© Siemens AG 2016 Flow Measurement SITRANS F C Flow sensor MASS 2100 DI 1.5 ■ Overview ■ Application In many industries such as the food and beverage or pharamceutical industry, accurate recipe control means everything. The MASS 2100 DI 1.5 has demonstrated superiour performance in numerous applications and field trails relating to accuracy and turn-down ratio. It is today the preferred meter for research and development and mini-plant applications for liquid or gas measurement, where measuring small quantities is important. The main applications for the MASS 2100 DI 1.5 sensor can be found in: 3 MASS 2100 DI 1.5 is suitable for low flow measurement applications of a variety of liquids and gases. The sensor offers superior performance in terms of flow accuracy, turn-down ratio and density accuracy. The ease of installation through a "plug & play" mechanical and electrical interface ensures optimum performance and operation. The sensor delivers true multi-parameter measurements i.e.: Mass flow, volume flow, density, temperature and fraction. ■ Benefits • High accuracy better than 0.1 % of mass flow rate • Large dynamic turn-down ratio better than 500:1, from 30 kg/h to below 100 g/h • Densitometer performance available through a density accuracy better than 0.001 g/cm3 with a repeatability better than 0.0002 g/cm3. • Single continuous tube design, with no internal welds, reductions or flow splitters offers optimal hygiene, safety and CIP cleanability for food and beverage and pharmaceutical applications. • Market’s biggest wall thickness, ensuring optimal life-time and corrosion resistance and high-pressure durability • Balanced pipe design with little mechanical energy-loss, ensures optimal performance and stability under non-ideal and unstable process conditions (pressure, temperature, densitychanges etc.). • 4-wire Pt1000 temperature measurement ensures optimum accuracy on mass flow, density and fraction flow • Multi-plug electrical connector and SENSORPROM enables true "plug & play". Installation and commissioning in less than 10 minutes • Intrinsically safe Ex ia design as standard • Sensor pipe available in high-quality stainless steel AISI 316L/ 1.4435 or Hastelloy C22/2.4602 offering optimum corrosion resistance • Dual-drive pick-up and driver construction facilitate ultra lowweight pipe construction giving the markets’ smallest and most stable zero point. • Rugged and space-saving sensor design in stainless steel matching all environments • High-pressure program as standard • The sensor calibration factor is also valid for gas measurement. 3/210 Siemens FI 01 · 2016 Chemical industry Liquid and gas measurement within Miniplant and R & D, dosing of additives and catalysts Cosmetic industry Dosing of essence and fragrances Pharmaceutical industry High-speed dosing and coating of pills, filling of ampuls/injectors Food and beverage industry Dosing of flavourings, colours and additives, density measurement, inline measurement of liquid or gaseous CO2 Automotive industry Fuel injection nozzle and pump testing, filling of AC units, engine consumption, paint robots, ABS test-beds ■ Design The MASS 2100 sensor consists of a single bent tube in a double omega pipe configuration, welded directly to the process connectors at each end. The sensor is available in 2 material configurations, AISI 316L/ 1.4404 or Hastelloy C22/2.4602 with ¼” NPT or ¼” ISO process connections. The enclosure is made in stainless steel AISI 316L/1.4404 with a grade of encapsulation of IP65/NEMA 4. The sensor is available in either a standard version with a maximum liquid temperature of 125 °C (257 °F) or a high-temperature version, with raised electrical connector for 180 °C (356 °F). The sensor can be installed in horizontal or vertical