© Siemens AG 2016 Level Measurement Continuous level measurement - Ultrasonic controllers SITRANS LUT400 series ■ Overview ■ Application The SITRANS LUT400 comes in three different models, depending on the application, level of performance and functionality required: • SITRANS LUT420 Level Controller: Level or volume measurement of liquids, slurries, and solids, as well as basic pump control functions, and basic data logging capability • SITRANS LUT430 Level, Pump and Flow Controller: Includes all features of the LUT420 plus a full suite of advanced pump control and alarm functionality, open channel flow monitoring, and basic flow data logging capability • SITRANS LUT440 High Accuracy OCM: Our most featured, highest accuracy model. Includes all features of the LUT430, plus the industry’s best accuracy (± 1 mm within 3 m), full suite of advanced control functionality, and enhanced flow logging capability • Key Applications: wet wells, reservoirs, flumes/weirs, chemical storage, liquid storage, hoppers, crusher bins, dry solids storage 4 The SITRANS LUT400 series controllers are compact, single point, long-range ultrasonic controllers for continuous level or volume measurement of liquids, slurries, solids, and high accuracy monitoring of open channel flow. ■ Benefits • Small 1/2 DIN enclosure [144 h x 144 d x 146 w mm (5.7 x 5.7 x 5.75 inch)] with standard universal mounting bracket for wall, pipe, and DIN rail, plus an optional panel mount • Easy to use HMI display with local four-button programming, menu-driven parameters, and Wizard support for key applications • English, German, French, Spanish, Chinese, Italian, Portuguese, and Russian texts on the HMI. • Level, Volume, OCM Flow monitoring • Three relays combined with a suite of pump, alarm, and relay control features • HART Communications • EDDs for SIMATIC PDM, AMS Device Manager, and Field Communicator 375/475, plus DTMs for FDTs (Field Device Tools) • Web browser for local programming from an intuitive web-based interface • Two discrete inputs for backup level override and pump interlock functions • Echo profile and trend views from the local display • Patented digital receiver for improved performance in electrically noisy applications (close proximity to VSDs) • Real time clock with daylight savings time, supporting an integrated datalogger and energy saving algorithms for minimizing pump operation during high cost energy periods • Removable terminal blocks for ease of wiring • MCERTS Certified for Open Channel Flow 4/148 Siemens FI 01 · 2016 © Siemens AG 2016 Level Measurement Continuous level measurement - Ultrasonic controllers SITRANS LUT400 series ■ Technical specifications Mode of Operation Ultrasonic level, volume, pump, and open channel flow Measuring range 0.3 … 60 m (1 ... 196 ft), transducer dependent Input Discrete 0 ... 50 V DC switching level Logical 0 10 V DC Logical 1 = 10 ... 50 V DC Max. 3 mA Output 10 ... 52 kHz Ultrasonic transducer Compatible transducers: All EchoMax and ST-H series transducers Relays • 1 SPDT Form C, NO or NC relay, rated 1A at 250 V AC, non-inductive and 3A at 30 V DC • 2 SPST Form A, NO relays, rated 5A at 250 V AC, non-inductive and 3 A at 30 V DC mA output 4 … 20 mA, isolated Resolution Weight • Enclosure with display lid • Enclosure with blank lid 1.3 kg (2.87 lb) 1.2 kg (2.65 lb) Material (enclosure) Polycarbonate Degree of protection • Enclosure with display or blank lid IP65/Type 4X/NEMA 4X • Enclosure with blank lid and knock- IP20 out removed Remote display lid Transducer frequency Max. load Design 600 max. in ACTIVE mode, 750 max. in PASSIVE mode Transducer and mA output signal 365 m (1 200 ft) Displays and controls 60 x 40 mm (2.36 x 1.57 inch) removable LCD, 240 x 160 pixels resolution, operational up to 5 m from enclosure base 0.1 % of range • Standard operation: ± 1 mm (0.04 inch) plus 0.17 % of measured distance • High accuracy OCM: ± 1 mm (0.04 inch), within 3 m (9.84 ft) range Resolution • Standard operation: 0.1 % of range or 2 mm (0.08 inch), whichever is greater • High accuracy OCM: 0.6 mm (0.02 inch), within 3 m (9.84 ft) range Temperature compensation • -40 ... +150 °C (-40 ... +300 °F) • Integral temperature sensor in transducer • External TS-3 temperature sensor (optional) • Programmable fixed temperature values Rated operating conditions Installation conditions • Location • Installation category • Pollution degree