X-ray TDI camera C10650 series High speed readout Large field of view High resolution High sensitivity High quality image output with high resolution achieved by TDI technology High speed readout 10.7 m/min. Detection area Max. 586 mm Horizontal spatial resolution Max. 6144×2 pixels X-ray TDI camera C10650 series is useful for in-line applications requiring high-speed operation with high sensitivity. TDI imaging is appropriate for applications where it is desired to record a linear movement, or where the aspect ratio of the subject being imaged is significantly asymmetric. Low brightness under high resolution usage, a problem with conventional line sensor cameras, is improved with this X-ray TDI camera, making it suitable for applications which require high resolution. Vertical X-ray TDI cameras that can be installed in narrow spaces are new additions to the series. Printed circuit board (PCB) inspection Surface-mounted component inspection Lithium-ion battery inspection High-resolution in-line non-destructive inspection TDI technology Time Delay Integration is a scanning technology in which a frame transfer device produces a continuous video image of a moving object by means of a stack of linear arrays aligned with and synchronized to the motion of the object to be imaged in such a way that, as the image moves from one line to the next, the integrated charge moves along with it, providing higher resolution at lower light levels than is possible with a line-scan camera. Shield box X-ray source Object Motion Object X-ray TDI camera Conveyor belt TDI sensor Signal intensity Features High S/N ratio with 12 bit / 16 bit output Camera Link interface (Base configuration) Single power supply (+15 V) operation Real time dark current / shading correction function Frame readout mode for easy installation alignment High-resolution, High-speed Camera with a Large Field of View for In-line 100 % X-ray Inspection High speed readout Large field of view High resolution High sensitivity TDI technology offers all four simultaneously. High resolution image acquisition X-ray Source Large field of view Object Detect dark sample with high sensitivity X-ray TDI Camera High speed readout PRODUCT LINEUP Standard type Type number Sensor number X-ray sensitive area C10650-221 2 145.9 mm C10650-321 3 221.1 mm C10650-261 2 146.9 mm C10650-361 3 220.2 mm C10650-461 4 293.4 mm C10650-261V 2 146.9 mm C10650-361V 3 220.2 mm C10650-461V 4 293.4 mm C10650-361W 7 513.2 mm C10650-461W 8 586.4 mm Horizontal chassis / Overlapped type Type number Sensor number X-ray sensitive area Vertical chassis / Overlapped type Type number Sensor number X-ray sensitive area Vertical chassis / Overlapped type (2 cameras output) Type number Sensor number X-ray sensitive area C10650-261W 6 439.9 mm SPECIFICATIONS Type number C10650-221 C10650-321 C10650-461 C10650-461V Scintillator CsI Scintillator Window FOS (Fiber optic plate with scintillator) Effective X-ray tube voltage range Approx. 25 kV to 90 kV *1 CCD pixel size 48 μm × 48 μm 6144 (H) × 128 (V) *2 Number of pixels 3040 (H) × 128 (V) 4608 (H) × 128 (V) 293.4 mm (H) × 6.1 mm (V) *2 X-ray sensitive area 145.9 mm (H) × 6.1 mm (V) 221.1 mm (H) × 6.1 mm (V) TDI line rate 1 × 1 Max. 2.109 kHz (6.073 m/min) Binning 2 × 2 Max. 1.858 kHz (10.702 m/min) CCD pixel clock 4.0 MHz A/D converter 12 bit 16 bit Digital interface Camera Link Interface (Camera Link) Base Configuration Pixel clock (Camera Link) 16.0 MHz Output signals (Image data) 12 bit digital output 16 bit digital output Power supply DC +15 V Power consumption Approx. 30 VA C10650-461W 6144(H)×128(V)+6144(H)×128(V) *2 586.4 mm (H) × 6.1 mm (V)*2 Approx. 30 VA + Approx. 30 VA *3 *1 Usable range of X-ray strength may vary depending on the tube current, the tube voltage and the distance. *2 "Active CCD pixel number" is all outputting pixel number including overlapped pixel. When the overlapped pixels are deleted, actual pixel numbers will vary. And also, X-ray sensitive area will vary. *3 2 units of the power supply unit and the power cable are necessary for C10650-461W. MEASUREMENT EXAMPLES Inspection of a solder's back fillet If the back fillet of the solder on a PCB has a defect, a connection error will occur even with small vibrations. For observation of the back fillet part, X-ray transmission technique has been applied but only with an off-line system. Our X-ray TDI camera realizes in-line inspection because it can acquire high speed profile data with high sensitivity. 