SPM1005 Thermal in Inductor (PSI2) Module 3.3V/5V Input 6A Output Power Supply Shutdown PWRGD FEATURES DESCRIPTION PWRGD Logic Shutdown Logic EN SPM1005 is an easy-to-use 6A output integrated Point of Integrated Point of Load power module using PSI2 Load (POL) power supply module. It contains integrated Power Supply in Inductor technology COMP power MOSFETs, driver, PWM controller, Small footprint, low-profile, 11mm x 9mm x 3mm, VIN VIN a high UVLO performance inductor, input and output capacitors and with LGA Package (0.63 mm Pads) Compensation other passive components in one low profile LGA package Efficiency up to 96% VADJ Network using PSI2 technology. High output current, 6A without derating at 85°C PHASE ambient with no air flow Only one input capacitor and one output capacitor are Power Wide needed for typical applications. There is no need for loop SS/TRoutput voltage adjustment: 0.6V to 3.6V Stage compensation, sensitive PCB layout, inductor VOUT selection or Pre-bias startup capability and in-circuit production testing. Each module is fully tested. User adjustable switching frequency Control Logic STSEL VREF Synchronization to external clock signal SPM1005 integrated POL module series are offered in two Adjustable soft-start time for output voltage versions: universal output voltage version (SPM1005-Z) Output voltage sequencing / tracking and single voltage version. With the SPM1005-Z version, VSENSE Enable signal input and Power Good signal output the user can select the output voltage and switching frequency with external resistors. The single voltage Programmable Under Voltage Lock Out (UVLO) PGND versions provide fixed output voltage at 3.3V, 2.5V, 1.8V, Output Over Current Protection (OCP) RT/CLK 1.5V, 1.2V, 1.0V, 0.8V or 0.6V. The user can trim the Over temperature protection OSC w/PLL OCP AGND output voltage by ±10% using an external resistor. Operating temperature range -40°C to 85°C All SPM1005 models deliver full 6A load current without Qualified to IPC9592B, Class II derating at 85°C ambient temperature with no airflow. MSL3 and RoHS compliant Small size (11mm x 9mm) and low profile (3mm) allows APPLICATIONS the SPM1005 to be placed very close to its load or on the Broadband and communications equipment back side of the PCB for high density applications. DSP and FPGA Point of Load applications Sumida's PSI2 technology ensures optimal inductor High density distributed power systems design, uniform temperature distribution and very low Systems using PCI / PCI express / PXI express temperature difference between case and IC die. Automated test and medical equipment SIMPLIFIED APPLICATION SS/TR PHASE VOUT =1.8V VIN= 2.95-6V VIN VOUT SPM1005 – 1V8 CIN 47uF VSE NS E RT/CLK ON/OFF CONTROL COUT 100uF EN VADJ PGND AGND STSEL Efficiency (%) COMP PWRGD EFFICIENCY VS LOAD CURRENT 100 98 96 94 92 90 88 86 84 82 80 Vin = 5 V, Vout = 3.3 V Vin = 3.3 V, Vout = 1.8 V 0 Version 1.4 February 19, 2016 1 2 3 4 Output Current (A) 5 6 Page 1 of 29 SPM1005 ABSOLUTE MAXIMUM(1) RATINGS over operating temperature range (unless otherwise noted) VALUE Unit MAX VIN 7 V EN 7 V VSENSE 3 V COMP 3 V Input Voltage PWRGD 6 V SS / TR 3 V STSEL 3 V RT / CLK 6 V Output Voltage VOUT VIN V EN 100 μA Source Current RT / CLK 100 μA COMP 100 μA Sink Current PWRGD 10 mA SS / TR 100 μA Operating Junction Temperature -40 150 °C Temperature Storage Temperature -65 150 °C Lead Temperature (soldering) 260 °C (1) Stresses beyond those listed under absolute maximum ratings may cause permanent damage to the module. These are stress ratings only, and functional operation of the module at these or any other conditions beyond those indicated under recommended operating conditions is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect reliability. MIN -0.3 -0.3 -0.3 -0.3 -0.3 -0.3 -0.3 -0.3 -0.6 Version 1.4 February 19, 2016 Page 2 of 29 SPM1005 ELECTRICAL CHARACTERISTICS: The electrical characteristics are presented in two parts. Part 1 provides the electrical characteristics that are common to all models and Part 2 provides the electrical characteristics that are specific to each model. The electrical performance is based on the following conditions unless otherwise stated: 25°C ambient temperature, no air flow; VIN = 5V, (1) VOUT = 1.8V, IOUT = 6A, CIN1 = 47μF ceramic, COUT = 2×47μF ceramic. Part 1: Electrical Characteristics Common to All Models: PARAMETERS IOUT: Output current VIN: Input voltage VSTART Startup voltage (1) UVLO Under Voltage Lock Out (1) Hysteresis between VSTART and UVLO (1) Set point accuracy Temperature variation VOUT Line regulation Load regulation Total variation