UCT NT R O D A C E ME P E T L OL E REP enter at tsc OBS ENDED C m/ t r MM l Suppo tersil.co O C E a .in NO R Technic or www r L u I o S TER 8-IN 1-88 ® Oct 1999 CA3059, CA3079 Zero-Voltage Switches for 50Hz-60Hz and 400Hz Thyristor Control Applications Features Description • Relay Control The CA3059 and CA3079 zero-voltage switches are monolithic silicon integrated circuits designed to control a thyristor in a variety of AC power switching applications for AC input voltages of 24V, 120V, 208/230V, and 277V at 50Hz-60Hz and 400Hz. Each of the zero-voltage switches incorporates 4 functional blocks (see the Functional Block Diagram) as follows: • Valve Control • Synchronous Switching of Flashing Lights • On-Off Motor Switching • Differential Comparator with Self-Contained Power Supply for Industrial Applications • Photosensitive Control 1. Limiter-Power Supply - Permits operation directly from an AC line. • Power One-Shot Control • Heater Control 2. Differential On/Off Sensing Amplifier - Tests the condition of external sensors or command signals. Hysteresis or proportional-control capability may easily be implemented in this section. • Lamp Control Type Features CA3059 CA3079 • 24V, 120V, 208/230V, 277V at 50/60 . . . or 400Hz Operation X X • Differential Input . . . . . . . . . . . . . . . . . . X X • Low Balance Input Current (Max) - µA. . . 1 2 • Built-In Protection Circuit for . . . . . . . . Opened or Shorted Sensor (Term 14) X X 3. Zero-Crossing Detector - Synchronizes the output pulses of the circuit at the time when the AC cycle is at zero voltage point; thereby eliminating radio-frequency interference (RFI) when used with resistive loads. 4. Triac Gating Circuit - Provides high-current pulses to the gate of the power controlling thyristor. • Sensor Range (Rx) - kΩ. . . . . . . . . . . . . 2 - 100 2 - 50 • DC Mode (Term 12) . . . . . . . . . . . . . . . . X • External Trigger (Term 6) . . . . . . . . . . . X • External Inhibit (Term 1) . . . . . . . . . . . . X • DC Supply Volts (Max) . . . . . . . . . . . . . oC) . • Operating Temperature Range ( .. 14 In addition, the CA3059 provides the following important auxiliary functions (see the Functional Block Diagram). 1. A built-in protection circuit that may be actuated to remove drive from the triac if the sensor opens or shorts. 10 2. Thyristor firing may be inhibited through the action of an internal diode gate connected to Terminal 1. -55 to +125 3. High-power dc comparator operation is provided by overriding the action of the zero-crossing detector. This is accomplished by connecting Terminal 12 to Terminal 7. Gate current to the thyristor is continuous when Terminal 13 is positive with respect to Terminal 9. Ordering Information PART NUMBER TEMPERATURE -55oC CA3059 o CA3079 to +125oC o -55 C to +125 C PACKAGE 14 Lead Plastic DIP The CA3059 and CA3079 are supplied in 14 lead dual-inline plastic packages. 