AN1327 Avoiding MOSFET Driver Overstress Author: Ray DiSilvestro Microchip Technology Inc. INTRODUCTION This application note describes how to avoid MOSFET driver overstress. MOSFET drivers are used in many applications to drive the high input capacitance of a power MOSFET device. MOSFET drivers are very reliable when used within their operating specifications. Care must be taken, however, to control supply line transients and power dissipation, and prevent latch-up. AVOIDING SUPPLY LINE TRANSIENTS During switching transitions, parasitic inductances can create transients on the supply line, and those can create electrical overstress. Proper bypass capacitor selection and PCB layout must be performed to protect the driver from voltage transients during switching transitions. Proper PCB layout is necessary to minimize parasitic inductance in the supply path, and the ground path. Microchip provides MOSFET driver models for the following devices: - TC1410 TC1411 TC1412 TC4404/05 TC4420/29 TC4421/22 TC4423/24/25 TC4423A/24A/25A TC4426/27/28 TC4426A/27A/28A TC4431/32 TC4451/52 TC4467/68/69 These driver models can be downloaded from the Microchip web site, www.microchip.com. 2010 Microchip Technology Inc. Simulating Supply Line Transients The Mindi™ Circuit Designer and Simulator can be used to simulate supply line transients. (Mindi software can be downloaded from the Microchip web site.) The following simulation includes the parasitic inductances that are associated with package inductance, bypass capacitor parasitic series inductance, and printed wiring board inductance. The PCB Trace Inductance diagram in Figure 1 shows the TC4423A device (3A peak output current) in a circuit with following items: • L4 – parasitic inductance in series with ground pin • L5 – parasitic inductance in series with VDD pin • L1, L2 – parasitic inductance in series with the bypass capacitor • Capacitor C2 (1 nF) is used to represent the MOSFET • L3 – the inductance from the TC4423A device to the power source Note that the inductance between the driver output and C2 (MOSFET) is not included in this circuit simulation, but should be included in common practice. Additionally, the driver should be located as close to the output MOSFET as possible. GETTING STARTED Before simulation can begin, a symbol for the MOSFET driver must be created, and a MOSFET driver model netlist must be assigned to that symbol. Pressing the F11 key in Mindi opens a window where the model netlist can be copied, and the symbol can be assigned to that model netlist. For example, assume that the following characteristics are applied to the items in the simulated circuit in Figure 1: • L4 and L5 – SOIC package leads PCB trace = 10 nH • L1 and L2 – series inductance of a 0805 ceramic capacitor PCB trace = 10 nH • L3 – PCB trace inductance from the VDD pin to the power source that feeds the MOSFET driver Note that the parasitic series resistance and input/output PCB inductance have been omitted from this simulation, but they are available for inclusion. DS01327A-page 1 AN1327 The results of the simulation, as presented in Figure 2, illustrate the voltage overshoot effect caused by the parasitic inductances. FIGURE 1: DS01327A-page 2 Schematic – Parasitic Inductances. 2010 Microchip Technology Inc. AN1327 Figure 2 shows the results of the simulation. The supply line (SUPPLY) overshoot and VOUT (VOUT) overshoot are shown. The overshoot is a result of parasitic inductance. Care must be taken so that the overshoot does not exceed the maximum operating voltage of the device. FIGURE 2: Supply Line and VOUT Overshoot. 