Output voltage ripple ILIM Current Limit Point VEN-H Enable control VEN-L Enable control Istby Input standby current TEST CONDITIONS TA = -40°C to 85°C, natural convection Over IOUT range, -40°C to 85°C Over IOUT range, -40°C to 85°C Over IOUT range, -40°C to 85°C Over IOUT range TA = 25°C, IOUT = 3A -40°C < TA < +85°C, IOUT = 3A Over VIN range, TA = 25°C, IOUT = 3A Over IOUT range, TA = 25°C, VIN = 5V Includes set-point, line, load, temperature variation 20MHz bandwidth Enable high voltage Enable low voltage EN pin to AGND VOUT rising threshold PWR Good: VOUT falling threshold Thermal shutdown CIN: External input capacitor COUT: External output capacitor Version 1.4 February 19, 2016 TYP 2.8 2.5 0.3 ±1% ±0.3% ±0.2% ±0.2% MAX 6 6 3.0 2.7 UNIT A V V V V ±3% 20 9.0 1.25 -0.3 70 93% 105% 103% 91% 170 15 Good Fault Good Fault Thermal shutdown Thermal shutdown recovery hysteresis Ceramic Non-ceramic Ceramic Non-ceramic FS_MAX Maximum switching frequency (1) With REN1 = 14.7k Ω and REN2 = 12.7k Ω as shown in Fig. 32. MIN 0 2.95 2.6 2.3 open 1.0 100 mVpp A V V μA 650 2000 1000 °C °C μF μF μF μF kHz 47 47 220 200 100 Page 3 of 29 SPM1005 Part 2: Electrical Characteristics for Each Individual Model: SPM1005-Z (VOUT adjustable from 0.6V to 3.6V) PARAMETERS VOUT(adj): Output voltage adjust range TEST CONDITIONS MIN TYP MAX UNIT Over IOUT range, TA = -40°C to 85°C 0.6 3.6 V VOUT = 3.3V, IOUT = 3A 96.1% VIN = 5V VOUT = 3.3V, IOUT = 6A 94.2% η Efficiency VOUT = 2.5V, IOUT = 3A 95.4% VIN = 3.3V VOUT = 2.5V, IOUT = 6A 92.3% FS Switching frequency(1) RT = 127KΩ between RT/CLK and AGND 750 kHz (1) 750kHz is suitable for 3.3V output, but lower switching frequencies are recommended for lower output voltage models. See following tables for desired switching frequency, and refer to page 22 for information on adjusting the frequency. SPM1005-3V3 PARAMETERS VOUT(adj): Output voltage trim range η Efficiency FS Switching frequency TEST CONDITIONS Over IOUT range, TA = -40°C to 85°C VOUT = 3.3V, IOUT = 3A VIN = 5V VOUT = 3.3V, IOUT = 6A MIN 2.97 TYP 3.3 96.1% 94.2% 750 MAX 3.63 TYP 2.5 94.4% 92.3% 95.4% 92.3% 650 MAX 2.75 TYP 1.8 92.2% 90.0% 93.3% 89.7% 600 MAX 1.98 TYP 1.5 91.3% 88.5% 91.7% 88.0% 550 MAX 1.65 UNIT V kHz SPM1005-2V5 PARAMETERS VOUT(adj): Output voltage trim range η Efficiency FS Switching frequency TEST CONDITIONS Over IOUT range, TA = -40°C to 85°C VOUT = 2.5V, IOUT = 3A VIN = 5V VOUT = 2.5V, IOUT = 6A VOUT = 2.5V, IOUT = 3A VIN = 3.3V VOUT = 2.5V, IOUT = 6A MIN 2.25 UNIT V kHz SPM1005-1V8 PARAMETERS VOUT(adj): Output voltage trim range η Efficiency FS Switching frequency TEST CONDITIONS Over IOUT range, TA = -40°C to 85°C VOUT = 1.8V, IOUT = 3A VIN = 5V VOUT = 1.8V, IOUT = 6A VOUT = 1.8V, IOUT = 3A VIN = 3.3V VOUT = 1.8V, IOUT = 6A MIN 1.62 UNIT V kHz SPM1005-1V5 PARAMETERS VOUT(adj): Output voltage trim range η Efficiency FS Switching frequency Version 1.4 TEST CONDITIONS Over IOUT range, TA = -40°C to 85°C VOUT = 1.5V, IOUT = 3A VIN = 5V VOUT = 1.5V, IOUT = 6A VOUT = 1.5V, IOUT = 3A VIN = 3.3V VOUT = 1.5V, IOUT = 6A February 19, 2016 MIN 1.35 UNIT V kHz Page 4 of 29 SPM1005 SPM1005-1V2 PARAMETERS VOUT(adj): Output voltage trim range η Efficiency FS Switching frequency TEST CONDITIONS Over IOUT range, TA = -40°C to 85°C VOUT = 1.2V, IOUT = 3A VIN = 5V VOUT = 1.2V, IOUT = 6A VOUT = 1.2V, IOUT = 3A VIN = 3.3V VOUT = 1.2V, IOUT = 6A MIN 1.08 TYP 1.2 90.2% 86.0% 90.2% 84.9% 500 MAX 1.32 TYP 1.0 89.6% 84.6% 89.1% 83.1% 500 MAX 1.1 TYP 0.8 88.2% 82.0% 85.4% 78.0% 450 MAX 0.88 TYP 0.6 MAX 0.66 UNIT V kHz SPM1005-1V0 PARAMETERS VOUT(adj): Output voltage trim range η Efficiency FS Switching frequency TEST CONDITIONS Over IOUT range, TA = -40°C to 85°C VOUT = 1.0V, IOUT = 3A VIN = 5V VOUT = 1.0V, IOUT = 6A VOUT = 1.0V, IOUT = 3A VIN = 3.3V VOUT = 1.0V, IOUT = 6A MIN 0.9 UNIT V kHz SPM1005-0V8 PARAMETERS VOUT(adj): Output voltage trim range η Efficiency FS Switching frequency TEST CONDITIONS Over IOUT range, TA = -40°C to 85°C VOUT = 0.8V, IOUT = 3A VIN = 5V VOUT = 0.8V, IOUT = 6A VOUT = 0.8V, IOUT = 3A VIN = 3.3V VOUT = 0.8V, IOUT = 6A MIN 0.72 UNIT V kHz SPM1005-0V6 PARAMETERS VOUT: Output voltage trim (trim up only) TEST CONDITIONS Over IOUT range, TA = -40°C to 85°C VIN = 5V η Efficiency VIN = 3.3V FS Switching frequency Version 1.4 February 19, 2016 VOUT = 0.6V, IOUT = 3A VOUT = 0.6V, IOUT = 6A VOUT = 0.6V, IOUT = 3A VOUT = 0.6V, IOUT = 6A MIN 0.6 85.6% 77.8% 83.0% 74.1% 450 UNIT V kHz Page 5 of 29 SPM1005 POWER MODULE INFORMATION FUNCTIONAL BLOCK DIAGRAM Thermal Shutdown PWRGD PWRGD Logic Shutdown Logic COMP VADJ VIN UVLO VIN Compensation Network PHASE Power Stage and