Indoor/outdoor II 4 Ambient conditions • Ambient temperature (enclosure) -20 … +50 °C (-4 … +122 °F) • Transducer, mA output: 2 copper conductors, twisted, with foil shield/drain wire, 300 V 0.5 … 0.75 mm² (22 … 18 AWG) • Relay/power to be copper conductors per local requirements to meet 250 V 5 A contact rating Max. separation between transducer and transceiver Accuracy Error in measurement IP65/Type 3/NEMA 3 Cable Programming • Primary • Secondary Memory 4 Local push buttons • PC running SIMATIC PDM • PC running Emerson AMS Device Manager • PC running a web browser • PC running a Field Device Tool (FDT) • Field Communicator 375/475 (FC375/FC475) • 512 kB flash EPROM • 1.5 MB flash for data logging Power supply AC version 100 ... 230 V AC ± 15 %, 50/60 Hz, 36 VA Fuse: 5 x 20 mm, Slow Blow, 0.25 A, 250 V DC version 10 … 32 V DC, 10 W Fuse: 5 x 20 mm, Slow Blow, 1.6 A, 125 V Certificates and approvals General Hazardous • Non-incendive (Canada) CSAUS/C, CE, FM, UL listed, RCM, MCERTS certified for Open Channel Flow CSA Class I, Div. 2, Groups A, B, C, D; Class II, Div. 2, Groups F, G; Class III • Shipping Lloyd's Register, ABS Communication HART 7.0, USB Siemens FI 01 · 2016 4/149 4 © Siemens AG 2016 Level Measurement Continuous level measurement - Ultrasonic controllers SITRANS LUT400 series SITRANS LUT420 SITRANS LUT430 SITRANS LUT440 Category Feature Level Controller Level, pump and flow controller High accuracy OCM controller Operations Level, space, and distance measurement Open channel flow measurement Compatible with EchoMax and ST-H transducers Volume conversion Specifications Standard accuracy: ± 1 mm plus 0.17 % of measured distance High accuracy: ± 1 mm within 3 meters 4 Data logging and communications Mounting options: wall or panel, pipe, DIN-rail HART communications 4 ... 20 mA output (active and passive) Integrated datalogger for mea- surement value and alarms Integrated datalogger for fixed rate flow logging Integrated datalogger for variable rate flow logging triggered by changes in flow condition Daily data logging for maximum, minimum, and average flow, daily totalized volume, and minimum and maximum temperature Flow monitoring High accuracy open channel flow measurement 9 digit daily and running flow totalizers High and low flowrate alarms External totalizer and sampler control MCERTS Class 1 Certification Pump control MCERTS Class 2 Certification Energy saving algorithms for pump control Pump run-on functionality Pump start and power resumption delays Discrete input pump interlocks Time to spill calculation Wall cling reduction Alternate duty pump routines Fixed duty and service ratio pump routines Pumped volume totalizer Submergence detection 4/150 Siemens FI 01 · 2016 © Siemens AG 2016 Level Measurement Continuous level measurement - Ultrasonic controllers SITRANS LUT400 series Selection and Ordering data Article No. Selection and Ordering data SITRANS LUT420 and LUT430 Compact ultrasonic level controllers for continuous short to long-range level or volume measurement of liquids, slurries, and solids. Both units include basic relay functions for pumps, alarms, and other controls, plus onboard data logging. LUT430 offers additional advanced pump control and alarm functionality, open channel flow monitoring, and basic flow data logging capability. Functionality varies by model. 7ML5050- Communications Manual 00 7 7 7 7 0- 7 77 00 English A5E33701270 German 7ML1998-5NE31 Note: The communications manual should be ordered as a separate line item on the order. All literature is available to download for free, in a range of languages, at http://www.siemens.com/ processinstrumentation/documentation This device is shipped with the Siemens Level and Weighing manual DVD containing the Operating Instructions library. Click on the Article No. for the online configuration in the PIA Life Cycle Portal. Model SITRANS LUT420 - Level controller SITRANS LUT430 - Level, Pump & Flow controller Enclosure display options With display With remote panel mount display [Includes panel mount cable extension, 2.5 m (8.2 ft)] No display (blank lid provided) Note: Enclosure includes back-plate for wall and pipe mounting, and an integrated clip for DIN-rail mounting. DIN-rail mounting for standard TS35 x 7.5 and TS35 x 15 mm DIN-rail to IEC 60715, EN 60715 Input voltage 100 ... 230 V AC ± 15 % 10 ... 