA 91364 Phone: (818) 703-0835 FAX: (818) 703-0517 Orange County 15375 Barranca Pkwy., Ste. 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