2010 Microchip Technology Inc. DS01327A-page 3 AN1327 To minimize parasitic inductance in the supply path and ground path, a proper bypass capacitor must be selected and an associated PCB layout must be completed to reduce voltage transients during switching transitions. These steps prevent ringing on the output of the driver and supply lines. Accordingly, proper PCB line-widths must be chosen to handle the required peak current. Low-parasitic and low-ESR capacitors should be used directly at the driver, from the power supply to the ground, to minimize voltage transients to safe levels during switching. Components in the circuit should be placed as close as possible to the driver to reduce the amount of lead inductance. VDD is the bias supply input for the MOSFET driver, and has a voltage range of 4.5V to 18V. This input must be decoupled to ground with a local ceramic capacitor. This bypass capacitor provides a localized low-impedance path for the peak currents provided to the load. AVOIDING EXCESSIVE POWER DISSIPATION Calculating the power dissipation in the drivers for a desired application is critical to ensuring safe operation. Exceeding the maximum allowable power dissipation level will push the device beyond the maximum allowable operating junction temperature of +125°C. The total power dissipation in a MOSFET driver is comprised of three separate power dissipations. These power dissipations are due to the following activities: • charging and discharging of the total gate capacitance of the MOSFET • power dissipation quiescent current draw of the MOSFET driver when the output is high and low • internal shoot-through current of the MOSFET driver CALCULATING CHARGING AND DISCHARGING POWER DISSIPATION The charging and discharging power dissipation is calculated using the gate charge. The gate charge for a particular VGS and VDS is usually available from the appropriate Power MOSFET Driver data sheet. These data sheets[1] are available on the Microchip web site (www.microchip.com). The charging and discharging power dissipation of the gate capacitance is calculated by Equation 1. EQUATION 1: PC = CG x VDD2 x FSW (or with gate charge capacitance, PC = QG x VDD x FSW) Where: PC = Power dissipation due to charging and discharging the load CG = Total gate capacitance QG = Total gate charge VDD = MOSFET driver supply voltage FIGURE 3: Printed Wiring Board Layout (Top View) – Low Parasitic Inductance. FSW = switching frequency If the following values apply: QG = 100 nC VDD = 15V FSW = 100 kHz then: PC = (100 nC) x (15V) x (100 kHz) = 150 mW DS01327A-page 4 2010 Microchip Technology Inc. AN1327 CALCULATING QUIESCENT CURRENT DRAW POWER DISSIPATION CALCULATING INTERNAL JUNCTION TEMPERATURE The quiescent current draw power dissipation is calculated through use of Equation 2. The internal junction temperature rise is a function of internal power dissipation and the thermal resistance, from junction to ambient, for the application. EQUATION 2: PQ = (IQH x D + IQL x (1 - D)) x VDD Where: PQ = Power dissipated due to the quiescent current draw IQH = Quiescent current draw with the input in high state IQL = Quiescent current draw with the input in low state D = Duty Cycle VDD = MOSFET driver supply voltage If the following values apply: IQH = .5 mA IQL = 50 µA D = 50% VDD = 15V then: PQ = (0.5 mA x .5 + 50 µA x (1 - .5)) x 15V = 4.125 mW A value for thermal resistance from junction to ambient (RθJA) is derived from JESD51-7[2], the EIA/JEDEC Standard for measuring thermal resistance of small surface mount packages. The standard describes the test method and board specifications for measuring the thermal