ISL8200M Features The ISL8200M is a simple and easy to use high power, current-sharing DC\DC power supply module for those power hungry Datacom\Telecom\Servers. All you need is the ISL8200M, a few components and one VOUT setting resistor, RSET and you have a complete 10A design ready for market. • Complete Switch Mode Power Supply in One Package The ease of use virtually eliminates the design and manufacturing risks while dramatically improving time to market. Need more current? Just current-share the ISL8200M to scale the solution up to 60A of output current by paralleling up to 6 modules. The simplicity of the ISL8200M is in the part’s "Off The Shelf", unassisted implementation. Patented current balancing in multi-phase operation greatly reduces ripple currents, BOM cost and complexity. The ISL8200M thermally enhanced, compact (15mmx15mmx2.2mm) QFN Package, operates without a heat sink, even at full load and over-temperature. The limited number of external components, lack of a heat dissipation layer, along with side access to all pins, reduces the PCB design to a component layer and a simple ground layer. Typical Simplified Schematic VIN Range 3V to 20V VIN PVIN EN VOUT1 ISL8200M Power Module A • Programmable Phase Shift (1 to 6 phase) for Current Sharing Modules • Patented Current Share Architecture Reduces Layout Sensitivity When Modules are Paralleled • Low Profiles (2.2mm height) • Input Voltage Range +3.0 V to +20V at 10A, Current Share up to 60A • A Single Resistor Sets VOUT from +0.6V to +6V • Output Overvoltage, Overcurrent and OverTemperature Built-in Protection and Undervoltage indication Applications • Servers, Telecom and Datacom Applications • Industrial and Medical Equipment • Point of Load Regulation ISL8200M Package VOUT Range 0.6V to 6.0V R SET VOUT_SET PVcc ISet CLKout ISHARE PGND V SEN_REM PGND1 2.2mm VOUT2 VOUT_SET 15 PVcc ISet EN PGND V SEN_REM PGND1 FIGURE 1. SIMPLIFIED CURRENT SHARING DIAGRAM TWO ISL8200M FOR 20A OUTPUT December 22, 2009 FN6727.0 1 m m m FSYNC_IN R SET m PVIN ISL8200M Power Module B 1 5 ISHARE VIN FIGURE 2. THE 2.2mm HEIGHT IS IDEAL FOR THE BACKSIDE OF PCBS WHEN SPACE AND HEIGHT IS A PREMIUM CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures. 1-888-INTERSIL or 1-888-468-3774 | Intersil (and design) is a registered trademark of Intersil Americas Inc. Copyright Intersil Americas Inc. 2009. All Rights Reserved All other trademarks mentioned are the property of their respective owners. ISL8200M Complete Current Share 10A DC/DC Power Supply ISL8200M Ordering Information PART NUMBER (Notes 1, 2, 3) ISL8200MIRZ TEMP. RANGE (°C) PART MARKING ISL8200M PACKAGE (Pb-Free) -40 to +85 23 Ld QFN PKG. DWG. # L23.15x15 NOTE: 1. Add “-T” suffix for tape and reel. Please refer to TB347 for details on reel specifications. 2. These Intersil Pb-free plastic packaged products employ special Pb-free material sets, molding compounds/die attach materials, and 100% matte tin plate plus anneal (e3 termination finish, which is RoHS compliant and compatible with both SnPb and Pb-free soldering operations). Intersil Pb-free products are MSL classified at Pb-free peak reflow temperatures that meet or exceed the Pb-free requirements of IPC/JEDEC J STD-020. 3. For Moisture Sensitivity Level (MSL), please see device information page for ISL8200M. For more information on MSL please see techbrief TB363. Pinout Internal Circuit CF1 VCC PVCC PVIN 21 14 17 RCC CF2 BOOT1 VIN 13 EN 12 UGATE1 CBOOT1 Q1 LOUT1 PHASE1 FF 11 19 VOUT 18 PGND 16 PHASE 20 OCSET 1 VOUT_SET 2 VSEN_REM- VCC RPG PGOOD LGATE1 Q2 22 VCC RCLK ISEN1A CLKOUT 8 VCC RPHC PH_CNTRL RSEN CONTROLLER 9 ISEN1B ISET 5 CF3 ISHARE COMP ZCOMP1 6 CF4 ISHARE_BUS 10 ISFETDRV 3 FSYNC_IN 7 FB1 VMON ZCOMP2 VSEN1+ CVSEN RFS 2 VSEN1- 15 4 PGND1 PGND1 ROS1 RCSR FN6727.0 December 22, 2009 ISL8200M Pin Configuration(TOP View) Pin Descriptions PIN NUMBER PIN NAME 1 VOUT_SET 2 PIN DESCRIPTION Analog Voltage Input - Used with VOUT to program the regulator output voltage. The typical input impedance of VSEN1+ with respect to VSEN1- is 500kΩ. Voltage input typ. 0.6V. VSEN_REM- Analog Voltage Input - This pin is the negative input of standard unity gain operational amplifier for differential remote sense for the regulator, and should connect to the negative rail of the load/processor. This pin can be used for VOUT trimming by connecting a resistor from this pin to the VOUT_SET pin. 3 ISFETDRV Digital Output - This pin is used to drive an optional NFET, which will connect ISHARE with the system ISHARE bus upon completing a pre-bias startup. Voltage Output Range: 0V to 5V. 4, 15 PGND1 Normal Ground - All voltage levels are referenced to this pad.This pad provides a return path for the low side MOSFET drives and internal power circuitries as well as all analog signals. PGND and PGND1 should be connected together with a ground plane. 5 ISET Analog Current Output - This pin sources a 15µA offset current plus Channel 1’s average current. The voltage (VISET) set by an external resistor (RISET) represents the average current level of the local active module. For full-scale current, RISET should be ~10kΩ. Output current range: 15µA to 108µA typ. 3 FN6727.0 December 22, 2009 ISL8200M Pin Descriptions (Continued) PIN NUMBER PIN NAME PIN DESCRIPTION 6 ISHARE Analog Current Output - Cascaded system level over current shutdown pin. This pin is used where you have multiple modules configured for current sharing and is used with a common current share bus. The bus sums each of the modules' average current contribution to the load to protect for a over current condition at the load. The pin sources 15µA plus average module's output current. The shared bus voltage (VISHARE) is developed across an external resistor (RISHARE). VISHARE represents the average current of all active channel(s) that connected together. The ISHARE bus voltage is compared with each module's internal reference voltage set by each module's RISET resistor. This will generate and individual current share error signal in each cascaded controller. The share bus impedance RISHARE should be set as RISET/NCTRL, RISET divided by number of active current sharing controllers. The output current from this pin generates a voltage across the external resistor. This voltage, VISHARE, is compared to and internal 1.2V threshold for average overcurrent protection. For full-scale current, RISHARE should be ~10kΩ . Typically 10kΩ is used for RSHARE and RSET. Output Current Range: 15µA to 108µA typ. 7 FSYNC IN Analog input Control Pin - An optional external resistor (RFS-ext) connected to this pin and ground will increase the oscillator switching frequency. It has an internal 59kΩ resistor for a default frequency of 700kHz. The internal oscillator will lock to an external frequency source when connected to a square wave form. The external source is typically the CLKOUT signal from another ISL8200M or an external clock. The internal oscillator synchronizes with the leading positive edge of the input signal. Input Voltage Range for external source: 0V to 5V Square Wave. 8 CLKOUT Digital Voltage Output - This pin provides a clock signal to synchronize with other ISL8200M(s). When there is more than one ISL8200M in the system, the two independent regulators can be programmed via PH_CNTRL for different degrees of phase delay. 