© Siemens AG 2016 Flow Measurement SITRANS F C Flow sensor SITRANS FC300 • High-pressure program as standard • The sensor calibration factor is also valid for gas measurement. ■ Overview ■ Application The industry today has an increasing demand for mass flowmeters with a reduced physical size without loss of performance. The meters must be suitable for installation in traditional process industry environment as well as OEM equipment for instance within automotive or appliance industry. Independent of industry application the meter must deliver accurate and reliable measurements. The new and versatile design of the FC300 offers this flexibility. 3 The main applications for the SITRANS FC300 DN 4 can be found in: SITRANS FC300 is a compact Coriolis mass sensor suitable for flow measurement of a variety of liquids and gases. The sensor offers superior performance in terms of flow accuracy, turn-down ratio and density accuracy. The ease of installation through a „plug & play“ interface ensures optimum performance and operation. A new designed encapsulation in stainless steel with a surprisingly low weight of only 3.5 kg (7.7 lb), ensures a rigid and robust sensor performance for a wide range of applications. ■ Benefits • High accuracy better than 0.1 % of mass flow rate • Large dynamic turn-down ratio better than 500:1 • Densitometer performance available through a density accuracy as follows: - For 316L/1.4404 version better than 0.007 g/cm3 (0.00025 lb/inch3) with repeatability better than 0.0002 g/cm3 (0.0000072 lb/inch3) - For C22/2.4602 version better than 0.0025 g/cm3 (0.000090 lb/inch3) with repeatability better than 0.0002 g/cm3 (0.0000072 lb/inch3) • One tube without internal welds, reductions or flow splitters offers optimal hygiene, safety and CIP cleanability for food and beverage and pharmaceutical applications • Larger wall thickness, ensures optimal life-time and corrosion resistance and high-pressure durability • Balanced pipe design with little mechanical energy loss, ensures optimal performance and stability under non-ideal and unstable process conditions (pressure, temperature, densitychanges etc.). • 4-wire Pt1000 temperature measurement ensures optimum accuracy on mass flow, density and fraction flow • Multi-plug electrical connector and SENSORPROM enable true „plug & play“. Installation and commissioning in less than 10 minutes. • Intrinsically safe Ex design ia IIC as standard • Sensor pipe available in high-quality stainless steel AISI 316L/1.4435 or Hastelloy C22/2.4602 offering optimum corrosion resistance. • Rugged and space-saving sensor design in stainless steel matching all applications. 3/214 Siemens FI 01 · 2016 Chemical industry Liquid and gas measurement in normal as well as corrosive environments Cosmetic industry Dosing of essence and fragrances Pharmaceutical industry High-speed dosing and coating of pills, filling of ampuls/injectors Food and beverage industry Filling, dosing of flavorings, colors and additives, inline density measurement Measurement and dosing of liquid or gaseous CO2 Automotive industry Fuel injection nozzle and pump testing, filling of AC units, engine consumption, paint robots, ABS test-beds ■ Design The FC300 sensor consists of a single tube bent in double omega pipe geometry, welded directly to the process connectors at each end. The sensor is available in 2 material configurations, AISI 316L/1.4404 or Hastelloy C22/2.4602 with ¼”-NPT or G¼”-ISO process connections. The enclosure is made of stainless steel AISI 316L/1.4409 with a grade of encapsulation of IP67/NEMA 4. The enclosure has a very robust design and with an overall size of 130 x 200 x 60 mm (5.12“ x 7.87“ x 2.36“) the sensor is very compact and requires only little installation space. The sensor can be delivered in a standard version with a maximum liquid temperature of 115 °C (239 °F) or a high-temperature version, with raised electrical connector for 180 °C (356 °F). The sensor