14 Lead Plastic DIP Pinouts CA3059 (PDIP) TOP VIEW INHIBIT 1 DC SUPPLY 2 HIGH CURRENT 3 NEG. TRIGGER TRIGGER OUT 4 AC IN 5 TRIGGER IN 6 COMMON 7 CA3079 (PDIP) TOP VIEW 14 FAIL-SAFE DO NOT USE 1 13 SENSE AMP IN DC SUPPLY 2 12 ZCD OVERRIDE 11 R DRIVER (COM) 10 R DRIVER V+ 9 SENSE AMP REF 12 DO NOT USE AC IN 5 10 R DRIVER V+ COMMON 7 CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures. 1-888-INTERSIL or 321-724-7143 | Intersil (and design) is a trademark of Intersil Americas Inc. Copyright © Intersil Americas Inc. 2002. All Rights Reserved 3 13 SENSE AMP IN HIGH CURRENT 3 NEG. TRIGGER TRIGGER OUT 4 DO NOT USE 6 8 COMMON 14 DO NOT USE 11 R DRIVER (COM) 9 SENSE AMP REF 8 COMMON FN490.5 CA3059, CA3079 Functional Block Diagram 12 IC RS 5 IC 2 AC INPUT VOLTAGE RL POWER SUPPLY LIMITER CURRENT BOOST 3 “0” CROSSING DET. EXTERNAL INHIBIT TRIAC GATING CIRCUIT 1 PROTECTION CIRCUIT RP 14 G MT1 INHIBIT 13 + - 100µF 15V 4 MT2 ON/OFF SENSING AMPL. RX 8 7 * NTC SENSOR 9 10 11 6 IC * NEGATIVE TEMPERATURE COEFFICIENT AC INPUT VOLTAGE (50/60 OR 400Hz) V AC INPUT SERIES RESISTOR (RS) kΩ DISSIPATION RATING FOR RS W 24 2 0.5 120 10 2 208/230 20 4 277 25 5 NOTE: Circuitry within shaded areas, not included in CA3079 See chart IC = Internal connection - DO NOT USE (Terminal restriction applies only to CA3079) IC RS AC LINE INPUT 12 FOR DC MODE OR 400Hz OPERATION R1 5K 5 D7 D2 D13 D3 D4 D5 2 R2 27K D6 RSENSOR 13 COMMON R7 10K D8 D1 RP CF 100µF 15V COMMON R3 12K 10 D9 Q6 Q2 Q3 R10 40K 8 TO COMMON D12 Q10 14 IC 7 TO COMMON R5 9.6K 3 R9 25 IC = Internal connection - DO NOT USE (Terminal restriction applies only to FIGURE 1. SCHEMATIC DIAGRAM OF CA3059 AND CA3079 FOR INCREASED GATE DRIVE Q8 Q9 D11 1 IC INHIBIT INPUT 4 R8 15 R6 15K Q7 D10 D15 All resistance values are in Ω NOTE: Circuitry within shaded areas not included in CA3079 9 11 Q4 Q5 Q1 FAIL-SAFE INPUT R4 10K 6 IC FOR EXTERNAL TRIGGER 4 TO THYRISTOR GATE Specifications CA3059, CA3079 Absolute Maximum Ratings TA = +25oC Thermal Information DC Supply Voltage (Between Terminals 2 & 7) CA3059 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14V CA3079 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10V DC Supply Voltage (Between Terminals 2 & 8) CA3059 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14V CA3079 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10V Peak Supply Current (Terminals 5 & 7) . . . . . . . . . . . . . . . . . . .±50mA Output Pulse Current (Terminal 4) . . . . . . . . . . . . . . . . . . . . . 150mA Thermal Resistance θJA PDIP Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100oC/W Power Dissipation Up to TA = +55oC CA3059, CA3079 . . . . . . . . . . . . . . . . . 