LINEAR TECHNOLOGY OCTOBER 2007 IN THIS ISSUE… COVER ARTICLE Low Dropout Regulator Can Be Directly Paralleled to Spread The Heat ............1 Robert Dobkin Linear in the News… ...........................2 DESIGN FEATURES 16-Channel LED Driver Drives up to 160 White LEDs with 5000:1 PWM Dimming ...........................................................6 Keith Szolusha 2-Phase Synchronous Buck Controller Delivers Maximum Features in Minimum Footprint ...........................10 Eric Gu and Theo Phillips Measure Microamps to Amps or Reduce Power Dissipation by 99%, You Decide! .........................................................13 Brendan J. Whelan Pushbutton On/Off Controller Provides µProcessor Reset Monitor and Input Supply Monitoring.............................17 Victor Fleury LED Driver Yields 3000:1 True Color PWM Dimming with Any Buck, Boost or Buck-Boost Topology from a Wide 3V–40V Input Range ..........................20 Xin Qi White LED Driver and OLED Driver with Integrated Schottkys and Output Disconnect in 3mm × 2mm DFN .........23 Alan Wei Light Up 12 LEDs from a Single-Cell Li-Ion Battery via Highly Integrated 3mm × 2mm Dual-LED-String Driver .........................................................25 Ben Chan Low Offset 2-Wire Bus Buffer Provides Capacitance Buffering, Stuck Bus Recovery, and Tolerates High VOL .....28 John Ziegler DESIGN IDEAS ....................................................32–40 (complete list on page 32) New Device Cameos ...........................41 Design Tools ......................................43 VOLUME XVII NUMBER 3 Low Dropout Regulator Can Be Directly Paralleled to Spread The Heat Introduction by Robert Dobkin The 3-terminal adjustable linear regu- output current, all-surface-mount aplator has been around since 1976, but plications where only a limited amount since then, little has changed in its of heat can be dissipated in any single essential architecture. A 1.2V refer- spot on a board—applications that ence is boosted to generate a regulated previously demanded a switching output somewhere above a minimum regulator. 1.2V. What if, however, you throw When regulators are surface mountaway the voltage ed on a system reference and reboard, conducplace it with a tive dissipation The LT3080 is the first precision current and air -cooling adjustable linear regulator source? The result limits the amount that can be directly is a giant leap of power that can paralleled to spread the forward in linear be dissipated in current load and thus regulator capabileach chip. With ity, performance a typical board, spread dissipated heat. and versatility. allowing a max This makes it possible to The LT3080 is the use linear regulators in high operating temfirst adjustable perature of 60°C output current, all-surfacelinear regulator to to 70°C, a linmount applications where do just that. This ear regulator can deceptively simsafely dissipate only a limited amount of ple architectural approximately 1W heat can be dissipated in change allows this any single spot on a board— to 2W. This numnew regulator to ber depends on applications that previously be directly paralthe ability of the demanded a switching leled to spread the board to spread regulator. current load and the heat and airthus spread dissiflow across the pated heat among board. If high powthe ICs. Spreading the heat makes it er requirements cause the regulator possible to use linear regulators in high to generate more heat than the board continued on page Sales Offices .....................................44 L, LT, LTC, LTM, Burst Mode, OPTI-LOOP, Over-The-Top and PolyPhase are registered trademarks of Linear Technology Corporation. Adaptive Power, Bat-Track, BodeCAD, C-Load, DirectSense, Easy Drive, FilterCAD, Hot Swap, LinearView, µModule, Micropower SwitcherCAD, Multimode Dimming, No Latency ΔΣ, No Latency Delta-Sigma, No RSENSE, Operational Filter, PanelProtect, PowerPath, PowerSOT, SmartStart, SoftSpan, Stage Shedding, SwitcherCAD, ThinSOT, True Color PWM, UltraFast and VLDO are trademarks of Linear Technology Corporation. Other product names may be trademarks of the companies that manufacture the products. L LINEAR IN THE NEWS Linear in the News… Video Stars EDN magazine launched their new online video design ideas with Linear Technology Staff Scientist Jim Williams’ video clip, “Measure Nanoamps to Ensure Accurate Computer Clocks.” EDN also ran a video design idea from Applications Design Manager Mark Thoren, “Build Your Own Laboratory Precision Voltage Reference.” Check them out at www.edn.com New 3-Terminal Regulator Introduced Linear recently introduced the LT3080, a 1.1A 3-terminal LDO that can be easily paralleled for spreading dissipated heat, and requires only a single resistor to adjust the output. The device, developed by Linear Technology cofounder and Chief Technical Oficer Bob Dobkin, is a follow-on to his earlier contribution in this key product area. According to online publication AnalogZone, “Reducing the set resistor down to a single component is an amazing jump in three-terminal adjustable regulators, but even bigger is the ability to take the output of the regulator down to 0 V. This opens up a wealth of applications.” The 3-terminal adjustable regulator was irst introduced in 1976 with the LM317. It used two external resistors that would boost the output voltage anywhere from 1.2V up to 40V. It was speciied with good line and load regulation, 3V dropout, 1.5A output current and had a well controlled current limit that was constant with temperature. This device was a big advance over the earlier regulators which were ixed and had poor current limit. One shortcoming of the LM317, and even its higher current offspring, is the inability to adjust the output below 1.2V. New high performance digital circuits require voltages below 1.2V and there is reason to believe that these voltages will drop further. Another problem with older regulators is the inability to parallel the devices. Paralleling allows higher output current and enables spreading the dissipated power over a larger area. This is a boon in all-surface-mount or high density systems, where localized peak temperatures are limited and their compact design precludes the use of heat sinks and extra wires. High performance switching regulators have moved in to ill this gap, providing lower output voltages and 2 minimizing the heat buildup. The downside of switcher solutions is cost and complexity. The new LT3080 solves all of these problems. The output is adjustable with a single resistor down to zero and devices can be paralleled for higher output current or to spread the heat. The input to output dropout is 1.3V when used as a 3-terminal regulator, or the collector of the power device can be connected separate from the control circuitry to allow dropout voltages of 300mV. This allows high eficiency if auxiliary supplies are available for powering the control circuitry. The LT3080 can eliminate the need to have a switching regulator for power levels that are easily handled by a linear regulator. The LT3080 its well with modern circuit design. Lower operating voltages, higher currents, higher density and surface mounting all preclude standard IC regulators. The new architecture allows for a regulator that its well with high performance circuits. The device is speciied up to 40V, increasing its versatility and providing good margin for transients in automotive applications. Surge Protector Another innovative product recently launched by Linear is the LT4356 surge protector, an overvoltage protection regulator, with overcurrent protection and inrush current limiting for high availability systems. In applications where electronic systems must cope with high voltage surges of short duration, such as load dump in automobiles, the LT4356 provides solid front-end protection for valuable, safety critical downstream components. The wide input operating range of 4V to 80V enables continuous operation during cold crank conditions where the battery voltage can be as low as 4V. With its high input voltage rating, the LT4356 can handle transient voltages of 100V and higher, and provides reverse input protection to –30V without damage to itself or the load. The LT4356 lends itself well to automotive, industrial and avionics applications, as well as positive high voltage distributed power Hot Swap™ systems. The device is a featured new product in the most recent issue of Auto Electronics magazine, which highlighted the product’s ability to protect electronic systems from high voltage surges in automotive applications. L Linear Technology Magazine • October 2007 DESIGN FEATURES L LT080, continued from page Internal Precision Current Source Makes it Possible to Parallel the LT3080 A precision “zero” TC 10µA internal current source is connected to the noninverting input of a power operational ampliier. The power op amp provides a low impedance buffered output from the voltage on the non-inverting input. A single resistor from the non-inverting input to ground sets the output voltage and if this resistor is set to zero, zero output results. As can be seen, any output voltage can be obtained from zero up to the maximum deined by the input power supply. What is not so obvious from this architecture is the beneits of using a true internal current source as the reference as opposed to the bootstrapped voltage reference of older regulators. A true current source alLinear Technology Magazine • October 2007 2.5 10.20 10.15 SET PIN CURRENT (µA) 2 VIN – VOUT (V) can dissipate, the regulator must be mounted separately on a heat sink. In all-surface-mount systems, this is not an option, so the limitation of power dissipation (1W for example) limits the output current. Figure 1 shows the maximum output current at different input-output differentials that can be obtained for a regulator with both 1W and 2W dissipation. 2W dissipation is a reasonable limitation on a single regulator. Paralleling LT3080s increases the maximum total output current by spreading the heat, helping to maintain low peak temperatures. The LT3080 is also especially well suited to applications needing multiple rails. The new architecture adjusts down to zero with a single resistor, handling modern low voltage digital ICs. Adjusting to zero output makes it possible to shut off the powered circuitry when the input is preregulated—such as a 5V or 3.3V input supply. External resistors in series with IN can help spread the heat, keeping the system all surface mount. Finally, the new regulator is made in a 40V bipolar process. This allows high input voltage as well low operating voltage, since bipolar transistors turn on at 0.6V. POWER DISSIPATION = 2W 1.5 POWER DISSIPATION = 1W POWER DISSIPATION = 0.5W 1 0.5 10.10 10.05 10.00 9.95 9.90 9.85 0 0 1 2 3 4 5 6 7 LOAD CURRENT (A) 8 9 9.80 –50 –25 10 Figure 1. The available output current as a function of input-output differential and allowable power dissipation. At 2W, 1A output currents are possible even with 1V to 2V input-to-output differential. lows the regulator to have gain and frequency response independent of the output voltage since the loop gain does not change. Traditional adjustable regulators, such as the LT1086, have a change in loop gain and bandwidth with output voltage as well as bandwidth changes when the set/adjustment pin is bypassed 0 25 50 75 100 125 150 TEMPERATURE (°C) Figure 2. Temperature performance of the LT3080’s precision current source. to ground. With the LT3080, however, the loop gain remains unchanged with changing output voltage or bypassing. Output regulation is no longer ixed at a percentage of the output voltage but rather a ixed number of millivolts. With a true current source, all the gain in the buffer ampliier provides regulation; none of it is needed to amplify the reference to a higher output voltage. This, and the LT3080’s precise DC Table 1. Comparison of the LT3080 to traditional 1A regulators LT317 LT1086 LT3080 Dropout (V) 3V 1.5V 1.3V or 300mV Min Load (mA) 10 10 0.3 Min Output (V) 1.2 1.2 0 IOUT (A) 1.5 1.5 1.1 Parallel Operation — — L External Resistors 2 2 1 Table 2. Some key specifications for the LT3080 Parameter Value Load Regulation, IOUT = 10mA to 1.1A <1mV Line Regulation, IN = 2V to 40V <1mV SET Pin Current 10µA ±1% Min Load Current 0.3mA SET to OUTPUT Offset 1mV Operating Temp Range –55°C to 125°C Dropout (3-Terminal) 1.1A 1.3V Dropout (4-Terminal) 1.1A 0.3V Ripple Rejection (120Hz) 75 dB 3 L DESIGN FEATURES characteristics, makes it possible to easily parallel regulators (see below: “It is Easy to Parallel the LT3080”). VCONTROL 10µA High Performance No sacriices were made in regulator performance for the LT3080. Line and load regulation are excellent over temperature. Its low dropout and a new architecture make it extremely versatile. On chip trimming keeps the accuracy of the reference current below one percent, and the offset voltage between the SET pin and the output to under 2mV. Line regulation is virtually immeasurable, a few nanoamps, since the internal circuitry double-regulates the current source section. The temperature performance of the reference is shown in Figure 2 and is nearly lat from –55°C to 150°C. Thermal limiting is set at about 160°C. Quiescent current is only about 300µA, allowing this device to be used in light load and battery-powered applications. High frequency ripple rejection is also excellent, making the LT3080 a good it as a post regulator to switching regulators when low output ripple is needed. + – SET 4 VCONTROL Pin Offers Additional Ways to Spread the Heat Clearly, one of the driving design objectives for this new regulator was to enable the thermal design for surface mount boards—notably eliminating the need for heat sinks. Paralleling LT3080s makes a signiicant difference, but another feature also helps. The collector of the output transistor is available at the VCONTROL pin (see Figure 3). This can decrease peak temperatures in two ways. First, the dropout on the collector is 400mV (IN pin) so it can take a lower voltage supply than is used for the LT3080’s control circuitry (1.3V OUT Figure 3. Block diagram of the LT3080. Four terminals are available from the package to allow the device to be used in a low dropout mode with only 300mV input-to-output dropout. The SET pin is very high impedance and the output voltage is set by the 10µA current times an external resistor. Even a 0.1µF capacitor is large enough to bypass the SET pin at 60Hz, allowing for reduction of output noise and pickup into the SET pin. With a capacitor on the SET pin, output noise is 40µVRMS—about the VIN 3.3V ≥ VOUT +1.3V Operation of the LT3080 Figure 3 shows a block diagram of the LT3080. The simplest application, as a 3-terminal adjustable regulator, is shown in Figure 4. The VCONTROL and IN pins are tied together. (These two pins can connect to different supplies for additional thermal beneits, described below.) The only added components are input and output capacitors and a resistor to set the output voltage. In this case, the output is set to 1.8V, which at 1.3V dropout works with a 3.3V input. Input and output capacitors are required for stability—they can be ceramic, tantalum, or electrolytic capacitors. Unlike older 3-terminal regulators, the minimum load current is guaranteed at only 1mA for this device. By making the adjustment resistor zero or tying the SET pin to the ground with a switch, the output goes to zero, turning off connected circuitry. Typically, the quiescent current is under 300µA. same as many low noise regulators. In other applications, the SET pin can be driven with an ampliier or a reference voltage to be used as a power buffer. With multiple regulators, the SET pins and outputs can be tied together for paralleling the regulator (described below). Grounding the SET pin brings the output to zero. LT3080 IN LT3080 IN VCONTROL + – 1µF OUT VOUT 1.8V SET 1µF 1µF 180k Figure 4. Basic hookup for the LT3080 regulator. The IN and VCONTROL pins are tied together and a single resistor sets the output voltage. A 1µF output capacitor ensures stability. If the adjustment resistor is adjusted to zero, the output is zero. RD 2.9Ω VIN 5V (4.7V MIN) LT3080 IN VCONTROL + – 1µF OUT VOUT 1.8V SET 1µF 180k RD = VIN(MIN) − ( VOUT + 0.4V ) IOUT(MAX) Figure 5. Adding a resistor in series with the collector of the output device to remove some of the power dissipation from the regulator. This disperses heat around the surface mount board rather concentrating it at the regulator. Linear Technology Magazine • October 2007 DESIGN FEATURES L VIN LT3080 Table 3. Trace resistance for ballast resistors in mΩ/in VCONTROL + – 10mil Width 20mil Width OUT 10mΩ SET VIN 4.5V TO 30V VIN LT3080 VCONTROL + – 1µF SET OUT 10mΩ VOUT 3.3V 2A 100µF 165k Figure 6. Paralleling of two regulators. Need more current? Add more regulators. Current sharing is assured by the 10mΩ PC board traces, which act as ballast resistors. dropout). Lowering the input-to-output voltage on the power transistor increases eficiency and thus reduces dissipation. Second, a resistor can be inserted in series with the collector. Adding this resistor splits power dissipation between the internal power transistor and an external resistor so that some of the heat from the IC can be moved to elsewhere on the PC board. Figure 5 shows such a design using a 2.9Ω resistor. The dropout voltage for the output transistor is only 400mV, so several volts can be dropped across the external resistor, minimizing the heating of the IC. At full load, the external resistor drops approximately 3V and dissipates 3W. To minimize peak temperatures on a PC board, this resistor can be split into several 1Ω resistors and thus further spread dissipated heat. The power dissipation in the LT3080 peaks at about 750mW when the power dissipation in the resistor and the power dissipation in the transistor are equal. The copper planes in the PC board can easily handle this power. Of course the LT3080 can be operated in 3-terminal mode by simply connecting the VCONTROL pin to the power input pin, but this limits the input to the 1.3V dropout of the regulator. Alternately, by tying the IN Linear Technology Magazine • October 2007 pin to a lower voltage than VCONTROL, it is possible to produce a 1.1A, 2.5V to 1.8V or 1.8V to 1.2V regulator with low dissipation—likewise for other low IN – OUT differentials. To achieve the same peak operating temperatures, the dissipation constrained design current must be lower for higher IN – OUT differentials, such as 5V to 3.3V or 3.3V to 1.5V. 1oz Weight 54.3 27.1 2oz Weight 27.1 13.6 It is Easy to Parallel the LT3080 The architecture of the LT3080 allows direct paralleling unlike any other type of regulator. Parallel linear regulators distribute the current load and distribute power dissipation around the system board. Need more power but can’t afford more spot heating? Add more regulators. Even paralleling 5–10 devices is reasonable. Practical current sharing by parallel LT3080s is made possible by internal trimming, which keeps the offset voltage between the adjustment pin and the output under 2mV. Figure 6 shows how easy it is to parallel LT3080s. Simply tie the SET pins of the LT3080s together, and do the same for the IN pins. This is the same whether it’s in 3-terminal mode or has a separate IN supply. The outputs are also connected in common but with a small piece of PC trace in series with each OUTPUT continued on page 27 Figure 7. Thermograph shows two regulators, each dissipating 0.7W from a 0.7V input-to-output differential at 2A total load. The result is a 28°C rise over ambient at each IC on a two sided PC board. 