9 PH_CNTRL Analog Input - The voltage level on this pin is used to program the phase shift of CLKOUT clock signal to synchronize with other module(s). 10 ISHARE_BUS Open pin until first PWM pulse is generated. Then, via an internal FET, this pin connects the module’s ISHARE to the system’s ISHARE bus after pre-bias is complete and soft-start is initiated. 11 FF Analog Voltage Input - The voltages on this pin is fed into the controller, adjusting the sawtooth amplitude to generate the feed-forward function. Voltage input 0.7 to VCC. 12 EN This is a double function pin: Analog Input Voltage - The input voltage to this pin is compared with a precision 0.8V reference and enables the digital soft-start. Input Voltage Range is 0V to VCC or VIN through a pull up resistor maintaining a typical current of 5mA. Analog Voltage Output - This pin can be used as a voltage monitor for input bus undervoltage lockout. The hysteresis levels of the lockout can be programmed via this pin using a resistor divider network. Furthermore, during fault conditions (such as overvoltage, overcurrent, and over-temperature), this pin is used to communicate the information to other cascaded modules by pulling low the wired OR as it is an Open Drain. Output Voltage Range is 0V to VCC. 13 VIN Analog Voltage Input - This pin should be tied directly to the input rail when using the internal linear regulator. It provides power to the internal linear drive circuitry. When used with an external 5V supply, this pin should be tied directly to VCC. The internal linear device is protected against the reversed bias generated by the remained charge of the decoupling capacitor at VCC when losing the input rail. Input Voltage Range 0V to 20V. 14 PVCC Analog Output - This pin is the output of the internal series linear regulator. It provides the bias for both low-side and high-side drives. Its operational voltage range is 3V to 5.6V. The decoupling ceramic capacitor in the PVCC pin is 10µF. 16 PHASE 17 PVIN Analog Input - This input voltage is applied to the power FETS with the FET’s ground being the PGND pin. It is recommended to place input decoupling capacitance, 22µF, directly between PVIN pin and PGND pin as close as possible to the module. Input Voltage Range: 0V to 20V. 18 PGND All voltage levels are referenced to this pad. This is the low side MOSFET ground. PGND and PGND1 should be connected together with a ground plane. 19 VOUT Output voltage from the module. Output Voltage Range: 0.6V to 6V. 20 OCSET Analog Output = This pin is the phase node of the regulator. Output Voltage Range 0V to 30V. Analog Input - This pin is used with PHASE pin to set the current limit of the module. Input Voltage Range 0V to 30V. 4 FN6727.0 December 22, 2009 ISL8200M Pin Descriptions (Continued) PIN NUMBER PIN NAME PIN DESCRIPTION 21 VCC Analog Input - This pin provides bias power for the analog circuitry. It’s operational range is 2.97V to 5.6V. In 3.3V applications, VCC, PVCC and VIN should be shorted to allow operation at the low end input as it relates to the VCC falling threshold limit. This pin can be powered either by the internal linear regulator or by an external voltage source. 22 PGOOD Analog Output - Provides an open drain Power Good signal when the output is within 9% of nominal output regulation point with 4% hysteresis (13%/9%), and soft-start is complete. PGOOD monitors the outputs (VMON) of the internal differential amplifiers. Output Voltage Range: 0V to VCC. 23 NC Not internal connected PD1 Phase Used for both the PHASE pin (Pin # 16) and for heat removal connecting to heat dissipation layers using Thermal Pad Vias. Potential should be floating and not electrically connected to anything except PHASE pin 16. PD2 VIN Thermal Used for both the PVIN pin (Pin # 17) and for heat removal connecting to heat dissipation layers using Pad Vias. Potential should be floating and not electrically connected to anything except VPVIN pin 17. PD3 PGND Used for both the PGND pin (Pin # 18) and for heat removal connecting to heat dissipation layers using Thermal Pad Vias. Potential should be floating and not electrically connected to anything except PGND pin 18. PD4 VOUT Used for both the Vout pin (Pin # 19) and for heat removal connecting to heat dissipation layers using Thermal Pad Vias. Potential should be floating and not electrically connected to anything except VOUT pin 19. Typical Application Circuits J38 VOUT1 J39 GND U18 ISL8200M J40 PVIN VIN1 C65 R76 16.5k C73 22uF R77 4.12k C76 1nF VOUT VIN 2.2k R122 C63 FF EN VOUT_SET J41 FSY NC_IN GND VSEN_REM- CLKOUT ISHARE_BUS PGOOD ISFETDRV PGOOD1 PH_CNTRL PVCC PGND1 PGND PH ASE OCSET VCC ISET ISHARE ISFETDRV1 C75 10uF RISHARE7 5k FIGURE 3. SINGLE PHASE 10A 1.2V OUTPUT CIRCUIT 5 FN6727.0 December 22, 2009 ISL8200M Typical Application Circuits (Continued) J34 VOUT1 J35 GND U16 ISL8200M J36 PVIN VIN1 C64 220uF R74 8.25k C72 22uF R75 2.05k C70 1nF VOUT VOUT C62 330uF 2.2k R120 VIN FF EN VOUT_SET J37 FSY NC_IN GND VSEN_REM- ISFETDRV1 CLKOUT ISHARE_BUS PGOOD PGOOD1 R338 10k PVCC 60k R337 4 C68 10uF 5 Q305 2N7002DW 6 PGND1 PGND PHASE OCSET ISET 3 VOUT VCC 2 PH_CNTRL 1 ISFETDRV ISHARE ISFETDRV1 PGOOD1 RISHARE6 5k RSET7 10k U17 ISL8200M PVIN C74 22uF VOUT VIN 2.2k R121 FF C71 1nF EN VOUT_SET FSY NC_IN VSEN_REMISFETDRV2 CLKOUT PGOOD2 R340 10k VOUT PVCC PGND1 PGND PHASE OCSET ISET VCC 2 PH_CNTRL 1 ISFETDRV ISHARE ISFETDRV2 PGOOD 3 ISHARE_BUS 60k R339 RSET8 10k 4 5 Q306 2N7002DW 6 C69 10uF PGOOD1 FIGURE 4. TWO PHASE 20A 1.2V OUTPUT CIRCUIT 6 FN6727.0 December 22, 2009 ISL8200M Absolute Maximum Ratings Thermal Information Input Voltage, PVIN, VIN . . . . . . . . . . . . . . . . -0.3V to +27V Driver Bias Voltage, PVCC . . . . . . . . . . . . . . -0.3V to +6.5V Signal Bias Voltage, VCC . . . . . . . . . . . . . . . -0.3V to +6.5V BOOT/UGATE Voltage, VBOOT . . . . . . . . . . . . . -0.3V to +36V Phase Voltage, VPHASE . . . . . . . VBOOT - 7V to VBOOT + 0.3V BOOT to PHASE Voltage, VBOOT - VPHASE . . . . . . . . . . . . . . . .