32 V DC Accessories A B A B C 1 2 Cable inlet 3 cable inlets, cable glands not supplied 3 cable inlets, 3 M20 plastic cable glands supplied 1 2 Number of measurement points Single point system (includes one transducer input, one mA output, and one external temperature sensor input) Communications and I/O HART, 2 discrete inputs, 3 relays Approvals General purpose CE, FM, CSAUS/C, UL, RCM Hazardous locations CSA Class I, II, III, Div. 2, Groups A, B, C, D, F, G 1 D A C Order code Further designs Please add "-Z" to Article No. and specify Order code(s). Manufacturer's test certificate M to DIN 55350, Part 18 and to ISO 9000 C11 Stainless steel tag [69 x 50 mm (2.71 x 1.97 inch)]: Y15 Measuring-point number/identification (max. 27 characters) specify in plain text Namur NE43 failsafe setting - device preset to failsafe < 3.6 mA Tag, stainless steel, 12 x 45 mm (0.47 x 1.77 inch), one text line, suitable for enclosure 7ML1930-1AC TS-3 Temperature Sensor - see TS-3 on page 4/192 7ML1813-... Panel mount cable extension, 2.5 m (8.2 ft) 7ML1930-1GF Qty 3 cable glands and retaining nuts 7ML1930-1GB USB cable, 2 m (6.56 ft) - Standard USB-A to USB-mini B 7ML1930-1GD Hart modem/USB (for use with a PC and SIMATIC PDM) 7MF4997-1DB Sunshield, 304 stainless steel 7ML1930-1GE SITRANS RD100, loop powered display see Chapter 7 7ML5741-... SITRANS RD200, universal input display with Modbus conversion - see Chapter 7 7ML5740-... SITRANS RD300, dual line display with totalizer and linearization curve and Modbus conversion - see Chapter 7 7ML5744-... SITRANS RD500 web, universal remote monitoring solution for instrumentation - see Chapter 7 7ML5750-... Spare parts We can offer shorter delivery times for configurations designated with the Quick Ship Symbol . For details see page 9/5 in the appendix. Selection and Ordering data Article No. Panel mount retrofit kit (convert standard unit with display to panel mount version) 7ML1830-1PA Terminal block replacement kit (5 piece kit with one of each removable terminal) 7ML1830-1PB Wall/Pipe mount plate 7ML1830-1PC Enclosure (include blank label) 7ML1830-1PD SITRANS LUT400 Lid (with Display) 7ML1830-1PE SITRANS LUT400 Lid (blank) 7ML1830-1PF Fuse - AC (0.25 A, 250 V, Slow Blow) 7ML1830-1PG Fuse - DC (1.6 A, 125 V, Slow Blow) 7ML1830-1PH Panel mount gasket and fastener kit 7ML1830-1PK DIN-rail clip 7ML1830-1PL We can offer shorter delivery times for configurations designated with the Quick Ship Symbol . For details see page 9/5 in the appendix. N07 Operating Instructions Article No. English A5E33329501 German A5E35690863 Note: The Operating Instructions should be ordered as a separate line item on the order. All literature is available to download for free, in a range of languages, at http://www.siemens.com/ processinstrumentation/documentation This device is shipped with the Siemens Level and Weighing manual DVD containing the Operating Instructions library. Siemens FI 01 · 2016 4/151 4 © Siemens AG 2016 Level Measurement Continuous level measurement - Ultrasonic controllers SITRANS LUT400 series Selection and Ordering data Article No. Selection and Ordering data SITRANS LUT440 The SITRANS LUT440 is the most accurate and featured model in the LUT400 series. It includes high accuracy open channel monitoring, relay functions for external samplers, totalizers, alarms, and enhanced data logging, as well as all pump and control functions available with other models in the LUT400 series. 7ML5050- Communications Manual 00 7 7 7 7 0- 7 77 00 English A5E33701270 German 7ML1998-5NE31 Note: The communications manual should be ordered as a separate line item on the order. All literature is available to download for free, in a range of languages, at http://www.siemens.com/ processinstrumentation/documentation Click on the Article No. for the online configuration in the PIA Life Cycle Portal. Model SITRANS LUT440 - High accuracy Open Channel Monitor1) 4 Enclosure display options With display With remote panel mount display [includes panel mount cable extension, 2.5 m (8.2 ft)] No display (blank lid provided) Note: Enclosure includes back-plate for wall and pipe mounting, and an integrated clip for DIN-rail mounting. DIN-rail mounting for standard TS35 x 7.5 and TS35 x 15 mm DIN-rail to IEC 60715, EN 60715 Input voltage 100 ... 230 V AC ± 15 % 10 ... 