resistance from junction to ambient. The actual thermal resistance for a particular application can vary, depending on many factors, such as the amount of copper traces on the board and thickness of the layers. EQUATION 4: TJ(RISE) = PTOTAL x RθJA TJRISE = 224.63 mW x 155.0°C/Watt TJRISE = 34.82°C To estimate the internal junction temperature, the calculated temperature rise is added to the ambient or offset temperature. For this example, the worst-case junction temperature is estimated using Equation 5. EQUATION 5: CALCULATING SHOOT-THROUGH CURRENT POWER DISSIPATION TJ = TJRISE + TA(MAX) The shoot-through current power dissipation is calculated from the crossover energy. The crossover energy is usually available in the appropriate data sheet. TA = 40°C The shoot-through current power dissipation is calculated through use of Equation 3. EQUATION 3: Where: PS = CC x FSW x VDD PS = Power dissipation due to the shootthrough current CC = Crossover energy constant FSW = Switching frequency VDD = MOSFET driver supply voltage If the following values apply: VDD = 15V FSW = 100 kHz CC = 47 nA/sec then: PS = (47 nA x sec) x (100 kHz) x (15V) = 70.5 mW TJ = 74.72°C Maximum package power dissipation at +40°C ambient temperature is derived from Equation 6. EQUATION 6: SOIC (155°C/Watt = RθJA) PD(MAX) = (TA(MAX) - TA)/RθJA PD(MAX) = (125°C - 40°C)/155°C/W PD(MAX) = 548 mW AVOIDING LATCH-UP Latch-up occurs in CMOS technologies due to parasitic transistors that form a silicon controlled rectifier (SCR). Once triggered, the parasitic SCR turns on and shorts VDD to ground, usually destroying the CMOS device. Microchip application note AN763 – “Latch-Up Protection For MOSFET Drivers”[3], describes in detail the latch-up effect and how to prevent it. The total power dissipated is: PT = PC + PQ + PS = 150 mW + 4.125 mW + 70.5 mW = 224.63 mW This value is less than the maximum power dissipation of the device. 2010 Microchip Technology Inc. DS01327A-page 5 AN1327 CONCLUSIONS REFERENCES Avoid supply voltages exceeding the absolute maximum ratings. Ratings of the maximum voltage that can be applied safely to a particular device are supplied in the corresponding data sheet. Anything in excess of that voltage may result in electrical overstress of an internal junction, and damage to the device. In addition, operation of the device under conditions that are close to the maximum ratings may degrade long-term reliability. [1] 4.0A Dual High-Speed Power MOSFET Drivers With Enable Data Sheet (DS22062) Microchip Technology Inc., 2008. 2A Synchronous Buck Power MOSFET Driver Data Sheet (DS220830) Microchip Technology Inc., 2008. It is important to note that these ratings apply at all times, including those intervals when the device is being powered on and off. The triggering mode could result from transients on supply lines. Care should be taken to ensure that the maximum ratings are not exceeded. Also avoid input/output pin voltage that exceeds either supply line by more than a diode drop. This could occur as a result of transients on input/output line. Care should be taken to ensure that the maximum ratings are not exceeded. Avoid improper power-supply sequencing. Latch-up can occur from improper power-supply sequencing in devices that have multiple power supplies. It is possible for the maximum ratings to be exceeded and the device to enter a latch-up state, in some cases, when the digital supply is applied prior to other supplies. For this reason, care should be taken to ensure the maximum ratings are not exceeded. Tiny 1.5A, High-Speed Power MOSFET Driver Data Sheet (DS22092) Microchip Technology Inc., 2008. Tiny 500 mA, High-Speed Power MOSFET Driver Data Sheet (DS22052) Microchip Technology Inc., 2007. 