5 L DESIGN FEATURES 16-Channel LED Driver Drives up to 160 White LEDs with 5000:1 PWM Dimming by Keith Szolusha Introduction 0.47µF SW4 L4 L5 SW5 L6 SW6 SW7 L7 0.47µF SW13 L13 L12 SW12 L11 SW11 VIN SW10 L10 0.47µF 0.47µF 0.47µF 0.47µF SW8 L8 PWM9 PWM10 PWM11 PWM12 PWM13 PWM14 PWM15 PWM16 GND RSET SW9 L9 100µH L15 SW15 VIN SW14 L14 0.47µF 100µH 100µH 0.47µF 0.47µF LED BRIGHTNESS CONTROL 75.0k* L3 100µH 100µH 100µH SW3 0.47µF LT3595 100µH 10µF SW2 The PWM dimming capability of the LT3595 is as high as 5000:1. Figure 2 shows the 5000:1 PWM dimming waveform and a very square looking LED current waveform. Even at a mere 2µs on-time, a 20mA LED current snaps up 100µH VCC 3V TO 5.5V L2 0.47µF 5000:1 PWM Dimming 100µH LED BRIGHTNESS CONTROL L1 SW1 OPENLED PWM1 PWM2 PWM3 PWM4 PWM5 PWM6 PWM7 PWM8 SHDN VCC L16 SW16 0.47µF 100µH 100k 100µH VCC 0.47µF 100µH 0.47µF 100µH 0.47µF 100µH 10µF 100µH VIN 15V TO 45V Each channel requires only a tiny chip inductor and an even tinier ceramic output capacitor. The only other required components are a single input capacitor and current-determining set resistor (Figure 1). All sixteen channels of catch diodes, power switches, and control logic with compensation are squeezed inside the LT3595’s relatively small 56-pin, 5mm × 9mm QFN package. The LT3595 boasts 92% peak eficiency at a 2MHz switching frequency. The LT3595 buck mode LED driver has 16 individual channels—each driving up to 50mA from inputs up to 45V. One advantage of its 56-pin QFN package is the availability of individual PWM pins for each of the 16 channels. This allows independent control over the brightness of different areas of a monitor or display. For instance, the secondary picture of a picture-inpicture display can have a different brightness than the main picture. 100µH The light behind the large displays comes increasingly from the smallest lights: LEDs. A lot of LEDs. They light large screen LCD televisions, giant LED billboards and even stadium advertisements. In such big displays, driving hundreds of LEDs requires a large quantity of high voltage drivers that can accurately control a number of long strings of LEDs, each string with its own high PWM dimming ratios. A simple, low-component-count solution is a must, especially in consumer electronics. The LT3595 buck mode LED driver has 16 individual channels—each driving up to 50mA from inputs up to 45V. It is possible with the LT3595 to drive 160 bright, white LEDs driven from a single converter. Each channel has a separate PWM input that is capable of up to 5000:1 PWM dimming ratio. * SETS PER CHANNEL CURRENT TO 20mA 0.47µF Figure 1. A 16-channel LED driver. The 15V–45V input is used to drive three white LEDs per channel with 5000:1 PWM dimming. 6 Linear Technology Magazine • October 2007 DESIGN FEATURES L and turns off in sync with the 100Hz PWM signal. Higher PWM dimming ratios are achievable with lower PWM frequencies, but 100Hz guarantees that there is no visible licker. One advantage of a 56-pin QFN package is the availability of individual PWM pins for each of the 16 channels. In some applications, the brightness of the entire screen is uniform and all of the PWM pins can be tied together and driven from a single PWM waveform. Ideally, every point on the screen or display has the same brightness VIN 45V 0.47µF 0.47µF determined by a single PWM setting. However, it may be a feature for some billboards or television screens with picture-in-picture to show small sections or regions of the display in higher brightness than others for forefront and background effects. In this case, it is an advantage to be able to provide some higher dimming PWM waveforms to several channels and run different brightness on other channels. PWM can also be used to completely turn off some channels or sections of a display while leaving others on. This is VPWM 5V/DIV ISW 20mA/DIV ILED 10mA/DIV 400ns/DIV VIN = 15V 3 LEDS AT 20mA T = 10ms tON = 2 s Figure 2. 5000:1 PWM dimming waveforms for the circuit in Figure 1. 0.47µF 0.47µF 0.47µF 0.47µF 0.47µF 0.47µF 100µH 100µH 100µH 100µH 100µH 100µH 100µH 100µH 10µF VCC L1 SW1 OPENLED PWM1 PWM2 PWM3 PWM4 PWM5 PWM6 PWM7 PWM8 SHDN VCC L16 SW16 LED BRIGHTNESS CONTROL 3V TO 5.5V L2 SW2 SW3 L3 SW4 L4 L5 SW5 L6 SW6 SW7 L7 LT3595 L15 SW15 VIN SW14 L14 SW13 L13 L12 SW12 L11 SW11 VIN SW10 L10 SW8 L8 PWM9 PWM10 PWM11 PWM12 PWM13 PWM14 PWM15 PWM16 GND RSET SW9 L9 LED BRIGHTNESS CONTROL 30.1k* 100k 10µF 0.47µF 0.47µF 0.47µF 0.47µF 0.47µF 0.47µF 100µH 100µH 100µH 100µH 100µH 100µH 100µH 100µH * SETS PER CHANNEL CURRENT TO 50mA 0.47µF 0.47µF Figure 3. A 16-channel LED driver for 160 white LEDs from a 45V input. PWM dimming ratio is 5000:1. Linear Technology Magazine • October 2007 7 L DESIGN FEATURES particularly useful for individual pixel control of giant billboards and gives the designer control of an amazing 16 pixels per IC. EFFICIENCY (%) 100 Adjustable 50mA LED Current per Channel LED brightness is normally set by static current. The LT3595 can drive as high as 50mA per channel directly through a string of LEDs. A single external set resistor is all that is needed to set the LED current for all 16 channels. Each channel has the same programmed LED current—set between 10mA and 50mA. LED current accuracy is within 8% from channelto-channel. The ixed frequency, current mode control scheme provides stable operation over a wide range of input and output voltages and currents. Direct control of the LED current through internal sense resistors for each channel and internal switches and control circuitry for each channel provide excellent constant current source regulation for LED driving. The internal 100mA power switches and 95 90 85 20 10 40 30 ILED (mA) 50 Figure 4. Efficiency of the 160-LED driver shown in Figure 3 is over 92%. exposed thermal pad of the 56-pin QFN provide enough power and thermal management to handle the power and heat of 16 channels at 50mA. 45V Input to Any Number of LEDs The LT3595 has a 45V maximum input voltage on its two VIN pins. With an 80% maximum duty cycle at 2MHz switching frequency, this allows a fairly low dropout and up to 35V LED output per string. On the lip side, the low minimum on-time of the IC (around 70ns) allows down to a single white LED to be run at 10mA–50mA from a 42V input. Each channel of the LT3595 can support any number of LEDs as long as the total string voltage is between 3V to 35V. The only other requirement is that the duty cycle is below 80% and on-time is above the minimum rating. One channel can have the maximum number of LEDs and another channel can have the minimum number of LEDs. This is typical in RGB applications where each color requires a different number of LEDs, such as 8 red, 8 green, and 4 blue. 16 Fully Integrated and Independent Channels The block diagram in Figure 5 shows the fully integrated design of the LT3595. Each channel includes a 100mA, 48V NPN power switch, Schottky diode, sense resistor, error ampliier, compensation components and other bias and control circuitry. CIN 10µF PWM1-16 52 VCC 3.3V VCC C1 10µF VREG L1-16 VREG DFC CONTROL 1 CHANNEL 16X 24 51 SHDN RSET VIN VIN COUT1-16 0.47µF SW1-16 REF V/I – + PWM RSET Σ Q R S L1-16 100µH + – ISNS GND 57 RAMP GENERATOR OPENLED 2MHz OSCILLATOR 23 CONTROL Figure 5. Block diagram for the LT3595 8 Linear Technology Magazine • October 2007 DESIGN FEATURES L The 16 channels run independently, but regulate to the same LED current at the same, internally ixed switching frequency of 2MHz. Each channel has its own PWM pin and separate dimming logic. Nevertheless, all the channels must be synchronized to the rising edge of the PWM signal, where dimming is created by varying duty cycle. Of course, the falling edges can be asynchronous. The maximum junction temperature is rated at 125ºC. The 31ºC/W thermal capabilities of the 56-pin QFN can be accomplished with proper layout of the IC for excellent grounding and thermal management. Without a decent ground plane or correct connection of the thermal pad, the thermal impedance of the IC can creep up to unacceptably high levels. a. Top layer b. Layer 2 c. Layer 3 d. Bottom layer Low Shutdown Current When the shutdown pin is pulled low, all 16 channels turn off and the part consumes a quiescent current of just 15µA. Low shutdown current saves battery energy and extends its lifetime. In shutdown, the open LED comparator is disabled and not valid. If the shutdown pin is left high and the PWM pins are pulled low, the LEDs turn off, but the quiescent current remains around 280µA. The open LED pin function is still valid in this case. Recommended Layout The LT3595 comes in a thermally enhanced 56-pin 5mm × 9mm QFN package. This fully integrated part minimizes layout, complexity, and cost of otherwise high component count multichannel LED driver solutions. With 31ºC/W thermal resistance, it is possible to run at full 50mA LED current and high number of LEDs without violating the 125ºC junction temperature rating. Layout is important for the LT3595. The ground connection is only tied to the thermal pad (pin 57). Therefore, the input capacitors, set resistors, and control logic such as PWM signals, shutdown signal and overtemperature monitor must all be tied to the comLinear Technology Magazine • October 2007 Figure 6. Suggested board layout for the LT3595 mon ground at the thermal pad. To minimize circuit noise and ripple, it is best if the input capacitors and set resistor are attached to ground on the backside of the board with the shortest connection possible between ground and their respective pins. Figure 6 shows the recommended layout. For a 5mm × 9mm 56-pin QFN package, it may be best if the traces and vias are small. The layout is optimized if vias have a drill size of 6mil (.006 inches) or less with pad of 12mil or less. Clearance between metal traces and pads should be set at 5mil or below. Conclusion The LT3595 is a 16-channel buck mode LED driver with 5000:1 PWM dimming. The high 45V input voltage, 50mA LED current, and 2MHz switching frequency make this a very powerful multichannel LED driver for big screen televisions, billboards and stadium displays. The fully integrated solution in the compact 5mm × 9mm QFN package makes the designs small and simple. 5000:1 PWM dimming is one of the highest PWM dimming capabilities available in an integrated DC/DC converter LED driver IC. The inductors, the input and output capacitors, the set resistor and the LEDs are the only required external circuitry. The 16 independently controlled channels maximize the lexibility of the LT3595. L Want to know more? visit: www.linear.com or call 1-800-4-LINEAR 9 L DESIGN FEATURES 2-Phase Synchronous Buck Controller Delivers Maximum Features in by Eric Gu and Theo Phillips Minimum Footprint Introduction The LTC3850 is a feature-rich dual channel synchronous step-down switching regulator available in a 4mm × 4mm QFN package. It is designed to meet today’s high performance power application needs. With constant frequency peak current mode control for clean operation over a broad range of duty cycles, the LTC3850 is a response to customer requests for a cost-effective solution that balances ease of use, eficiency, precision and performance. Familiar Features, and Some New Ones CCM BURST 10mV/DIV DCM 1µs/DIV Figure 1. Three modes of operation. Continuous mode features predictable, constant frequency operation. Burst Mode® operation has the best light-load efficiency, with somewhat higher output ripple. Pulse skip mode is a compromise between the other two. D3 M1 VIN PGOOD EXTVCC INTVCC TG1 0.1µF BG1 0.1µF S COUT1 100µF X2 S 1800pF 20k 1% 4.75k 1% 100pF 0.1µF TK/SS1 M2 0.1µF S 2.2µH BG2 SENSE2 + 4.12k 1% S S SENSE2 – S 1.5k 1% 0.1µF RUN2 VFB1 ITH1 S 63.4k 1% 22µF 50V D4 PGND SENSE1– 33pF VIN 7V TO 20V FREQ/PLLFLTR RUN1 S S Figure 2. The LTC3850 is a peak current mode controller. As such, it uses a compensating ramp on the inductor upslope to ensure stability at duty cycles greater than 50%. Alone, the ramp would cause current limit to drop at high duty cycles, but the LTC3850 uses a patent-pending scheme to prevent this behavior. Here, the LTC3850 is operating in current limit, and peak current is wellcontrolled when duty cycle swings from 66% to 22%. 10k, 1% SENSE1+ S 1.33k 1% S LTC3850 MODE/PLLIN S 4ms/DIV VIN = 5V TO 15V VOUT1 = 3.3V IN CURRENT LIMIT RSENSE = 8mΩ BOOST2 SW2 S ILIM VOUT1 3.3V 5A TG2 BOOST1 SW1 3.3µH 6.19k 1% VIN 5V TO 15V 1.5V = 107ns (20 V) • (700kHz) 4.7µF S IL 1A/DIV The LTC3850’s two channels run out of phase, which reduces the input RMS current ripple and thus the input capacitance requirement. Switching frequency can be adjusted from 250kHz to 780kHz, either set with a voltage on the FREQ/PLLFLTR pin, or synchronized to a signal into the MODE/PLLIN pin using a phaselocked loop. During high frequency operation, the LTC3850 can operate normally at low duty cycles due to its short top switch minimum on-time. For example, a 20V to 1.5V converter operating at 700kHz requires a minimum on-time of less than IL1 VIN = 12V VOUT1 = 3.3V LOAD = 100mA The LTC3850 can cycle its strong top gate drivers in just 90ns, making this low duty cycle application a reality. S S 33pF VFB2 ITH2 SGND S 3.16k 1% 5.49k 1% S 25.5k 1% 2200pF TK/SS2 0.1µF S 100pF 20k 1% VOUT2 1.8V 5A COUT2 100µF X2 L1, L2: COILTRONICS HCP0703 M1, M2: VISHAY SILICONIX Si4816BDY COUT1, COUT2: TAIYO YUDEN JMK325BJ107MM Figure 3. Schematic for a 2-channel, 5A/500kHz regulator with DCR sensing. 10 Linear Technology Magazine • October 2007 DESIGN FEATURES L EFFICIENCY (%) 85 1 80 75 70 0.1 65 POWER LOSS 60 55 50 0.01 Figure 4. Efficiency and power loss for Figure 3, Channel 1. light load ripple compared to Burst Mode operation and improves light C1 1000pF R12 7.5k R2 20k R5 10k RVIN 2.2Ω M1 SENSE1– SENSE1+ RUN1 FREQ/ MODE/ SW1 TG1 PLLFLTR PLLIN TK/SS1 CSS2 0.1µF R4 25.5k VOUT1 2.5V/15A D3 CMDSH-3 M2 + D1 B34OLA 330µF 4V 2X VIN LTC3850 BG2 PGND SENSE2– CVIN 1µF INTVCC TK/SS2 C15 47pF RSENSE1 0.003Ω BOOST1 ITH2 C12 100pF L1 0.68µH BG1 VFB2 R3 20k CIN 180µF CB1 0.1µF VFB1 R18 4.99k VIN* 7V TO 14V PLLIN 400kHz ITH1 C11 1000pF + C2 0.01µF R1 43.2k C10 33pF 0.01 10 0.1 1 LOAD CURRENT (A) load eficiency compared to forced continuous mode. Tracking provides a predictable way of slewing the output voltages up or down. Tracking generally holds the feedback voltage to the lesser of the internal reference voltage or the voltage on a TRACK pin. The LTC3850 goes farther by combining track and soft start functions in a single pin for each channel and by tailoring the mode of switching operation to the state of the TK/SS pins. When TK/SS is ramping up from ground to 0.8V, either from its 1.3µA internal current source or by tracking another supply, the channel remains CVCC 4.7µF PGND GND D4 CMDSH-3 BOOST2 M3 SENSE2+ SGND RUN2 ILIM EXTVCC PGOOD SW2 TG2 L2 0.68µH CB2 0.1µF C5 1000pF M4 + C6 100pF EFFICIENCY 90 C4 1000pF CSS1 0.1µF C7 1000pF VIN = 12V 95 VOUT = 3.3V R10 10Ω R9 10Ω 10 100 POWER LOSS (W) At heavy loads, the LTC3850 operates in constant frequency PWM mode. At light loads, it can switch in any of three modes (Figure 1). Burst Mode operation switches in pulse trains of one to several cycles, with the output capacitors supplying energy during intervening sleep periods. This provides the highest possible light load eficiency. Forced continuous mode offers PWM operation from no load to full load, providing the lowest possible output voltage ripple. Pulse skipping mode operates at a constant frequency, but always turns off the synchronous switch before inductor current is allowed to reverse. This method reduces RSENSE2 0.003Ω 330µF 4V 2X VOUT2 1.8V/15A D2 B340LA PGOOD R22 10Ω RPG 100k R20 10Ω L1, L2: SUMIDA CEP125-OR6MC COUT1, COUT2: SANYO 4TPD330M M1, M3: RJK0305DPB M2, M4: RJK0301DPB * FOR VIN = 5V ± 0.5V, TIE VIN AND INTVCC PINS TOGETHER. Figure 5. Schematic for a 2-channel, 15A/400kHz regulator. Linear Technology Magazine • October 2007 11 L DESIGN FEATURES in pulse skipping mode until the TK/SS voltage reaches 0.64V. This prevents the regulator from sinking current from the output while it is at 80% or less of the target voltage. When TK/SS ramps up from 0.64V to 0.74V, the channel operates in forced continuous mode to ensure that the power good indicator (PGOOD) makes just one transition from low to high when the output comes into regulation (within ±7.5% of the precision 0.8V reference). Once 0.74V (the undervoltage threshold) is reached, the regulator transitions to the mode of switching operation programmed on the MODE/ PLLIN pin. When TK/SS is descending from 0.8V, forced continuous mode takes over when VTK/SS and VFB ramp from 0.74V down to 0.1V, allowing the LTC3850 to pull down the output at the programmed slew rate. Once TK/ SS ramps down to 0.1V, the channel begins operating in pulse skipping mode. Switching stops when TK/SS is less than the feedback voltage. Each channel also features a separate RUN pin with a precision 1.2V turn-on threshold. When the LTC3850’s own current source is used to charge the soft-start capacitor, bringing a channel’s RUN pin high causes its soft-start capacitor to begin charging within about 80µs. As an alternative, either RUN pin can remain high while TK/SS is held low, which keeps the internal 5V regulator enabled as a standby supply. This feature can be used to