32 V DC This device is shipped with the Siemens Level and Weighing manual DVD containing the Operating Instructions library. C Accessories A B C 1 2 Cable inlet 3 cable inlets, cable glands not supplied 3 cable inlets, 3 M20 plastic cable glands supplied 1 2 Number of measurement points Single point system (includes one transducer input, one mA output, and one external temperature sensor input) Communications and I/O HART, 2 discrete inputs, 3 relays Approvals General purpose CE, FM, CSAUS/C, UL, RCM Hazardous locations CSA Class I, II, III, Div. 2, Groups A, B, C, D, F, G 1) 1 D A C We can offer shorter delivery times for configurations designated with the Quick Ship Symbol . For details see page 9/5 in the appendix. Order code Further designs Please add "-Z" to Article No. and specify Order code(s). Manufacturer's test certificate M to DIN 55350, Part 18 and to ISO 9000 C11 Stainless steel tag [69 x 50 mm (2.71 x 1.97 inch)]: Y15 Measuring-point number/identification (max. 27 characters) specify in plain text Namur NE43 failsafe setting - device preset to failsafe < 3.6 mA N07 Operating Instructions Article No. English A5E33329501 German A5E35690863 Note: The Operating Instructions should be ordered as a separate line item on the order. All literature is available to download for free, in a range of languages, at http://www.siemens.com/ processinstrumentation/documentation This device is shipped with the Siemens Level and Weighing manual DVD containing the Operating Instructions library. 4/152 Siemens FI 01 · 2016 Tag, stainless steel, 12 x 45 mm (0.47 x 1.77 inch), one text line, suitable for enclosure 7ML1930-1AC TS-3 Temperature Sensor - see TS-3 on page 4/192 7ML1813-... Panel mount cable extension 2.5 m (8.2 ft) 7ML1930-1GF Qty 3 cable glands and retaining nuts 7ML1930-1GB USB cable 2 m (6.56 ft) - Standard USB-A to USB-mini B 7ML1930-1GD HART modem/USB (for use with PC and SIMATIC PDM) 7MF4997-1DB Sunshield, 304 stainless steel 7ML1930-1GE SITRANS RD100, loop powered display see Chapter 7 7ML5741-... SITRANS RD200, universal input display with Modbus conversion - see Chapter 7 7ML5740-... SITRANS RD300, dual line display with totalizer and linearization curve and Modbus conversion - see Chapter 7 7ML5744-... SITRANS RD500 web, universal remote monitoring solution for instrumentation - see Chapter 7 7ML5750-... Spare parts Compatible with all EchoMax Transducers. High accuracy OCM performance with the use of an XRS-5 transducer and TS-3 temperature sensor (each sold separately). Selection and Ordering data Article No. Panel mount retrofit kit (convert standard unit with display to panel mount version) 7ML1830-1PA Terminal block replacement kit (5 piece kit with one of each removable terminal) 7ML1830-1PB Wall/Pipe mount plate 7ML1830-1PC Enclosure (include blank label) 7ML1830-1PD SITRANS LUT400 Lid (with Display) 7ML1830-1PE SITRANS LUT400 Lid (blank) 7ML1830-1PF Fuse - AC (0.25 A, 250 V, Slow Blow) 7ML1830-1PG Fuse - DC (1.6 A, 125 V, Slow Blow) 7ML1830-1PH Panel mount gasket and fastener kit 7ML1830-1PK DIN-rail clip 7ML1830-1PL We can offer shorter delivery times for configurations designated with the Quick Ship Symbol . For details see page 9/5 in the appendix © Siemens AG 2016 Level Measurement Continuous level measurement - Ultrasonic controllers SITRANS LUT400 series ■ Dimensional drawings Back mount bracket Enclosure SITRANS LUT400 198 (7.8) 190 (7.5) 144 (5.7) 22 (0.87) 34 (1.34) 98° 33 (1.34) Cable entry (3 places) 259 (10.2) 155 (6.10) 146 (5.75) 45 (1.2) SITRANS LUT400, dimensions in mm (inch) Siemens FI 01 · 2016 4/153 4 © Siemens AG 2016 Level Measurement Continuous level measurement - Ultrasonic controllers SITRANS LUT400 series 1.80 ± 1.00 (0.07 ± 0.04) 110.00 ± 1.00 (4.33 ± 0.04) 5.50 (0.22) dia. (4 places) 13.50 ± 1.00 (0.53 ± 0.04) 4 97.00 ± 1.00 (3.81 ± 0.04) 125.00 (4.92) 6.25 (0.25) rad. (4 places) Note: Cut-out template (printed to scale) shipped Cut-out model. 125.00 (4.92) SITRANS LUT400, dimensions in mm (inch) 4/154 Siemens FI 01 · 2016 with remote panel mount © Siemens AG 2016 Level Measurement Continuous level measurement - Ultrasonic controllers SITRANS LUT400 series ■ Schematics INPUT POWER 12 13 14 1.6 A,125 V SLOW BLOW 10 - 32 V TS-3 TRANSDUCER 4 5 6 7 8 1 10 9 2 1 DC SYNC WHT 3 BLK WHT 2 SHLD BLK 1 INPUT POWER DISCRETE INPUTS RELAYS 0.25 A, 250 V SLOW BLOW 12 L1 13 L2/N 4 14 XWWGTGYZWG} BATTERY BR2032 mA OUT/HART DISPLAY 15 16 RLY 1 17 18 19 RLY 2 20 21 22 23 RLY 3 24 PAS ACT SERVICE SITRANS LUT400 connections Siemens FI 01 · 2016 4/155