4.5A Dual High-Speed Power MOSFET Drivers Data Sheet (DS22022) Microchip Technology Inc., 2007. 3A Dual High-Speed Power MOSFET Drivers Data Sheet (DS21998), Microchip Technology Inc., 2007. [2] EIA/JEDEC Standard JESD51-7, “High Effective Thermal Conductivity Test Board for Leaded Surface Mount Packages”, Electronic Industries Alliance, February 1999. [3] Latch-Up Protection For MOSFET Drivers Application Note AN763 (DS00763), Microchip Technology Inc., 2009. Microchip application note AN763 recommends the following course of action, summarized below, to prevent latch-up: • properly decouple IC • clamp outputs with diodes when driving inductive loads • clamp inputs with diodes if input signal exceeds the negative or positive rails of the power supply • use star grounds, if at all possible, in high current applications DS01327A-page 6 2010 Microchip Technology Inc. AN1327 Software License Agreement The software supplied herewith by Microchip Technology Incorporated (the “Company”) is intended and supplied to you, the Company’s customer, for use solely and exclusively with products manufactured by the Company. The software is owned by the Company and/or its supplier, and is protected under applicable copyright laws. All rights are reserved. Any use in violation of the foregoing restrictions may subject the user to criminal sanctions under applicable laws, as well as to civil liability for the breach of the terms and conditions of this license. THIS SOFTWARE IS PROVIDED IN AN “AS IS” CONDITION. NO WARRANTIES, WHETHER EXPRESS, IMPLIED OR STATUTORY, INCLUDING, BUT NOT LIMITED TO, IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE APPLY TO THIS SOFTWARE. THE COMPANY SHALL NOT, IN ANY CIRCUMSTANCES, BE LIABLE FOR SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES, FOR ANY REASON WHATSOEVER. APPENDIX A: CIRCUIT NETLIST ******************* Circuit Netlist ********************************************** X1 VOUT V2_P L5_N L4_P TC4423A V1 L3_N 0 15 V2 V2_P 0 PULSE 0 5.5 0 10n 10n 4.99u 10u R1 V2_P 0 1K L1 C3_P L1_N 10n L2 C1_P L1_N 10n L3 L1_N L3_N 100n L4 L4_P 0 10n L5 L1_N L5_N 10n C1 C1_P 0 1u C2 VOUT 0 1n C3 C3_P 0 1u .TRAN 20u 20u .SUBCKT TC4423A 2 1 3 4 * | | | | * | | | | Negative Supply * | | | Positive Supply * | | Input * | Output * ******************************************************************************** * Software License Agreement * * * * The software supplied herewith by Microchip Technology Incorporated (the * * 'Company') is intended and supplied to you, the Company's customer, for use * * soley and exclusively on Microchip products. * * * * The software is owned by the Company and/or its supplier, and is protected * * under applicable copyright laws. All rights are reserved. Any use in * * violation of the foregoing restrictions may subject the user to criminal * * sanctions under applicable laws, as well as to civil liability for the * * breach of the terms and conditions of this license. * * * * THIS SOFTWARE IS PROVIDED IN AN 'AS IS' CONDITION. NO WARRANTIES, WHETHER * * EXPRESS, IMPLIED OR STATUTORY, INCLUDING, BUT NOT LIMITED TO, IMPLIED * * WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE APPLY TO * * THIS SOFTWARE. THE COMPANY SHALL NOT, IN ANY CIRCUMSTANCES, BE LIABLE FOR * * SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES, FOR ANY REASON WHATSOEVER. * ******************************************************************************** * * The following MOSFET drivers are covered by this model: * 3A Inverting Driver - TC4423A * * Polarity: Inverting * * Date of model creation: 11/14/2008 * Level of Model Creator: G * 2010 Microchip Technology Inc. DS01327A-page 7 AN1327 * Revision History: * 11/14/08 RAW Initial model creation * 11/20/08 RAW Adjusts to rise/fall times * * * * * * Recommendations: * Use PSPICE (or SPICE 2G6; other simulators may require translation) * For a quick, effective design, use a combination of: data sheet * specs, bench testing, and simulations with this macromodel * For high impedance circuits, set GMIN=100F in the .OPTIONS statement * * Supported: * Typical performance for temperature range (-40 to 125) degrees Celsius * DC, AC, Transient, and Noise analyses. * Most specs, including: propgation delays, rise times, fall times, max sink/source current, * input thresholds, voltage ranges, supply current, ... , etc. * Temperature effects for Ibias, Iquiescent, output current, output * resistance,....,etc. * * Not Supported: * Some Variation in specs vs. Power Supply Voltage * Vos distribution, Ib distribution for Monte Carlo * Some Temperature analysis * Process variation * Behavior outside normal operating region * * Known Discrepancies in Model vs. Datasheet: * * * * Input Impedance/Clamp R1 4 1 100MEG C1 4 1 20.0P G3 3 1 TABLE { V(3, 1) } ((-770M,-1.00)(-700M,-10.0M)(-630M,-1.00N)(0,0)(20.0,1.00N)) G4 1 4 TABLE { V(1, 4) } ((-5.94,-1.00)(-5.4,-10.0M)(-4.86,-1.00N)(0,0)(20.0,1.00N)) * Threshold G11 0 30 TABLE { V(1, 11) } ( (-1m,10n)(0,0)(0.78,-.1)(1.25,-1)(2,-1) ) G12 0 30 TABLE {V(1,12)} ( (-2,1)(-1.2,1)(-0.6,.1)(0,0)(1,-10n)) G21 0 11 TABLE { V(3, 4) } ((0,1.35)(4.00,1.35)(6.00,1.5)(10.0,1.48)(13.0,1.49)(16.0,1.5)) G22 0 12 TABLE { V(3, 4) } ((0,1.35)(4.00,1.16)(6.00,1.25)(10.0,1.24)(13.0,1.24)(16.0,1.25)) R21 0 11 1 TC 504U 2.33U R22 0 12 1 TC 231U -103N C30 30 0 1n * HL Circuit G31 0 31 TABLE { V(3, 4) } ((0,170)(4.5,80)(10.0,46.2)(12.0,39.1)(14.0,35.8)(18.0,35.1)) R31 31 0 1 TC 2.42M -3.91U G33 0 30 TABLE { V(31, 30) } ( (-1M,-10)(0,0)(1,10N) ) S31 31 30 31 30 SS31 * LH Circuit G32 32 0 TABLE { V(3, 4) } ((0,190)(4.5,52)(5,67)(10.0,41.0)(12.0,38.6)(14.0,34.5)(18.0,36.8)) R32 0 32 1 TC 2.50M 1.09U G34 30 0 TABLE { V(30, 32) } ( (-1M,-10)(0,0)(1,10N) ) R30 32 30 1MEG * DRIVE G51 0 50 TABLE { V(30, 0) } ( (-5,-1U)(-3,-1U)(0,0)(6,4)(18,4.1) ) G52 50 0 TABLE { V(0, 30) } ( (-5,-1U)(-3,-1U)(0,0)(6,3.5)(18,3.6) ) R53 0 50 1 G50 51 60 VALUE {V(50,0)*300M/(-700M+18.0/(V(3,4) + 1M))} R51 51 0 1 G53 3 0 TABLE {V(51,0)} ((-100,100)(0,0)(1,1n)) G54 0 4 TABLE {V(0,51)} ((-100,100)(0,0)(1,1n)) DS01327A-page 8 2010 Microchip Technology Inc. AN1327 R60 0 60 100MEG H67 0 69 V67 1 V67 60 59 0V C60 561 60 1000P R59 59 2 1.28 L59 59 2 5.0N * Shoot-through adjustment VC60 56 0 0V RC60 56 561 1m H60 58 0 VC60 56 G60P 0 3 TABLE { V(58, 0) } ((-1,-1u)(0,0)(20,0)(200,-2)) G60N 4 0 TABLE { V(0, 58) } ((-1,-1u)(0,0)(20,0)(200,-2)) * Source Output E67 67 0 TABLE { V(69, 0) } ( (-4.5,-4.5)(0,0)(1,2.00) ) G63 0 63 POLY(1) 3 4 6.81 -439M 12.9M R63 0 63 1 TC 3.45M -4.18U E61 61 65 VALUE {V(67,0)*V(63,0)} V63 65 3 100U G61 61 60 TABLE { V(61, 60) } (-20.0M,-450)(-15.0M,-225)(-10.0M,-45.0)(0,0)(10,1N)) * Sink Output E68 68 0 TABLE { V(69, 0) } ( (-1,-2.00)(0,0)(4.5,4.5) ) G64 0 64 POLY(1) 3 4 6.49 -455M 12.6M R64 0 64 1 TC 3.18M -5.83U E62 62 66 VALUE {V(68,0)*V(64,0)} V64 66 4 100U G62 60 62 TABLE { V(60, 62) } (-20.0M,-450)(-15.0M,-225)(-10.0M,-45.0)(0,0)(10,1N)) * Bias Current G55 0 55 TABLE { V(3, 4) } ((0,0)(4.5,75.0U)(10.0,97.5U)(14.0,120U)(18.0,145U)) G56 3 4 55 0 1 R55 55 0 1 TC 2.49M -16.9U G57 0 57 TABLE { V(3, 4) } ((0,0)(4.5,35.0U)(10.0,37.5U)(14.0,40.0U)(18.0,40.0U)) G58 3 4 57 0 1 R57 57 