-0.3V to VCC + 0.3V Input, Output or I/O Voltage . . . . . . . . .-0.3V to VCC + 0.3V ESD Rating Human Body Model (Tested per JESD22-A114E) . . . . . 2kV Machine Model (Tested per JESD22-A115-A) . . . . . . . 200V Charge Device Model (Tested per JESD22-C101C) . . . . 1kV Latch Up (Tested per JESD-78B; Class 2, Level A) . . . 100mA Thermal Resistance (Typical, Note 4) θJA (°C/W) QFN Package . . . . . . . . . . . . . . . . . . . . . . . 13 Maximum Storage Temperature Range . . . -40°C to +150°C Pb-free reflow profile . . . . . . . . . . . . . . . . . . .see link below http://www.intersil.com/pbfree/Pb-FreeReflow.asp Recommended Operating Conditions Input Voltage, PVIN, VIN . . . . . . . . . . . . Driver Bias Voltage, PVCC . . . . . . . . . . . Signal Bias Voltage, VCC . . . . . . . . . . . . Boot to Phase Voltage (Overcharged), VBOOT - VPHASE . . . . . . . . . . . . . . . . . Commercial Ambient Temperature Range. Industrial Ambient Temperature Range . . Junction Temperature Range . . . . . . . . . . . . . . . .3V to 20V . . . . . . 3V to 5.6V . . . . . . 3V to 5.6V . . . . . . . . . . . . . .<6V . . . 0°C to +70°C . -40°C to +85°C -40°C to +125°C CAUTION: Do not operate at or near the maximum ratings listed for extended periods of time. Exposure to such conditions may adversely impact product reliability and result in failures not covered by warranty. NOTES: 4. θJA is measured in free air with the component mounted on a high effective thermal conductivity test board with “direct attach” features. See Tech Brief TB379. 5. Parameters with TYP limits are not production tested, unless otherwise specified. 6. Parameters are 100% tested for internal IC prior to module assembly. Electrical Specifications PARAMETER Parameters with MIN and/or MAX limits are 100% tested at +25°C, unless otherwise specified. Temperature limits established by characterization and are not production tested. Boldface limits apply over the operating temperature range, -40°C to +85°C. SYMBOL TEST CONDITIONS MIN TYP (Note 5) MAX UNITS VCC SUPPLY CURRENT Nominal Supply VIN Current IQ_VIN PVIN = VIN = 20V; No Load; FSW = 700kHz 36 mA Nominal Supply VIN Current IQ_VIN PVIN = VIN = 4.5V; No Load; FSW = 700kHz 27 mA 9 mA Shutdown Supply VCC Current IVCC EN = 0V, VCC = 2.97V Maximum Current IPVCC PVCC = 4V TO 5.6V 250 mA PVCC = 3V TO 4V 150 mA Saturated Equivalent Impedance RLDO P-Channel MOSFET (VIN = 5V) 1 Ω PVCC Voltage Level (Note 6) PVCC IPVCC = 0mA to 250mA INTERNAL LINEAR REGULATOR 5.1 5.4 5.6 V 2.85 2.97 V 2.65 2.75 V 2.85 2.97 V 2.85 3.05 2.65 2.75 POWER-ON RESET (Note 6) Rising VCC Threshold Falling VCC Threshold Rising PVCC Threshold 0°C to +70°C -40°C to +85°C Falling PVCC Threshold System Soft-start Delay tSS_DLY After PLL, VCC, and PVCC PORs, and EN above their thresholds 384 V Cycles ENABLE (Note 6) Maximum Input Voltage VEN Turn-On Threshold Voltage Hysteresis Sink Current IEN_HYS 7 VCC V 0.75 0.8 0.86 V 25 30 35 µA FN6727.0 December 22, 2009 ISL8200M Electrical Specifications PARAMETER Parameters with MIN and/or MAX limits are 100% tested at +25°C, unless otherwise specified. Temperature limits established by characterization and are not production tested. Boldface limits apply over the operating temperature range, -40°C to +85°C. (Continued) SYMBOL Undervoltage Lockout Hysteresis VEN_HYS Sink Current IEN_SINK Sink Impedance REN_SINK TEST CONDITIONS MIN VEN_RTH = 10.6V; VEN_FTH = 9V TYP (Note 5) MAX 1.5 RUP = 53.6kΩ, RDOWN = 5.23kΩ IEN_SINK = 5mA UNITS V 15 mA 65 Ω OSCILLATOR Oscillator Frequency FOSC RFS = 59kΩ; Figure 27 VCC = 5V; -40°C< TA <+85°C Total Variation (Note 6) 700 kHz -9 +9 % FOSC 1500 kHz FREQUENCY SYNCHRONIZATION AND PHASE LOCK LOOP (Note 6) Synchronization Frequency VCC = 5.4V (2.97V) PLL Locking Time VCC = 5.4V (2.97V); FSW = 700kHz Maximum Input Signal Level 105 µs V VCC Input Signal Duty Cycle Range 10 50 90 % 310 345 410 ns PWM (Note 6) Minimum PWM OFF Time tMIN_OFF Current Sampling Blanking Time 175 tBLANKING ns OUTPUT CHARACTERISTICS Output Continuous Current Range IOUT(DC) Line Regulation Accuracy ΔVOUT/ΔVIN PVIN = VIN = 12V, VOUT = 1.2V 0 - 10 A VOUT = 1.2V, IOUT = 0A, PVIN = VIN = 3.5V to 20V - 0.15 - % VOUT = 1.2V, IOUT = 10A, PVIN = VIN = 5V to 20V - 0.15 - % - 0.1 - % IOUT = 10A, VOUT = 1.2V, PVIN = VIN = 12V - 30 - mVP-P ΔVOUT/ΔIOUT IOUT = 0A to 10A, VOUT = 1.2V, PVIN = VIN = 12V Load Regulation Accuracy Output Ripple Voltage ΔVOUT DYNAMIC CHARACTERISTICS Voltage Change For Positive Load Step ΔVOUT-DP IOUT = 0A to 5A. Current slew rate = 2.5A/µs, PVIN = VIN = 12V, VOUT = 1.2V - 45 - mVP-P Voltage Change For Negative Load Step ΔVOUT-DN IOUT = 5A to 0A. Current slew rate = 2.5A/µs, PVIN = VIN = 12V, VOUT = 1.2V - 55 - mVP-P 0.7 % REFERENCE (Note 6) VREF1 Reference Voltage (Include Error and Differential Amplifiers’ Offsets) ISL8200MIRZ, TA = -40°C to +85°C 0.6 -0.7 V DIFFERENTIAL AMPLIFIER (Note 6) DC Gain UG_DA Unity Gain Bandwidth Unity Gain Amplifier UGBW_DA Negative Input Source Current IVSENIVSEN1- Maximum Source Current for Current Sharing VSEN1- Source Current for Current Sharing when parallel multiple modules each of which has its own voltage loop RVSEN+_to _VSEN- Input Impedance Output Voltage Swing 0 8 0 dB 5 MHz 100 nA 350 µA 1 MΩ VCC - 1.8 V FN6727.0 December 22, 2009 ISL8200M Electrical Specifications PARAMETER Parameters with MIN and/or MAX limits are 100% tested at +25°C, unless otherwise specified. Temperature limits established by characterization and are not production tested. Boldface limits apply over the operating temperature range, -40°C to +85°C. (Continued) SYMBOL TEST CONDITIONS Input Common Mode Range MIN TYP (Note 5) -0.2 MAX UNITS VCC - 1.8 V VMON1,2 = Tri-State VCC - 0.4 V ISOURCE VCC = 2.97V to 5.6V 108 µA Channel Overcurrent Limit ISOURCE VCC = 5V; Share Pin OC Threshold VOC_SET VCC = 2.97V to 5.6V (comparator offset included) Disable Threshold VVSEN- OVERCURRENT PROTECTION (Note 6) Channel Overcurrent Limit Share Pin OC Hysteresis 89 108 122 µA 1.16 1.20 1.22 V VOC_SET_HYS VCC = 2.97V to 5.6V (comparator offset included) 50 mV ±5 % CURRENT SHARE VCC = 2.97V and 5.6V, 1% Resistor Sense, 10mV Signal External Current Share Accuracy POWER GOOD