can be installed in horizontal or vertical position. The sensor can be mounted directly on any given plane surface or if desired with the enclosed quick release clamp fitting which, along with its compact design and multi-plug electrical connector, will keep installation costs and time to a minimum. ■ Function The measuring principle is based on the Coriolis effect. See “System information SITRANS F C Coriolis mass flowmeters”. ■ Integration The sensor can be connected to all MASS 6000 and SIFLOW FC070 (standard and Ex types) transmitters for remote installation only. All sensors are delivered with a SENSORPROM containing all information about calibration data, identity and factory pre-programming of transmitter settings © Siemens AG 2016 Flow Measurement SITRANS F C Flow sensor SITRANS FC300 Installation guidelines for SITRANS FC300 sensor Horizontal installation as shown in figure A is recommended with gas or liquid applications. ■ Technical specifications Sensor size DN 4 (1/6“) This installation is also recommended when the flow velocity is low (< 1 m/s) or the liquid contains solid particles or air bubbles. Mass flow Measuring range 0 ... 350 kg/h (0 ... 772 lb/h) Vertical installation as shown in figure B can be used for liquid or gas applications. Accuracy, mass flow 0.1 % of rate Repeatability 0.05 % of rate For liquid applications upwards flow is recommended to facilitate the removal of air bubbles and to avoid partly emptying of the sensor. For gas applications we recommend to place the flow inlet on the sensor high and the outlet low to remove impurities and oil films. • To ensure that the sensor does not become partly empty, there must be a sufficient counter-pressure on the unit min. 0.2 bar (2.9 psi). • Mount the sensor on a vibration-free and plane wall or steel frame. • Locate the sensor low in the system in order to avoid underpressure in the sensor separating air/gas in the liquid. • Ensure that the sensor is not emptied of liquid (during normal operation) otherwise incorrect measurement will occur. Max. zero point error 0.010 kg/h (0.022 lb/h) Horizontal mounting (recommended) (fig. A) Density Density range 3 0 ... 2.9 g/cm3 (0 ... 0.105 lb/inch3) Density error • Stainless steel 0.007 g/cm3 (0.00025 lb/inch3) • Hastelloy C22/2.4602 0.0025 g/cm3 (0.00009 lb/inch3) Repeatability error 0.0002 g/cm3 (0.0000072 lb/inch3) Temperature Standard -40 ... +115 °C (-40 ... +239 °F) High-temperature version -40 ... +180 °C (-40 ... +356 °F) Temperature error 0.5 °C (0.9 °F) Brix Measuring range 0 ... 100 °Brix Brix error 0.3 °Brix Inside pipe diameter Stainless steel version 3.5 mm (0.14“) Hastelloy version 3.0 mm (0.12“) Pipe wall thickness Stainless steel version 0.25 mm (0.0098“) Liquid or gas (low to high flow) Hastelloy version 0.5 mm (0.0196“) Vertical mounting (fig. B) Liquid pressure measuring pipe1) Stainless steel 130 bar (1885 psi) at 20 °C (68 °F) Hastelloy C22/2.4602 410 bar (5945 psi) at 20 °C (68 °F) Materials Stainless steel AISI 316L/1.4435 Measuring pipe and connection Hastelloy C22/2.4602 Enclosure2) Material Stainless steel AISI 316L/1.4404 Enclosure grade IP67/NEMA4 Connection thread ISO 228/1 G¼” male ANSI/ASME B1.20.1 ¼” NPT male Ex approval Ex ia IIC T3-T6 05ATEX138072X EAC Ex TC RU C– DE.MIO62.B.02013 0Ex ia IIC T3…T6 Gb Liquid or gas (medium to high flow) c-UL-us Class 1 Div. 1, Gr. A, B, C, D Weight 3.5 kg (7.7 lb) Dimensions 135 x 205 x 58 mm (5.31“ x 8.07“ x 2.28“) 1) According to DIN 2413, DIN 17457 2) Housing is not rated for pressure containment. Siemens FI 01 · 2016 3/215 © Siemens AG 2016 Flow Measurement SITRANS F C Flow sensor SITRANS FC300 Selection and Ordering data Article No. Order code Selection and Ordering data SITRANS F C Flow sensors 7 ME 4 4 0 0 - SITRANS FC300 DN 4 (1/6“) sensor 7 77 7 7 - 7 7 7 7 7 7 7 Additional information Please add “-Z“ to Article No. and specify Order code(s) and plain text. Click on the Article No. for the online