power a wakeup circuit which controls the state of both TK/SS pins. The LTC3850’s two channels run out of phase, which reduces the input RMS current ripple and thus the input capacitance requirement. error of 5%-10%. The LTC3850 can use either method, with a choice of three pin-selectable current limits. When an output sees a short circuit, the LTC3850 protects the input supply and power components by limiting peak current cycle by cycle. The main MOSFET turns off when the inductor’s peak current sense threshold (VSENSE(MAX)/RSENSE) is reached. VSENSE(MAX) can be set to 30mV, 50mV, or 75mV, for a wide range of output current levels. Duty cycle has little effect on this current limit (Figure 2). For load currents greater than the programmed maximum but less than a hard short, the LTC3850 gracefully folds back the top MOSFET’s on-time, reducing the output voltage. The LTC3850 also protects against undervoltage input and overvoltage output voltages. The RUN pins can be referenced to a voltage divider from VIN, so that their precision thresholds control the state of the outputs. If the output voltage is more than 7.5% above its target, the bottom MOSFET can remain on until regulation is recovered. If the LTC3850 is allowed continued on page 6 a. Top view Two Ways to Sense Current The LTC3850 features a fully differential comparator to sense current through the inductor. The SENSE+ and SENSE– pins can be connected to a sense resistor in series with the inductor, or to an RC network in parallel with the inductor for energy eficient sensing across the inductor’s DC resistance (DCR sensing). Using 1% tolerance sense resistors offers an accurate current limit, but incurs I2R losses in the resistors. DCR sensing prevents this power loss, but uses a sense element with a typical built in 12 b. Bottom view Figure 6. The circuit of Figure 5 can be laid out inside a square inch on a two-layer board. Linear Technology Magazine • October 2007 DESIGN FEATURES L Measure Microamps to Amps or Reduce Power Dissipation by 99%, by Brendan J. Whelan You Decide! Introduction Why Use High Side Sense? In many applications, the sense load is ground referred. The simplest way to measure current in these systems is low side sensing, which involves adding a small sense resistor between the load and the system ground (Figure 1). Almost any ampliier can be used to amplify the sense voltage, and no level translation is required. Low side sensing, for all its simplicity, has several inherent problems. First, the sense resistor affects the return voltage on the load—where the return is now the sum of the system’s ground potential and the voltage across the sense resistor. The load now loats above system ground by the sense voltage, which can be signiicant—a traditional low side current sense circuit of some precision requires a voltage around and above 100mV. Of course, as the load current changes, the sense voltage reacts as it should, thus affecting the ground potential seen by the load. A moving ground reference is no reference at all, resulting in load errors and signiicant noise. Transient load currents can present the load with tremendous Linear Technology Magazine • October 2007 3 4 5 + 2 10Ω TO MEASURED CIRCUIT 1 LTC2050HV – OUT 3V/AMP LOAD CURRENT IN MEASURED CIRCUIT 10k 3mΩ 0.1µF LOAD CURRENT GND Figure 1. Classic high precision low side current sense ground noise, reducing the performance of the monitoring system and injecting this noise directly into the load. Second, there may be coupling between the load and ground, due to shielding. This coupling can alter the effective resistance of the sense resistor, especially over frequency, thereby reducing system performance. Finally, safety may be compromised. In the event that the sense resistor fails, or becomes disconnected, the ground node of the load is energized to the full supply voltage. This is a safety hazard, as the node that is normally connected to ground is now held at dangerous potentials. It may not be obvious that such a fault has occurred, so it may be assumed that the ground terminal of the load is held at a safe voltage. Low voltage circuitry tied to the grounded side of the load may also be damaged, thus requiring additional work and expense in repair. High side sensing eliminates these problems by allowing the system load to be safely and securely referred to ground. The high side of the load can be measured relative to ground without the sense resistor noise. The sense resistance can be more carefully controlled. Most importantly, a fault in the sense resistor disconnects the load from the supply, not ground, so safety is assured. So, why isn’t high side sensing used more often? The problem is that these advantages are tempered by a lack of simplicity. First, high supply voltages with high voltage transients demand a robust monitoring circuit. Second, the sense voltage must be accurately translated to ground. The LTC6102 addresses both of these problems with ease, while adding additional features to maximize accuracy and lexibility. Solve the Dynamic Range Problem It is no great technical feat to measure high load currents, but accurately monitoring high currents and low 110 100 RSENSE = 100mΩ RSENSE = 10mΩ RSENSE = 1Ω 90 DYNAMIC RANGE (dB) A required, but often overlooked, element of any industrial or automotive monitoring/control system is a current sensing circuit that can maintain accuracy over the entire load range. Many applications use circuits that can provide only moderate precision and dynamic range. In many cases the current sense solution is woefully inadequate, with poor resolution and signiicant power dissipation in the sense resistor. The LTC6102 addresses both of these problems while boosting performance via a comprehensive set of current sense features. 10V 80 100dB: MAX VSENSE = 1V 70 40dB: MAX VSENSE = 1mV 60 50 RSENSE = 10µΩ 40 30 RSENSE = 100µΩ RSENSE = 1mΩ 20 0.001 0.01 0.1 1 10 100 MAXIMUM POWER DISSIPATION (W) DYNAMIC RANGE RELATIVE TO 10µV, MINIMUM VSENSE MAX ISENSE = 1A MAX ISENSE = 10A MAX ISENSE = 100A Figure 2. Dynamic range vs maximum power dissipation in RSENSE 13 L DESIGN FEATURES V+ VIN RIN +IN –INS + VCM V – – –INF V+ 0.1µF VREG LTC6102 OUT VOUT ROUT VOUT = VIN • ROUT RIN Figure 3. Level translation currents on the same line, or resolving very small variations on large load currents, requires a monitoring circuit with a wide dynamic range. For example, a system that typically runs at 1A, but has dynamic loads up to 100A, would require at least 40dB of dynamic range for accurate measurement. If the typical load current must be measured with 1% accuracy, then 80dB of dynamic range is required. A battery system that calculates total battery charge over a range of load currents from 1mA to 100A would require 100dB or more! For many current monitoring circuits, the dynamic range is limited at the high end by the maximum input voltage of the current sense ampliier, usually speciied between 100mV and 500mV for integrated high side current sensing ampliiers. At the low end, input offset voltage limits the resolution. VOS can be >1mV for many available integrated circuits, resulting in a dynamic range of 40dB–50dB, which is inadequate for many systems. The resolution is further degraded over temperature as the input offset can drift signiicantly. The LTC6102 solves this problem by providing a maximum offset voltage of 10µV with a drift of less than 50nV/°C. The maximum input voltage of the part is 2V, giving a dynamic range of 106dB and a minimum resolution of 10µV. In simple terms, this allows a system to measure currents from 1mA to 200A without changing gain 14 or over-ranging. Current sense circuits that use the LTC6102 can easily be designed to provide high precision while accommodating temporary current surges or dropouts. This allows more accurate end-of-charge calculation and improved overall reliability. Don’t Need Dynamic Range? Trade in Dynamic Range for Reduced Power Loss If you don’t need to measure a large range of currents, the built-in dynamic range of the LTC6102 allows the use of very low value resistors. Reducing value of the sense resistor translates directly to improved power dissipation. For instance, only 40dB of dynamic range is required for a system that must measure currents from 1A to 100A. Nevertheless, if a sense ampliier with 1mV input offset is used, then the maximum sense voltage must be no less than 100mV. At 100A, this dissipates 10W in the sense resistor. For accurate resistance at this high dissipation, a large, expensive custom sense resistor may be required, as well as a heat sink. The system must also be designed to provide the additional 10W, plus it must dissipate the resulting heat effectively. If, however, the LTC6102 is used for this current measurement, then the maximum sense voltage can be reduced to 1mV without degrading performance. In fact, the low drift of the LTC6102 can provide improved precision over temperature when compared to other solutions. At the same time, dissipation is reduced to 100mW, a 99% reduction in power dissipation in the sense resistor, signiicantly simplifying or eliminating thermal design requirements. Figure 2 shows the dynamic range vs power dissipation for 1A, 10A and 100A loads. Each line represents a ixed current. Dynamic range and power dissipation are optimized by adjusting the value of the sense resistor (RSENSE). The sense resistor extremes are illustrated in the igure. It is easy DANGER! Lethal Potentials Present — Use Caution ISENSE VSENSE – 500V + RSENSE +IN L O A D V– –INS RIN 100Ω –INF + – DANGER!! HIGH VOLTAGE!! V+ VREG 0.1µF OUT LTC6102 51V BZX884-C51 M1 BAT46 VOUT M1 AND M2 ARE FQD3P50 TM ROUT VOUT = • VSENSE = 49.9 VSENSE RIN M2 ROUT 4.99k 2M Figure 4. Simple 500V current monitor Linear Technology Magazine • October 2007 DESIGN FEATURES L to adjust the circuit performance using available sense resistor values. Dynamic range is the ratio between the maximum voltage across the sense resistor and the input offset of the LTC6102, while power dissipation is the power dissipated in the sense resistor at the listed current. ILOAD VSENSE – V+ RSENSE L O A D + ROUT 4.99k VOUT = ROUT • VSENSE = 249.5VSENSE RIN the maximum output current of the LTC6102. If RIN = 10kΩ, then the input voltage can be as large as 10V. The gain is still set by ROUT/RIN, so either gain or attenuation may be chosen to allow the input signal to be translated to a useful output signal. Simple and Flexible Design The high precision and wide dynamic range of the LTC6102 are just the tip of the iceberg. A collection of features make the part easy to use, robust and lexible for many applications. Wide Supply Range The LTC6102 is speciied for operation from 4V to 60V, and survives 70V supplies. The LTC6102HV is speciied for operation up to 100V, with a maximum of 105V. In addition, just a few fC = 1 2 • π • ROUT • COUT –INF OUT 0.1µF LONG WIRE ADC ROUT COUT REMOTE ADC Figure 6. Remote current sense with simple noise filter Linear Technology Magazine • October 2007 VOUT LTC2433-1 TO µP *PROPER SHUNT SELECTION COULD ALLOW MONITORING OF CURRENTS IN EXCESS OF 1000A Figure 5. 10A current sense with 10mA resolution and 100mW maximum dissipation V+ LTC6102 OUT 1µF 5V VREG LOAD VREG 0.1µF V+ LTC6102HV –INS V– –INF + – V– RIN– – 5V TO 105V –INS TIE AS CLOSE TO RIN AS POSSIBLE +IN RIN 20Ω +IN Precision Level Translation Unlike many application-specific current sensing ampliiers, the architecture of the LTC6102 is similar to standard operational ampliiers. The design includes high impedance inputs and external feedback as well as low input offset. This allows the LTC6102 to be used in a variety of voltage ampliication circuits as well as current sensing applications. Because of its inherent level translation capability, the LTC6102 can amplify a wide variety of signals while simultaneously rejecting the common-mode component. Figure 3 shows a level translation circuit that ampliies a voltage signal. The LTC6102 mirrors the input voltage onto RIN, which is then translated to ROUT. It is important to note that in this circuit the supply pin of the LTC6102 is tied to the negative terminal of the input signal. Both input pins are within a few microvolts of the supply pin, so the input voltage may exceed the full scale input range of the LTC6102 without introducing an error in the output. This circuit works as long as the current through RIN, deined as VIN/RIN, does not exceed + 1mΩ* external components can increase the operating voltage to several hundred volts or more without a loss of precision (Figure 4). High Impedance Inputs Unlike current-steering type sense amps that have input bias currents of several microamperes, the LTC6102 has <100pA input bias, allowing measurement of very small currents. Simple, Flexible Gain Control The gain of the LTC6102 can be set with two external resistors. Gain error is limited only by these external components, not poorly speciied internal resistors or saturation voltages. The external input resistor allows a wide choice of gains, as well as control of input and output impedances. For example, choosing a small input resistor allows large gain with relatively small output impedance, reducing noise and making it easier to drive an ADC without additional buffering. Open-Drain Output Additional lexibility and performance are provided by the open drain output. With no internal pull down device, the minimum output voltage is not limited by a saturation voltage, so the output can drive all the way to ground. The output can also be referred to a voltage above ground simply by connecting the output resistor to that voltage. The sensing circuit can be physically 15 L DESIGN FEATURES located far from the ADC without losing accuracy due to the resistance of the long output wire. The output can also be cascoded for additional levelshifting capability. High Speed The LTC6102 can support signals up to 200kHz, allowing the monitoring of fast-changing load currents. High speed also allows the LTC6102 to settle quickly after load transients, providing uninterrupted precision. Fast Response Time Protection circuitry must often react within microseconds to avoid system or load damage during fault conditions. The LTC6102 can respond to an input transient in 1µs.The output signal may then be used to turn off a MOSFET pass device or turn on a load protection circuit before system damage occurs. Kelvin Input The copper traces on the PC Board add to RIN, creating a gain error that drifts 0.4%/°C. By connecting –INS very near to RIN, this effect is minimized, so very small (1Ω or less) input resistors may be used. Small input resistors allow large gains with relatively small output impedance. Reducing the effect of parasitic series resistance also helps maintain large dynamic range, even with relatively large input resistors. LTC850, continued from page 2 to operate with a main input voltage approaching the programmed output voltage, its duty cycle can be as high as 97%. Dual Output, 5A Regulator with DCR Sensing Figure 3 shows the schematic for a 500kHz, 2-output regulator requiring no sense resistors. By using the inductor’s DC resistance as the current sense element, the application dissipates as little power as possible—at full load current, eficiency is well above 90%, as Figure 4 shows. 16 All That and Small Size, Too Today’s applications don’t just require precision; they also need it in the smallest package possible. In order to meet that demand, the LTC6102 is available in a 3mm × 3mm DD package, which requires no more board than a SOT-23. Where space is not such a premium, or where a leaded package is desired, the LTC6102 is also available in an 8-lead MSOP package. Applications Figure 5 depicts a simple current sensing circuit. RSENSE converts the load current to a sense voltage. The LTC6102 applies a gain of 249.5 and shifts the level of the signal from the positive supply to ground. The sense resistor value may be chosen to maximize the dynamic range by setting a large maximum sense voltage (VSENSE), or to limit power dissipation by choosing a smaller value. The high gain is made possible by both the Kelvin input, which allows the use of a small input resistor with little gain error, and the very low input offset, which produces less than 2.5mV error at the output. The small input resistor allows ROUT to be set to 4.99k, which is small enough to be compatible with high resolution converter inputs. The addition of an LTC2433-1 is a simple way to convert the result. For systems that are subjected to electrical interference, or for remote sensors, a capacitor may be placed Dual Output, 15A Regulator with Sense Resistors Figure 5 shows the schematic for an eficient 400kHz, 2-output regulator. Figure 6 shows that this circuit’s core occupies less than a square inch on a 2-layer board. Peak inductor current is limited to 25A by the maximum current sense threshold looking across the sense resistor (50mV / 2mΩ). Taking inductor ripple current into account, the output current limit is around 20A for each channel. Higher load current will cause the LTC3850 to protect the power stage using current foldback. across ROUT to filter the output, reducing noise and high frequency interference (Figure 6). This adds a simple pole to the output without affecting the DC result. In remote sensing, the LTC6102 should be placed in the sensor location, and the output can be run long distances to a converter. Since the output is current, not voltage, there is no loss in the wire. The output resistor and capacitor should be placed at the processor end of the wire to reduce noise and ensure accuracy. Conclusion Many current sensing applications can beneit from a high side sense method. High side current sensing circuits must be able to work at high voltages determined by the supply range, even under fault conditions, and must usually level-shift the signal to ground or another reference level. They must accomplish these tasks while preserving the precision and accuracy of the signal. The LTC6102 zero-drift current sensing ampliier offers the highest precision DC speciications. Wide supply range, low input offset and drift, accurate gain, fast response, and simple conigurability make the LTC6102 and LTC6102HV ideal for many current sensing applications. For a complete guide to current sense applications, visit www.linear. com/currentsense. L Conclusion The LTC3850 delivers copious features in small packages. Available in 4mm × 4mm 