Control Logic SS/TR STSEL EN VREF VOUT VSENSE PGND RT/CLK OSC w/PLL Version 1.4 OCP February 19, 2016 AGND Page 6 of 29 SPM1005 PIN DESCRIPTIONS (All SPM1005 Models Unless Specified) PIN Name VIN (E2-E3, F1-F3, G1-G3) PHASE (G6) VOUT (A1-A4, B2-B4) PGND (A6-A8, B5-B8, C1-C7, D1-D7, E4-E7, F4-F7, G4G5) AGND (C8) STSEL (G7) SS/TR (G8) RT/CLK (F8) EN (E1) COMP (E8) VADJ (D8) PWRGD (B1) Version 1.4 Description The positive input voltage power pin, which is referenced to PGND. Connect external input filter capacitors between these pins and PGND plane, close to module. Switching node pin. Connect this pin to a small copper island under the module for best thermal performance. Do not connect any external component to this pin or use this pin for any other functions. Output voltage. Connect external output filter capacitors between these pins and PGND plane, close to the module. Zero DC voltage reference for power circuitry. These pins should be connected directly to the PCB ground plane. The module's heat transfer is through these pins and all of them must be connected together externally with a copper plane located directly under the module. Zero DC voltage reference for the analog control circuitry. A small analog ground plane is recommended. RT/CLK, STSEL, SS/TR pins should be referenced to analog ground. AGND and PGND should be connected at a single point is such a way that load current does not flow in the AGND plane. Startup mode selection. Short to AGND for soft-start operation with extended soft-start time determined by a capacitor connected between SS/TR pin and AGND. Leave this pin open for tracking operation or selecting default soft-start time that is nominally 1.1ms. See SS/TR pin description below for more details. Soft-start or tracking operation. When SS/TR pin is open and STSEL pin is shorted to AGND, the power module operates in soft-start mode with the default soft-start time of 1.1ms. Longer soft-start time can be achieved with an additional capacitor connected between SS/TR pin and AGND. Capacitor value can be selected based on Equation 4 or values provided in Table 3. For tracking operation, leave STSEL open and do not connect additional capacitor between SS/TR and AGND. Connect this pin to the voltage to be tracked. Refer to Fig. 34 for more details. Switching frequency and external synchronization pin. For SPM1005-Z model, an internal 90.9KΩ resistor is connected between RT/CLK and AGND to set the switching frequency to 450KHz. For all other models, the default switching frequencies are shown in the Electrical Characteristics tables above. For all models, an external synchronization clock can be connected to RT/CLK pin to synchronize the switching frequency of the module. More details are provided on page 22. Enable pin with internal pull-up current source. Pull this pin to below 1.18V to disable the power module. Float this pin or pull to above 1.3V to enable the power module. This pin can be used to adjust the under voltage lockout (UVLO) level with two additional resistors forming a voltage divider from VIN to AGND as shown in Fig. 32. Optional external compensation pin for additional loop adjustment. A capacitor between COMP and AGND can make the module more stable. Generally, the COMP pin should be open. Output voltage adjustment pin. For SPM1005-Z, connect a resistor, RADJ, between VADJ pin and AGND pin to set the desired output voltage, as shown in Fig. 27. For all other models except SPM1005-0V6, the output voltage can be trimmed ±10% by connecting a trim resistor between VADJ and AGND (trim up) as shown in Fig. 16, or a trim resistor between VADJ, and VSENSE (trim down), as shown in Fig. 17. The output voltage of SPM1005-0V6 can be trimmed up only. Power Good pin. An open drain output that is pulled low when VSENSE voltage is less than 91% or greater than 105% of the nominal output voltage. PWRGD is floating when the voltage at VSENSE pin is between 93% and 103% of the nominal output voltage. February 19, 2016 Page 7 of 29 SPM1005 PIN Name Description Remote sensing pin for the output voltage. Connect this signal to VOUT close to the load for improved regulation. Do not use an LC filter between VOUT pins of the module and the point where VSENSE is connected. Note: this pin is not connected to VOUT inside the module and must be connected externally. VSENSE (A5) LGA PACKAGE 56 PINS (TOP VIEW) 1 2 3 4 5 6 7 8 G VIN PGND PHASE STSEL SS/TR F RT/CLK E EN COMP D VADJ PGND C AGND B PWRGD VOUT VSENSE PGND A Version 1.4 February 19, 2016 Page 8 of 29 SPM1005 TYPICAL CHARACTERIESTICS(Note 1) 100 1.4 98 1.2 Power Dissipation (W) Efficiency (%) SPM1005-3V3, VOUT = 3.3V 96 94 92 90 Vin = 5 V Vin = 6 V 88 Vin = 5 V Vin = 6 V 1 0.8 0.6 0.4 0.2 0 86 0 1 2 3 4 5 0 6 1 2 3 4 5 6 Output Current (A) Output Current (A) Fig. 1 Efficiency vs Output Current Fig. 2 Power Dissipation vs Output Current 100 98 96 94 92 90 88 86 84 82 80 1.4 Power Dissipation (W) Efficiency (%) SPM1005-2V5, VOUT = 2.5V Vin = 3.3 V Vin = 5 V Vin = 6 V 0 Version 1.4 1 2 3 Vin = 3.3 V Vin = 5 V Vin = 6 V 1.2 1 0.8 0.6 0.4 0.2 0 4 5 6 0 1 2 3 4 5 6 Output Current (A) Output Current (A) Fig. 3 Efficiency vs Output Current Fig. 4 Power Dissipation vs Output Current February 19, 2016 Page 9 of 29 SPM1005 100 98 96 94 92 90 88 86 84 82 80 1.4 Power Dissipation (W) Efficiency (%) SPM1005-1V8, VOUT = 1.8V Vin = 2.95 V Vin = 3.3 V Vin = 5 V Vin = 6 V 0 1 2 3 Vin = 2.95 V Vin = 3.3 V Vin = 5 V Vin = 6 V 1.2 1 0.8 0.6 0.4 0.2 0 4 5 0 6 1 2 3 4 5 6 Output Current (A) Output Current (A) Fig. 5 Efficiency vs Output Current Fig. 6 Power Dissipation vs Output Current 98 96 94 92 90 88 86 84 82 80 78 1.4 Power Dissipation (W) Efficiency (%) SPM1005-1V5, VOUT = 1.5V Vin = 2.95 V Vin = 3.3 V Vin = 5 V Vin = 6 V Vin = 2.95 V Vin = 3.3 V Vin = 5 V Vin = 6 V 1.2 1 0.8 0.6 0.4 0.2 0 0 Version 1.4 1 2 3 4 5 6 0 1 2 3 4 5 6 Output Current (A) Output Current (A) Fig. 7 Efficiency vs Output Current Fig. 8 Power Dissipation vs Output Current February 19, 2016 Page 10 of 29 SPM1005 SPM1005-1V0, VOUT = 1.0V 1.4 94 1.2 Power Dissipation (W) 96 Efficiency (%) 92 90 88 86 84 Vin = 2.95 V Vin = 3.3 V Vin = 5 V Vin = 6 V 82 80 78 0 1 2 3 Vin = 2.95 V Vin = 3.3 V Vin = 5 V Vin = 6 V 1 0.8 0.6 0.4 0.2 0 4 5 6 0 1 2 3 4 5 6 Output Current (A) Output Current (A) Fig. 9 Efficiency vs Output Current Fig. 10 Power Dissipation vs Output Current SPM1005-0V8, VOUT = 0.8V 1.4 92 1.2 Power Dissipation (W) 94 Efficiency (%) 90 88 86 84 82 Vin = 2.95 V Vin = 3.3 V Vin = 5 V Vin = 6 V 80 78 Version 1.4 1 2 3 1 0.8 0.6 0.4 0.2 0 76 0 Vin = 2.95 V Vin = 3.3 V Vin = 5 V Vin = 6 V 4 5 6 0 1 2 3 4 5 6 Output Current (A) Output Current (A) Fig. 11 Efficiency vs Output Current Fig. 12 Power Dissipation vs Output Current February 19, 2016 Page 11 of 29 SPM1005 SPM1005-0V6, VOUT = 0.6V 1.4 88 1.2 Power Dissipation (W) 90 Efficiency (%) 86 84 82 80 78 Vin = 2.95 V Vin = 3.3 V Vin = 5 V Vin = 6 V 76 74 72 Vin = 2.95 V Vin = 3.3 V Vin = 5 V Vin = 6 V 1 0.8 0.6 0.4 0.2 0 0 1 2 3 4 5 6 0 1 2 3 4 5 6 Output Current (A) Output Current (A) Fig. 13 Efficiency vs Output Current Fig. 14 Power Dissipation vs Output Current Note 1: The above curves (Figure 1 to Figure 14) are derived from measured data taken on samples of the SPM1005 tested at room temperature (25°C), and are considered to be typical for the product. Version 1.4 February 19, 2016 Page 12 of 29 SPM1005 APPLICATION INFORMATION Output Voltage Adjustment The output voltage of SPM1005-Z can be adjusted from 0.6V to 3.6V using an external resistor between VADJ pin and AGND pin, as shown in Fig. 15. The required resistor value RADJ can be calculated using equation (1). SPM1005 VOUT VOUT COUT VSENSE VADJ 0.6V AGND RADJ Fig. 15 Output Voltage Setting for SPM1005-Z RADJ ( K) R1 0.6 (For SPM1005-Z only) VO 0.6 (1) where R1 = 20kΩ and VO is the desired output voltage in Volts. [Note: R1 is internal to the module, as indicated in Fig. 17] For other models in the SPM1005 series, the output voltage is already set internally but can be trimmed within a 10% band by connecting a trim resistor between VADJ pin and AGND pin (for trim up) or between VADJ pin and VSENSE pin (for trim down), as shown in Fig. 16 and Fig. 17, respectively. [Note: SPM1005-0V6 cannot be trimmed down.] Internal R1 and R2 values for all versions of SPM1005 are given in Table 1. Table 1. Internal Voltage Setting Resistors of SPM1005 Version R1 (KΩ) R2 (KΩ) -Z 20.0 NC 3V3 20.0 4.42 2V5 20.0 6.34 1V8 20.0 10.0 1V5 20.0 13.3 1V2 20.0 20.0 1V0 20.0 30.0 0V8 20.0 60.4 0V6 20.0 NC These values along with Equations (2) and (3) can be used to calculate the RDOWN or RUP for trimming output voltage. Vo is the desired output voltage. RDOWN ( K) RUP ( K) Version 1.4 1 (For SPM1005 trim down) 1 0.6 1 R2 VO 0.6 R1 (2) 1 (For SPM1005 trim up) 1 VO 0.6 1 R1 0.6 R2 (3) February 19, 2016 Page 13 of 29 SPM1005 VOUT VOUT SPM1005 VOUT VOUT SPM1005 VSENSE VSENSE R1 R1 COUT VADJ RDOWN COUT VADJ VREF VREF R2 R2 RUP AGND AGND Fig. 16 Output Voltage Trim Up Circuit Fig. 17 Output Voltage Trim Down Circuit Transient Response The following table summarizes the measured output voltage overshoot and undershoot when the load current undergoes a step change between 2A and 5A for each SPM1005 model. The slew rate for the