MONITOR (Note 6) Undervoltage Falling Trip Point VUVF Undervoltage Rising Hysteresis VUVR_HYS Overvoltage Rising Trip Point VOVR Overvoltage Falling Hysteresis VOVF_HYS Percentage Below Reference Point -15 -13 11 13 Percentage Above UV Trip Point Percentage Above Reference Point Percentage below OV Trip Point Sinking Impedance IPGOOD = 2mA Maximum Sinking Current VPGOOD <0.8V Maximum Open Drain Voltage % 15 % 4 % 4 IPGOOD = 2mA PGOOD Low Output Voltage -11 % 0.35 70 10 V Ω mA V VCC OVERVOLTAGE PROTECTION (Note 6) OV Latching Up Trip Point EN/FF= UGATE = LATCH Low, LGATE = High OV Non-Latching Up Trip Point EN = Low, UGATE = Low, LGATE = High LGATE Release Trip Point EN = Low/HIGH, UGATE = Low, LGATE = Low 118 120 122 % 113 % 87 % Over-Temperature Trip 150 °C Over-Temperature Release Threshold 125 °C OVER-TEMPERATURE PROTECTION INTERNAL COMPONENT VALUES Internal Resistor Between PVCC and VCC pin RCC 5 Ω Internal Resistor Between PHASE and OCSET Pins RSEN1 2.2k Ω Internal Resistor Between FSYNC_IN and SGND Pins RFS 59k Ω Internal Resistor Between PGOOD and VCC Pins RPG 10k Ω Internal Resistor Between CLKOUT and VCC Pins RCLK 10k Ω Internal Resistor Between PH_CNTRL and VCC Pins RPHC 10k Ω Internal Resistor Between VOUT_SET and VSEN_REM- pin ROS1 2.2k Ω 9 FN6727.0 December 22, 2009 ISL8200M 1.2V 10A VOUT VIN PVIN RENT 16.5k CIN(CER) VOUT VIN 10uF 25V x 2 ISL8200M FF CIN (BULK) RENB 4.12k CEN 1nF COUT 2.2k RFBT 47uF 10V x 8 EN VOUT_SET FSY NC_IN VSEN_REM- CLKOUT ISHARE_BUS PGOOD PGOOD1 PGND1 PGND PHASE PH_CNTRL OCSET ISET ISFETDRV ISHARE ISFETDRV1 VCC PVCC GND CPVCC 10uF RISHARE 5k FIGURE 5. TEST CIRCUIT FOR ALL PERFORMANCE AND DERATING GRAPHS Typical Performance Characteristics Efficiency Performance TA = +25°C, PVIN = VIN, CIN = 220µFx1, 10µF/Ceramic x 2, COUT = 47µF/Ceramic x 8. The efficiency equation is: 100 100 95 95 EFFICIENCY (%) EFFICIENCY (%) ( V OUT xI OUT ) P OUT Output Power - = ------------------------------------Efficiency = ----------------------------------------- = --------------P IN ( V IN xI IN ) Input Power 90 85 80 3.3V 75 2.5V 1.5V 70 1.2V 65 60 0 2 4 6 0.8V 8 90 85 80 75 70 3.3V 65 10 60 0 1.5V 1.2V 5.0V 2 LOAD CURRENT (A) FIGURE 6. EFFICIENCY vs LOAD CURRENT (5VIN) 2.5V 0.8V 4 6 LOAD CURRENT (A) 8 10 FIGURE 7. EFFICIENCY vs LOAD CURRENT (12VIN) VOUT 100 3.3V EFFICIENCY (%) 95 2.5V 5.0V 90 IOUT VIN = 12V VOUT = 1.2V IOUT = 0A to 5A 85 80 75 70 1.5V 65 60 0 2 4 6 1.2V 8 10 LOAD CURRENT (A) FIGURE 8. EFFICIENCY vs LOAD CURRENT (20VIN) 10 FIGURE 9. 1.2V TRANSIENT RESPONSE FN6727.0 December 22, 2009 ISL8200M Typical Performance Characteristics Transient Response Performance (Continued) TA = +25°C, PVIN = VIN = 12V, CIN = 220µFx1, 10µF/Ceramic x 2, COUT = 47µF/Ceramic x 8 IOUT = 0A to 5A, Current slew rate = 2.5A/µs VOUT VOUT IOUT VIN = 12V VOUT = 1.5V IOUT = 0A to 5A FIGURE 10. 1.5V TRANSIENT RESPONSE IOUT VIN = 12V VOUT = 1.8V IOUT = 0A to 5A FIGURE 11. 1.8V TRANSIENT RESPONSE VOUT VOUT IOUT VIN = 12V VOUT = 2.5V IOUT = 0A to 5A FIGURE 12. 2.5V TRANSIENT RESPONSE 11 IOUT VIN = 12V VOUT = 3.3V IOUT = 0A to 5A FIGURE 13. 3.3V TRANSIENT RESPONSE FN6727.0 December 22, 2009 ISL8200M Typical Performance Characteristics Output Ripple Performance (Continued) TA = +25°C, PVIN = VIN = 12V, CIN = 220µFx1, 10µF/Ceramic x 2, COUT = 47µF/Ceramic x 8 IOUT = 0, 5, 10A VOUT 10A VOUT 10A VOUT 5A VOUT 5A VOUT 0A VOUT 0A FIGURE 14. 1.2V OUTPUT RIPPLE FIGURE 15. 1.5V OUTPUT RIPPLE VOUT 10A VOUT 10A VOUT 5A VOUT 5A VOUT 0A VOUT 0A FIGURE 16. 2.5V OUTPUT RIPPLE 12 FIGURE 17. 3.3V OUTPUT RIPPLE FN6727.0 December 22, 2009 ISL8200M Typical Performance Curves FIGURE 18. 4-BOARD CLOCK SYNC (VIN = 12V) FIGURE 19. OVER CURRENT PROTECTION VIN = 0V to 18V VOUT = 1.2V IOUT = 0A FIGURE 20. 50% PRE-BIAS START UP 13 FN6727.0 December 22, 2009 ISL8200M Applications Information Output Capacitors Programming the Output Voltage The ISL8200M has an internal 0.6V ±0.9% reference voltage. Programming the output voltage requires a dividing resistor (RFBT) between VOUT_SET pin and VOUT pin. The output voltage can be calculated as shown in Equation 1: R FBT⎞ ⎛ V OUT = 0.6 × ⎜ 1 + ---------------⎟ R OS ⎠ ⎝ (EQ. 1) Note: ISL8200M has integrated 2.2kΩ resistances into the module dividing resistor for bottom side (ROS). The resistance for different output voltages are as follows: VOUT 0.6V 0.8V 1.0V 1.2V RFBT 0Ω 732Ω 1.47kΩ 2.2kΩ VOUT 1.5V 1.8V 2.0V 2.5 RFBT 3.32kΩ 4.42kΩ 5.11kΩ 6.98kΩ VOUT 3.3 5.0 6.0 RFBT 10kΩ 16.2kΩ 20kΩ Due to the maximum off-time limit, the module has minimum input voltage given an output voltage. Selection of the Input Capacitor The input filter capacitor should be based on how much ripple the supply can tolerate on the DC input line. The larger the capacitor, the less ripple expected, but consideration should be taken for the higher surge current during power-up. The ISL8200M provides the soft-start function that controls and limits the current surge. The value of the input capacitor can be calculated by Equation 2: I IN × Δt C IN = ------------------ΔV (EQ. 2) Where: The ISL8200M is designed for low output voltage ripple. The output voltage ripple and transient requirements can be met with bulk output capacitors (COUT) with low enough Equivalent Series Resistance (ESR). COUT can be a low ESR tantalum capacitor, a low ESR polymer capacitor or a ceramic capacitor. The typical capacitance is 330µF and decoupled ceramic output capacitors are used per phase. The internally optimized loop compensation provides sufficient stability margins for all ceramic capacitor applications with a recommended total value of 300µF per phase. Additional output filtering may be needed if further reduction of output ripple or dynamic transient spike is required. Functional Description Initialization The ISL8200M requires VCC and PVCC to be biased by a single supply. Power-On Reset (POR) circuits continually monitor the bias voltages (PVCC and VCC) and the voltage at EN pin. The POR function initiates soft-start operation 384 clock cycles after the EN pin voltage is pulled to be above 0.8V, all input supplies exceed their POR thresholds and the PLL locking time expires. The enable pin can be used as a voltage monitor and to set desired hysteresis with an internal 30µA sinking current going through an external resistor divider. The sinking current is disengaged after the system is enabled. This feature is especially designed for applications that require higher input rail POR for better undervoltage protection. For example, in 12V applications, RUP = 53.6k and RDOWN = 5.23k will set the turn-on threshold (VEN_RTH) to 10.6V and turn-off threshold (VEN_FTH) to 9V, with 1.6V hysteresis (VEN_HYS). During shutdown or fault conditions, the soft-start is quickly reset while UGATE and LGATE immediately change state (<100ns) upon the input dropping below POR. HIGH = ABOVE POR; LOW = BELOW POR VCC POR CIN is the input capacitance (µF) IIN is the input current (A) PVCC POR EN POR AND 384 CYCLES SOFT-START OF MODULE PLL LOCKING Δt is the turn on time of the high-side switch (µs) ΔV is the allowable peak-to-peak voltage (V) In addition to the bulk capacitance, some low Equivalent Series Inductance (ESL) ceramic capacitance is recommended to decouple between the drain terminal of the high side MOSFET and the source terminal of the low side MOSFET. This is used to reduce the voltage ringing created by the switching current across parasitic circuit elements. 