28-pin QFN (0.4mm lead pitch), 4mm × 5mm 28-pin QFN (0.5mm lead pitch), or 28-pin narrow SSOP, it can run at high eficiency using DCR sensing and Burst Mode operation. Tracking, strong on-chip drivers, multiphase operation, and external sync capability ill out its menu of features. Ideal for notebook computers, PDAs, handheld terminals and automotive electronics, the LTC3850 delivers multiphase power to mission critical applications. L Linear Technology Magazine • October 2007 DESIGN FEATURES L Pushbutton On/Off Controller Provides µProcessor Reset Monitor and Input by Victor Fleury Supply Monitoring Introduction System designers often grapple with ways to debounce and control the on/off pushbutton of portable devices. Traditional debounce designs use discrete logic, lip-lops, resistors and capacitors. Some designs require an onboard microprocessor to monitor the pushbutton, but this puts a burden on the microprocessor—if it hangs up, all device on/off control is lost. Also, in high voltage, multicell battery applications the low voltage circuits require an LDO power supply. In the end, what should be a simple monitoring circuit consumes an oversized share of the space and complexity of the system. Plus, its draw on the power budget is high even when the system is off, since the microprocessor must keep awake, constantly watching the pushbutton. The LTC2953 pushbutton on/off controller with voltage monitoring alleviates the headaches of discrete implementations and provides a self-contained alternative to microprocessor based pushbutton monitoring. The LTC2953 integrates all the lexible timing circuits needed to debounce the on/off pushbutton of portable systems and provides a simple yet powerful interface that allows for controlled power up and power down. The part also includes input and output supply monitors. A power fail comparator issues an early warning when it detects a low battery condition, while a UVLO comparator prevents a user from applying system power from a dead battery (or low supply). Additionally, an adjustable single supply supervisor provides a 200ms reset output delay after the monitored supply rises above the programmed voltage. The LTC2953’s wide input voltage range (2.7V to 27V) is designed to operate from single-cell to multicell Linear Technology Magazine • October 2007 VIN + 8.4V 100k 2150k UVLO 23.2k VIN DC/DC SHDN EN 499k LTC2953-1 PFI VOUT 100k VM 100k 100k 196k 100k ON/OFF PB RST PFO INT KILL GND PDT RST GPIO INT SYSTEM LOGIC KILL 1µF tPDT = 6.4 SECONDS Figure 1. A complete pushbutton and voltage monitoring system is easy to set up with the LTC2953-1. PB, UVLO AND KILL IGNORED PB tDB, ON tKILL, ON BLANK EN (LTC2953-1) KILL DO NOT CARE SYSTEM SETS KILL HIGH Figure 2. Timing diagram shows a pushbutton-controlled system power on. PB OR UVLO SHORT PULSE tDB, OFF INT tINT, Min KILL EN (LTC2953-1) SYSTEM SETS KILL LOW SYSTEM POWER OFF Figure 3. Timing diagram for normal power off sequence 17 L DESIGN FEATURES battery stacks, thus eliminating the need for a high voltage LDO. The part’s features allow the system designer to turn off power to all circuits except the LTC2953, whose very low quiescent current (14µA typical) extends battery life. The device is available in a space saving 12 lead 3mm × 3mm DFN package. PB OR UVLO LONG PULSE 16 CYCLES PDT tPD, Min tPDT EN (LTC2953-1) Orderly Power On The pushbutton input of the LTC2953 controls the logic state of the open drain enable output. Figure 1 shows the EN output of the LTC2953-1 driving a DC/DC converter. To turn on system power, the pushbutton input must be debounced (held low continuously for at least 32ms). See the timing diagram shown in Figure 2. Note that once power has been enabled, the system must set the KILL input high within 512ms. Figure 4. Timing diagram for forced power off, in the case where the user must bypass system logic control. + 8.4V VIN LTC2953-1 DEBOUNCE UVLO COMPARATOR R14 2150k EN UVLO – VTH = 5.4V DEBOUNCE AND DELAY 50mV Orderly Power Off The LTC2953 provides two ways to manually turn off system power: issuing an orderly power off request, and forcing an immediate power off. An orderly power off involves a simple push and release of the on/off button. For instance, for the circuit in Figure 1, if an end user is using an MP3 player, he presses and releases the on/off button, which subsequently drives the INT output low for a minimum of 32ms. The system logic that monitors the LTC2953’s INT output then initiates various pre-powerdown and housekeeping tasks, and asserts KILL low when all is well. The LTC2953 then shuts down the DC/DC converter—turning off system power. See the timing diagram shown in Figure 3. The other type of shutdown is a manual reset. This allows the user to force power off if the system logic or µP fails to respond to the interrupt signal. To do so, the end user presses and holds the pushbutton down. The length of time required to force a power down is given by a ixed internal 64ms delay plus an adjustable power down timer delay. The adjustable delay is set by placing an optional external capacitor on the PDT pin. See Figure 4. 18 INT R13 23.2k 0.5V + PFI R12 196k PFO – VTH = 6.04V 4mV 0.5V + POWER FAIL COMPARATOR Figure 5. De-glitched UVLO comparator monitors battery stack UVLO 0.5V SUPPLY GLITCH 0.55V tDB, OFF INT UVLO tINT, Min LOW SUPPLY CONDITION 0.5V tDB, OFF INT tPD, Min + tPDT EN LOW SUPPLY LOCKS OUT ENABLE Figure 6. Low supply initiates system power down and locks out enable Linear Technology Magazine • October 2007 DESIGN FEATURES L Table 1. Pushbutton product family Part Number Supply Voltage (V) Supply Current (µA) ON Timer OFF Timer Kill Timer Comments Package LTC2950 2.7 to 26 6 Adj Adj 1024ms Active high enable output (LTC2950-1) Active low enable output (LTC2950-2) TSOT-8 DFN-8 LTC2951 2.7 to 26 6 128ms Adj Adj Active high enable output (LTC2951-1) Active low enable output (LTC2951-2) TSOT-8 DFN-8 LTC2952 2.7 to 28 25 Adj Adj Extendable Pushbutton PowerPath controller with system monitoring TSSOP-20 QFN-20 LTC2953 2.7 to 27 14 32ms Adj Pushbutton controller with supply monitor, UVLO and power fail comparators DFN-12 Adj Interrupt logic for menu driven applications. Active high enable output (LTC2954-1) Active low enable output (LTC2954-2) TSOT-8 DFN-8 LTC2954 2.7 to 26 6 Power Fail Comparator Issues Low Supply Warning The LTC2953 provides an uncommitted power fail comparator that can serve as the irst warning of a decaying battery or a low supply. The PFO output is driven low when the PFI input voltage drops below 0.5V. This comparator provides real time supply information and does not affect the functionality of the enable and interrupt outputs. A system designer can use the power fail comparator to identify the source of a power down interrupt request: the pushbutton or the UVLO. If the PFO output is low when the interrupt output is asserted, then the UVLO input initiated the power down request (see Figure 5). Adj 5.4V for an indeinite length of time, the LTC2953 automatically shuts off system power. See the Figure 6 timing diagram. supply drops below a predetermined adjustable level, the LTC2953 does not allow system power on (see Figure 6 timing diagram). UVLO Locks Out Pushbutton Input Pushbutton Controlled Supply Sequencing The LTC2953 prevents a user from turning on system power with a dead battery or low supply. If system power is off and the voltage on the UVLO input is below 0.5V, the pushbutton input is ignored. This means that if a battery or The circuit in Figure 7 uses the LTC2953-2 to sequence three supply rails. Power on supply sequencing begins by pressing the pushbutton for 32ms. This asserts the EN output low, which turns on the V1 supply. continued on page 42 V1 3.3V 3.3V R5 100k VIN UVLO Comparator Rejects Short Supply Glitches The application shown in Figure 5 monitors a 2-cell Li-Ion battery stack. The UVLO comparator has glitch immunity to prevent short spikes on the supply line from issuing a power down request. All glitches shorter than 32ms are ignored. If the battery voltage drops below 5.4V for longer than 32ms, however, the LTC2953 asserts the interrupt output for a minimum of 32ms. When both INT and PFO are driven low, this alerts the system logic that a signiicant battery glitch has occurred. For cases where the battery voltage falls and stays below Linear Technology Magazine • October 2007 R3 866k EN VM PB R9 100k LTC2953-2 VTH = 2.66V ON/OFF R2 200k VIN DC/DC #1 SHDN VOUT RST VTH = 2.01V R15 604k V2 2.5V PFI R16 200k VIN DC/DC #2 PFO SHDN VOUT V3 1.8V Figure 7. Pushbutton controlled supply sequencing 19 L DESIGN FEATURES LED Driver Yields 3000:1 True Color PWM Dimming with Any Buck, Boost or Buck-Boost Topology from a Wide 3V–40V Input Range by Xin Qi Introduction High power LEDs are quickly expanding their reach as a light source for TV projection, scanners, and various automotive and avionic products. All require a constant LED current, whether in buck, boost, buck-boost or SEPIC conigurations. Pulse Width Modulation (PWM) is the preferred dimming method for these LED systems to preserve LED color over a wide dynamic range of light intensities. The LT3518 is a highly integrated 2.3A full-featured LED driver capable of providing 3000:1 True Color PWM™ dimming ratio in a variety of topologies for high power LED driver applications. The LT3518 features a 45V power switch, 100mV high side current PWM PWM OSC OSC SW SW TD TD = 200ns Figure 1. Regular LED driver timing diagram Figure 2. LT3518 timing diagram sense and accurate open LED protection. It combines a traditional voltage feedback loop and a current feedback loop to operate as a constant current and/or constant voltage source. The programmable soft-start limits inrush current during startup, preventing input current spikes. The LT3518’s wide operating input range of 3V to 40V makes it ideally suitable for automotive applications. The 10:1 analog dimming range further extends the total dimming range to 30,000:1. A PMOS disconnect switch driver is integrated to improve the transient response to the PWM control signal. The programmable operating frequency of 250kHz to 2.5MHz allows optimization of the external components for eficiency or component size. To reduce switching noise interference, the LT3518 is synchronizable to an external clock. LED ARRAY RSENSE(EXT) CFILT(EXT) PMOS PVIN R1 MAIN SWITCH DRIVER R2 Q1 MAIN SWITCH NMOS M1 PWM LED DRIVER PWM Figure 3. External PMOS disconnect switch driver for a conventional LED driver LED ARRAY CFILT(EXT) RSENSE(EXT) PMOS PVIN (VISP) VISP PMOS DRIVER MAIN SWITCH DRIVER Q1 MAIN SWITCH VISP – 7V LT3518 PWM Figure 4. LT3518 internal PMOS driver 20 Highly Effective PWM Dimming Control Alignment of Internal Clock and External PWM signal Most LED drivers operate with an independent, free-running internal oscillator. Each switching cycle begins when the internal oscillator transitions from high to low. When PWM dimming, the switch is turned off when the PWM signal is low. After the PWM signal is driven high, the switch has to wait for the next oscillator high-low transition to turn on, as shown in Figure 1. The turn on delay varies from 0 to one full oscillator cycle, which limits Linear Technology Magazine • October 2007 DESIGN FEATURES L L1 8.2µH VIN 8V TO 16V SHDN VIN PWM PWM SYNC SYNC TGEN C1 2.2µF CTRL D1 SW ISP LT3518 ISN VREF TG CTRL FB VC ONE WIRE CONNECTION FOR LED STRING. THE OTHER SIDE OF LED STRING CAN BE RETURNED TO GROUND ANYWHERE. RSENSE 330mΩ RT SS M1 R1 1M GND LED2 C4 0.1µF 300mA RT 16.9k R2 30k C3 0.1µF C2 6.8µF LED1 LED8 C1: KEMET C1206C225K2RAC C2: TDK C5750X7R1H685M C3, C4: MURATA GRM21BR71H104KA01B D1: ZETEX ZLLS2000TA L1: TOKO B992AS-8R2N LEDS: LUXEON I (WHITE) M1: ZETEX ZXMP6A13GTA Figure 5. 1-wire boost 300mA LED driver with LED open protection the achievable PWM dimming ratio. This extra cycle becomes an obstacle when high PWM dimming ratios are required. The LT3518 adopts a new timing scheme, illustrated in Figure 2, to run the converter. Instead of using a freerunning oscillator, the LT3518 aligns the internal oscillator to the external PWM signal. When the PWM signal is low, the internal clock is disabled. The PWM rising edge wakes up the internal oscillator with a ixed 200ns delay. In this manner, the LT3518 has a fast response to the PWM input signal, thus improving the achievable PWM dimming ratio. PMOS Disconnect Switch Driver Recent LED driver designs disable all internal loads to the VC pin during the PWM low period, which preserves the charge state of the VC pin on the external compensation capacitor. This feature reduces the transient recovery time, further increasing the achievable PWM dimming ratio. However, to achieve the best PWM dimming ratio for a buck/buck-boost mode LED driver, other ICs still rely on several additional external components to drive a PMOS disconnect switch. As The LT3518’s wide operating input range of 3V to 40V makes it ideally suitable for automotive applications. shown in Figure 3, a typical PMOS disconnect switch driver consists of an NMOS transistor and a level shift resistor network formed by R1 and R2. This kind of PMOS driver must juggle L1 4.3µH VIN 8V TO 16V SHDN VIN PWM TGEN Figure 6. PWM dimming waveform for Figure 5 at 120Hz PWM frequency and VIN = 10V Linear Technology Magazine • October 2007 C5 0.22µF 300mA LT3518 ISP VREF RSENSE 330mΩ CTRL C1 2.2µF ISN SYNC C4 0.1µF 2µs/DIV R1 3.92M SW R2 124k PWM PWM 5V/DIV IL 1A/DIV D1 FB VC ILED 200mA/ DIV the tradeoffs between fast transient response and high power consumption. The diverse input voltage and LED voltage combinations also make the level shifter design dificult. In contrast, the LT3518 incorporates a PMOS driver inside, which can transition a 1nF gate capacitance PMOS switch in 200ns with a small holding current, typically 600µA. In this way, the LT3518 simpliies board layout, reduces the bill of material, and avoids the dilemma of trading off the power consumption for a fast transient response. Additionally, the LT3518 includes an internal level shifter to ensure the that the TG pin TG RT SS GND M1 C2 4.7µF RT 6.04k 2MHz C3 0.1µF C1: KEMET C0806C225K4RAC C2: KEMET C1206C475K3RAC C3, C4: MURATA GRM21BR71H104KA01B C5: MURATA GRM21BR71H224KA01B D1: ZETEX ZLLS2000TA L1: TOKO B992AS-4R3N LEDS: LUXEON I (WHITE) M1: ZETEX ZXMP6A13GTA Figure 7. Buck-boost LED driver for automotive applications 21 L DESIGN FEATURES PWM 5V/DIV ILED 200mA/ DIV VIN 3.3V IL 1A/DIV 500ns/DIV Figure 8. 3000:1 PWM dimming waveform of application circuit of Figure 7 at 120Hz PWM frequency and VIN = 12V. Applications 1-Wire High PWM Dimming Boost LED Driver Many LED drivers feature high side current sensing that enables the parts to function as a 1-wire current source. To improve PWM dimming ratio in boost coniguration, those LED drivers typically rely on a low side NMOS disconnect switch, unfortunately limiting the 1-wire operation. On the contrary, the unique internal PMOS driver of the LT3518 makes 1-wire operation feasible in boost coniguration while keeping a high PWM dimming ratio. Figure 5 shows the LT3518 driving eight 300mA LEDs in boost coniguration. This setup only needs to provide 1-wire for the top side of the LED string, while the other side of the LED string can be returned to ground anywhere. Figure 6 shows a 1000:1 PWM dimming waveform captured by using this setup. Buck-Boost PWM LED Driver For an application in which the VIN and VOUT ranges overlap, a buckboost topology is preferred. To make the LT3518 with a low side switch function as a buck-boost converter, the LED current should be returned to VIN. Thus, the LEDs see a voltage of VOUT -VIN. Figure 7 depicts a buckboost PWM LED driver for automotive applications. In this setup, the single C3 10µF M1 C2 2.2µF L1 15µH 1.5A D1 ISN TG ISP VIN SW C1 2.2µF SHDN VREF CTRL FB PWM PWM SS LT3518 SYNC RT TGEN VREF VC GND RT 16.9k 1MHz C4 0.1µF is 7V or less below ISP pin. The internal PMOS driver can also be used to implement fault protection. When a fault is detected (e.g., an input surge), the LED array will be disconnected and protected by pulling down the PWM input. 22 RSENSE 68mΩ PVIN 24V C5 0.1µF C1: KEMET C0805C225K4RAC C2: MURATA GRM31MR71E225KA93 C3: MURATA GRM32DR71E106KA12B C4, C5: MURATA GRM21BR71H104KA01B D1: ZETEX ZLLS2000TA L1: TOKO B992AS-150M LEDS: LUXEON K2 (WHITE) M1: ZETEX ZXMP6A13GTA Figure 9. Buck mode 1.5A LED driver battery input voltage is able to vary from 8V to 16V. The 6.04kΩ R T resistor sets the system up for 2MHz switching, which permits a higher PWM dimming ratio than the standard 1MHz switching frequency. The 3000:1 PWM dimming ratio shown in Figure 8 is achieved at 120Hz PWM frequency. High Current Buck PWM LED Driver The LT3518 features a 2.3A switch, which makes it capable of driving 1.5A LEDs in buck coniguration. Special attention should be paid to the internal power consumption when driving high current LEDs. Both high switching frequency and high power input voltage (PVIN) tend to cause high power consumption and heat up the silicon. With 1MHz switching frequency and 24V PVIN, the circuit shown in Figure 9 can provide 1000:1 PWM dimming ratio as shown in the waveforms in Figure 10. When a high power input voltage drives a few LEDs in buck coniguration, open LED protection should be considered. Unlike the boost coniguration, the output voltage needs to be level-shifted to a signal with respect to ground as illustrated in Figure 11. In this manner, the unique constant voltage loop of the LT3518 can regulate the output voltage of the buck coniguration at the predeined value, thus protect LEDs. Conclusion The LT3518 is a high current, high voltage and high accuracy LED driver offering high PWM dimming ratios a variety of topologies. Its versatility, simplicity and reliability make it very attractive in most LED applications. The LT3518 is available in the tiny footprint QFN UF16 package and leaded FE16 package. It provides a complete solution for both constant-voltage and constant-current applications. L + PWM 5V/DIV R1 RSEN(EXT) VOUT ILED 1A/DIV LT3518 – Q1 LED ARRAY FB LI 1A/DIV R2 2µs/DIV Figure 10. 