950mW Above TA = +55oC CA3059, CA3079 . . Derate Linearly 10mW/oC Ambient Temperature Operating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -55oC to +125oC Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -65oC to +150oC Lead Temperature (During Soldering) . . . . . . . . . . . . . . . . . +265oC At distance 1/16” ± 1/32” (1.59 ± 0.79) from case for 10 seconds max CAUTION: Stresses above those listed in “Absolute Maximum Ratings” may cause permanent damage to the device. This is a stress only rating and operation of the device at these or any other conditions above those indicated in the operational sections of this specification is not implied. Electrical Specifications TA = +25oC, For all Types, Unless Otherwise Specified. All voltages are measured with respect to Terminal 7. For Operating at 120VRMS, 50-60Hz (AC Line Voltage) (Note 1) PARAMETERS SYMBOL TEST CONDITIONS MIN TYP MAX UNITS RS = 8kΩ, IL = 0 6.1 6.5 7 V RS = 10kΩ, IL = 0 - 6.8 - V DC SUPPLY VOLTAGE (Figure 2A, 2B, 2C) Inhibit Mode At 50/60Hz VS At 400Hz At 50/60Hz Pulse Mode At 50/60Hz VS At 400Hz At 50/60Hz Gate Trigger Current (Figures 3, 4A) IGT Terminal 4 RS = 5kΩ, IL = 0 - 6.4 - V RS = 8kΩ, IL = 0 6 6.4 7 V RS = 10kΩ, IL = 0 - 6.7 - V RS = 5kΩ, IL = 0 - 6.3 - V Terminals 3 and 2 Connected, VGT = 1V - 105 - mA Terminal 3 open, Gate Trigger Voltage (VGT) = 0 50 84 - mA Terminals 3 and 2 Connected, Gate Trigger Voltage (VGT) = 0 90 124 - mA Terminal 3 open, V+ = 12V, VGT = 0 - 170 - mA 240 - mA 0.465 0.485 0.520 - 70 100 140 µs PEAK OUTPUT CURRENT (PULSED) (Figures 4, 5) With Internal Power Supply Figure 4a, 4b IOM Terminal 4 With External Power Supply Figure 5a, 5b, 5c IOM Terminal 4 Inhibit Input Ratio (Figure 6) V 9/V2 Terminals 3 and 2 Connected, V+ = 12V, VGT = 0 Voltage Ratio of Terminals 9 to 2 TOTAL GATE PULSE DURATION (Note 2) (Figure 7A, 7B, 7C, 7D) For Positive dv/dt 50-60Hz For Negative dv/dt 50-60Hz tP CEXT = 0 CEXT = 0, REXT = ∞ 400Hz tN CEXT = 0 CEXT = 0, REXT = ∞ 400Hz - 12 - µs 70 100 140 µs - 10 - µs - 50 - µs PULSE DURATION AFTER ZERO CROSSING (50-60Hz) (Figure 7A) CEXT = 0, REXT = ∞ For Positive dv/dt tP1 For Negative dv/dt tN1 - 60 - µs I4 - 0.001 10 µA II - 220 1000 nA - 220 2000 nA - 1.5 to 5 - V OUTPUT LEAKAGE CURRENT (Figure 8) Inhibit Mode INPUT BIAS CURRENT (Figure 9) CA3059 CA3079 Common-mode Input Voltage Range VCMR Terminals 9 and 13 Connected 5 Specifications CA3059, CA3079 Electrical Specifications TA = +25oC, For all Types, Unless Otherwise Specified. All voltages are measured with respect to Terminal 7. For Operating at 120VRMS, 50-60Hz (AC Line Voltage) (Note 1) (Continued) PARAMETERS SYMBOL TEST CONDITIONS MIN TYP MAX UNITS - 6 - mV SENSITIVITY (Note 3) (Figures 4(a), 11) ∆V13 Pulse Mode Terminal 12 open NOTES: 1. The values given in the Electrical Characteristics Chart at 120V also apply for operation at input voltages of 208/230V, and 277V, except for Pulse Duration. However, the series resistor (R S) must have the indicated value, shown in the chart in the Functional Block Diagram, for the specified input voltage. 2. Pulse Duration in 50Hz applications is approximately 15% longer than shown in Figure 7(b). 