14 FIGURE 21. SOFT-START INITIALIZATION LOGIC Voltage Feedforward The voltage applied to the FF pin is fed to adjust the sawtooth amplitude of the channel. The amplitude the sawtooth is set to 1.25 times the corresponding FF voltage when the module is enabled. This configuration helps to maintain a constant gain ( G M = V IN ⋅ D MAX ⁄ ΔV RAMP ) and input voltage to achieve optimum loop response over a wide input voltage range. FN6727.0 December 22, 2009 ISL8200M The sawtooth ramp offset voltage is 1V (equal to 0.8V*1.25), and the peak of the sawtooth is limited to VCC - 1.4V. With VCC = 5.4V, the ramp has a maximum peak-to-peak amplitude of VCC - 2.4V (equal to 3V); so the feed-forward voltage effective range is typically 3x as the ramp amplitude ranges from 1V to 3V. every pulse of the phase clock. The full soft-start time from 0V to 0.6V can be estimated by Equation 3. 2560 t SS = ------------f SW (EQ. 3) The ISL8200M has the ability to work under a precharged output. The PWM outputs will not feed to the drivers until the first PWM pulse is seen. The low side MOSFET is being held low for first clock cycle to provide charge for the bootstrap capacitor. If the pre-charged output voltage is greater than the final target level but less than the 113% setpoint, switching will not start until the output voltage is reduced to the target voltage and the first PWM pulse is generated. The maximum allowable pre-charged level is 113%. If the pre-charged level is above 113% but below 120%, the output will hiccup between 113% (LGATE turns on) and 87% (LGATE turns off) while EN is pulled low. If the precharged load voltage is above 120% of the targeted output voltage, then the controller will be latched off and not be able to power-up. A 384 cycle delay is added after the system reaches its rising POR and prior to the soft-start. The RC timing at the FF pin should be sufficiently small to ensure that the input bus reaches its static state and the internal ramp circuitry stabilizes before soft-start. A large RC could cause the internal ramp amplitude not to synchronize with the input bus voltage during output start-up or when recovering from faults. A 1nF capacitor is recommended as a starting value for typical application. The voltage on the FF pin needs to be above 0.7V prior to soft-start and during PWM switching to ensure reliable regulation. In a typical application, FF pin can be shorted to EN pin. Fault Handshake In a multi-module system, with the EN pins wired OR’ed together, all modules can immediately turn off, at one time, when a fault condition occurs in one or more modules. A fault would pull the EN pin low, disabling all the modules and would not creating current bounce. Thus, no single channel would be over stressed when a fault occurs. SS Settling at VREF + 100mV FIRST PWM PULSE VOUT TARGET VOLTAGE 0.0V 2560 t SS = ------------f SW -100mV Since the EN pins are pulled down under fault conditions, the pull-up resistor (RUP) should be scaled to sink no more than 5mA current from EN pin. Essentially, the EN pins cannot be directly connected to VCC. 384 t SS_DLY ≈ -----------F SW FIGURE 22. SOFT-START WITH VOUT = 0V Soft-Start The ISL8200M has an internal digital pre-charged soft-start circuitry, which has a rise time inversely proportional to the switching frequency and is determined by an digital counter that increments with V EN_HYS R UP = ----------------------------I EN_HYS R UP • V EN_REF R DOWN = --------------------------------------------------------------V EN_FTH – V EN_REF V EN_FTH = V EN_RTH – V EN_HYS VCC_FF GRAMP = 1.25 VCC - 1.4V ∑ ΔV RAMP = LIMIT(V CC_FF × G RAMP , VCC - 1.4V - V RAMP_OFFSET ) UPPER LIMIT LIMITER 0.8V SAWTOOTH AMPLITUDE (ΔVRAMP) VIN FF VRAMP_OFFSET = 1.0V LOWER LIMIT (RAMP OFFSET) 0.8V RUP SYSTEM DELAY RDOWN EN 384 Clock Cycles SOFT-START IEN_HYS = 30µA OV, OT, OC, AND PLL LOCKING FAULTS FIGURE 23. SIMPLIFIED ENABLE AND VOLTAGE FEEDFORWARD CIRCUIT 15 FN6727.0 December 22, 2009 ISL8200M FIRST PWM PULSE SS Settling at VREF + 100mV VOUT TARGET VOLTAGE INIT. VOUT -100mV FIGURE 24. SOFT-START WITH VOUT < TARGET VOLTAGE OV = 113% FIRST PWM PULSE The share bus voltage (VISHARE) set by an external resistor (RISHARE = RISET/NCTRL) represents the average current of all active modules. The voltage (VISET) set by RISET represents the average current of the corresponding module and is compared with the share bus (VISHARE). The current share error signal (ICSH_ER) is then fed into current correction block to adjust each module’s PWM pulse accordingly. The current share function provides at least 10% overall accuracy between ICs, when using 1% resistor to sense 10mV signal. The current share bus works for up to 6-phase. FIGURE 25. SOFT-START WITH VOUT BELOW OV BUT ABOVE FINAL TARGET VOLTAGE When there is only one module in the system, the ISET and ISHARE pins can be shorted together and grounded via a single resistor to ensure zero share error - a resistor value of 5k (paralleling 10k on ISET and ISHARE) will allow operation up to the OCP level Power Good Overvoltage Protection (OVP) The Power-Good comparators monitor the voltage on the VMON pin. The trip points are shown in Figure 26. PGOOD will not be asserted until after the completion of the soft-start cycle. The PGOOD pulls low upon both EN’s disabling it or the VMON pin’ s voltage is out of the threshold window. PGOOD will not be asserted until after the completion of the soft-start cycle. PGOOD will not pull low until the fault presents for three consecutive clock cycles. The Overvoltage (OV) protection