1000:1 PWM dimming waveform of the application circuit of Figure 9 at 120Hz PWM frequency. Figure 11. Open LED protection setup for buck configuration Linear Technology Magazine • October 2007 DESIGN FEATURES L White LED Driver and OLED Driver with Integrated Schottkys and Output Disconnect in 3mm × 2mm DFN by Alan Wei Introduction Linear Technology Magazine • October 2007 VIN 3V TO 5V 4.7µF 15µH 0.47µF 15µH 16V 24mA 1µF CAP1 SW1 10Ω SW2 CAP2 VOUT2 VIN 10µF LT3498 LED1 20mA CTRL1 GND1 GND2 CTRL2 FB2 2.21MΩ OFF ON SHUTDOWN AND CONTROL OFF ON SHUTDOWN AND DIMMING CONTROL Figure 1. Li-Ion to six white LEDs and an OLED display ing battery life in application modes where the LED driver is temporarily disabled. Figure 1 shows a typical application driving 6 LEDs and an OLED. Figures 2 and 3 show the eficiency of the LED driver and OLED driver respectively. Features LED Driver High Side Sense The LED driver of the LT3498 features a unique high side LED current sense that enables the part to function as a 1-wire current source. This allows the cathode side of the bottom LED in the string to be returned to ground anywhere, resulting in a simple 1wire LED connection. Traditional LED drivers use a grounded resistor to sense LED current, requiring a 2-wire connection to the LED string since the ground must return to the part ground. In addition, high side sense allows the LT3498 LED driver to operate in unique applications (buck mode or buck boost mode, where the LED string is returned to the input) where traditional LED drivers cannot be used. 80 80 75 75 EFFICIENCY (%) EFFICIENCY (%) 70 70 65 60 400 VIN = 3.6V VOUT2 = 16V 350 EFFICIENCY FOR VOUT2 65 250 60 200 55 150 50 55 50 45 0 5 10 20 40 0.1 100 POWER LOSS FROM VOUT2 LED CURRENT (mA) 1 10 OLED CURRENT (mA) Figure 2. Efficiency of the LED driver in Figure 1 Figure 3. Efficiency of the OLED Driver in Figure 1 15 300 POWER LOSS (mW) The LT3498 is a dual boost converter featuring both an LED driver and OLED driver in a single 3mm × 2mm DFN package. It provides an internal power switch and Schottky diode for each converter as well as an output disconnect PMOS for the OLED driver. Both converters can be independently shutdown and dimmed. This highly integrated power solution is ideal for dual display portable electronics with tight space constraints. The LED driver is designed to drive up to six white LEDs in series from a LiIon cell. It is capable of regulating the LED current in a series coniguration, providing equal brightness throughout an LED string regardless of variations in forward voltage drop. The 2.3MHz switching frequency allows the use of small external components and keeps switching noise out of critical wireless and audio bands. It features a high side LED current sense, which allows the converter to be used in a wide variety of application conigurations. The LED driver also contains internal compensation, open-LED protection, analog or PWM controlled dimming, a 32V power switch and a 32V Schottky diode. The OLED driver of the LT3498 features a novel control technique resulting in low output voltage ripple as well as high eficiency over a wide load range. During operation, the converter controls power delivery by varying both the peak inductor current and switch off time. The off time is not allowed to exceed a ixed level, guaranteeing that the switching frequency stays above the audio band. This unique control scheme makes it ideal for noise sensitive applications such as MP3 players and mobile phones. When operated by itself, the OLED driver consumes a low 230µA quiescent current, extend- 50 0 100 23 L DESIGN FEATURES 240 16 14 VOUT2 VOLTAGE (V) 200 SENSE VOLTAGE (mV) 18 T = 25°C T = –50°C T = 125°C 160 120 80 12 10 8 6 4 40 0 2 0 500 1000 VCTRL1 (mV) 1500 0 2000 Figure 4. LED sense voltage vs CTRL1 pin voltage 0 500 1500 1000 CTRL2 VOLTAGE (V) Figure 5. VOUT2 voltage vs CTRL2 pin voltage VIN 3V TO 5V RSENSE1 10Ω PWM 10kHz TYP CIN 1µH L1 15µH LT3498 R1 100kΩ 2000 CAP1 SW1 VIN SW2 CAP2 VOUT2 CTRL1 LT3498 COUT1 1µF C1 0.1µF LED1 CTRL1 GND1 GND2 CTRL2 FB2 Q1 Si2304BDS Figure 6. Filtered PWM dimming 5V 100k PWM FREQ 0V Figure 7. Li-Ion to four white LEDs with direct PWM dimming 24 sets the LED current (see Figure 4). The CTRL2 pin regulates the VOUT2 voltage in a similar fashion as shown in Figure 5. Filtered PWM dimming works similarly to DC voltage dimming, except that the DC voltage input to the CTRL pins comes from an RC-iltered PWM signal. The corner frequency of the R1 and C1 should be much lower than the frequency of the PWM signal for proper iltering. Filtered PWM dimming is shown in Figure 6. 10000 PWM DIMMING RANGE Dimming & Shutdown Control The LT3498 features a single pin shutdown and dimming control for each converter. To shutdown the LT3498, simply pull both control pins below 75mV. To enable each individual converter, increase the control pin (CTRL1 for the LED Driver and CTRL2 for the OLED Driver) voltage to 125mV or higher. On the LED side, the LED current can be set by modulating the CTRL1 pin. On the OLED side, the VOUT2 voltage can be set by modulating the CTRL2 pin. There are three types of dimming methods available in the LT3498: DC voltage dimming, iltered PWM signal dimming and direct PWM dimming. The LED current and VOUT2 voltage are proportional to the DC voltages at the CTRL1 and CTRL2 pins, respectively. To dim the LEDs or lower the VOUT2 voltage, reduce the voltage on the CTRL1 and CTRL2 pins. The dimming range of the LED driver extends from 1.5V at the CTRL1 pin for full LED current down to 125mV. The CTRL1 pin directly controls the regulated sense voltage across the sense resistor that PULSING MAY BE VISIBLE 1000 100 10 1 10 100 1000 PWM FREQUENCY (Hz) Figure 8. LED dimming range vs PWM dimming frequency 10000 Direct PWM dimming is typically used because it achieves a much wider dimming range compared to using a iltered PWM or a DC voltage. Direct PWM dimming uses a MOSFET in series with the LED string to quickly connect and disconnect the LED string. Figure 7 displays direct PWM dimming of the LEDs in a Li-Ion to 4 white LED application. A PWM signal is applied to the CTRL pin and MOSFET where the PWM signal controls both the turn-on and turn-off of the part. Figure 8 shows the linearity of PWM dimming across a range of frequencies. The available dimming range depends on the settling time of the application and the PWM frequency used. The application in Figure 7 achieves a dimming range of 250:1 using a 100Hz PWM frequency. OLED Driver PMOS Output Disconnect The low-noise boost converter of the LT3498 features a PMOS output disconnect switch. This PMOS switch is continued on page 8 Linear Technology Magazine • October 2007 DESIGN FEATURES L Light Up 12 LEDs from a Single-Cell Li-Ion Battery via Highly Integrated 3mm × 2mm Dual-LED-String Driver by Ben Chan Introduction The LT3497 is a dual step-up converter capable of driving up to 12 white LEDs from a single-cell Li-Ion input. The device is capable of driving asymmetric LED strings with independent dimming and shutdown control, perfect for driving backlight circuits in battery-powered portable devices, such as cellular phones, MP3 players, PDAs, digital cameras, and portable GPS devices. The LT3497 directly regulates LED current, providing consistent brightness for all LEDs regardless of variations in their forward voltage drop. Important features including internal compensation, open-LED protection, DC/PWM dimming control, a 35V power switch and a 35V Schottky diode are all integrated into the part, making the LT3497 LED driver an ideal solution for space-constrained portable devices. In addition, the 2.3MHz switching frequency allows the use of tiny inductors and capacitors. Figure 1 shows a typical 12-whiteLED application. Figure 2 shows the eficiency of the circuit. The LT3497 features a unique high side LED current sense that enables the part to function as a 1-wire current source—the cathode side of the bottom LED in the string can be returned to ground anywhere, allowing a simple 1-wire LED connection. Linear Technology Magazine • October 2007 Dimming & Shutdown Control The LT3497 features single pin shutdown and dimming control for each converter. The LED current in the two drivers can be set independently by modulating the CTRL1 and CTRL2 pins. There are three different types of dimming methods: DC voltage dimming, iltered PWM signal dimming and direct PWM dimming. VIN 3V TO 5V L2 15µH L1 15µH SW1 VIN C1 1µF RSENSE1 10Ω C3 1µF SW2 CAP1 CAP2 RSENSE2 10Ω LT3497 C2 1µF LED1 LED2 CTRL1 GND CTRL2 OFF ON OFF ON SHUTDOWN AND DIMMING CONTROL 1 SHUTDOWN AND DIMMING CONTROL 2 C1, C2: TAIYO YUDEN GMK212BJ105KG C3: TAIYO YUDEN LMK212BJ105MG L1, L2: MURATA LQH32CN150K53 Features Figure 1. Li-Ion powered driver for twelve white LEDs 80 240 VIN = 3.6V 6/6LEDs 200 SENSE VOLTAGE (mV) 75 EFFICIENCY (%) High Side Sense The LT3497 features a unique high side LED current sense that enables the part to function as a 1-wire current source—the cathode side of the bottom LED in the string can be returned to ground anywhere, allowing a simple 1-wire LED connection. Traditional LED drivers use a grounded resistor to sense LED current requiring a 2-wire connection to the LED string. High side sense moves the sense resistor to the top of the LED string. In addition, high side sense allows the LT3497 to operate in unique applications (Buck-Mode or Buck-Boost Mode) where traditional LED drivers cannot be used. 70 65 60 55 50 160 120 80 40 0 5 10 15 LED CURRENT (mA) 20 Figure 2. Efficiency of the circuit in Figure 1 0 0 500 1000 VCTRL (mV) 1500 2000 Figure 3. LED sense voltage versus CTRL pin voltage 25 L DESIGN FEATURES 3V TO 5V PWM 10kHz TYP LT3497 R1 100k C1 0.1µF 1µF L1 15µH CTRL1,2 SW1 L2 15µH VIN SW2 CAP1 Figure 4. Filtered PWM Dimming RSENSE1 10Ω 1µF The LED currents are proportional to the DC voltages at the CTRL1 and CTRL2 pins, so DC voltage dimming is achieved by reducing the voltage on the CTRL pin. The dimming range of the part extends from 1.5V at the CTRL pin for full LED current down to 100mV. The CTRL pin directly controls the regulated sense voltage across the sense resistor that sets the LED current (see Figure 3). Filtered PWM dimming works similarly to DC voltage dimming except that the DC voltage input to the CTRL pins comes from an RC-iltered PWM signal. The corner frequency of the R1 and C1 should be much lower than the frequency of the PWM signal for proper iltering. Filtered PWM dimming is shown in Figure 4. Direct PWM dimming is typically used because it achieves a much wider dimming range compared to using a iltered PWM or a DC voltage. Direct PWM dimming uses a MOSFET in series with the LED string to quickly connect and disconnect the LED string. Figure 5 displays direct PWM dimming in a Li-Ion to a 4-and-4 white LED application. A PWM signal is applied to the CTRL pin and MOSFET where the PWM signal controls both VIN CAP1 RSENSE1 10Ω 100k 5V 0V 0V PWM FREQ PWM FREQ 100k 10000 PWM DIMMING RANGE NORMALIZED SENSE VOLTAGE (%) 100 10 1 PULSING MAY BE VISIBLE 1000 100 10 1 0.1 0.1 10 1 PWM DUTY CYCLE (%) 10 100 Figure 6. Linearity of PWM Dimming of Figure 5 at 100Hz the turn-on and turn-off of the part. Figure 6 shows the linearity of PWM dimming. The available dimming range depends on the settling time of the application and the PWM frequency used. The application in Figure 5 achieves a dimming range of 250:1 using a 100Hz PWM frequency. Figure 7 shows the C3 1µF Applications Li-Ion Powered Driver for 12 White LEDs Figure 1 highlights the LT3497’s impressive input and output voltage range. This circuit is capable of driving two strings of six LEDs each with 20mA of constant current. As shown VIN = 3.6V 2/6LEDs 75 RSENSE2 10Ω OFF ON SHUTDOWN AND DIMMING CONTROL 2 C1, C2: TAIYO YUDEN GMK212BJ105KG C3: TAIYO YUDEN LMK212BJ105MG L1: MURATA LQH32CN100K53 L2: MURATA LQH32CN150K53 Figure 8. Li-Ion to a 2-LED and 6-LED Display 10000 available dimming ranges for different PWM frequencies. 80 CAP2 100 1000 PWM FREQUENCY (Hz) Figure 7. Dimming Ratio Range vs Frequency SW2 LED1 LED2 CTRL1 GND CTRL2 26 5V Figure 5. Li-Ion to eight white LEDs with direct PWM dimming. LT3497 OFF ON SHUTDOWN AND DIMMING CONTROL 1 Q2 Si2318DS C2 1µF 70 EFFICIENCY (%) SW1 1µF Q1 Si2318DS L2 15µH L1 10µH RSENSE2 10Ω LED1 LED2 CTRL1 GND CTRL2 VIN 3V TO 5V C1 1µF CAP2 LT3497 65 60 55 50 45 0 5 10 15 20 LED CURRENT (mA) Figure 9. Efficiency of the circuit in Figure 8 Linear Technology Magazine • October 2007 DESIGN FEATURES L in Figure 1, the circuit works from a single Li-Ion (3V) battery or 5V wall adapter. Figure 2 shows eficiency with a 3.6V input. Li-Ion to a 2-LED and 6-LED Display Figure 8 (Buck-Boost/Boost coniguration) shows a white LED driver used to backlight two displays: a 6-LED main and a 2-LED sub display. This design generates a constant 20mA in each white LED string from a Li-Ion (3V~4.2V) or 5V adapter input. Two independent dimming and shutdown controls (CTRL1 and CTRL2) simplify power management and extend battery life. Figure 9 shows the eficiency of the circuit. Conclusion The LT3497 is a dual channel white LED driver capable of driving up to 12 white LEDs from a single cell Li-Ion input. The device features 35V internal power switches, internal Schottky diodes, DC or PWM dimming control, open LED protection and optimized internal compensation. The LT3497 is an ideal solution for a wide range of applications including multipanel LCD backlighting, camera lash or space constrained portable applications such as cellular phones, MP3 players, PDAs and digital cameras. L LT080, continued from page 5 pin serving as ballast to equalize the currents. PC trace resistance in milliohms/inch is shown in Table 3. Only a tiny area is needed for ballasting. Figure 6 shows two devices with a small 10mΩ ballast resistor, which at full output current gives better than 80% equalized sharing of the current. The external resistance of 10mΩ (5mΩ for the two devices in parallel) only adds about 10mV of output regulation drop at an output of 2A. Even with the 1V output, this only adds 1% to the regulation. Thermal Performance Two LT3080 3mm × 3mm QFN devices are mounted on a double sided PC board. They are placed approximately 1.5 inches apart and the board is mounted vertically for convection cooling. Two tests were set up to measure the cooling performance and current sharing of these devices. The irst test was done with approximately 0.7V input-to-output differential and a 1A load per device. This setup produced 700mW dissipation in each device and a 2A output current. The temperature rise above ambient is approximately 28°C and both devices were within ±1°C of each other. Both the thermal and electrical sharing of these devices is excellent. The thermograph in Figure 7 shows the temperature distribution between these devices, where the PC board reaches ambient within about 0.5in from the devices. Figure 8 shows what happens when the power is increased to 1.7V across each device. This produces 1.7W disLinear Technology Magazine • October 2007 Figure 8. Thermograph shows a 65°C rise for two regulators, each dissipating 1.7W from a 1.7V input-to-output differential at 2A load. sipation in each device and a device temperature of about 90°C, about 65°C above ambient. Again, the temperature matching between the devices is within 2°C, showing excellent tracking between the devices. The board temperature drops to about 40°C within 0.75 inches of each device. While 95°C is an acceptable operating temperature for these devices, this rise is in a 25°C ambient environment. For higher ambient temperatures, the temperature rise must be controlled to prevent the device temperature from exceeding 125°C. A 3-meterper-second airlow across the devices decreases the device temperature by about 20°C, providing a margin for higher operating ambient temperatures. Also, this example is for a 2-layer board. A 4-layer board would provide better power dissipation. Conclusion The LT3080’s breakthrough design and high performance DC characteristics allows it to be paralleled for high current all-surface-mount applications. It is also adjustable to zero output, an impossible feat with a traditional 3-terminal adjustable linear regulator. It is optimized for new circuit applications and all-surface-mount system assembly techniques—especially high performance, high density circuit boards. L 27 L DESIGN FEATURES Low Offset 2-Wire Bus Buffer Provides Capacitance Buffering, Stuck Bus Recovery, and Tolerates High VOL by John Ziegler Introduction High availability computing, networking and data storage systems employ system management buses such as I2C or SMBus to monitor system health. These simple serial buses allow system controllers to monitor parameters such as temperature and voltage, read vital product information from individual cards, and make changes to the system, such as controlling fan speed. As these systems increase in complexity, several implementation issues arise with the system management bus. First, each additional device on the bus adds a capacitive load. The bus capacitance of a large system makes meeting rise time speciications very dificult. While a strong pull-up resistor can reduce the rise time, the penalty is increased VOL and decreased noise margin. Second, some devices that can communicate via I2C or SMBus have a VOL that is near or above the maximum allowed by the standards. Third, power cannot be cycled whenever a new card is added to the system. Finally, since any device can hold the bus low, each additional device increases the chance of a stuck bus caused by a single confused device. The LTC4309 solves all of these problems by acting as a buffer between two physically separate 2-wire buses. The input side of the LTC4309, SDAIN and SCLIN, connects to one 2-wire bus (backplane), while the output side, SDAOUT and SCLOUT, connects to the other bus (I/O card). The LTC4309 provides bidirectional buffering, keeping the backplane and card capacitances isolated from each other. The LTC4309’s low, pull-up independent offset voltage allows multiple devices to be put in series while meeting VOL and maintaining noise margin. 