3. Required voltage change at Terminal 13 to either turn OFF the triac when ON or turn ON the triac when OFF. Maximum Voltage Ratings TA = +25oC MAXIMUM CURRENT RATINGS MAXIMUM VOLTAGE RATINGS TA = +25oC TERM. NOTE 3 NO. 1 1 Note 3 2 3 4 5 Note 1 6 Note 3 7 NOTE 1 NOTE 3 2 3 4 5 Note 4 Note 4 Note 4 Note 4 0 -15 0 -15 0 -15 2 -14 6 7 15 0 10 -2 0 -14 NOTES 2, 3 NOTE 3 8 9 10 11 12 13 14 Note 4 Note 4 Note 4 Note 4 Note 4 Note 4 Note 4 0 0 Note 5 Note 5 -14 -14 0 -14 0 -14 0 -14 Note 4 0 -14 0 -14 IIN mA IOUT mA 10 0.1 150 10 Note 4 Note 4 Note 4 Note 4 Note 4 Note 4 Note 4 Note 4 Note 4 Note 4 Note 4 Note 4 Note 4 2 -10 Note 4 Note 4 Note 4 Note 4 Note 4 Note 4 Note 4 Note 4 Note 4 0.1 150 50 10 7 -7 Note 4 Note 4 Note 4 Note 4 Note 4 Note 4 Note 4 14 0 Note 4 Note 4 Note 4 Note 4 Note 4 Note 4 Note 4 Note 4 Note 4 Note 4 8 9 14 0 Note 4 20 0 2.5 -2.5 14 0 6 -6 10 0 Note 4 Note 4 Note 4 Note 4 Note 4 Note 4 Note 4 0.1 2 Note 4 Note 4 Note 4 Note 4 Note 4 Note 4 Note 4 10 Note 4 Note 4 Note 4 Note 4 Note 4 Note4 11 Note 4 Note 4 Note 4 Note 4 Note4 Note 4 Note 4 12 Note 3 50 50 13 Note 4 Note 4 Note4 14 Note 3 2 2 This chart gives the range of voltages which can be applied to the terminals listed horizontally with respect to the terminals listed vertically. For example, the voltage range of horizontal Terminal 6 to vertical Terminal 4 is 2V to -10V. NOTES: 1. Resistance should be inserted between Terminal 5 and external supply or line voltage for limiting current into Terminal 5 to less than 50mA. 2. Resistance should be inserted between Terminal 14 and external supply for limiting current into Terminal 14 to less than 2mA. 3. For the CA3079 indicated terminal is internally connected and, therefore, should not be used. 4. Voltages are not normally applied between these terminals; however, voltages appearing between these terminals are safe, if the specified voltage limits between all other terminals are not exceeded. 5. For CA3079 (0V to -10V). 6 CA3059, CA3079 4.6K 0.3K 120VRMS, 50/60Hz OPERATION INPUT RESISTANCE (RS) = 10kΩ NO EXTERNAL LOAD 2 13 INTERNAL DC SUPPLY (V) PULSE INHIBIT 4.6K RL RS 5 CA3059 CA3079 AC LINE 100µF 11 VS 7 7.00 INHIBIT MODE 6.75 6.50 PULSE MODE 6.25 6.00 IL 8 4 9 5.75 EXTERNAL LOAD CURRENT 10 ALL RESISTANCE VALUES ARE IN Ω -75 GATE TRIGGER CURRENT (mA) INTERNAL DC SUPPLY (V) 6.5 RS = 5kΩ (INHIBIT MODE) 6.0 5.5 5.0 RS = 10kΩ (INHIBIT MODE) 4.5 RS = 5kΩ (PULSE MODE) RS = 10kΩ (PULSE MODE) 4.0 1 2 130 3 4 5 6 7 75 100 125 110 100 TERMINALS 2 AND 3 CONNECTED 90 80 70 60 50 TERMINAL 3 OPEN 0 8 1 10 11 5 CA3059 CA3079 4 IOM (4) OR IGT(4) 13 2 1Ω ±1% 3 FIGURE 3. GATE TRIGGER CURRENT vs GATE TRIGGER VOLTAGE FOR CA3059 AND CA3079 PEAK OUTPUT CURRENT, PULSED (mA) 9 2 GATE TRIGGER (V) RS 10K 8 50 120 40 FIGURE 2C. DC SUPPLY VOLTAGE vs EXTERNAL LOAD CURRENT FOR CA3059 AND CA3079 7 25 120VRMS, 50/60Hz OPERATION TA = +25o C EXTERNAL LOAD CURRENT (mA) AC LINE 0 FIGURE 2B. DC SUPPLY VOLTAGE vs AMBIENT TEMPERATURE FOR CA3059 AND CA3079 120VRMS, 50/60Hz OPERATION TA = +25 oC 0 -25 AMBIENT TEMPERATURE (oC) FIGURE 2A. DC SUPPLY VOLTAGE TEST CIRCUIT FOR CA3059 AND CA3079 3.5 -50 OSCILLOSCOPE WITH HIGH GAIN INPUT 3 120VRMS, 50/60Hz OPERATION GATE TRIGGER, VGT = 0 (V) 175 150 TERMINALS 2 AND 3 CONNECTED 125 100 75 TERMINAL 3 OPEN 50 -75 VGT -50 -25 0 25 50 75 100 125 o AMBIENT TEMPERATURE ( C) 6K 5K 100µF FIGURE 4B. PEAK OUTPUT CURRENT (PULSED) vs AMBIENT TEMPERATURE FOR CA3059 AND CA3079 FIGURE 4A. PEAK OUTPUT (PULSED) AND GATE TRIGGER CURRENT WITH INTERNAL POWER SUPPLY TEST CIRCUIT FOR CA3059 AND CA3079 7 CA3059, CA3079 V+ 3 2 5K RS 10K 13 5 120VRMS 60Hz 6K CA3059 4 11 7 IOM(4) 10 9 1Ω ±1% 8 5 OSCILLOSCOPE WITH HIGH GAIN INPUT 120VRMS, 50/60Hz OPERATION GATE TRIGGER, VGT = 0 (V) 300 PEAK OUTPUT, PULSED (mA) 100µF TERMINALS 2 AND 3 CONNECTED 250 200 TERMINAL 3 OPEN 150 100 50 0 VGT 0 5 10 15 20 EXTERNAL POWER SUPPLY, V+ (V) ALL RESISTANCE VALUES ARE IN Ω FIGURE 5B. PEAK OUTPUT CURRENT (PULSED) vs EXTERNAL POWER SUPPLY VOLTAGE FOR CA3059 FIGURE 5A. PEAK OUTPUT CURRENT (PULSED) WITH EXTERNAL POWER SUPPLY TEST CIRCUIT FOR CA3059 9 10 6 11 RS 10K 5 250 120VRMS 60Hz CA3059 CA3079 4 7 EXTERNAL SUPPLY V+ = 13V 8 12V 13 R1 ALL RESISTANCE VALUES IN Ω 2 14 R2 100µF 10V 150 13V 12V 8V FIGURE 6(A). INPUT INHIBIT VOLTAGE RATIO TEST CIRCUIT FOR CA3059 AND CA3079 10V 100 INPUT INHIBIT VOLTAGE RATIO, V9/V2 PEAK OUTPUT, PULSED (mA) 200 8V 5V 5V 50 3V 3V 120VRMS, 50/60Hz OPERATION GATE TRIGGER VOLTS (VGT) = 0 TERMINALS 2 AND 3 CONNECTED TERMINAL 3 OPEN 0 -50 -20 10 40 70 100 120VRMS, 50/60Hz OPERATION 0.60 0.55 0.50 0.45 0.40 0.35 0.30 130 o -50 -25 0 25 50 75 100 125 o AMBIENT TEMPERATURE ( C) AMBIENT TEMPERATURE ( C) FIGURE 6B. INPUT INHIBIT VOLTAGE RATIO vs AMBIENT TEMPERATURE FOR CA3059 AND CA3079 FIGURE 5C. PEAK OUTPUT CURRENT (PULSED) vs AMBIENT TEMPERATURE FOR CA3059 8 GATE PULSE TOTAL GATE PULSE DURATION (µs) CA3059, CA3079 AC LINE - dv/dt + dv/dt 0V tP1 tP RS 10K 120VRMS 60Hz tN1 tN 9 10 11 5 CA3059 CA3079 C(EXT) 4 7 1M OSC. WITH HIGH GAIN INPUT 120VRMS, 50/60Hz OPERATION TA = +25o C 300 tP (POSITIVE dv/dt) 200 tN (NEGATIVE dv/dt) 100 0 8 12 6K REXT 0 2 13 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 5K EXTERNAL CAPACITANCE (µF) 100µF NOTE: Circuitry within shaded area not included in CA3079. All resistance values are in Ω FIGURE 7B. TOTAL GATE PULSE DURATION vs EXTERNAL CAPACITANCE FOR CA3059 AND CA3079 FIGURE 7A. GATE PULSE DURATION TEST CIRCUIT WITH ASSOCIATED WAVEFORM FOR CA3059 AND CA3079 700 500 TOTAL GATE PULSE DURATION (µs) 600 PULSE DURATION AFTER ZERO CROSSING (µs) 40 120VRMS, 50/60Hz OPERATION TA = +25oC tN1 (NEGATIVE dv/dt) 400 300 tP1 (POSITIVE dv/dt) 200 100 0 0 120VRMS, 50/60Hz OPERATION TA = +25oC 30 20 tP (POSITIVE dv/dt) 10 tN (NEGATIVE dv/dt) 0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.1 10 EXTERNAL CAPACITANCE (µF) 100 EXTERNAL RESISTANCE (kΩ) FIGURE 7C. PULSE DURATION AFTER ZERO CROSSING vs EXTERNAL CAPACITANCE FOR CA3059 & CA3079 FIGURE 7D. TOTAL GATE PULSE DURATION vs EXTERNAL