0 1 TC 1.03M 15.4U S59 55 0 1 0 SS59 * Models .MODEL SS59 VSWITCH Roff=1m Ron=100Meg Voff=1.2V Von=1.5V .MODEL SS31 VSWITCH Roff=100MEG Ron=800 Voff=0.2V Von=0.1V .ENDS 2010 Microchip Technology Inc. DS01327A-page 9 AN1327 NOTES: DS01327A-page 10 2010 Microchip Technology Inc. Note the following details of the code protection feature on Microchip devices: • Microchip products meet the specification contained in their particular Microchip Data Sheet. • Microchip believes that its family of products is one of the most secure families of its kind on the market today, when used in the intended manner and under normal conditions. • There are dishonest and possibly illegal methods used to breach the code protection feature. All of these methods, to our knowledge, require using the Microchip products in a manner outside the operating specifications contained in Microchip’s Data Sheets. Most likely, the person doing so is engaged in theft of intellectual property. • Microchip is willing to work with the customer who is concerned about the integrity of their code. • Neither Microchip nor any other semiconductor manufacturer can guarantee the security of their code. Code protection does not mean that we are guaranteeing the product as “unbreakable.” Code protection is constantly evolving. We at Microchip are committed to continuously improving the code protection features of our products. Attempts to break Microchip’s code protection feature may be a violation of the Digital Millennium Copyright Act. If such acts allow unauthorized access to your software or other copyrighted work, you may have a right to sue for relief under that Act. Information contained in this publication regarding device applications and the like is provided only for your convenience and may be superseded by updates. It is your responsibility to ensure that your application meets with your specifications. MICROCHIP MAKES NO REPRESENTATIONS OR WARRANTIES OF ANY KIND WHETHER EXPRESS OR IMPLIED, WRITTEN OR ORAL, STATUTORY OR OTHERWISE, RELATED TO THE INFORMATION, INCLUDING BUT NOT LIMITED TO ITS CONDITION, QUALITY, PERFORMANCE, MERCHANTABILITY OR FITNESS FOR PURPOSE. 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Analog-for-the-Digital Age, Application Maestro, CodeGuard, dsPICDEM, dsPICDEM.net, dsPICworks, dsSPEAK, ECAN, ECONOMONITOR, FanSense, HI-TIDE, In-Circuit Serial Programming, ICSP, Mindi, MiWi, MPASM, MPLAB Certified logo, MPLIB, MPLINK, mTouch, Octopus, Omniscient Code Generation, PICC, PICC-18, PICDEM, PICDEM.net, PICkit, PICtail, REAL ICE, rfLAB, Select Mode, Total Endurance, TSHARC, UniWinDriver, WiperLock and ZENA are trademarks of Microchip Technology Incorporated in the U.S.A. and other countries. SQTP is a service mark of Microchip Technology Incorporated in the U.S.A. All other trademarks mentioned herein are property of their respective companies. © 2010, Microchip Technology Incorporated, Printed in the U.S.A., All Rights Reserved. Printed on recycled paper. ISBN: 978-1-60932-266-3 Microchip received ISO/TS-16949:2002 certification for its worldwide headquarters, design and wafer fabrication facilities in Chandler and Tempe, Arizona; Gresham, Oregon and design centers in California and India. The Company’s quality system processes and procedures are for its PIC® MCUs and dsPIC® DSCs, KEELOQ® code hopping devices, Serial EEPROMs, microperipherals, nonvolatile memory and analog products. In addition, Microchip’s quality system for the design and manufacture of development systems is ISO 9001:2000 certified. 2010 Microchip Technology Inc. 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