3D brightness level can be displayed using software. Soldering failure Normal soldering Line scan Line scan Lithium-ion battery inspection In case of 2D sensor, the dimensional measurement cannot be implemented correctly because the image is distorted on the corner areas of the X-ray irradiation. The long length sample needs to be located on center of X-ray source, so the sample has to be relocated each time. X-ray TDI camera can capture the image with no distortion by line scan method, so it is not necessary to relocate the samples and it enables the continuous inspection for long length object without stopping. Not necessary to relocate the samples and possible to inspect the long length object with no distortion. Inspection by 2D sensor Inspection by X-ray TDI camera Profile X-ray image intensifier (I.I.) camera : The image is distorted on the corner areas in thickness direction, and the dimensional measurement cannot be implemented correctly. X-ray TDI camera : The non-distortion image can be realized since X-ray is radiated vertically to the object and the dimensional measurement can be implemented correctly. Slack of rolling 3D display Defect point Short of the solution Condition of the connection on electrode Dead space between chips Wide detection width with no dead areas The overlapped type offers a wide detection area with no dead areas due to its staggered sensors. (Unit: mm) C10650-221 10 pixels C10650-321 C10650-461 Dead space 1 Center chip Left chip Edge pixel Dead space 2 Right chip Center chip Overlapped type measurement example Dead space 2: 130 μm min. 200 μm max. ±50 μm MAX. Edge pixel ±50 μm MAX. Dead space 1: 250 μm min. 350 μm max. (Min. 4 pixels, Max. 16 pixels) 15.1±0.5 Standard type has a following dead space between chips. DIMENSIONAL OUTLINES C10650-261V, -361V, -461V (Approx. 7 kg) 441 30 32.9 17 10.7 50 65 16 80 73.764 6 5 C10650-321 (Approx. 5 kg) 360 300 221 (Sensor range) 175 30 32.9 6(Sensor range) 123 134 112 64 11 2-Φ8.2 146 (Sensor range : C10650-261V) 220 (Sensor range : C10650-361V) 293 (Sensor range : C10650-461V) 5.5 4-Φ4.5 407 130 39 (Sensor position) 6(Sensor range) 123 134 112 64 10.6 145 (Sensor range) 15.1 360 300 11 C10650-221 (Approx. 5 kg) (Unit: mm) 50 10.7 5.5 4-Φ4.5 371 C10650-261, -361, -461 (Approx. 7 kg) C10650-261W, -361W, -461W (Approx. 16 kg) 370 (15.1) 10.6 293 (Sensor range : C10650-461) 5 175 (Sensor position) 50 42.4 6-Φ4.5 65 80 439 (Sensor range : C10650-261W) 513 (Sensor range: C10650-361W) 586 (Sensor range : C10650-461W) 6 8.3 (Sensor position) 73.764 (38.264) 22 239 250 228 220 (Sensor range : C10650-361) 2-Φ8.2 130 39 (Sensor position) 50.05 10.6 15.1 146 (Sensor range : C10650-261) 734 700 17 5.5 160 11 160 (Sensor position) 25 664 A8206-35 (Option) (Approx. 2 kg) 270 302.2 66 32.5 147 16.1 2-M4 D=6 OPTIONS Power supply unit : A8206-35 Power cable 5 m : A10847-05 Software API Support (Microsoft Windows) : DCAM-API (http://www.dcamapi.com) Additional function module 64 gain : M8815-01 Product and software package names noted in this documentation are trademarks or registered trademarks of their respective manufacturers. Subject to local technical requirements and regulations, availability of products included in this promotional material may vary. Please consult your local sales representative. Information furnished by HAMAMATSU is believed to be reliable. However, no responsibility is assumed for possible inaccuracies or omissions. Specifications and external appearance are subject to change without notice. © 2016 Hamamatsu Photonics K.K. HAMAMATSU PHOTONICS K.K. www.hamamatsu.com HAMAMATSU PHOTONICS K.K., Systems Division 812 Joko-cho, Higashi-ku, Hamamatsu City, 431-3196, Japan, Telephone: (81)53-431-0124, Fax: (81)53-435-1574, E-mail: [email protected] U.S.A.: Hamamatsu Corporation: 360 Foothill Road, Bridgewater, NJ 08807, U.S.A., Telephone: (1)908-231-0960, Fax: (1)908-231-1218 E-mail: [email protected] Germany: Hamamatsu Photonics Deutschland GmbH.: Arzbergerstr. 10, D-82211 Herrsching am Ammersee, Germany, Telephone: (49)8152-375-0, Fax: (49)8152-265-8 E-mail: [email protected] France: Hamamatsu Photonics France S.A.R.L.: 19, Rue du Saule Trapu, Parc du Moulin de Massy, 91882 Massy Cedex, France, Telephone: (33)1 69 53 71 00, Fax: (33)1 69 53 71 10 E-mail: [email protected] United Kingdom: Hamamatsu Photonics UK Limited: 2 Howard Court,10 Tewin Road, Welwyn Garden City, Hertfordshire AL7 1BW, UK, Telephone: (44)1707-294888, Fax: (44)1707-325777 E-mail: [email protected] North Europe: Hamamatsu Photonics Norden AB: Torshamnsgatan 35 16440 Kista, Sweden, Telephone: (46)8-509-031-00, Fax: (46)8-509-031-01 E-mail: [email protected] Italy: Hamamatsu Photonics Italia S.r.l.: Strada della Moia, 1 int. 6, 20020 Arese (Milano), Italy, Telephone: (39)02-935-81-733, Fax: (39)02-935-81-741 E-mail: [email protected] China: Hamamatsu Photonics (China) Co., Ltd.: 1201 Tower B, Jiaming Center, 27 Dongsanhuan Beilu, Chaoyang District, 100020 Beijing, China, Telephone: (86)10-6586-6006, Fax: (86)10-6586-2866 E-mail: [email protected] Taiwan: Hamamatsu Photonics Taiwan Co., Ltd.: 8F-3, No.158, Section2, Gongdao 5th Road, East District, Hsinchu, 300, Taiwan R.O.C. Telephone: (886)03-659-0080, Fax: (886)07-811-7238 E-mail: [email protected] Cat. No. SFAS0025E09 JUN/2016 HPK Created in Japan