RESISTANCE FOR CA3059 OUTPUT LEAKAGE (nA) 100 V+ = 6V 120VRMS, 50/60Hz OPERATION INPUT RESISTANCE (RS = 100kΩ NO EXTERNAL LOAD 2 10 CA3059 CA3079 1 +3V 9 8 7 13 0.1 -80 -60 -40 -20 0 20 40 60 II 80 100 120 140 AMBIENT TEMPERATURE (oC) FIGURE 9. INPUT BIAS CURRENT TEST CIRCUIT FOR CA3059 AND CA3079 FIGURE 8. OUTPUT LEAKAGE CURRENT (INHIBIT MODE) vs AMBIENT TEMPERATURE FOR CA3059 AND CA3079 9 220VRMS, 50/60Hz OPERATION INPUT RESISTANCE (RS) = 10kΩ 300 60Hz, tP (+ dv/dt) 50Hz, tP (+ dv/dt) 200 100 60Hz, tN (- dv/dt) 50Hz, tN (- dv/dt) 0 0 0.02 0.04 0.06 600 TOTAL GATE PULSE DURATION (µs) TOTAL GATE PULSE DURATION (µs) CA3059, CA3079 0.08 220VRMS, 50/60Hz OPERATION INPUT RESISTANCE (RS) = 20kΩ 60Hz, tP (+ dv/dt) 400 200 0 0 0.1 0.02 0.04 50Hz, tN1 (- dv/dt) TIME FROM ZERO CROSSING TO END OF PULSE (µs) TIME FROM ZERO CROSSING TO END OF PULSE (µs) 220VRMS, 50/60Hz OPERATION INPUT RESISTANCE (RS) = 10kΩ 60Hz, tN1 (- dv/dt) 60Hz, tP1 (+ dv/dt) 50Hz, tP1 (+ dv/dt) 0 0.02 0.04 0.08 0.1 FIGURE 10B. 200 0 0.06 EXTERNAL CAPACITANCE (µF) FIGURE 10A. 400 60Hz, tN (- dv/dt) 50Hz, tN (- dv/dt) EXTERNAL CAPACITANCE (µF) 600 50Hz, tP (+ dv/dt) 0.06 0.08 220VRMS, 50/60Hz OPERATION INPUT RESISTANCE (RS) = 20kΩ 600 60Hz, tN1 (- dv/dt) 50Hz, tN1 (- dv/dt) 400 50Hz, tP1 (+ dv/dt) 200 60Hz, tP1 (+ dv/dt) 0 0.1 0 0.02 EXTERNAL CAPACITANCE (µF) 0.04 0.06 0.08 0.1 EXTERNAL CAPACITANCE (µF) FIGURE 10C. FIGURE 10D. 7 SENSOR RESISTANCE = 5kΩ 30 12 TERMINALS 7 AND 12 CONNECTED DC GATE CURRENT MODE (CA3058 & CA3059) 6 10 TERMINAL 12 OPEN PULSED GATE CURRENT MODE (ALL TYPES) 0 -75 -25 0 25 50 75 100 AREA OF UNCERTAIN OPERATION 5 4 AREA OF NORMAL OPERATION 3 2 AREA OF UNCERTAIN OPERATION 1 0 -50 THYRISTOR TURN-OFF 6 TERMINAL 14 (V) 20 18 SENSITIVITY, ∆V13 (mV) ∆SENSOR RESISTANCE, ∆RON - ROFF (Ω) FIGURE 10. RELATIVE PULSE WIDTH AND LOCATION OF ZERO CROSSING FOR 220V OPERATION FOR CA3059 AND CA3079 THYRISTOR TURN-OFF 0 125 -50 -25 0 25 50 75 AMBIENT TEMPERATURE (oC) AMBIENT TEMPERATURE (oC) FIGURE 11. SENSITIVITY vs AMBIENT TEMPERATURE FOR CA3059 AND CA3079 FIGURE 12. OPERATING REGIONS FOR BUILT-IN PROTECTION CIRCUIT FOR CA3059 10 CA3059, CA3079 OFF 10KΩ 2W 120VAC 60Hz 5 ON 100µF 15VDC + OFF 6 RL 1 ON G 14 C1 4 CA3059 13 - C1 + 100µF 15VDC 10 3 MT2 CA3059 CA3079 9 4 8 R1 9 1 G 14 - 7 7 12 3 6 2 MT1 6 R1 5 120VAC 60Hz 2 RL 10KΩ 2W MT2 11 13 tON = 0.67 R1C1 R1(max. value allowable) = 1mΩ 10 11 12 td = 0.67 R1C1 FIGURE 13. LINE-OPERATED ONE-SHOT TIMER FIGURE 14. LINE-OPERATED THYRISTOR CONTROL TIME DELAY TURN-ON CIRCUIT ON OFF 10KΩ 2W C1 5 R2 RL R1 6 MT2 1 2 120VAC 60Hz 100µF 15VDC RP + 4 CA3059 13 - MT1 6 NTC SENSOR td = RT C1 RT = G 14 7 12 3 R 1R2 9 10 11 R 1 + R2 FIGURE 15. ON/OFF TEMPERATURE CONTROL CIRCUIT WITH DELAYED TURN-ON 12 SWITCHED LOAD 10 11 5 120VAC 5KΩ 2W MT2 13 CA3059 RECTIFIER AND TRIAC CONTROL 1 T2300B MAX LOAD = 2.5A 1KΩ 4 MT1 G 8 7 6 9 100µF - 10KΩ + 10 KΩ 2 R2 68KΩ R6 2MΩ RESET 11 OUTPUT NOTE: Terminal 1 goes “High” (Logic “1”) after 2048 pulses are applied to Terminal 10. For 8 hour delay: R1 = 12MΩ C1 = 2µF 1 SENSOR 16 COS/MOS CD4040A 12-STAGE COUNTER 1 R7 5KΩ VDD+ 6 10 7 R5 1KΩ 8 12 3 15 8 10 2 4 14 16 R4 10KΩ FIGURE 16A. LINE-OPERATED IC TIMER FOR LONG TIME PERIODS 11 R1 11 PULSE GENERATOR CA3097E THYRISTOR/ TRANSISTOR ARRAY 9 IN 5 13 R3 100KΩ C1 MT1 CA3059, CA3079 “NIGHT” “DAY” SENSOR ILLUMINATION COUNTER RESET (TERMINAL 11 OF CD4040) e.g., 8 HRS “CLOCK” PULSES (TERMINAL 9 OF CA3097E) 1 PULSE/SEC COUNTER OUTPUT (TERMINAL 1 OF CD4040) TERMINAL 6 OF CA3059 AND TERMINAL 5 OF CA3097E TERMINAL 4 OF CA3059 AND POWER IN LOAD FIGURE 16B. TIMING DIAGRAM FOR FIGURE 16A C1 100µF 2 RL 10 120VAC 60Hz 11 10K 2W 14 CA3059 RESET SW1 RUN 1K 120pps 13 5 9 TRIAC CONTROL RECTIFIER PULSE GENERATOR T2302B MAX LOAD = 2.5A 4 200Ω 6 G 1 8 7 10K TRIAC MONOSTABLE 4 1K ASTABLE SW2 +VDD (≅ +6.5V) RESET 120pps 11 C2 0.001 10 16 +VDD (≅ +6.5V) COS/MOS CD4020A 14-STAGE BINARY COUNTER 8 2 7 2 8 29 210 211 212 2 16 213 214 H G VDD Kd 10 Ka F a b c d e f g h CD4048A EXPANDABLE 8 INPUT GATE E D C PROGRAMMING INTERCONNECTIONS B A VSS 8 EXP FIGURE 17A. PROGRAMMABLE ULTRA-ACCURATE LINE-OPERATED TIMER. 12 Kb Kc 7 9 15 1 OUTPUT CA3059, CA3079 TIME PERIODS (t = 0.5333 s) 1t 2t 4t 8t 16t 32t 64t 128t f g h tO CD4020A TERMINALS a b c d e CD4048A TERMINALS A B C D E F G H C NC NC NC NC NC NC NC NC C NC NC NC NC NC NC 2t C C NC NC NC NC NC NC 3t NC NC C NC NC NC NC NC 4t C NC C NC NC NC NC NC 5t NC C C NC NC NC NC NC 6t 1t C C C NC NC NC NC NC 7t NC NC NC C NC NC NC NC 8t C NC NC C NC NC NC NC 9t NC C NC C NC NC NC NC 10t C C NC C NC NC NC NC 11t NC NC C C NC NC NC NC 12t C NC C C NC NC NC NC 13t NC C C C NC NC NC NC 14t C C C C NC NC NC NC 15t C C C C NC C C NC 111t NC NC NC NC C C C NC 112t C NC NC NC C C C NC 113t C C C C C C C C 255t NOTES: 1. tO = Total time delay = n1 t + n2 t + . . . nnt. 2. C = Connect. For example, interconnect terminal a of the CD4020A and terminal A of the CD4048A. 3. NC = No Connection. For example, terminal b of the CD4020A open and terminal B of the CD4048A connected to +VDD bus. AC SUPPLY VOLTAGE CA3059 OUTPUT (PIN 4 AND PIN 6) CD4048A OUTPUT AC IN LOAD (R L ) FIGURE 17B. “PROGRAMMING” TABLE FOR FIGURE 17(A). 13 CA3059, CA3079 Operating Considerations 2. Set the value of RP and sensor resistance (R X) between 2kΩ and 100kΩ. Power Supply Considerations for CA3059 and CA3079 The CA3059 and CA3079 are intended for operation as selfpowered circuits with the power supplied from and AC line through a dropping resistor. The internal supply is designed to allow for some current to be drawn by the auxiliary power circuits. Typical power supply characteristics are given in Figures 2(b) and 2(c). 