indication circuitry monitor the voltage on the VMON pin. VOUT TARGET VOLTAGE The UV indication is not enabled until the end of soft-start. In a UV event, if the output drops below -13% of the target level due to some reason (cases when EN is not pulled low) other than OV, OC, OT, and PLL faults, PGOOD will be pulled low. CHANNEL 1 UV/OV AND PGOOD END OF SS1 +20% +13% VMON1 +9% VREF -9% -13% PGOOD PGOOD latch off after 120% OV FIGURE 26. POWER-GOOD THRESHOLD WINDOW Current Share The IAVG_CS is the current of the module. ISHARE and ISET pins source a copy of IAVG_CS with 15µA offset, i.e., the full scale will be 123µA. 16 OV protection is active from the beginning of soft-start. An OV condition (>120%) would latch IC off (the high-side MOSFET to latch off permanently; the low-side MOSFET turns on immediately at the time of OV trip and then turns off permanently after the output voltage drops below 87%). The EN and PGOOD are also latched low at OV event. The latch condition can be reset only by recycling VCC. There is another non-latch OV protection (113% of target level). At the condition of EN low and the output over 113% OV, the lower side MOSFET will turn on until the output drops below 87%. This is to protect the overall power trains in case of a single channel of a multi-module system detecting OV. The low-side MOSFET always turns on at the conditions of EN = LOW and the output voltage above 113% (all EN pins are tied together) and turns off after the output drops below 87%. Thus, in a high phase count application (multi-module mode), all cascaded modules can latch off simultaneously via the EN pins (EN pins are tied together in multiphase mode), and each IC shares the same sink current to reduce the stress and eliminate the bouncing among phases. Over-Temperature Protection (OTP) When the junction temperature of the IC is greater than +150°C (typically), EN pin will be pulled low to inform other cascaded channels via their EN pins. All connected ENs stay low and release after the IC’s junction temperature drops below +125°C (typically), a +25°C hysteresis (typically). Overcurrent Protection (OCP) The OCP function is enabled at startup. The module’s output current (ICS1) plus a fixed internal 15µA offset forms a voltage (VISHARE) across the external resistor, RISHARE. VISHARE is compared with a precision internal 1.2V threshold. The Channel Overcurrent Limit FN6727.0 December 22, 2009 ISL8200M ‘108µA OCP’ comparator, waits 7-cycles before monitoring for an OCP condition. In multi-module operation, by connecting modules’ ISHARE pin together, results in the VISHARE representing the average current of all active channels. The total system currents are compared with a precision 1.2V threshold to determine the overcurrent condition as well as each channel having additional overcurrent trip point at 108µA with 7-cycle delay. This scheme helps protect from damaging a module(s) in multi-module mode by not having a single module carrying more than 108µA. Note that it is not necessary for the RISHARE to be scaled to trip at the same level as the 108µA OCP comparator. Typically the ISHARE pin average current protection level should be higher than the phase current protection level. For instance, when Channel 1 operates independently, the OC trip set by 1.2V comparator can be lower than 108µA trip point as shown in Equation 4. V OUT ⎛ ⎞ 1–D ⎜ I OC + ---------------- • ⎛⎝ ---------------- – T MIN_OFF⎞⎠ ⎟ • RDS L 2F SW ⎝ ⎠ R ISEN1 = ----------------------------------------------------------------------------------------------------------------------I TRIP 1.2V R ISHARE = --------------I TRIP (EQ. 4) R ISET = R ISHARE ⋅ N CNTL TABLE 1. RSEN-EX (Ω) OCP (A) @ VIN = 12V OPEN 17 50kΩ 15.5 20kΩ 14.5 10kΩ 14 5kΩ 12.5 3kΩ 11 2kΩ 8 In an high input voltage, high output voltage application, such as 20V input to 5V output, the inductor ripple becomes excessive due to the fix internal inductor value. In such application, the output current will be limited from the rating to approximately 70% of the module’s rated current. When OCP is triggered, the controller pulls EN low immediately to turn off UGATE and LGATE. where NCNTL is the number of the ISL8200M modules in parallel or multi-module operations; ITRIP = 108µA; IOC is the load overcurrent trip point; TMIN_OFF is the minimum UGATE turn off time that is 350ns; RISHARE in Equation 5 represents the total equivalent resistance in ISHARE pin bus of all ICs in multiphase or module parallel operation. ISL8200M has a low-side FET with typical rDS(ON) of 9mΩ (VGS = 10V, IDS = 30A). Note: ISL8200M has integrated 2.2kΩ resistance (RSEN-IN). Therefore, the equivalent resistance of RSEN is: R SEN-EX × R SEN-IN R SEN = -------------------------------------------------------R SEN-EX + R SEN-IN The relationships between the external RSEN-EX values and the typical output current IOUT(MAX) OCP levels for ISL8200M are as follows: (EQ. 5) The OC trip point varies in a system mainly due to the MOSFET rDS(ON) variations (over process, current and temperature). To avoid overcurrent tripping in the normal operating load range, find the RSEN resistor from Equation 6 of IPEAK with: 1. The maximum rDS(ON) at the highest junction temperature For overload and hard short condition, the overcurrent protection reduces the regulator RMS output current much less than full load by putting the controller into hiccup mode. A delay time, equal to 3 soft-start intervals, is entered to allow the disturbance to be cleared out. After the delay time, the controller then initiates a soft-start interval. If the output voltage comes up and returns to the regulation, PGOOD transitions high. If the OC trip is exceeded during the soft-start interval, the controller pulls EN low again. The PGOOD signal will remain low and the soft-start interval will be allowed to expire. Another soft-start interval will be initiated after the delay interval. If an overcurrent trip occurs again, this same cycle repeats until the fault is removed. Oscillator The Oscillator is a sawtooth waveform, providing for leading edge modulation with 350ns minimum dead time. The oscillator (Sawtooth) waveform has a DC offset of 1.0V. Each channel’s peak-to-peak of the ramp amplitude is set to proportional the voltage applied to its corresponding FF pin. 2. The minimum ISOURCE from the “Electrical Specifications” table on page 9. Frequency Synchronization and Phase Lock Loop 3. Determine IOC for: The FSYNC_IN pin has two primary capabilities: fixed frequency operation and synchronized frequency operation. By tying a resistor (RFS) to PGND1 from the FSYNC_IN pin, the switching frequency can be set at any frequency between 700kHz and 1.5MHz. ISL8200M has integrated 59kΩ resistor between FSYNC_IN and PGND1, which set the default frequency to 700kHz. ( ΔI L ) I OC > I OUT ( MAX ) + ------------2 (EQ. 6) where ΔIL is the output inductor ripple current. 