position. The enclosed single quick release clamp fitting which, along with its compact design and single multi-plug electrical connector, will keep installation costs and time to a minimum as shown below. © Siemens AG 2016 Flow Measurement SITRANS F C Flow sensor MASS 2100 DI 1.5 ■ Function The measuring principle is based on the Coriolis effect. See “System information SITRANS F C Coriolis mass flowmeters”. ■ Integration The sensor can be connected to all MASS 6000 transmitters for remote installation only. All sensors are delivered with a SENSORPROM containing all information about calibration data, identity and factory pre-programming of transmitter settings Installation guidelines MASS 2100 DI 1.5 (1/16“) Installation of MASS 2100 sensor • The optimal installation is horizontal. If vertical mounting is necessary, upward flow is recommended to facilitate the removal of air bubbles. To remove the air from the sensor the flow speed in the sensor must be at least 1 m/s. If there are solid particles in the liquid, especially in connection with low flow, it is recommended that the sensor be mounted horizontally with inlet flange uppermost so that particles are more easily flushed out. To ensure that the sensor does not become partially empty, there must be sufficient counter-pressure on the unit min. 0.2 bar (2.9 psi). • Mount the sensor on a vibration-free wall or steel frame. • Locate the sensor low in the system in order to avoid an underpressure in the sensor separating air/gas in the liquid. • Ensure that the sensor is not emptied of liquid (during normal operation) otherwise incorrect measurement will occur. ■ Technical specifications Inside pipe diameter (sensor consists of one continuous pipe) 1.5 mm (0.06”) Pipe wall thickness 0.25 mm (0.010”) Mass flow measuring range 0 ... 30 kg/h (0 ... 66 lb/h) Density 0 ... 2.9 g/cm3 (0 ... 0.10 lb/inch3) Fraction e.g. 0 ... 100 °Brix Temperature Standard -50 ... +125 °C (-58 ... +257 °F) High-temperature version -50 ... +180 °C (-58 ... +356 °F) Liquid pressure measuring pipe1) Stainless steel 230 bar (3336 psi) at 20 °C (68 °F) Hastelloy C22/2.4602 365 bar (5294 psi) at 20 °C (68 °F) Materials Measuring pipe and connection Stainless steel AISI 316L/1.4435 Hastelloy C22/2.4602 Enclosure and enclosure material2) IP65 and stainless steel AISI316L/1.4404 Connection thread ISO 228/1 G¼” male ANSI/ASME B1.20.1 ¼” NPT male Cable connection Multiple plug connection to sensor 5 x 2 x 0.35 mm2 twisted and screened in pairs, ext. Ø 12 mm Ex-version II 1G Eex ia IIC T3-T6, DEMKO 03 ATEX 135252X c-UL-us Ex ia IIC T3-T6 EAC Ex TC RU C– DE.MIO62.B.02013 0Ex ia IIC T3…T6 Gb UL WYMG.E232147 Weight approx. 2.6 kg (5.73 lb) Horizontal 1) According to DIN 2413, DIN 17457 2) Housing is not rated for pressure containment. For accuracy specifications see “System information SITRANS F C”. Pressure drop Liquid and gas application Vertical Viscosity [cSt] Δp [bar] 100 1000 500 200 100 50 10 20 10 5 1 1.0 0.1 Liquid application (left), gas application (right) 0.01 0.1 1 10 70 Mass flow [kg/h] MASS 2100 DI 1.5 (1/16“), pressure drop for density = 1000 kg/m3 Siemens FI 01 · 2016 3/211 3 © Siemens AG 2016 Flow Measurement SITRANS F C Flow sensor MASS 2100 DI 1.5 Selection and Ordering data Article No. Ord. code Selection and Ordering data SITRANS F C Flow sensors 7 ME 4 1 0 0 - Additional information MASS 2100 DI 1.5 (1/16“) sensor 7 77 7 7 - 7 7 7 7 7 7 7 Please add “-Z“ to Article No. and specify Order code(s) and plain text. Click on the Article No. for the online configuration in the PIA Life Cycle Portal. 