3. The ratio of RX to RP, typically, should be greater than 0.33 and less than 3. If either of these ratios is not met with an unmodified sensor over the entire anticipated temperature range, then either a series or shunt resistor must be added to avoid undesired activation of the circuit. Power Supply Considerations for CA3059 If operation of the protection circuit is desired under conditions other than those specified above, then apply the data given in Figure 12. The output current available from the internal supply may not be adequate for higher power applications. In such applications an external power supply with a higher voltage should be used with a resulting increase in the output level. (See Figure 4 for the peak output current characteristics.) When an external power supply is used, Terminal 5 should be connected to Terminal 7 and the synchronizing voltage applied to Terminal 12 as illustrated in Figure 5(a). External Inhibit Function for the CA3059 A priority inhibit command may be applied to Terminal 1. The presence of at least +1.2V at 10µA will remove drive from the thyristor. This required level is compatible with DTL or T2L logic. A logical 1 activates the inhibit function. DC Gate Current Mode for the CA3059 Operation of Built-In Protection for the CA3059 Connecting Terminals 7 and 12 disables the zero-crossing detector and permits the flow of gate current on demand from the differential sensing amplifier. This mode of operation is useful when comparator operation is desired or when inductive loads are switched. Care must be exercised to avoid overloading the internal power supply when operating in this mode. A sensitive gate thyristor should be used with a resistor placed between Terminal 4 and the gate in order to limit the gate current. A special feature of the CA3059 is the inclusion of a protection circuit which, when connected, removes power from the load if the sensor either shorts or opens. The protection circuit is activated by connecting Terminal 14 to Terminal 13 as shown in the Functional Block Diagram. To assure proper operation of the protection circuit the following conditions should be observed: 1. Use the internal supply and limit the external load current to 2mA with a 5kΩ dropping resistor. The photographs and dimensions represent a chip when it is par of the wafer. When the wafer is cut into chips, the cleavage angles are 57o instead of 90o with respect to the face of the chip. Therefore, the isolated chip is actually 7 mils (0.17mm) larger in both dimensions. Dimensions in parentheses are in millimeters and are derived from the basic inch dimensions as indicated. Grid gradations are in mils (10-3 inch). All Intersil U.S. products are manufactured, assembled and tested utilizing ISO9000 quality systems. Intersil Corporation’s quality certifications can be viewed at www.intersil.com/design/quality Intersil products are sold by description only. Intersil Corporation reserves the right to make changes in circuit design, software and/or specifications at any time without notice. Accordingly, the reader is cautioned to verify that data sheets are current before placing orders. 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