17 FN6727.0 December 22, 2009 ISL8200M SWITCHING FREQUENCY (kHz) The frequency setting curve shown in Figure 27 is provided to assist in selecting the an externally connected resistor RFS-ext between FSYNC_IN and PGND1 to increase the switching frequency. To achieve stable operation, low losses, and good thermal performance some layout considerations are necessary. • The ground connection between PGND1 (pin 15) and PGND (pin 18) should be a solid ground plane under the module. 1500 1400 1300 • Place a high frequency ceramic capacitor between (1) PVIN and PGND (pin 18) and (2) a 10µF between PVCC and PGND1 (pin 15) as close to the module as possible to minimize high frequency noise. High frequency ceramic capacitors close to the module between VOUT and PGND will help to minimize noise at the output ripple. 1200 1100 1000 900 800 700 Layout Guide 0 100 200 300 400 RFS-ext (kΩ) FIGURE 27. RFS-ext vs SWITCHING FREQUENCY By connecting the FSYNC_IN pin to an external square pulse waveform (such as the CLKOUT signal, typically 50% duty cycle from another ISL8200M), the ISL8200M will synchronize its switching frequency to the fundamental frequency of the input waveform. The maximum voltage to the FSYNC_IN pin is VCC + 0.3V. The Frequency Synchronization feature will synchronize the leading edge of the CLKOUT signal with the falling edge of Channel 1’s PWM clock signal. CLKOUT is not available until the PLL locks. The locking time is typically 130µs for FSW = 500kHz. EN is not released for a soft-start cycle until FSYNC is stabilized and the PLL is in locking. It is recommended to connect all EN pins together in multiphase configuration. The loss of a synchronization signal for 13 clock cycles causes the IC to be disabled until the PLL returns locking, at which point a soft-start cycle is initiated and normal operation resumes. Holding FSYNC_IN low will disable the IC. • Use large copper areas for power path (PVIN, PGND, VOUT) to minimize conduction loss and thermal stress. Also, use multiple vias to connect the power planes in different layers. • Keep the trace connection to the feedback resistor short. • Use remote sensed traces to the regulation point to achieve a tight output voltage regulation, and keep them in parallel. Route a trace from VSEN_REM- to a location near the load ground, and a trace from feedback resistor to the point-of-load where the tight output voltage is desire. • Avoid routing any sensitive signal traces, such as the VOUT and VSENREM- sensing point near the PHASE pin. • FSYNC_IN is a sensitive pin. If it not use for receiving external synchronization signal, then keep the trace connecting to the pin short. A bypass capacitor value 100pF connecting between FSYNC_IN pin and GND1 can help to bypass the noise sensitively on the pin. To Load GND To VOUT Setting Relative Phase-Shift on CLKOUT Depending upon the voltage level at PH_CNTRL, set by the VCC resistor divider output, the ISL8200M operates with CLKOUT phase shifted, as shown in Table 2. The phase shift is latched as VCC raises above POR so it cannot be changed on the fly. RFBT CEN CPVCC TABLE 2. = DECODING PH_CNTRL RANGE PHASE for CLKOUT WRT CHANNEL 1 REQUIRED PH_CNTRL <29% of VCC -60° 15% VCC 29% to 45% of VCC 90° 37% VCC 45% to 62% of VCC 120° 53% VCC 62% to VCC 180° VCC PVIN CIN COUT PGND VOUT FIGURE 28. RECOMMENDED LAYOUT 18 FN6727.0 December 22, 2009 ISL8200M 3.5 MAX LOAD CURRENT (A) 12 3.0 LOSS (W) 2.5 3.3V 2.0 1.5V 1.5 0.8V 1.0 0.5 0.0 0 2 6 4 8 10 10 8 3.3V 1.5V 6 0.8V 4 2 0 60 FIGURE 29. POWER LOSS vs LOAD CURRENT (5VIN) 90 100 110 12 MAX LOAD CURRENT (A) 4.5 5.0V 4.0 LOSS (W) 80 FIGURE 30. DERATING CURVE (5VIN) 5.0 3.5 3.3V 3.0 2.5 0.8V 2.0 1.5V 2.5V 1.5 1.0 0.5 0.0 70 AMBIENT TEMPERATURE (°C) LOAD CURRENT (A) 0 2 4 6 8 10 LOAD CURRENT (A) FIGURE 31. POWER LOSS vs LOAD CURRENT (12VIN) Thermal Considerations Experimental power loss curves along with θJA from thermal modeling analysis can be used to evaluate the thermal consideration for the module. The derating curves are derived from the maximum power allowed while maintaining the temperature below the maximum junction temperature of +125°C. In actual application, other heat sources and design margin should be considered. Package Description The structure of ISL8200M belongs to the Quad Flatpack No-lead package (QFN). This kind of package has advantages, such as good thermal and electrical conductivity, low weight and small size. The QFN package is applicable for surface mounting technology and is being more readily used in the industry. The ISL8200M contains several types of devices, including resistors, capacitors, inductors and control ICs. The ISL8200M is a copper lead-frame based package with exposed copper thermal pads, which have good electrical and thermal conductivity. The copper lead frame and multi component assembly is overmolded with polymer mold compound to protect these devices. 19 10 8 5.0V 3.3V 6 2.5V 1.5V 0.8V 4 2 0 60 70 80 90 100 110 AMBIENT TEMPERATURE (°C) FIGURE 32. DERATING CURVE (12VIN) The package outline and typical PCB layout pattern design and typical stencil pattern design are shown in the package outline drawing L23.15x15 on page 22. The module has a small size of 15mm x 15mm x 2.2mm. Figure 33 shows typical reflow profile parameters. These guidelines are general design rules. Users could modify parameters according to their application. PCB Layout Pattern Design The bottom of ISL8200M is a lead-frame footprint, which is attached to the PCB by surface mounting process. The PCB layout pattern is shown in the Package Outline Drawing L23.15x15 on page 22. The PCB layout pattern is essentially 1:1 with the QFN exposed pad and I/O termination dimensions, except for the PCB lands being a slightly extended distance of 0.2mm (0.4mm max) longer than the QFN terminations, which allows for solder filleting around the periphery of the package. This ensures a more complete and inspectable solder joint. The thermal lands on the PCB layout should match 1:1 with the package exposed die pads. FN6727.0 December 22, 2009 ISL8200M Thermal Vias Reflow Parameters A grid of 1.0mm to 1.2mm pitch thermal vias, which drops down and connects to buried copper plane(s), should be placed under the thermal land. The vias should be about 0.3mm to 0.33mm in diameter with the barrel plated to about 1.0 ounce copper. Although adding more vias (by decreasing via pitch) will improve the thermal performance, diminishing returns will be seen as more and more vias are added. Simply use as many vias as practical for the thermal land size and your board design rules allow. Due to the low mount height of the QFN, "No Clean" Type 3 solder paste per ANSI/J-STD-00 is recommended. Nitrogen purge is also recommended during reflow. A system board reflow profile depends on the thermal mass of the entire populated board, so it is not practical to define a specific soldering profile just for the QFN. The profile given in Figure 33 is provided as a guideline, to be customized for varying manufacturing practices and applications. 