current change is 1A/µs. The measured waveforms are given from Fig. 18 to Fig. 25. The measurement is obtained when the input capacitor consists of one 47µF ceramic capacitor in parallel with one 220µF electrolytic capacitor, and the output capacitor consists of four 47µF ceramic capacitors in parallel. If smaller output voltage deviation is required, larger output capacitor values can be used. Table 2. Output Voltage Transient Response Testing Conditions: CIN1 = 1 x 47µF CERAMIC, CIN2 = 220µF ELECTROLYTIC, COUT = 4 × 47µF CERAMIC VIN (V) 3.3 5.0 3.3 5 3.3 5 5 5 Version 1.4 VOUT (V) 1.0 1.2 1.8 2.5 3.3 3A LOAD STEP, 2A to 5A, (1A/µs) VOLTAGE DEVIATION (mV) RECOVERY TIME (µs) 50 155 45 145 55 150 50 150 70 170 65 165 80 175 95 195 February 19, 2016 Page 14 of 29 SPM1005 Fig. 18 VIN = 5V, VOUT = 1.0V, 3A Load Step Fig. 19 VIN = 3.3V, VOUT = 1.0V, 3A Load Step Fig. 20 VIN = 5V, VOUT = 1.2V, 3A Load Step Fig. 21 VIN = 3.3V, VOUT = 1.2V, 3A Load Step Fig. 22 VIN = 5V, VOUT = 1.8V, 3A Load Step Fig. 23 VIN = 3.3V, VOUT = 1.8V, 3A Load Step Version 1.4 February 19, 2016 Page 15 of 29 SPM1005 Fig. 24 VIN = 5V, VOUT = 2.5V, 3A Load Step Fig. 25 VIN = 5V, VOUT = 3.3V, 3A Load Step Application Schematics Figure 26 shows a typical schematic with SPM1005-1V2 for a 1.2V output application with switching frequency of 500 kHz. RT/CLK is left open to select the default switching frequency. STSEL pin is connected to AGND to select the default startup time. The ON/OFF CONTROL signal is used to turn on and off the power module. Fig. 26 Typical Schematic VIN = 2.95V to 6.0V, VOUT = 1.2V, FS = 500kHz Figure 27 shows a typical schematic for a 5V input, 3.6V output application using SPM1005-Z. The adjustment resistor, RADJ, is selected as 4.02kΩ calculated based on Equation (1). In this example, the switching frequency is selected as 1MHz by connecting the timing resistor of 68kΩ between RT/CLK pin and AGND pin. Version 1.4 February 19, 2016 Page 16 of 29 SPM1005 Fig. 27 Typical Schematic VIN = 4.4V to 6.0V, VOUT = 3.6V, FS = 1MHz Power Good (PWRGD) The PWRGD pin is an open drain output, and can be used to indicate when the output voltage is within the normal operating range. This pin is pulled low when VSENSE voltage is less than 91% or greater than 105% of the nominal output voltage. Also, the PWRGD pin is pulled low if the input UVLO or thermal shutdown is asserted, or if the EN pin is pulled low. There is a 2% hysteresis, so once the VSENSE pin is within 93% to 103% of the nominal output voltage the PWRGD pin is de-asserted and the pin floats. It is recommended to use a pull-up resistor between 1kΩ and 100kΩ to a voltage source that is 5.5V or less. The PWRGD will be in a valid state (high or low as above) once the VIN input voltage is greater than 1.2V. Power-Up Characteristics When configured as shown in the front page schematic (page 1), SPM1005 produces a regulated output voltage whenever a valid input voltage is present. During the power-up, internal soft-start circuitry slows the rate that the output voltage rises, thereby limiting the charging current to the output capacitor. Fig. 28 shows the startup waveforms for SPM1005-Z, operating from a 5V input and with the output voltage adjusted to 1.8V. The waveform is measured with a 3A constant current load. Version 1.4 February 19, 2016 Page 17 of 29 SPM1005 VIN (5 V/div) VPWRGD (5 V/div) VOUT (1 V/div) Time (2 ms/div) Fig. 28 Startup Waveforms Enable (On/Off) Operation and Under Voltage Lockout (UVLO) Setup The EN pin provides an external on/off control of the power module and is lightly pulled up internally with a current source. The module is enabled if this pin is left open or its voltage exceeds the VEN-H threshold voltage, and the power module starts operation once the input voltage is higher than VSTART. When the voltage at EN pin is below the VEN-L threshold voltage, the power module stops switching and enters low quiescent current state. If an application requires controlling the EN pin, an open drain or open collector logic can be used to interface with the pin, as shown in Fig. 29. In this figure, high ON/OFF CONTROL signal level (Low EN) disables the power module. SPM1005 EN ON/OFF CONTROL Q1 AGND Fig. 29 Typical ON/OFF Control Schematic Fig. 30 and Fig. 31 show the typical output voltage waveforms when SPM1005 is enabled (turned on) and disabled (turned off) by the EN pin. In these figures, the top trace is the power good signal, the middle trace is the EN pin voltage, and the bottom trace is the output voltage. Version 1.4 February 19, 2016 Page 18 of 29 SPM1005 VPWRGD (5 V/div) VPWRGD (5 V/div) VEN (5 V/div) VEN (5 V/div) VOUT (2 V/div) VOUT (2 V/div) Time (1 ms/div) Time (1 ms/div) Fig. 30 Waveforms at Enable Turn-On Fig. 31 Waveforms at Enable Turn-Off Under-voltage lockout can be used to prevent the output from starting until the input voltage is within its normal range. For input under voltage lockout (UVLO) adjustment, use the EN pin as shown in Fig. 32 to set the UVLO level by using two external resistors. Once the EN pin voltage exceeds 1.3V, an additional 2.8μA of current is added to provide input voltage hysteresis. Resistor REN1 and REN2 can be calculated using Equations (4) and (5) based on the required startup voltage and shutdown voltage. Fig. 32 Input Under-Voltage Lockout Setup V VSTART EN _ FALLING UVLO V EN _ RISING REN 1 103 V I p 1 EN _ FALLING I h VEN _ RISING REN1 VEN _ FALLING REN 2 103 UVLO VEN _ FALLING REN1 ( I p I h ) (4) (5) Where REN1 and REN2 are in kΩ, Ih = 2.8μA, Ip = 0.7μA, VEN_RISING = 1.3V, VEN_FALLING = 1.18V. Version 1.4 February 19, 2016 Page 19 of 29 SPM1005 As an example, if REN1 = 14.7k Ω and REN2 = 12.7k Ω, VSTART will be 2.8V and UVLO will be 2.5V. It is recommended to set the minimum UVLO level of the module at 2.45V or higher to ensure proper operation before shutdown. Soft-Start or Tracking Pin (SS/TR) The soft-start function forces the output voltage to rise gradually to its nominal value rather than rising as rapidly as possible. Soft-Start mode is selected when the module is used independently without tracking or sequencing. To select soft-start operation mode the STSEL pin is connected to AGND. This will activate the internal soft-start capacitor for a nominal soft-start time of 1.1ms. An external capacitor between the SS/TR pin to ground can be used to increase the soft-start time to higher values if desired. Table 3 shows the soft-start time using typical soft-start capacitor values. Table 3. Soft-start capacitor values and soft-start time External capacitor (nF) SS Time (ms) open 1.1 4.7 2.7 10 4.4 20 7.8 33 12.1 47 16.8 100 34.4 If other startup time is needed, Equation (6) provides the relationship between the external soft-start capacitor value CSS and the soft-start time, TSS. CSS 3 TSS (ms) 3.3(nF ) (6) During the soft-start period, VSENSE voltage will follow the SS/TR pin voltage up to 90% of the nominal voltage setpoint. When the SS/TR voltage is greater than 90% of the nominal voltage, the effective system reference voltage will be changed from the SS/TR voltage to the internal voltage reference to close the voltage loop. If the input voltage falls below the UVLO, or a thermal shutdown event occurs, or the EN pin is pulled down to below 1.18V, the SPM1005 will stop switching and the SS/TR will be discharged to below 60mV before the module restarts. Sequencing and Tracking The term sequencing is used when two or more separate modules are configured to start one after the other, in sequence. The term tracking is used when two or more modules are configured so that they start together, with their output voltages tracking each other during startup. This is done by having one module act as a master and the other(s) act as slave(s). Sequencing and tracking startup can be implemented using the SS/TR, EN and PWRGD pins. The sequential startup connection is shown in Fig. 33. The power good pin (PWRGD) of the first SPM1005 module is connected to the EN pin of the second SPM1005 module, which will be enabled only after the output voltage of the first SPM1005 module reaches regulation range and its PWRGD is asserted. Note: The SPM1005 can start in sequence with another SPM1005 or with any other POL having a compatible Power Good output. With tracking mode the output voltage of the SPM1005 is controlled by another voltage applied to its SS/TR input. Tracking startup of two SPM1005 modules can be achieved by connecting a resistor network of R1 and R2 as shown in Fig. 34, where the output voltage of the second SPM1005 module (bottom) will track the output voltage of the first SPM1005 module (top). In this case, the soft-start time of SPM1005 module #1 is determined by the capacitor connected to its SS/TR pin and the STSEL pin is connected to ground. The voltage at SS / TR pin of the second SPM1005 module is directly controlled by the output voltage of the first SPM1005 module through the resistor divider (R1 and R2). The STSEL pin of the second SPM1005 module should be left open. Resistor divider R1 and R2 in Fig. 34 can be calculated using Equations (7) and (8). Note: The SPM1005 can track any external voltage, so the master can be an SPM1005 or any other POL. Tracking may also be used to adjust the Version 1.4 February 