28 The LTC4309 solves many I2C and SMBus problems by acting as a buffer between two physically separate 2-wire buses. The input side of the LTC4309, SDAIN and SCLIN, connects to one 2-wire bus (backplane) while the output side, SDAOUT and SCLOUT, connects to the other bus (I/O card). The LTC4309 provides bidirectional buffering, keeping the backplane and card capacitances isolated from each other. A large system can be broken into many smaller buses by inserting LTC4309s throughout the system, reducing the capacitance of each electrically isolated bus. The LTC4309’s rise time accelerators help to further reduce the rise time. The LTC4309 has connection circuitry that connects and passes a logic low even if the input voltage is above the bus speciication VOL. The low, pull-up independent offset reduces the impact to the VOL of buffering the bus. Since the LTC4309’s SDA and SCL pins are high impedance when inactive or powered down, the LTC4309 can be inserted into a live bus without corrupting the bus. The LTC4309’s capacitance buffering feature also isolates the capacitance of the card from the live bus during, and after, insertion. Finally, the LTC4309’s stuck bus detection circuitry can detect when a bus is stuck in a low condition and disconnect the stuck portion of the system while attempting to recover the stuck bus. Circuit Operation Start Up A block diagram of the LTC4309 is shown in Figure 1. When the LTC4309 irst receives power on its VCC pin, either during power up or live insertion, it starts in an undervoltage lockout (UVLO) state, ignoring any activity on the SDA or SCL pins until VCC rises above 2.0V (typ). This is to ensure that the LTC4309 does not try to function until it has enough voltage to do so. During this time, the 1V precharge circuitry is active and forces 1V through 100k nominal resistors to minimize the worst-case voltage differential these pins see at the moment of connection, thus minimizing the disturbance caused by the I/O card. Once the LTC4309 comes out of UVLO and the ENABLE input is high, it monitors both the input and output sides for either a stop bit or bus idle condition to indicate the completion of data transactions. When transactions on both sides of the LTC4309 are complete, the back-to-back buffers shown in Figure 1 (referred to below as “connection circuitry”) are activated, joining the SDA and SCL buses on the input side with those on the output. Once the connection is made, the READY pin is released, allowing it to pull up and signal that the connection is complete. READY remains high as long as the connection circuitry is active. If the ENABLE pin is grounded, the LTC4309 does not connect and I/Os remain in a high impedance state until ENABLE is pulled high. Linear Technology Magazine • October 2007 DESIGN FEATURES L Connection Circuitry When the connection circuitry is activated, the functionality of the SDAIN and SDAOUT pins, as well as SCLIN and SCLOUT, are identical. When an external device pulls any SDA or SCL pin below a threshold of 1.65V (for VCC > 2.9V) or 1.35V (for VCC < 2.9V) the LTC4309 detects a low and pulls the other side down to a voltage that is 60mV above the forced voltage. This low offset is practically independent of bus voltage level and pull-up resistance. The LTC4309 remains connected until the input and output are above 0.6V and it senses a rising edge on both the input and output or until one side is above the 0.45 • VCC connection threshold. The LTC4309’s connection circuitry ensures that the input and output enter a logic high state only when all devices on both sides of the LTC4309 have released the bus and the pull-ups have pulled the bus high. This important feature ensures that clock stretching, clock arbitration and the acknowledge protocol always work, regardless of how the devices in the system are connected to the LTC4309. Another key feature of the connection circuitry is that, while it joins the two buses together, it still maintains electrical isolation between them, thus providing capacitance buffering for both sides. With the LTC4309’s low offset and tolerance to devices having high VOL, multiple devices can be cascaded on a single bus. This allows larger systems to be divided into many smaller, less capacitive and therefore faster buses. The LTC4309 is capable of driving capacitive loads ranging from 0pF to more than 1000pF on all of its data and clock pins. Stuck Bus Detection and Recovery Slave devices on a bus use the clock signal to sample the data. Occasionally, devices become confused and get stuck in a low state, causing a “stuck” VCC2 VCC VCC2 8mA VCC 8mA CONNECT IBOOSTSDA IBOOSTSDA SDAIN SDAOUT 100k SLEW RATE DETECTOR SLEW RATE DETECTOR 100k PRECHARGE VCC2 VCC PC CONNECT 8mA 100k IBOOSTSCL PC CONNECT 8mA 100k CONNECT IBOOSTSCL SCLIN SCLOUT SLEW RATE DETECTOR SLEW RATE DETECTOR ACC 30ms TIMER + – 1.65V/1.4V 1.35V/1.1V + – 1.65V/1.4V 1.35V/1.1V FAULT DISCEN ENABLE 1.65V/1.4V 1.35V/1.1V + – 1.65V/1.4V 1.35V/1.1V + – 1.4V/1.3V + – LOGIC IBOOSTSCL IBOOSTSDA CONNECT READY PC CONNECT CONNECT GND UVLO 95µs DELAY Figure 1. Block diagram of LTC4309. The input side of the LTC4309, SDAIN and SCLIN, connects to one 2-wire bus (backplane), while the output side, SDAOUT and SCLOUT, connects to the other bus (I/O card). The LTC4309 provides bidirectional buffering, keeping the backplane and card capacitances isolated from each other. Linear Technology Magazine • October 2007 29 L DESIGN FEATURES bus. The LTC4309 monitors both the data and clock buses independently for a stuck bus condition. If either data or clock is in a low state for more than 30ms, the LTC4309 determines that the bus is “stuck.” The LTC4309 signals a fault condition by pulling the FAULT and READY pins low and disables the connection circuitry, disconnecting the stuck bus and freeing the portion of the bus that is not stuck. At this time, the LTC4309 attempts to free the stuck bus by generating up to 16 clock pulses on SCLOUT. Once the 16 pulses are completed, or the clock pulses terminate due to the bus becoming unstuck, a stop bit is generated to clear the bus for further communication. If a master wants to force reconnection of the bus after the LTC4309 has disconnected the bus due to a fault condition, the master can pull the ENABLE pin low and immediately high again. This resets the 30ms timer and forces the LTC4309 to reconnect. The LTC4309’s stuck bus recovery feature is illustrated in Figure 2. After SDAOUT has been held low for 30ms, SDAIN IS RELEASED WHEN FAULT IS DETECTED SDAIN FAULT BACKPLANE FAULT GOES HIGH WHEN FAULT IS CLEARED LTC4309 RELEASES SDAOUT TO GENERATE STOP BIT SDAOUT SCLOUT SCLOUT IS TOGGLED TO UNSTICK BUS Figure 2. The stuck bus recovery feature of the LTC4309 disconnects stuck buses and uses auto clocking to recover the stuck bus. the LTC4309 detects the stuck bus. The LTC4309 pulls the FAULT pin low, and releases the SDAIN bus. The SCLOUT pin is then toggled at 8.5kHz in an attempt to free the bus. In this example, after 11 clock edges the bus becomes unstuck and the FAULT pin is released. Note that SDAOUT temporarily goes high at the same time that FAULT goes high, but this is not visible in the igure due to the time scale and due to the LTC4309 quickly pulling SDAOUT back low so that it can generate a Stop Bit on the BACKPLANE CONNECTOR VCC FAULT GOES LOW TO SIGNAL FAULT CARD CONNECTORS I/O PERIPHERAL CARD 1 C1 0.01µF C2 0.01µF VCC2 R1 10k R2 10k R3 10k bus. The LTC4309 holds SDAOUT low for 125µs, then releases SDAOUT to generate the Stop Bit. If automatic disconnection is not desired, this feature can be disabled by connecting the DISCEN pin to GND. The LTC4309 still monitors both sides for a stuck bus condition and pulls FAULT low if a fault occurs, but does not disconnect the bus or attempt to free the stuck bus. A master can disconnect the stuck bus manually by pulling the LTC4309’s ENABLE pin low. This forces the connection R4 10k VCC2 SDA SDAIN SCL SCLIN FAULT FAULT READY READY ENABLE ENA1 R7 10k VCC LTC4309 R5 10k R6 10k DISCEN SDAOUT CARD 1_SDA SCLOUT CARD 1_SCL ACC GND I/O PERIPHERAL CARD N C3 0.01µF C4 0.01µF VCC2 SDAIN SCLIN VCC LTC4309 R8 10k R9 10k DISCEN SDAOUT CARD N_SDA SCLOUT CARD N_SCL ACC FAULT READY ENABLE ENAN R10 10k GND Figure 3. The LTC4309 in a live insertion and capacitance buffering application 30 Linear Technology Magazine • October 2007 DESIGN FEATURES L VCC VCC2 2.7k 2.7k VCC VCC4 VCC3 VCC2 2.7k 2.7k VCC2 LTC4309 VCC 2.7k 2.7k LTC4309 VCC VCC2 2.7k 2.7k LTC4309 SDA1 SDAOUT SDAIN SDAIN SDAOUT SDAOUT SDAIN SDA4 SCL1 SCLOUT SCLIN SCLIN SCLOUT SCLOUT SCLIN SCL4 Figure 4. The LTC4309 provides level translating, and allows cascading of multiple buffers while meeting system VOL requirements. circuitry to disconnect the inputs from the outputs, and put the I/O pins in a high impedance state. Once the master has cleared the stuck bus, the LTC4309 ENABLE pin can be pulled high. When the bus is idle, the LTC4309 reconnects the input to the output as described previously. Rise Time Accelerators The ACC pin controls the state of the rise time accelerators. If the ACC pin is tied to GND, all four accelerators are activated. To disable the input side accelerators only, tie the ACC and VCC2 pins to GND. Connect the ACC pin to VCC to disable all four rise time accelerators. When activated, the rise time accelerators switch in 8mA of slew limited pull-up current at VCC = 3.3V during bus rising edges to quickly slew the SDA and SCL lines once their DC voltages exceed 0.8V and the initial rise rate on the pin exceeds 0.8V/µs. The slew limiting is achieved by monitoring the rising edge; if the edge is rising faster than 1V/10ns, the pull-up current is reduced. This helps prevent signal integrity issues in lightly loaded systems where a strong pull-up could make the rising edge fast enough to create transmission line relections on the bus. Live Insertion and Removal, and Capacitance Buffering Application The application shown in Figure 3 highlights the live insertion/removal and the capacitance buffering features of the LTC4309. Assuming that a staggered connector is available, make ground, VCC and VCC2 the longest pins to guarantee that SDAIN and SCLIN receive the 1V pre-charge voltage before they connect. Make SDAIN and SCLIN medium length pins to ensure that they are irmly connected Linear Technology Magazine • October 2007 while ENABLE is low. Make ENABLE the shortest pin and connect a weak resistor from ENABLE to ground on the I/O card. This ensures that the LTC4309 remains in a high impedance state while SDAIN and SCLIN are making connection during live insertion. During live removal, having ENABLE disconnect irst ensures that the LTC4309 enters a high impedance state in a controlled manner before SDAIN and SCLIN disconnect. Note that if an I/O card were plugged directly into the backplane, the card capacitance would add directly to the backplane capacitance, making rise and fall time requirements dificult to meet. Inserting a LTC4309 on the edge of the card, however, isolates the card capacitance from the backplane. The LTC4309 drives the capacitance of everything on the card, and the backplane must drive only the capacitance of the LTC4309. As more I/O cards are added and the system grows, placing a LTC4309 on the edge of each card breaks what would be one large, unmanageable bus into several manageable segments, while still allowing all segments to be active at the same time. If breaking the bus up further is desired, the LTC4309’s low offset and high VOL tolerance allows cascading of multiple devices. Moreover, the LTC4309’s rise time accelerators provide strong pull-up currents during bus rising edges, so that even heavily loaded bus lines meet system rise time requirements with ease. Level Translator and Cascading Applications The LTC4309’s very low offset, typically 60mV, allows cascading of multiple devices while still meeting VOL speciications. Figure 4 illustrates an application where three LTC4309s have been used to break a bus into four isolated buses. The total offset of the cascaded devices is approximately 180mV. This feature can be used in conjunction with the level translating feature of the LTC4309 and each isolated section of the bus can operate off a different supply voltage. The LTC4309 functions for voltages ranging from 2.3V to 5.5V on VCC and 1.8V to 5.5V on VCC2. Simplified 8-Pin Option in the LTC4307 The LTC4307 is a simpliied 8-pin version of the LTC4309. For the LTC4307, the DISCEN, ACC, FAULT and VCC2 pins are removed. The rise time accelerators and stuck bus recovery are always enabled. Since there is no FAULT pin, the READY pin should be monitored to determine if a fault condition occurs. Conclusion The LTC4309 low offset buffer allows I/O cards to be hot-plugged into live systems and breaks one large capacitive bus into several smaller ones, while still passing the SDA and SCL signals to every device in the system. The low, pull-up independent offset allows cascading of multiple devices, breaking the bus into smaller, less capacitive sections. Slew limited rise time accelerators further decrease the rise time and allow the bus to operate at higher frequencies, or with better data integrity. Stuck bus recovery helps maintain system integrity by detecting and clearing stuck buses. The LTC4309’s tolerance to high VOL allows capacitance buffering on buses with other devices that may not meet VOL speciications. With these features, the LTC4309 simpliies the design process of complex 2-wire bus systems. L 31 L DESIGN IDEAS Compact and Versatile Monolithic Synchronous Buck Regulators Deliver 1.25A in Tiny TSOT23, DFN and MS10 Packages by Jaime Tseng Introduction Adding More Options To meet industry demands to squeeze more power from smaller packages the LTC3564 monolithic synchronous buck regulator provides 1.25A from a tiny TSOT23-5 package. Its siblings, the LTC3565 and LTC3411A, also 1.25A monolithic synchronous bucks, come in 10-lead 3mm × 3mm DFN and MS10 packages. The LTC3564’s internal switching frequency is set at a ixed 2.25Mhz to allow the use of tiny inductors and ceramic output capacitors. Switching at this high frequency does not compromise eficiency. In Burst Mode operation, the LTC3564 only needs 20µA of quiescent current and <1µA in shutdown. The internal 150mΩ power MOSFETs keep the power dissipation low and eficiencies as high as 94% at maximum load current. The additional pins of the LTC3565 and LTC3411A give them a versatility edge over the LTC3564. Both parts can program their internal frequency, synchronize to an external clock, select the mode of operation among Burst Mode operation, pulse-skipping, or forced continuous mode, and provide a PGOOD indicator output. For noise-sensitive applications, pulse-skipping mode decreases the output ripple noise at low currents. Although not as eficient as Burst Mode operation at light load, pulse-skipping mode still provides high eficiency for moderate loads. In forced continuous DESIGN IDEAS Compact and Versatile Monolithic Synchronous Buck Regulators Deliver 1.25A in Tiny TSOT23, DFN and MS10 Packages ...................32 mode a steady operating frequency is maintained at all load conditions, making it easier to reduce noise and RF interference—important for some applications. In order to squeeze into a TSOT23-5 package, the LTC3564 forgoes a few features such as PGOOD, the ability to adjust the switching frequency and the mode select. The frequency and mode of operation are internally set at 2.25MHz and Burst Mode operation respectively. All three devices employ a constant frequency, current mode architecture that operates from an input voltage range of 2.5V to 5.5V and provides an VIN 2.5V TO 5.5V C1 22µF VIN SYNC/MODE PGOOD PVIN SVIN LTC3411A C2 22µF 887k SHDN/RT SGND VFB PGND 324k 1000pF VOUT 2.5V/1.25A SW ITH 13k L1 2.2µH 412k Jaime Tseng Single-IC Converter Operates Buck and Boost to Provide an Output that is Within the Input Voltage Range .....34 Figure 1. Battery to 2.5V at 1.2A application of the LTC3411A David Burgoon VIN 2.5V TO 5.5V Feature-Rich Monolithic Triple Buck Regulator Supplies Up To 2.4A from a 3mm × 3mm Package .....................35 C1 22µF Kevin Soch Single-Wire Camera LED Charge Pump Allows Multiple Output Current Levels With Single-Resistor Programmability .........................................................37 VIN SYNC/MODE PGOOD RUN LTC3565 ITH Mohammed H. Jafri RT Compact Controller is a Basic Building Block for Wide Array of DC/DC Conversion Solutions .........39 13k 1000pF SVIN L1 2.2µH SW 1.3M VFB SGND 324k PVIN VOUT 2.5V/1.25A C2 22µF PGND 412k Victor Khasiev and Hong Ren Figure 2. Battery to 1.2V at 1.2A application of the LTC3565 32 Linear Technology Magazine • October 2007 DESIGN IDEAS L 3 CIN 22µF CER VIN SW 4 100 1µH 22pF COUT 22µF LTC3564 5 VFB RUN GND 2 VOUT 1.8V 1 634k 316k Figure 3. Battery to 1.2V at 1.2A application of the LTC3564 adjustable regulated output voltage down to 0.6V (0.8V for LTC3411A), which make them ideal for single-cell Li-Ion or 3-cell NiCd and NiMH applications. The 100% duty cycle capability for low dropout allows maximum energy to be extracted from the battery. In dropout, the output voltage is determined by the input voltage minus the voltage drop across the internal P-channel MOSFET and the inductor resistance. The switching frequency of the LTC3565 and LTC3411A can be set between 400kHz and 4MHz with an external resistor or synchronized to an external clock. The LTC3411A is a drop-in replacement for the popular LTC3411, but with improved eficiency at higher VIN and improved response to fault conditions. Adaptive Current Reversal Comparator In each of the parts, a patent pending adaptive current reversal comparator monitors the current reversal across the synchronous switch. In discontinuous mode, to emulate the behavior of an ideal diode, the synchronous switch turns on when the inductor current is positive and turns off when the inductor current is negative. Because the comparator has a inite propagation VOUT1 100mV/DIV AC COUPLED IL 500mA/DIV VIN = 3.3V 40µs/DIV VOUT1 = 2.5V LOAD STEP = 250mA TO 1.2A Figure 5. Load step response Linear Technology Magazine • October 2007 delay, the inductor current trip point is offset before zero. This offset depends on the output voltage of the regulator and the inductor value used on the board. In the LTC3564, LTC3565 and The LTC3564, LTC3565 and LTC3411A employ a constant frequency, current mode architecture that operates from an input voltage range of 2.5V to 5.5V and provides an adjustable regulated output voltage down to 0.6V (0.8V for LTC3411A), which make them ideal for single cell Li-Ion or 3-cell NiCd and NiMH applications. LTC3411A, the offset of the current reversal comparator is automatically adjusted for any output voltage and inductor value to ensure the synchronous switch is always turned off at the right inductor current value. Fault Protection All three parts are protected against output short-circuit and output overdissipation conditions. The output can 90 80 EFFICIENCY (%) VIN 2.5V TO 5.5V 70 60 50 40 30 20 0 0.0001 0.1 1 10 be shorted to ground or VIN in any mode without fear of damage. When a VOUT short to VIN is removed the