300 PEAK TEMPERATURE +230°C~+245°C; KEEP ABOUT 30s ABOVE +220°C Stencil Pattern Design 20 250 TEMPERATURE (°C) Reflowed solder joints on the perimeter I/O lands should have about a 50µm to 75µm (2mil to 3mil) standoff height. The solder paste stencil design is the first step in developing optimized, reliable solder joins. Stencil aperture size to land size ratio should typically be 1:1. The aperture width may be reduced slightly to help prevent solder bridging between adjacent I/O lands. To reduce solder paste volume on the larger thermal lands, it is recommended that an array of smaller apertures be used instead of one large aperture. It is recommended that the stencil printing area cover 50% to 80% of the PCB layout pattern. A typical solder stencil pattern is shown in the Package Outline Drawing L23.15x15 on page 22. The gap width between pad to pad is 0.6mm. The user should consider the symmetry of the whole stencil pattern when designing its pads. A laser cut, stainless steel stencil with electropolished trapezoidal walls is recommended. Electropolishing “smooths” the aperture walls resulting in reduced surface friction and better paste release which reduces voids. Using a trapezoidal section aperture (TSA) also promotes paste release and forms a "brick like" paste deposit that assists in firm component placement. A 0.1mm to 0.15mm stencil thickness is recommended for this large pitch (1.3mm) QFN. 200 150 SLOW RAMP AND SOAK FROM +100°C TO +180°C FOR 90s~120s 100 RAMP RATE ≤1.5°C FROM +70°C TO +90°C 50 0 0 100 150 200 250 50 300 DURATION (s) FIGURE 33. TYPICAL REFLOW PROFILE FN6727.0 December 22, 2009 ISL8200M Revision History The revision history provided is for informational purposes only and is believed to be accurate, but not warranted. Please go to web to make sure you have the latest Rev. DATE REVISION 12/22/09 FN6727.0 CHANGE Initial Release. Products Intersil Corporation is a leader in the design and manufacture of high-performance analog semiconductors. The Company's products address some of the industry's fastest growing markets, such as, flat panel displays, cell phones, handheld products, and notebooks. Intersil's product families address power management and analog signal processing functions. Go to www.intersil.com/products for a complete list of Intersil product families. *For a complete listing of Applications, Related Documentation and Related Parts, please see the respective device information page on intersil.com: ISL8200M To report errors or suggestions for this datasheet, please go to www.intersil.com/askourstaff FITs are available from our website at http://rel.intersil.com/reports/search.php For additional products, see www.intersil.com/product_tree Intersil products are manufactured, assembled and tested utilizing ISO9000 quality systems as noted in the quality certifications found at www.intersil.com/design/quality Intersil products are sold by description only. Intersil Corporation reserves the right to make changes in circuit design, software and/or specifications at any time without notice. Accordingly, the reader is cautioned to verify that data sheets are current before placing orders. Information furnished by Intersil is believed to be accurate and reliable. However, no responsibility is assumed by Intersil or its subsidiaries for its use; nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of Intersil or its subsidiaries. For information regarding Intersil Corporation and its products, see www.intersil.com 21 FN6727.0 December 22, 2009 Package Outline Drawing L23.15x15 23 LEAD QUAD FLAT NO-LEAD PLASTIC PACKAGE (PUNCH QFN) Rev 1, 12/09 A 3.22 18x 1.3 ±0.1 X4 3x 2.6 22 2.2 0.2 H AB 1.02 23 22 21 20 20 21 22 0.05 M H AB 1 2 3 4 5 3.4 9.9 18 15.0±0.2 13.8 4.7 4.26 2.36 1.34 18 0.8 2.28 3.4 4.38 X4 12 13 14 15 16 0.2 H AB 17 15.0±0.2 16 17 0.82 4.8 35x 0.40±0.2 15 11x 0.7 0.90 14 13 12 2.0 5.82 TOP VIEW 18x 0.75 3 4 B 5 6 7 8 10x 1.1 ±0.1 9 10 11 11x 1.85 ±0.05 7x 0.8 BOTTOM VIEW 8° ALL AROUND 2.2 ±0.2 NOTES: S 0.2 0.25 S 0.05 S FN6727.0 December 22, 2009 SIDE VIEW 1. Dimensions are in millimeters. 2. Unless otherwise specified, tolerance : Decimal ± 0.2; Body Tolerance ±0.2mm 3. The configuration of the pin #1 identifier is optional, but must be located within the zone indicated. The pin #1 indentifier may be either a mold or mark feature. ISL8200M 6 7 8 9 10 11 1 2 4.7 19 35x 0.5 19 7x 1.9 ±0.05 23 5.18 4.73 4.68 4.03 4.08 3.63 8.15 3.58 2.93 6.88 2.98 5.58 2.48 22 1 0.00 0.00 3.02 4.13 2.13 2.83 3.43 0.83 1.53 1.07 0.00 1.77 2.37 3.07 1.47 3.52 1.92 4.64 6.11 5.67 4.97 4.37 3.67 3.07 2.37 1.77 1.07 0.60 6.48 6.88 8.14 5.53 5.03 2.08 1.58 0.78 0.18 1.82 0.65 0.00 2.32 3.12 3.62 4.88 5.68 4.12 4.72 5.22 5.82 6.07 0.00 4.07 4.77 5.17 5.87 6.02 STENCIL PATTERN WITH SQUARE PADS-1 TYPICAL RECOMMENDED LAND PATTERN 6.73 6.23 4.18 4.68 4.38 3.88 1.83 2.33 1.53 1.53 0.00 0.52 0.82 2.87 3.17 4.69 4.99 6.52 0.00 0.52 0.82 2.82 3.67 6.48 4.58 4.28 2.23 1.48 0.88 0.13 0.00 0.60 FN6727.0 December 22, 2009 5.50 5.80 6.52 STENCIL PATTERN WITH SQUARE PADS-2 ISL8200M 3.02 3.62 4.13 6.03 6.73 6.78 8.09 8.15 3.67 3.43 5.62 2.97 2.92 3.62 4.22 4.92 5.52 6.82 8.10 2.52 2.83 2.57 2.13 1.87 1.48 1.47 4.42 3.67 0.32 0.77 0.88 0.37 0.77 0.78 0.28 0.13 0.00 1.68 0.00 0.33 4.92 4.37 1.38 2.18 0.93 2.75 3.05 4.03 4.83 23 8.10 6.48 5.48 4.88 4.18 3.58 2.88 2.28 1.58 0.98 0.28 0.00 0.32 1.02 1.62 2.32 1.88 1.43 0.73 6.06 5.72 4.97 5.78 5.13 2.53 1.83 5.72 6.03 8.14 6.88 4.68 4.18 0.78 1.02 0.00 1.82 2.32 3.12 3.62 4.42 4.92 5.83 5.72 5.98