19, 2016 Page 20 of 29 SPM1005 module output voltage in real time by controlling the input voltage to the TR pin of the module from a suitable input source. Please consult Sumida for more details. VOUT 1 5 (k) 0.9 0.9 R1 R2 (k) VOUT 1 0.9 R1 (7) (8) Fig. 35 gives the output voltage waveforms of two SPM1005 modules operating in sequential startup mode. It shows that PWRGD signal becomes high when the first SPM1005 (2.5V output in this example) enters into regulation and then the second SPM1005 (1.2V output in the example) begins to start up. Fig. 36 gives the output voltage waveforms of two SPM1005 modules operating in tracking startup mode. It shows that VOUT1 follows VOUT2 until the lower voltage rail (VOUT2) enters into regulation (1.2V in this example). Then, VOUT1 continues to rise to its steady state value (2.5V in the example). VOUT1 VOUT EN SPM1005 #1 STESL SS/TR VOUT VOUT2 EN R1 SPM1005 #2 STESL SS/TR R2 Fig. 33 Sequencing Startup Schematic Fig. 34 Tracking Startup Schematic Note: when used in tracking mode, if the slave unit (module #2 in Fig. 34) shuts down while the other module is still operating, a latch-up condition can occur where the slave unit does not restart. To avoid this, it is necessary to pull down the SS/TR pin of module #2 to below 60mV momentarily, to initiate a normal start-up sequence. Version 1.4 February 19, 2016 Page 21 of 29 SPM1005 Fig. 35 Sequencing Startup, Fig. 36 Tracking Startup, VOUT1 = 2.5V, VOUT2 = 1.2V VOUT1 = 2.5V, VOUT2 = 1.2V Switching Frequency Selection and Timing Resistor (RT/CLK Pin) The switching frequency of the SPM1005-Z can be adjusted over a wide range from approximately 450 kHz to 1MHz. A resistor between RT/CLK and AGND can be used to increase the switching frequency. For SPM1005-Z, an internal resistor, RCLK = 90.9kΩ, sets the minimum (default) switching frequency to 450 KHz. Generally a higher frequency is preferred for higher output voltages, as indicated on page 4. The user can increase the switching frequency by adding an external resistor, RT, between RT/CLK pin and AGND, as shown in Fig. 37, where RT is calculated using Equation (9). The relationship between switching frequency and equivalent resistor (REQ = RCLK‖RT) is also shown in Fig. 38. RCLK FSW (kHz)1.052 R 1 CLK 56183 SPM1005 RT/CLK OSC RCLK RT AGND Switching Frequency in KHz RT (kΩ ) (9) 1500 1400 1300 1200 1100 1000 900 800 700 600 500 0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 REQ Resistance in KΩ Fig. 37 Switching Frequency Adjustment Fig. 38 Switching Frequency vs REQ for SPM1005-Z The default switching frequency of all other SPM1005 models is provided in the electrical characteristics table. It is not recommended to change those switching frequencies, but please contact Sumida if other switching frequencies are needed. Version 1.4 February 19, 2016 Page 22 of 29 SPM1005 Synchronization with RT/CLK pin RT/CLK pin can also be used to synchronize the SPM1005 to an external system clock, as shown in Fig. 39. To implement the synchronization feature, a clock signal with on time of at least 75ns should be applied to the RT/CLK pin. The logic zero level of the clock signal must be lower than 0.6V and the logic high level of the clock signal must be higher than 1.6V. The synchronization frequency range is between 450kHz and 1MHz. The rising edge of the phase node (PHASE) will be synchronized to the falling edge of RT/CLK pin. SPM1005 RT/CLK OSC RCLK Clock Source AGND Fig. 39 Synchronizing to a System Clock Over-Current Protection A hiccup current limiting function is provided in the SPM1005 to protect against output overload or short-circuit. During an over-current condition, the load current is initially limited to approximately 9A and the output voltage is reduced to approximately 0.8V as shown in Fig. 40. If the over-current condition is not removed within approximately 1ms, the module will be shut down, as shown in Fig. 41. [Please note that the time scale is different for these two figures.] IOUT (5 A/div) IOUT (5 A/div) VOUT (2 V/div) VOUT (1 V/div) Time (400 µs/div) Time (100 µs/div) Fig. 40 Over-current Limiting Fig. 41 Hiccup Mode Current Limit Shut-down When the over-current condition is removed, the output voltage recovers automatically to the nominal voltage, as shown in Fig. 42. If the over-current condition is not removed, the power module operates in hiccup mode, as shown in Fig. 43. The hiccup period is about 25ms. Version 1.4 February 19, 2016 Page 23 of 29 SPM1005 IOUT (5 A/div) IOUT (5 A/div) VOUT (1 V/div) VOUT (2 V/div) Time (4 ms/div) Time (10 ms/div) Fig. 42 Recovery from Over-current Shut-down Fig. 43 Hiccup