Datasheet I n s u l a t e d To o l s f o r L i v e A p p l i c a t i o n s ( u p t o 1 0 0 0 V A C / 1 5 0 0 V D C ) S c re w d r i v e r s , To rq u e S c re w d r i v e r s a n d P l i e r s NEW SlimLine Screwdrivers and Standard Screwdrivers • New SlimLine blades are 33% slimmer for use with Z Series terminals and for deep-set screws • Ergonomic design & SoftFinish material reduce fatigue and ensure grip to prevent slipping. • Blade tips from fully hardened high-alloy steel with insulation molded directly on the blade. Torque Screwdrivers • Audible and physically noticeable click upon reaching torque • Interchangeable blades available with slotted, Pozidrive and Phillips cross-head tips • Includes adjustment tool and integral scale to ensure the right torque setting NEW Pliers • Full range of pliers, including combination and cutting pliers with hardened cutting edges • Heat and cold-resistant ergonomic handle with guards to prevent accidental contact with conductive parts • Nickel-chromium electrogalvanized coating protects against corrosion Canada Mexico United States Weidmuller, Canada 10 Spy Court Markham, Ontario L3R 5H6 Telephone: (800) 268-4080 Facsimile: (877) 300-5635 Email: [email protected] Website: www.weidmuller.ca Weidmuller, Mexico Blvd. Hermanos Serdán 698 Col. San Rafael Oriente Puebla, Puebla, Mexico C.P. 72029 Telephone: 01 222 2686267 Facsimile: 01 222 2686219 Email: [email protected] Website: www.weidmuller.com.mx Weidmuller 821 Southlake Blvd. Richmond, Virginia 23236 Telephone: (800) 849-9343 Facsimile: (804) 379-2593 Email: [email protected] Website: www.weidmuller.com I n s u l a t e d To o l s Overview About Insulated Tools and Compliance to Standards Insulation • D IN EN 60900 – The Deutsches Institute for Normung, German standard • NFPA – 70E – National Fire Protection Assoc., the focus is on electrical safety in the workplace: oElectric Shock oArc Flash oArc-Blast Each tool is individually tested in a water bath at 10,000 volts for 10 seconds according to DIN EN 60900. Additional tests include, water bath testing for longer intervals, impact testing at various temperatures, and testing specific to the insulation, such as adhesion and burning/melting tests. Weidmuller’s insulating material is made from a cadmium free TPE (thermoplastic elastomer), offering protection up to The purpose of using insulated tools is to decrease 1000V AC and 1500V DC while providing a grip that is kind potential injury if a hand tool should accidently make to the skin (feels soft). Insulated tools are safe for use within contact with an energized source. Anyone who works on or near live applications at 50 Volts or more should be using a wide temperature range from -4°F to 158°F as long as the insulation remains in-tact. Any tool with split or cracked insulated tools. It is never advisable to work on or near live insulation should be replaced. electrical equipment; therefore be sure to de-energize all • Screwdrivers: Protective insulation is molded directly circuits before working. on the screwdriver blades revealing a maximum of .78” (18mm) metal at the tip to ensure electrical safety, Standards for Working Near Energized even in critical applications. Grips include a “SoftFinish” Conductors or Circuit Parts: zone to prevent slipping in critical situations while In 1990, the Occupational Safety and Health Administration enabling torques. (OSHA) published the initial regulations for electrical • Pliers: Slip guards at the top of the handle prevent safety in the workplace in an effort to reduce the high contact with conductive parts. number of fatalities and injuries resulting from accidental electrocutions. Although the OSHA regulation 29 CFR Testing 1910.335(a)(2)(i) mandated using insulated tools when Weidmuller’s insulated tools have been tested by, and working near exposed energized conductors or circuit comply with the requirements for insulated tool certification parts, several agencies set further guidelines for insulation set forth by the Association of German Electro Technicians performance standards and specification, including: (VDE) and