output returns immediately to its regulated output voltage if forced continuous mode is selected. This allows the use in a pre-biased application where the output is held at higher than the regulated output when the part is shutdown. When there is a power over-dissipation condition and the junction temperature reaches 160°C, the thermal protection circuit turns off the power switches. Normal operation does not resume until the part cools off and the junction temperature drops back to 150°C. Conclusion Three monolithic synchronous stepdown voltage regulators provide up to 1.25A of output current in a tiny footprint. The LTC3564, LTC3565 and LTC3411A also offer high switching frequency, high eficiency and a number of versatile features that make them an excellent choice for portable applications. L IL 500mA/ DIV IL 500mA/ DIV Figure 6. Operating waveforms 0.01 Figure 4. Efficiency vs load current for the circuit of Figure 1 in various operating modes SW 2V/DIV 400ns/DIV 0.001 LOAD CURRENT (A) SW 2V/DIV VIN = 3.3V VOUT = 2.5V L = 1µH BURST MODE PULSE SKIP FORCE CONTINUOUS 10 VIN = 3.3V VOUT = 2.5V L = 2.2µH 1µs/DIV Figure 7. Operating waveforms 33 L DESIGN IDEAS Single-IC Converter Operates Buck and Boost to Provide an Output that is Within the Input Voltage Range by David Burgoon Introduction Generating an output voltage that is always above or below the input voltage range can easily be handled by conventional boost or buck regulators, respectively. However, when the output voltage is within the input voltage range, as in many Li-Ion battery powered applications requiring a 3V or 3.3V output, conventional designs fall short, suffering variously from low eficiency, complex magnetics, polarity inversion and circuit complexity. The LTC3785 buck-boost controller facilitates a simple, eficient, low partscount, single-converter solution that is easy to implement and does not have any of the drawbacks associated with conventional circuits. tion (OVP) and a 2.7V–10V output range. The circuit produces seamless operation throughout the input voltage range, operating as a synchronous buck converter, synchronous boost 1 215k 127k 3 31.6k 2 215k 127k 470pF 4 42.2k 5 6 49.9k 7 8 9 15 14 Figure 1 shows a synchronous, 4-switch, buck-boost design that provides a 3.3V, 3A output from a 2.7V–10V input—perfect for a Li-Ion and/or loosely regulated wall adapter input. The controller provides shortcircuit protection, offering a choice of burp-mode or latch-off operation for severe overload faults. Other features include soft-start, overvoltage protec- 13 RUN/SS VIN FB VCC LT3785EMS VC ISVIN VSENSE VBST1 ILSET TG1 CCM SW1 RT ISSW1 MODE BG1 NC VDRV BG2 ISVOUT ISSW2 SW2 VBST2 GND Figure 2. Input-side and output-side switch waveforms along with inductor current for buck mode (10VIN) 4.7µF VIN 2.7V TO 10V 22 CMDSH-3 21 20 0.22µF Q1A FDS6894A 19 18 L1 2.2µH TDK RLF7030T 17 16 Q1B VOUT 3.3V 3A 10 CMDSH-3 11 47µF 6.3V 12 0.22µF Q2A FDS6894A Figure 1. Schematic of buck-boost converter using LTC3785 to provide 3.3V at 3A out from a 2.7V–10V source VSW1 5V/DIV IL1 2A/DIV VSW2 5V/DIV VSW2 5V/DIV 1µs/DIV 23 22µF 16V Q2B IL1 2A/DIV VSW2 5V/DIV TG2 24 25 VSW1 5V/DIV IL1 2A/DIV 34 continued on page 6 2.2nF VOUT 3.3V, 3A Converter Operates from 2.7V–10V Source VSW1 5V/DIV converter, or a combination of the two through the transition region. At input voltages well above the output, the converter operates in buck mode. Switches Q1A and Q1B commutate the input voltage, and Q2A stays 1µs/DIV Figure 3. Input-side and output-side switch waveforms along with inductor current for boost mode (2.7VIN) 1µs/DIV Figure 4. Input-side and output-side switch waveforms along with inductor current for buck-boost mode (3.8VIN) Linear Technology Magazine • October 2007 DESIGN IDEAS L Feature-Rich Monolithic Triple Buck Regulator Supplies up to 2.4A from a 3mm × 3mm Package by Kevin Soch Introduction The triple output LTC3545 is a monolithic synchronous buck regulator capable of supplying three independent voltage supply rails, each with maximum output current of 800mA and peak eficiency over 90%. The 3mm × 3mm QFN package and default internal 2.25MHz switching frequency allow for a simple and compact multiple power supply solution. The input voltage range of 2.25V to 5.5V is perfect for batteries and the output voltage is resistor programmable down to 0.6V. Features include selectable high eficiency Burst Mode operation or low ripple pulse-skipping mode, soft-start, power sequencing, and the option for externally driven 1.0MHz to 3.0MHz switching frequency. High Level of Integration Many of the external components required to operate a typical switching regulator have been integrated into the LTC3545. Internal loop compensation The placement of the package pins ensures the isolation of the sensitive feedback pins and a logical and compact board layout, particularly with respect to the power paths. Figure 1 is a photo of the LTC3545 demoboard with the power components primarily on the top. The feedback components (not shown) reside on the bottom of the board. Total circuit footprint for this board is approximately 300mm2. Power Sequencing Example Figure 1. The LTC3545 is a compact solution to the problem of multiple voltage supplies. eliminates the need for external compensation resistors and capacitors, integrated synchronous switches eliminate the need for external Schottky diodes, and an integrated soft-start function eliminates the need for external capacitors or control ramps. Figure 2 shows the schematic of an application providing three voltage supply rails with power sequencing. The outputs are externally programmed to 1.8V, 1.2V, and 1.5V. In this application, PGOOD1 is connected to the RUN2 pin and PGOOD2 is connected to the RUN3 pin. The power on sequence is shown in Figure 3. The soft-start feature prevents large RUN1 5V/DIV VOUT1 1V/DIV VIN 2.25V TO 5.5V GNDA R8 500k VOUT2 1V/DIV C4 10µF C5 10µF R7 500k VIN RUN1 PVIN1 PGND1 VOUT3 1V/DIV L2 1.5µH SW2 C7 20pF PGOOD1 RUN2 VFB2 R4 226k PGOOD2 RUN3 VOUT1 1.8V C1 10µF L1 1.5µH C6 20pF R1 511k SYNC/MODE R3 226k C2 10µF L3 1.5µH SW3 VFB1 VFB3 R2 255k C8 20pF VOUT3 1.5V VOUT3 2mV/DIV VOUT1 100mV/DIV R6 200k GNDA Figure 3. PGOOD pins allow simple power sequencing. Soft-start reduces inrush currents and prevents output voltage overshoot. VOUT2 2mV/DIV LTC3545 SW1 1ms/DIV VOUT2 1.2V R5 301k C3 4.7µF PGND1 LOADSTEP1 500mA/DIV 200µs/DIV Figure 2. A high level of integration minimizes the number of necessary external components. Linear Technology Magazine • October 2007 Figure 4. Channel-to-channel transient crosstalk is negligible. 35 L DESIGN IDEAS inrush currents while charging the output caps during startup, as well as minimizing voltage overshoot when starting into light loads. For those applications requiring a power good output on the third channel, the LTC3545-1 version of the part substitutes a PGOOD3 output in place of the MODE/SYNC pin. The option of an external clock is not available on this version, and the part enters Burst Mode operation at light load currents. Minimal Channel Crosstalk High Efficiency A potential problem with multiple with Low Ripple output regulators is the interaction between channels when one of the channels undergoes a load transient. Figure 4 shows the response on channels 2 and 3 to a 0mA to 500mA load step on channel 1. Channels 2 and 3 are each loaded at 400mA. In each case, the crosstalk is on the order of 1mV to 2mV. 1 100 90 EFFICIENCY 80 0.1 EFFICIENCY (%) SW 2V/DIV VOUT 20mV /DIV VIN = 2.5V VIN = 3.6V VIN = 4.2V 60 50 0.01 40 POWER LOSS 30 IL 100mA /DIV 20 10 0 0.0001 1µs/DIV Figure 5. At low load currents, Burst Mode operation improves efficiency without degrading output voltage ripple. TA = 25°C VOUT = 2V fOSC = 2.25MHz SINGLE CHANNEL Burst Mode OPERATION POWER LOSS (W) 70 0.001 0.0001 0.001 0.01 0.1 LOAD CURRENT (A) 1 Figure 6. Burst Mode operation maintains high efficiency at low load currents. At low load currents, the LTC3545 operates in either pulse-skipping mode or Burst Mode operation depending on the state of the MODE/SYNC pin. Though pulse-skipping mode exhibits lower output ripple, the ripple in Burst Mode operation is still quite low while maintaining the added advantage of better eficiency at the lightest loads. The Burst Mode operation and Burst Mode eficiency are shown in Figures 5 and 6. Conclusion The LTC3545 is a unique part with tremendous flexibility. It greatly simpliies system and board design where multiple voltage supply rails are needed without sacriicing the features and performance found in individual regulators. The LTC3545 is ideally suited for battery powered applications where multiple or isolated voltage rails are required and board space is at a premium. L LTC785, continued from page 4 36 100 10 90 EFFICIENCY 80 1 70 POWER LOSS 60 50 40 BURST MODE OPERATION 30 20 10 0 0.001 0.1 VIN = 2.7V VIN = 3V VIN = 4.2V VIN = 10V VIN = 2.7V VIN = 3V VIN = 4.2V VIN = 10V 0.01 0.1 1 LOAD CURRENT (A) POWER LOSS (W) EFFICIENCY (%) on, connecting L1 to the output. As the input voltage is reduced and approaches the output, the converter approaches maximum duty cycle on the input (buck) side of the bridge, and the output (boost) side of the bridge starts to switch, thus entering the buck-boost or 4-switch region of operation. As the input is reduced further, the converter enters the boost region at the minimum boost duty cycle. Switch Q1A stays on, connecting the inductor to the input, while switches Q2A and Q2B commutate the output side of the inductor between the output capacitor and ground. In boost mode, this converter has the ability to limit input current and to shut down and disconnect the source from the output—two very desirable features that a conventional boost converter cannot provide. Figures 2, 3, and 4 show input-side and outputside switch waveforms along with inductor current for buck (10VIN), boost (2.7VIN), and buck-boost (3.8VIN) modes of operation. 0.01 0.001 10 Figure 5. Efficiency in normal mode and Burst Mode operation limit. Even higher eficiencies are possible by using a larger inductor and better MOSFETs as they become available. Eficiency at 10V in would beneit from an inductor with a lowloss ferrite core, especially at light loads. This circuit easily its in 0.6in2 with components on both sides of the board. The curves show how Burst Mode operation improves eficiency at extremely light loads, dramatically enhancing battery life in applications such as memory that must maintain housekeeping functions even when the system is turned off. 95% Efficiency Conclusion Figure 5 shows eficiency in both normal (not forced continuous conduction) and Burst Mode operation. Very high eficiency of 95% is achieved at typical loads. This level of performance results in part from sophisticated controller features including high side drivers for N-channel MOSFETs and RDS(ON) current sensing for current The LTC3785 buck-boost controller overcomes the deiciencies of traditional designs with a smooth-transition, 4-switch, single-IC solution. It is elegant in its simplicity, high in eficiency and requires only a small number of inexpensive external components. The LTC3785 is available in a small 4mm × 4mm QFN package as well as a 28-lead SSOP. L Linear Technology Magazine • October 2007 DESIGN IDEAS L Single-Wire Camera LED Charge Pump Allows Multiple Output Current Levels With Single-Resistor Programmability by Mohammed H. Jafri Introduction ENT ILED LOW LOW SHUTDOWN LOW HIGH 1029/RSETT HIGH LOW 2965/RSETF HIGH HIGH 3993/RSETF Linear Technology Magazine • October 2007 90 Multiple Current Ratios LED drivers often use external resistors to program LED current. The LED current is related to the programming resistor current through a ixed ratio. By employing multiple current ratios, the LTC3218 can be programmed for 80 70 60 50mA 150mA 300mA 50 40 2.9 3.1 3.3 3.5 3.7 3.9 4.1 4.3 4.5 VIN (V) Figure 1. Efficiency vs VIN for various LED currents 2.2µF CP 2.2µF DISABLED DISABLED CPO ENF ENABLED ENT ISETF ENT ILED 0 0 0 (SHUTDOWN) 0 1 100mA (TORCH) 1 0 290mA 1 1 390mA (FLASH) 4.7µF LTC3218 ENABLED ENF CM VIN 2.9V TO 4.5V ILED LED AOT2015 GND ISETT 10.2k 1% Figure 2. Typical application, using a single resistor to program LED currents 2.2µF CP 2.9V TO 4.5V DISABLED DISABLED CM VIN 2.2µF Table 1. Output current modes for all ENT and ENF settings ENF 100 time, the LTC3218 features a built-in timer. This timer shuts down the part if it has been enabled in lash-mode (ENF = HIGH) for more than 2 seconds. The timer is reset by bringing the part into shutdown and re-enabling it. EFFICIENCY (%) The number of features in cell phones continues to grow, even as the phones themselves physically shrink, driving a need for space saving circuits to control these features. The LTC3218 is such a device. It can drive a white LED with multiple current levels, requiring only three 0603 ceramic capacitors and one 0402 resistor. Its low proile, 3mm × 2mm, DFN package allows for an application circuit footprint of less than 30mm2, making it an ideal driver for a cell phone camera lash. Additionally, due to its single-wire, high side current sensing design, only one high current trace is required to run to the anode of the LED. The cathode of the LED can be grounded locally, eliminating the need for a separate return trace. The LTC3218 can operate from a single-cell Li-Ion battery, with an input voltage range of 2.9V to 4.5V. The LTC3218 generates the regulated output voltage needed to maintain the desired LED current. By remaining in the current regulated, 1x mode for as much of the battery voltage range as possible, eficiency is maximized. The LTC3218 steps up to 2x mode only when needed. Figure 1 shows the eficiency of the LTC3218 for various current levels. To protect the LED from experiencing high currents for long periods of CPO ENABLED ENF ENABLED ENT ILED GND ISETF ENF ENT ILED 0 0 0 (SHUTDOWN) 0 1 VARIABLE BY PWM TO 100mA (TORCH) 1 0 290mA 1 1 390mA (FLASH) 4.7µF LTC3218 RSETF 10.2k LED ISETT R1 2k 1µF R2 8.16k R1 = ≥ 1kΩ PWM Figure 3. LED driver uses pulse-width modulation to implement dimming and brightness control 37 L DESIGN IDEAS three different current levels using a single programming resistor. The current ratios are selected using the ENT and ENF pins. Table 1 shows the three different current ratios, and the ENT/ENF settings required to select them. RSETT refers to the resistor connected between the ISETT pin and GND, and RSETF refers to the resistor connected between the ISETF pin and GND. In the case where single-resistor programming is desired, the ISETT and ISETF pins can be shorted together and connected to a resistor to GND. Figure 2 shows an example of this coniguration, along with the resulting output current levels. LT498, continued from page 24 turned on when the part is enabled. When the part is in shutdown, the PMOS switch turns off, allowing the VOUT2 node to go to ground. This type of disconnect function is often required for OLED applications. Li-Ion Powered Driver for Four White LEDs and OLED display Figure 9 highlights the LT3498’s simplicity and versatility. From a single 3mm × 2mm DFN, this circuit is caVIN 3V TO 5V CAP1 SW1 Figure 3 shows how the LTC3218 can be conigured to control LED brightness with just a few external components. By pulse-width modulating the gate of M1, the reference current in resistor R1 can be varied. The maximum LED current is determined by: ILED(MAX ) = 850 • 1.21V R SETT where RSETT = R1 + R2 and the onresistance of M1 is small compared to RSETT. Resistor R1 should be greater than 1kΩ to provide adequate isola- pable of driving four LEDs in series, with 20mA of constant current as well as an OLED display. The eficiency for the LED driver in Figure 9 is shown in Figure 10. As shown above in Figure 1, the circuit can operate from a single Li-Ion battery (down to 3V) or 5V wall adapter and drive up to six LEDs in series at 20mA and an OLED display at 16V, 24mA out. Conclusion The LT3498 is a dual output boost converter that is capable of driving CIN 4.7µF L1 15µH C1 1µF Dimming and Brightness Control Conclusion Due to its small size and low external parts count, the LTC3218 is ideally suited for compact, camera LED applications. Features such as its single resistor programmability, multiple current ratios and 2-second lash timeout make the part simple to use, without the need for complicated control algorithms. Its low shutdown current and high eficiency make it perfect for situations where battery power is at a premium. L up to 6 white LEDs and an OLED display from a single-cell Li-Ion input. The device features 32V internal power switches, 32V internal Schottky diodes, independent DC or PWM dimming control, open LED protection, OLED output disconnect and internal compensation. The LT3498 offers a highly integrated, space-saving solution for a wide range of applications including space-constrained and noise-sensitive portable applications such as cellular phones, MP3 players and digital cameras. L C2 0.47µF L2 10µH 16V 24mA SW2 VIN tion between the 1µF capacitor and the internal servo-ampliier. CAP2 VOUT2 80 C3 10µF 75 RSENSE1 10Ω 20mA LED1 CTRL1 GND1 GND2 OFF ON SHUTDOWN AND DIMMING CONTROL CTRL2 FB2 RFB2 2.21MΩ OFF ON SHUTDOWN AND CONTROL EFFICIENCY (%) LT3498 70 65 60 55 50 0 5 10 15 20 LED CURRENT (mA) CIN, C2: X5R OR X7R WITH SUFFICIENT VOLTAGE RATING C1: TAIYO YUDEN GMK212BJ105KG C3: TAIYO YUDEN TMK316BJ106ML L1: MURATA LQH32CN150K53 L2: MURATA LQH32CN100K53 Figure 10. Efficiency of the LED driver in Figure 9 Figure 9. Li-Ion to four white LEDs and an OLED display 38 Linear Technology Magazine • October 2007 DESIGN IDEAS L Compact Controller is a Basic Building Block for Wide Array of DC/DC Conversion Solutions by Victor Khasiev and Hong Ren Introduction CIN 2.2µF x2 EFFICIENCY 80 48V Input, 3.3V, 3A Output Flyback Figure 1 shows a nonisolated stepdown converter for telecom and industrial applications with a 36V to 72V input range and a 3.3V, 3A output, impressive for such a compact converter. Eficiency is over 85%, resulting in low power loss. 4 1• 221k Q2 D3 D1 70 2000 60 50 POWER LOSS 40 5• 2 51Ω 20 10 0 100 LOAD CURRENT (mA) Figure 2. Efficiency of the converter in Figure 1 peaks at 86%. • VOUT 3.3V 3A 7 8 COUT 100µF 6.3V x3 9 10 D2 150pF 200V VCC ITH Q1 NGATE RUN/SS 220Ω SW FB GND 15k VIN = 72V VIN = 60V 500 VIN = 48V VIN = 36V 0 10000 SECONDARY RTN LTC3873 2.2nF 1500 1000 30 4.7µF IPRG 2500 T1 PA1861NL 221k PRIMARY RTN 90 Applications OPTIONAL 36V TO 72V VIN 3000 100 POWER LOSS (mW) One of interesting features of this IC is its programmable current limit. The current sense voltage can be set to 290mV, 110mV or 185mV. This feature allows flexibility in MOSFET selection. If a higher sensing threshold is selected, the circuit is less sensitive to noise and PCB layout. 