3 Order code Pressure testing certificate PED: 2014/68/EU C11 Diameter Material certificate EN 10204-3.1 C12 Stainless steel AISI 316L/1.4435 DI 1.5, max. 125 °C (257 °F) DI 1.5, max. 180 °C (356 °F) Welding certificate NDT-Penetrant: ISO 3452 C13 1A 1B Factory certificate according to EN 10204 2.2 C14 Factory certificate according to EN 10204 2.1 C15 2A 2B Tag name plate, stainless steel Y17 Tag name plate, plastic Y18 Customer-specific transmitter setup Y20 Customer-specified, matched pair (5 x 2) Y60 Customer-specified calibration (5 x 2) Y61 Customer-specified, matched pair (10 x 1) Y62 Customer-specified calibration (10 x 1) Y63 Cleaned for oil and grease Y80 Special version Y99 Hastelloy C22/2.4602 DI 1.5, max. 125 °C (257 °F) DI 1.5, max. 180 °C (356 °F) Pressure PN 100 PN 230 (AISI 316L/1.4404) PN 365 (C22/2.4602) D L P Process connection/flange Pipe thread 10 11 G ¼“ male ¼“ NPT male Operating instructions for SITRANS F C MASS 2100 DI 1.5 Configuration 1 2 3 Standard Density Brix/Plato Fraction (specification required) 9 N0Y Transmitter No transmitter, sensor and adapter only A MASS 6000, Ex d, stainless steel enclosure, 1 current, 1 freq./pulse and 1 relay output, 24 V AC/DC with Ex d e ib [ia Ga] IIC T4 Gb Ex-approval. B MASS 6000, IP67, Polyamide enclosure, cable glands M20, 1 current, 1 freq./pulse and 1 relay output, 24 V AC/DC. C MASS 6000, IP67, Polyamide enclosure, cable glands M20, 1 current, 1 freq./pulse and 1 relay output, 115/230 V AC 50/60 Hz D MASS 6000, IP67, Polyamide enclosure, cable glands ½" NPT, 1 current, 1 freq./pulse and 1 relay output, 24 V AC/DC E MASS 6000, IP67, Polyamide enclosure, cable glands ½" NPT, 1 current, 1 freq./pulse and 1 relay output, 115/230 V AC 50/60 Hz, ½" NPT F Cable No cable 5 m (16.4 ft) cable 10 m (32.8 ft) cable 25 m (82 ft) cable 50 m (164 ft) cable 75 m (246 ft) cable 150 m (492 ft) cable Description Article No. • English A5E03089952 This device is shipped with a Quick Start guide and a CD containing further SITRANS F literature. All literature is available to download for free, in a range of languages, at www.siemens.com/processinstrumentation/documentation Accessories Description Article No. Cable with multiple plug Standard blue cable between MASS 6000 and MASS 2100, 5 x 2 x 0.34 mm2 twisted and screened in pairs. Temperature range -20 °C ... +110 °C (-4 °F ... +230 °F) A B C D • 5 m (16.4 ft) FDK:083H3015 • 10 m (32.8 ft) FDK:083H3016 • 25 m (82 ft) FDK:083H3017 • 50 m (164 ft) FDK:083H3018 • 75 m (246 ft) FDK:083H3054 • 150 m (492 ft) FDK:083H3055 Spare parts E F Description Article No. Multiple plug for cable mounting FDK:083H5056 2 kB SENSORPROM unit FDK:083H4410 (Sensor Serial No. and Article No. must be specified by ordering) G Calibration Standard calibration 3 flow x 2 points Standard calibration matched pair 3 flow x 2 points Accredited calibration matched pair 5 flow x 2 points (DANAK) 1 2 Extended calibration customer-specified select Y60, Y61, Y62 or Y63 (see additional information) 8 3/212 Siemens FI 01 · 2016 3 Bracket A5E02590427 © Siemens AG 2016 Flow Measurement SITRANS F C Flow sensor MASS 2100 DI 1.5 ■ Dimensional drawings MASS 2100 DI 1.5 (1/16“) Ø57 (2.4) 15 (0.6) 12 (0.47) 64,5 (2.54) NV21 G 1/4” Ø18,8 (0.74) Ø24 (0.94) 1/4” NPT Ø18,8 (0.74) Ø24 (0.94) 1/4” NPT ANSI/ASME B1.20.1-1983 10 (0.39) 4 (0.16) 120 (4.72) 20 (0.79) 15 (0.6) 12 (0.47) 86 (3.39) 152 (5.98) NV21 3 78 (3.07) 20 (0.79) Ø129 (5.08) 46 (1.81) 25 (0.98) Ø 9 (0.35) G 1/4” ISO 228/1 100 (3.94) Dimensions in mm (inch) MASS 2100 DI 1.5 High-temperature version to 180 °C (356 °F) Ø57 (2.4) 192,6 (7.58) 1/4” NPT Ø18,8 (0.74) Ø24 (0.94) 1/4” NPT ANSI/ASME B1.20.1-1983 4 (0.16) 120 (4.72) NV21 G 1/4” Ø18,8 (0.74) Ø24 (0.94) G 1/4” ISO 228/1 Ø 9 (0.35) 20 (0.79) NV21 15 (0.6) 12 (0.47) 15 (0.6) 12 (0.47) 86 (3.39) 152 (5.98) 10 (0.39) 64,5 (2.54) 78 (3.07) 20 (0.79) Ø129 (5.08) 46 (1.81) 25 (0.98) 100 (3.94) Dimensions in mm (inch) Siemens FI 01 · 2016 3/213