EN/IEC. The VDE and EN/IEC are independent • IEC 60900:2004 – International Electrotechnical agencies that require individual Tool testing and provide Commission, original standard revised in 2004 certificates of compliance for testing procedures, equip• ASTM F1505-01 – American Society for Testing and ment and production unit compliance for insulation integrity. Materials, American standard based on IEC Weidmuller’s Insulated Tools Weidmuller meets and exceeds the requirements of the above standards by offering a premium insulating process, third-party testing, and providing clear rating and testing marks on a multi-colored handle for easy “insulated tool” identification. Clear Markings & Multi-Colored Handle In contrast to Weidmuller’s standard orange premium tool handles, our bright red and yellow handles are specific to insulated tools and include the following markings: • Manufacturer’s Name or Trademark and Manufacturer’s Part Number. 1000 V • AC Voltage Rating (official international symbol): • GS Mark: Tested by the certifying body of the International Electrotechnical Commission (EN/IEC) • VDE Mark: Tested to meet standards by The Association of German Electro Technicians 2 I n s u l a t e d S c re w d r i v e r s - S l i m L i n e I n s u l a t e d To o l s NEW Insulated Screwdriver SlimLine A blade that is up to 33% thinner The SlimLine design allows you to reach deeply inset fittings and tension clamp terminals. SDI SL S Insulated slot-head screwdriver, SDI SL DIN 7437, ISO 2380/2, drive output acc. to DIN 5264, ISO 2380/1. SoftFinish grip SDI SL 0.6x3.5x100* B 9/64" b c Inches 0.023 0.137 3.9 SDI SL 0.8x4.0x100* B 5/32" 0.031 0.157 3.9 1274670000 SDI SL 1.0x5.5x125* B 3/16" 0.039 0.177 4.9 1274680000 SDI SL 1.2x6.5x150* B 1/4" 0.047 0.255 5.9 1274690000 Description Blade type Size / AF Screw size a Part No. 1274660000 *Description in mm SDIK SL PH Insulated crosshead screwdriver, Phillips type, SDIK SL PH DIN 7438, ISO 8764/2-PH, output acc. to ISO 8764-PH, SoftFinish grip SDIK SL PH1 1 3.1 1274710000 SDIK SL PH2 2 3.9 1274720000 SDIK SL PZ1 1 3.1 1274730000 SDIK SL PZ2 2 3.9 1274740000 SDIK SL PZ Insulated crosshead screwdriver Pozidrive type, SDIK SL PZ DIN 7438, ISO 8764/2-PZ, output acc. to ISO 8764-PZ, SoftFinish grip NEW SDI Sets 6 Piece SlimLine Slotted & Crosshead PH Set Model Part No. SDIS SL 3.5-6.5/PH/1/2 1274750000 includes: SDI SL 0.6x3.5x100 SDI SL 0.8x4.0x100 SDI SL 1.0x5.5x125 SDI SL 1.2x6.5x150 SDIK SL PH1 SDIK SL PH2 2 3 I n s u l a t e d To o l s I n s u l a t e d S c re w d r i v e r s SDI S VDE-insulated slot-head screwdriver, SDI DIN 7437, ISO 2380/2, drive output acc. to DIN 5264, ISO 2380/1. SoftFinish grip Description Blade type Size / AF Screw size a b c Inches Part No. 9205690000 SDI 0,4x2,0x60* A 5/64" 0.016 0.079 2.3 SDI 0,4x2,5x75* A 3/32" 0.016 0.098 2.9 9008370000 SDI 0,5x3,0x100* B 1/8" 0.020 0.118 3.9 9008380000 SDI 0,6x3,5x100* B 9/64" 0.023 0.137 3.9 9008390000 SDI 0,8x4,0x100* B 5/32" 0.031 0.157 3.9 9008400000 SDI 1,0x4,5x125* B 3/16" 0.039 0.177 4.9 9008910000 SDI 1.0X4.5X175* B 3/16" 0.039 0.177 6.8 9205700000 SDI 1,0x5,5x125* B 7/32" 0.039 0.216 4.9 9008410000 SDI 1.0X5.5X175* B 7/32" 0.039 0.216 6.8 9205710000 SDI 1,2x6,5x150* B 1/4" 0.047 0.255 5.9 9008420000 SDI 1,6x8,0x175* B 5/16" 0.063 0.315 6.8 9008430000 *Description in mm SDIK PH VDE-insulated crosshead screwdriver, Phillips type, SDIK PH DIN 7438, ISO 8764/2-PH, output acc. to ISO 8764-PH, SoftFinish grip SDIK PH0 0 2.3 9008560000 SDIK PH1 1 3.1 9008570000 SDIK PH2 2 3.9 9008580000 SDIK PH3 3 5.9 9008590000 SDIK PZ1 1 3.1 9008900000 SDIK PZ2 2 3.9 9008890000 SDIK PZ VDE-insulated crosshead screwdriver Pozidrive type, SDIK PZ DIN 7438, ISO 8764/2-PZ, output acc. to ISO 8764-PZ, SoftFinish grip SDIZ VDE-insulated slot-head screwdriver, SDI DIN 7437, ISO 2380/2, drive output acc. to DIN 5264, ISO 2380/1. SoftFinish grip SDIZ 0.6X3.5X100* 0.023 0.138 3.9 9008450000 SDIZ 0.8X4.0X100* 0.031 0.157 3.9 9008460000 9008640000 SDIZ 0.8X5.5 150/248* *Description in mm SDI Sets 6 Piece Slotted Set 6 Piece Slotted & Crosshead PH Set Model Part No. Model Part No. SDIS 