48V Input, 3.3V, 3A Output Isolated Flyback Figure 3 shows an isolated application. In this case, feedback is provided by the LT4430 optocoupler driver, which controls the PWM via ITH pin of LTC3873. q No RSENSE™ eliminates the need for current-sensing resistor. q Programmable soft-start q Adjustable current limit enables a wide range of power MOSFETs q Pulse-skipping mode maintains constant frequency operation at light loads. q Extremely small packages: 2.8mm × 2.9mm 8-lead SOT-23 or 3mm × 2mm QFN. EFFICIENCY (%) The LTC3873 is a compact PWM controller that can be used in boost, lyback and SEPIC DC/DC converters. Other features include: q Wide input range, suitable for telecom and industrial applications 21.5k 0.068Ω D1: PDZ6.8B D2: UPS840 D3: BAS516 Q1: FDC2512 Q2: MMBTA42 0.1µF 12.4k 100pF Figure 1. A nonisolated flyback converter Linear Technology Magazine • October 2007 39 L DESIGN IDEAS T1 PA1861NL ISOLATION BARRIER VIN 36V TO 72V 221k OPT 4.7 F 100V MMBTA42 OPT PDZ6.8B OPT 221k 4 1• BAS516 5• 2 51 • VOUT 3.3V 3A 7 8 100 F 6.3V 3 9 10 UPS840 FDC2512 2.2 LTC3873 1 2 3 4 IPRG SW ITH RUN/SS FB VCC GND GATE 2 8 7 1 BAT54CWT1G 0.068 6 3 5 1 F OPT 4.7 F 1210 AND 0805 0.1 F 274 6.8k NEC PS2801-1 1 BAT760 4 3 BAS516 LT4430 1 2 3 2 VIN OPTO GND COMP OC 0.6V FB 6 22nF 5 4 100k 330pF 3.01k 22.1k 0.47 F 2200pF 250V AC Figure 3. Isolated converter can be controlled by the LT4430 optoisolator driver, which also provides soft-start and overshoot control. 9V–15V Input, 12V, 2A Output SEPIC Figure 4 shows a SEPIC that converts input voltages that can be higher or lower than the output. The advantage of a SEPIC over a lyback converter is in the higher eficiency and lower EMI. A SEPIC converter does not provide isolation. Adjustable Current Limit One of interesting features of this IC is programmable current limit. The current sense voltage can be set to T1 4.56µH BH510-1009 BH ELECTRONICS 1 4 VIN 9V TO 15V 10µF ×3 + 100µF 20V 2 • Conclusion • 3 10µF 25V UPS840 301Ω + 100k LTC3873 1 2 3 10nF 4 33.2k 11k IPRG SW ITH RUN/SS FB VCC GND NGATE Si4840 8 47µF 16V ×3 10µF 16V VOUT 12V 2A The LTC3873 is a constant frequency, current mode controller. It requires no sense resistor and can be used in a wide variety of applications as a boost, lyback and SEPIC converter. L 7 6 5 4.7µF 0.1µF Figure 4. A SEPIC converter for applications with higher power levels and input voltages that can be higher or lower than the output voltage 40 290mV, 110mV or 185mV by tying the IPRG pin to VIN, tying the IPRG pin to GND or leaving it loating, respectively. This feature allows lexibility in MOSFET selection. If a higher sensing threshold is selected, the circuit is less sensitive to noise and PCB layout. Keep in mind that a higher sense voltage results in higher power dissipation in the MOSFET. Want to know more? Visit: www.linear.com or call 1-800-4-LINEAR Linear Technology Magazine • October 2007 NEW DEVICE CAMEOS L New Device Cameos DC/DC Converter with Selectable Frequency Modes in a 2mm × 3mm DFN The LTC3543 is a high eficiency 600mA monolithic step-down switching regulator intended for low power applications such as Lithium-Ion battery powered devices. It operates within a 2.5V to 5.5V input voltage range and has three different frequency modes of operation. Eficiency is extremely important in battery powered applications, and the LTC3543 keeps eficiency high with an automatic, power saving Burst Mode operation, which reduces gate charge losses at low load currents. With no load, the converter draws only 45µA, and in shutdown, the device draws less than 1µA, making it ideal for low current applications. Burst Mode operation is an eficient solution for low current applications, but sometimes noise suppression is a higher priority. To reduce noise problems, a pulse skipping mode is available, which decreases the ripple noise at low currents. Although not as eficient as Burst Mode operation at low currents, pulse skipping mode still provides high eficiency for moderate loads. In dropout, the internal P-channel MOSFET switch is turned on continuously, thereby maximizing the usable battery life. The LTC3543 offers three different frequency modes: ixed frequency, spread spectrum, or synchronous. In ixed frequency mode, the regulator operates at a constant 2.25MHz, making it possible to use capacitors and inductors that are less than 1.2mm in height. In spread spectrum mode, the switching frequency is randomly varied from 2MHz to 3MHz. By spreading the switcher’s operating frequency, a signiicant reduction in peak radiated and conducting noise can be realized. In synchronous mode, the LTC3543’s switching frequency can be synchronized to a 1MHz to 3MHz external clock. The small size, eficiency, low external component count, and design Linear Technology Magazine • October 2007 lexibility of the LTC3543 make it an ideal DC/DC converter for portable devices using a Lithium-Ion battery. Easy-to-Use, Ultra-Tiny 16-Bit ΔΣ ADC The LTC2450 is an ultra-tiny 16-bit analog-to-digital converter. It uses a single 2.7V to 5.5V supply, accepts a single-ended analog input voltage, and communicates through an SPI interface. It also includes an integrated oscillator that does not require any external components. A delta-sigma modulator serves as a converter core and provides singlecycle settling time for multiplexed applications. The converter is available in a 6pin, 2mm × 2mm DFN package. The LTC2450 includes a proprietary input sampling scheme that reduces the average input sampling current by several orders of magnitude. The LTC2450 is capable of up to 30 conversions per second and, due to the very large oversampling ratio, has extremely relaxed anti-aliasing requirements. The LTC2450 includes continuous internal offset and full-scale calibration algorithms, which are transparent to the user, ensuring accuracy over time and over the operating temperature range. The converter uses its power supply voltage as the reference voltage and the single-ended, rail-torail input voltage range extends from GND to VCC. Following a conversion, the LTC2450 can automatically enter sleep mode and reduce its power to less than 200nA. If the user samples the ADC once a second, the LTC2450 consumes an average of less than 50µW from a 2.7V supply. 1.1A Low Noise LDO Offers High Power Density The LT1965 is a low noise, low voltage 1.1A LDO with high power density. The LT1965 features a low dropout voltage of only 300mV at full load, with wide VIN capability of 1.8V to 20V and low adjustable output from 1.2V to 19.5V. Ultra-low output noise of only 40µVRMS reduces noise in instrumentation, RF, DSP and logic supply systems and is beneicial for post-regulating switching power supplies. Output tolerance is tightly regulated to within ±3% over line, load and temperature. The device’s low quiescent current of 500µA (operating) and less than 1µA (shutdown) make it an excellent choice for applications requiring high output drive capability with low current consumption. The LT1965 regulator optimizes stability and transient response with low ESR, ceramic output capacitors as small as 10µF. These tiny external capacitors can be used without any necessary series resistance as is common with many other regulators. Internal protection circuitry includes reverse-battery protection, no reverse current, current limiting with foldback, and thermal limiting. For applications requiring large input-to-output differentials, the LT1965 offers a very compact and thermally effective solution. The IC features a wide breadth of packaging options, ranging from modern high power density, small footprint, thermally eficient DFN and MSOPE packages to more traditional DD-Pak and TO-220 power packaging. Powerful Family of Synchronous N-Channel MOSFET Drivers Boosts the Efficiency and Voltage Range of DC/DC Converters The LTC4442, LTC4443, LTC4444, LTC4445, and LTC4447 family of synchronous N-channel MOSFET drivers maximizes DC/DC converter eficiency with peak output currents as high as 5A, propagation delays as low as 14ns, and high voltage operation up to 100V. From buck to boost to buck-boost, these drivers can improve the eficiency and extend the operating voltage range of a wide variety of converter topologies. The LTC4442 features powerful 5A drivers capable of producing 5ns–12ns transition times on 3nF loads. These 41 L NEW DEVICE CAMEOS rapid transition times substantially reduce the power loss in a DC/DC converter by minimizing the switching losses in MOSFETs with high gate capacitance. Adaptive shoot-through protection circuitry is also integrated to prevent power loss due to MOSFET cross-conduction current. In addition, the LTC4442 includes undervoltage lockout detectors that monitor the gate drive supply and disable operation if the voltage is too low. The LTC4442 operates with a 6V to 9.5V gate drive supply, and its loating high side driver is capable of handling 38V supply voltages. The LTC4443 includes all of the features of the LTC4442, but also integrates the Schottky diode required for the high side bootstrapped supply to simplify layout and reduce parts count. The LTC4445 is a dual version of the LTC4443, with two independent channels that are ideal for two-phase or 2-channel applications. For lower gate drive supply applications, the LTC4447’s rail-to-rail outputs are optimized to source 4A and sink 5A of current while operating from a 4V to 6.5V supply. With 14ns propagation delays and 5ns transition times driving 3nF loads, this high speed driver minimizes power loss due to switching losses and synchronous MOSFET body diode conduction. The low forward drop Schottky diode required for the high side bootstrapped supply is also integrated to simplify converter design and reduce board area. Like the LTC4442, the LTC4447’s high side driver handles voltages up to 38V. The LTC4444 is a powerful synchronous N-channel MOSFET driver that has been optimized for higher voltage applications. With its two CMOS- compatible inputs connected to the Top Gate and Bottom Gate pins of a controller IC, the LTC4444 instantly extends the voltage range of a DC/DC converter to 100V. Its powerful 3A pullup and 0.8Ω pull-down output drivers generate 10ns rise times and 5ns fall times on 1nF capacitive loads from a 7V to 14V driver supply. Adaptive shootthrough prevention and undervoltage lockout detectors are integrated to guarantee that the system is eficient and well-controlled. The LTC4442 and LTC4444 gate drivers are available in the thermallyenhanced MSOP package, and the LTC4443, LTC4445, and LTC4447 are available in DFN packages. This family of rugged and powerful gate drivers is available in the 40°C to 85°C industrial temperature range. L to RST during power down supply sequencing). When V2 decays to 2V, V3 is immediately disabled (see the timing diagram in Figure 8). Pushbutton Product Family LTC295, continued from page 9 Using the reset comparator and 200ms after V1 reaches 80% of its inal value (2.66V), the V2 supply is enabled. When the V2 DC voltage reaches 80% of its inal value (2V), the V3 supply in enabled. A user initiates a power down supply sequence by again pressing the pushbutton for 32ms. When EN is released and pulls up to VIN, V1 disconnects irst. When the V1 supply decays to 2.66V, V2 is immediately disabled (there is no delay from VM PB LTC2953-1 and LTC2953-2 Versions The LTC2953-1(EN) and LTC29532(EN) differ only by the polarity of the EN/EN pin. The LTC2953-1 is intended to drive a DC/DC converter while the LTC2953-2 drives an external power PFET. POWER ON POWER OFF 32ms EN 80% 80% V1 200ms V2 80% 80% V3 Figure 8. Timing diagrams for sequencing three supplies 42 Table 1 summarizes Linear Technology’s family of pushbutton products. The LTC2950, LTC2951 and LTC2954 provide a complete standalone solution for interfacing a manual on/off pushbutton to system power and system logic. The LTC2953 adds voltage monitoring functions to allow for failsafe operation. The LTC2952 offers selectable dual power path ideal diode controllers. Conclusion The LTC2953 is a low power, wide input voltage range (2.7V to 27V) pushbutton on/off controller with input and output voltage monitoring. The LTC2953 provides a simple and complete solution to manually toggling power to many types of systems. It includes a power fail comparator that issues an early warning of a decaying supply, along with a UVLO comparator that prevents a user from turning on a system with a low supply or dead battery. The LTC2953 furthers system reliability by integrating an adjustable single supply supervisor. The device is available in a space saving 3mm × 3mm DFN package. L Linear Technology Magazine • October 2007 DESIGN TOOLS L www.linear.com MyLinear (www.linear.com/mylinear) MyLinear is a customizable home page to store your favorite LTC products, categories, product tables, contact information, preferences and more. Creating a MyLinear account allows you to… • Store and update your contact information. No more reentering your address every time you request a sample! • Edit your subscriptions to Linear Insider email newsletter and Linear Technology Magazine. • Store your favorite products and categories for future reference. • Store your favorite parametric table. Customize a table by editing columns, ilters and sort criteria and store your settings for future use. • View your sample history and delivery status. Using your MyLinear account is easy. Just visit www.linear.com/mylinear to create your account. Purchase Products Product and Applications Information At www.linear.com you will ind our complete collection of product and applications information available for download. Resources include: Data Sheets — Complete product speciications, applications information and design tips Application Notes — In depth collection of solutions, theory and design tips for a general application area Design Notes — Solution-speciic design ideas and circuit tips LT Chronicle — A monthly look at LTC products for speciic end-markets Product Press Releases — New products are announced constantly Solutions Brochures — Complete solutions for automotive electronics, high speed ADCs, LED drivers, wireless infrastructure, industrial signal chain, handheld, battery charging, and communications and industrial DC/DC conversion applications. Product Selection Purchase products directly from Linear Technology either through the methods below or contact your local LTC sales representative or licensed distributor. The focus of Linear Technology’s website is simple—to get you the information you need quickly and easily. With that goal in mind, we offer several methods of inding the product and applications information you need. Linear Express — Purchase online with credit terms. Linear Express is your new choice for purchasing any quantity of Linear Technology parts. Credit terms are available for qualifying accounts. Minimum order is only $250.00. Call 1-866-546-3271 or email us at [email protected]. Packaging (www.linear.com/packaging) — Visit our packaging page to view complete information for all of Linear Technology’s package types. Resources include package dimensions and footprints, package cross reference, top markings, material declarations, assembly procedures and more. Quality and Reliability (www.linear.com/quality) — The cornerstone of Linear Technology’s Quality, Reliability & Service (QRS) Program is to achieve 100% customer satisfaction by producing the most technically advanced product with the best quality, on-time delivery and service. Visit our quality and reliability page to view complete reliability data for all of LTC’s products and processes. Also available is complete documentation on assembly and manufacturing lows, quality and environmental certiications, test standards and documentation and failure analysis policies and procedures. Lead Free (www.linear.com/leadfree) — A complete resource for Linear Technology’s Lead (Pb) Free Program and RoHS compliance information. Simulation and Software (www.linear.com/purchase) Credit Card Purchase — Your Linear Technology parts can be shipped almost anywhere in the world with your credit card purchase. Orders up to 500 pieces per item are accepted. You can call (408) 433-5723 or email [email protected] with questions regarding your order. Design Support Part Number and Keyword Search — Search Linear Technology’s entire library of data sheets, Application Notes and Design Notes for a speciic part number or keyword. Sortable Parametric Tables — Any of Linear Technology’s product families can be viewed in table form, allowing the parts to be sorted and iltered by one or many functional parameters. Applications Solutions — View block diagrams for a wide variety of automotive, communcations, industrial and military applications. Click on a functional block to generate a complete list of Linear Technology’s product offerings for that function. Linear Technology offers several powerful simulation tools to aid engineers in designing, testing and troubleshooting their high performance analog designs. LTspice/SwitcherCAD™ III (www.linear.com/swcad) — LTspice / SwitcherCAD III is a powerful SPICE simulator and schematic capture tool speciically designed to speed up and simplify the simulation of switching regulators. LTspice / SwitcherCAD III includes: • Powerful SPICE simulator speciically designed for switching regulator simulation • Complete and easy to use schematic capture and waveform viewer • Macromodels for most of Linear Technology’s switching regulators as well as models for many of LTC’s high performance linear regulators, op amps, comparators, ilters and more. • Ready to use demonstration circuits for over one hundred of Linear Technology’s most popular products. FilterCAD — FilterCAD 3.0 is a computer-aided design program for creating ilters with Linear Technology’s ilter ICs. Noise Program — This program allows the user to calculate circuit noise using LTC op amps and determine the best LTC op amp for a low noise application. SPICE Macromodel Library — A library includes LTC op amp SPICE macromodels for use with any SPICE simulation package. 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