Mode Current Limit Restart into Short-Circuit Input protection In most applications the input power source provides current limiting (typically fold-back or hiccup mode) and as long as the average fault current is limited to approximately 10A or less, no further protection is required. If the SPM1005 is powered from a battery or other high current source, it is recommended to include an external fuse (maximum 10A) in the input to the module. The SPM1005 includes full protection against output overcurrent or short-circuit, and the fuse will not operate under any output overload condition. For more information refer to PM_AN-2 “Input Protection”. Thermal Considerations The absolute maximum junction temperature is 150°C but it is recommended to keep the operating temperature well below this value. Maximum recommended case temperature is 115°C, which corresponds to a junction temperature of approximately 125°C. The thermal resistance from case to ambient (θCA) depends on the PCB layout as well as the amount of cooling airflow. When mounted on the EVM, θCA is approximately 15°C/watt in still air. Please refer to the EVM User Guide for EVM PCB layout information. SPM1005 implements an internal thermal shutdown to protect itself if the junction temperature of the power MOSFET exceeds 170°C. The thermal shutdown forces the module to stop switching when the junction temperature exceeds the thermal shutdown threshold. Once the die temperature reduces by about 15°C, the module restarts automatically. Layout Considerations To achieve the best electrical and thermal performance, an optimized PCB layout is required. Some considerations for the PCB layout are: Use large copper areas for power planes (VIN, VOUT, and especially PGND) to minimize conduction loss and thermal stress. Place ceramic input and output capacitors close to the module pins to minimize high frequency noise. Place any additional output capacitors between the main ceramic capacitor and the load. Connect the AGND and PGND copper areas at a single point, preferable under the AGND pin of the module. Place RSENSE, RT, and CSS as close as possible to their respective pins. Version 1.4 February 19, 2016 Page 24 of 29 SPM1005 Do not connect the PHASE pin to any other components. Use multiple vias to connect the power planes to internal layers. Refer to SPM1005 EVM User Manual for suggested PCB layout. Version 1.4 February 19, 2016 Page 25 of 29 SPM1005 MECHANICAL DATA Package dimensions and PCB pads ALL DIMENSIONS IN MILLIMETERS Version 1.4 February 19, 2016 Page 26 of 29 SPM1005 Tape and Reel Packaging Information Fig. 44 Tape Dimensions and Loading Information Fig. 45 Reel Dimensions Version 1.4 February 19, 2016 Page 27 of 29 SPM1005 0.10-1.3 N Fig. 46 Peel Speed and Strength of Cover Tape Note: 1. The peel speed should be approximately 300mm/min. 2. The peel force of the top cover tape should be between 0.1N and 1.3N. Storage and handling Moisture barrier bag The modules are packed in a reel, and then an aluminum foil moisture barrier bag is used to pack the reel in order to prevent moisture absorption. Silica gel is put into the moisture barrier bag as absorbent material. Storage SPM1005 is classified MSL level 3 according to JEDEC J-STD-033 and J-STD-020 standards, with a floor life of 168 hours after the outer bag is opened. Any unused SPM1005 modules should be resealed in the original moisture barrier bag as soon as possible. If the modules’ floor life exceeds 168 hours, they should be dehumidified before use by baking in an oven at 125°C/1% RH (e.g. hot nitrogen gas atmosphere) for 48 hours. Handling precautions 1. Handle carefully to avoid unnecessary mechanical stress. Excessive external stress may cause damage. 2. Normal ESD handling procedures are recommended to be used whenever handling the module. 3. If cleaning the module is necessary, use isopropyl alcohol solution at normal room temperature. Avoid the use of other solvents. Version 1.4 February 19, 2016 Page 28 of 29 SPM1005 Reflow soldering Fig. 47 Recommended Reflow Solder Profile (Lead-free) Ordering Information Output Voltage Adjustable 3.3V 2.5V 1.8V 1.5V 1.2V 1.0V 0.8V 0.6V Version 1.4 Module Part Number SPM1005-ZC SPM1005-3V3C SPM1005-2V5C SPM1005-1V8C SPM1005-1V5C SPM1005-1V2C SPM1005-1V0C SPM1005-0V8C SPM1005-0V6C February 19, 2016 Pad Finish Au (RoHS) Au (RoHS) Au (RoHS) Au (RoHS) Au (RoHS) Au (RoHS) Au (RoHS) Au (RoHS) Au (RoHS) Package Type LGA LGA LGA LGA LGA LGA LGA LGA LGA Temperature Range -40˚C to 85˚C -40˚C to 85˚C -40˚C to 85˚C -40˚C to 85˚C -40˚C to 85˚C -40˚C to 85˚C -40˚C to 85˚C -40˚C to 85˚C -40˚C to 85˚C Page 29 of 29