configuration in the PIA Life Cycle Portal. Pipe material and temperature Stainless steel AISI 316L/1.4435 115 °C (239 °F) 180 °C (356 °F) 3 Hastelloy C22/2.4602 115 °C (239 °F) 180 °C (356 °F) Pressure PN 100 PN 130 (316L/C22) PN 410 (C22) Pressure testing certificate PED: 2014/68/EU C11 Material certificate EN 10204-3.1 C12 Welding certificate NDT-Penetrant: ISO 3452 C13 1G 1H Factory certificate according to EN 10204 2.2 C14 Factory certificate according to EN 10204 2.1 C15 2G 2H Tag name plate, stainless steel Y17 Tag name plate, plastic Y18 Customer-specific transmitter setup Y20 Customer-specified, matched pair (5 x 2) Y60 Customer-specified calibration (5 x 2) Y61 Customer-specified, matched pair (10 x 1) Y62 Customer-specified calibration (10 x 1) Y63 Cleaned for oil and grease Y80 Special version Y99 D G Q Process connection Pipe thread 10 11 G ¼“ male ¼“ NPT male Configuration Standard Density Brix/Plato Fraction (specification required) Order code Operating instructions for SITRANS F C FC300 1 2 3 9 N0Y Transmitter Description Article No. • English A5E00698213 • German A5E00728101 No transmitter, sensor and adapter only A This device is shipped with a Quick Start guide and a CD containing further SITRANS F literature. MASS 6000, Ex d, stainless steel enclosure, 1 current, 1 freq./pulse and 1 relay output, 24 V AC/DC with Ex d e ib [ia Ga] IIC T4 Gb Ex-approval B All literature is available to download for free, in a range of languages, at www.siemens.com/processinstrumentation/documentation MASS 6000, IP67, Polyamide enclosure, cable glands M20, 1 current, 1 freq./pulse and 1 relay output, 24 V AC/DC C MASS 6000, IP67, Polyamide enclosure, cable glands M20, 1 current, 1 freq./pulse and 1 relay output, 115/230 V AC 50/60 Hz D MASS 6000, IP67, Polyamide enclosure, cable glands ½" NPT, 1 current, 1 freq./pulse and 1 relay output, 24 V AC/DC E MASS 6000, IP67, Polyamide enclosure, cable glands ½" NPT, 1 current, 1 freq./pulse and 1 relay output, 115/230 V AC 50/60 Hz, ½" NPT F Cable No cable 5 m (16.4 ft) cable 10 m (32.8 ft) cable 25 m (82 ft) cable 50 m (164 ft) cable 75 m (246 ft) cable 150 m (492 ft) cable Calibration Standard calibration 3 flow x 2 points Standard calibration matched pair 3 flow x 2 points Accredited calibration matched pair 5 flow x 2 points (DANAK) Extended calibration customer-specified select Y60, Y61, Y62 or Y63 (see additional information) 3/216 Siemens FI 01 · 2016 Accessories Description Article No. Cable with multiple plug Standard blue cable between MASS 6000 and MASS 2100, 5 x 2 x 0.34 mm2 twisted and screened in pairs. Temperature range -20 °C ... +110 °C (-4 °F ... +230 °F) A B C D • 5 m (16.4 ft) FDK:083H3015 • 10 m (32.8 ft) FDK:083H3016 • 25 m (82 ft) FDK:083H3017 • 50 m (164 ft) FDK:083H3018 • 75 m (246 ft) FDK:083H3054 • 150 m (492 ft) FDK:083H3055 Spare parts E F G 1 2 3 8 Description Article No. Multiple plug for cable mounting FDK:083H5056 2 kB SENSORPROM unit FDK:083H4410 (Sensor Serial No. and Article No. must be specified by ordering) Mounting bracket in AISI 304 A5E02590439 © Siemens AG 2016 Flow Measurement SITRANS F C Flow sensor SITRANS FC300 ■ Characteristic curves Pressure drop Viscosity [cSt] Δp [bar] 1000 10 500 200 100 50 20 10 3 5 2 1 1.0 0.1 3 10 100 500 Mass flow [kg/h] Stainless steel 316L/1.4404 9LVFRVLW\>F6W@ P [bar] 10 1.0 0.1 3 10 100 300 [kg/h] Hastelloy C22/2.4602 Siemens FI 01 · 2016 3/217 © Siemens AG 2016 Flow Measurement SITRANS F C Flow sensor SITRANS FC300 ■ Dimensional drawings 3 1/4”-18 NPT Ø18,8 (0.74) SITRANS FC300 DN 4 15 (0.59) 12 (0.47) 38 (1.50) 15 (0.59) 12 (0.47) G 1/4” Ø18,8 (0.740) 1/4”-18 NPT (ANSI/ASME B1.20.1) G 1/4” (ISO 228/1 ) M8 NV 5 (0.20) 190 (3.54) 14 ± 2 (0.55 ± 0.08) 121 (4.76) 77 (3.03) 19 (0.75) 205 (8.07) 20 (1.33) NV 24 (0.95) M4 58 (2.28) 135 (5.31) 2 x M8 32 (1.26) 75 (2.95) NV 6 (0.24) SITRANS FC300, dimensions in mm (inch) 3/218 Siemens FI 01 · 2016 28,8 (1.134) Ø27 (1.06) 18,8 (0.74) 110 (4.33)