2.0-5.5 9205550000 SDIS 2.5-5.5/PH1/2 9009730000 includes: SDI 0.4x2.5x60 SDI 0.4x2.5x75 SDI 0.5x3.0x100 SDI 0.6x3.5x100 SDI 0.8x4.0x100 SDI 1.0x5.5x125 includes: SDI 0.4x2.5x75 SDI 0.5x3.0x100 SDI 0.8x4.0x100 SDI 1.0x5.5x125 SDI PH1 SDI PH2 6 Piece Slotted & Crosshead PZ Set Model Part No. SDIS 2.5-5.5/PZ/1/2 1128540000 includes: SDI 0.4x2.5x75 SDI 0.5x3.0x100 SDI 0.8x4.0x100 SDI 1.0x5.5x125 SDI PZ 1 SDI PZ 2 4 To rq u e S c re w d r i v e r s I n s u l a t e d To o l s Torque Screwdrivers DMSI manual VDE-insulated torque screwdriver EN ISO 6798, BS EN 26789, ASME B107.14M Type Size / AF Screw size a b Inches c Part No. DMSI MANUAL 0.5-1.7 0.5 - 1.7 Nm 9918390000 DMSI MANUAL 2.0-8.0 2.0 - 8.0 Nm 9918400000 WK SI VDE-insulated interchangeable bits for VDE-insulated torque screwdriver; output acc. to DIN 5264, ISO 2380/1 WK SI 0,4x2,5* Max. 0.4 Nm 3/32" 0.016 0.098 8.6 9918410000 WK SI 0,5x3,0* Max. 0.6 Nm 1/8" 0.020 0.118 8.6 9918420000 WK SI 0,6x3,5* Max. 1.1 Nm 9/64" 0.023 0.137 8.6 9918430000 WK SI 0,8x4,0* Max. 2.5 Nm 5/32" 0.031 0.157 8.6 9918440000 WK SI 1,0x5,5* Max. 3.8 Nm 7/32" 0.039 0.216 8.6 9918450000 *Description in mm WK IK PH VDE-insulated interchangeable bits for VDE-insulated torque screwdriver; output acc. to DIN 5260-PH, ISO 8764/1-PH WK IK PH0 Max. 9 Nm 8.6 9918460000 WK IK PH1 Max. 3.8 Nm 8.6 9918470000 WK IK PH2 Max. 5.5 Nm 8.6 9918480000 WK IK PZ VDE-insulated interchangeable bits for VDE-insulated torque screwdriver; output acc. to DIN 5260-PZ, ISO 8764/1-PZ WK IK PZ0 Max. 9 Nm 8.6 9918490000 WK IK PZ1 Max. 3.8 Nm 8.6 9918500000 WK IK PZ2 Max. 5.5 Nm 8.6 9918510000 Note: Non-insulated version available – see catalog. 5 I n s u l a t e d To o l s Insulated Pliers NEW Insulated Pliers Up to 1000 VAC and 1500 VDC protective insulation to IEC 900, DIN EN 60900 •Drop-forged from high-quality special tool steels •Safety handle with ergonomic and non-slip TPE VDE sleeve •Made from shockproof, heat- and cold-resistant, not readily flammable, cadmium-free TPE (Thermoplastic elastomer) • Elastic grip zone and hard core • Polished surface •Nickel-chromium electro-galvanized coating protects against corrosion KBZ 160 / KBZ 180 / KBZ 200 KBZI 200 Combination pliers Heavy-duty combination pliers (telephone pliers) Combination pliers acc. to DIN ISO 5746 • With opening gap (see diagram) • Foil and sheet up to a thickness of 2.5mm can be gripped with the tip • When thickness does not exceed 2.5mm, the gripping force pulls the workpiece towards the joint • Extra-long cutter for ribbon and round cables • For cutting soft and hard wire • Cutting edges inductively hardened to approx. 60 HRC Telegraph pliers (combination pliers), acc. to DIN 5746 • Heavy-duty model for tough demanding jobs • Extra-long cutter for ribbon and round cables • For cutting soft and hard wire • Cutting edges inductively hardened to approx. 60 HRC Technical data Cutting performance Conductor diameter, max. (H) Conductor diameter, max. (MH) inch inch KBZ 160 0.07 0.10 KBZ 180 0.10 0.11 KBZ 200 0.10 0.12 KBZI 200 0.10 0.12 Cutter hardness HRC 60 60 60 60 Total length inch 6.3 7.1 7.9 7.9 230/.507 290/.639 362/.798 412/.908 Tool data Weight Note g/lbs (MH) medium-hard wire; (H) hard wire; (P) piano wire (MH) medium-hard wire; (H) hard wire; (P) piano wire Type KBZ 160 KBZ 180 KBZ 200 Type KBZI 200 Ordering data Version Note 6 Qty 1 1 1 Part No. 9046280000 9046290000 9046300000 Qty 1 Part No. 9046430000 Insulated Pliers I n s u l a t e d To o l s Insulated Pliers Up to 1000 VAC and 1500 VDC protective insulation to IEC 900, DIN EN 60900 •Drop-forged from high-quality special tool steels •Safety handle with ergonomic and non-slip TPE VDE sleeve •Made from shockproof, heat- and cold-resistant, not readily flammable, cadmium-free TPE (Thermoplastic elastomer) • Elastic grip zone and hard core • Polished surface •Nickel-chromium electro-galvanized coating protects against corrosion KSE 160 / KSE 200 / SE TOP SE HD 140 / SE HD 160 / SE HD 180 Professional diagonal-cutting pliers for piano wire Diagonal-cutting pliers for hard wire Diagonal-cutting pliers, acc. to DIN ISO 5749 • Cutting edges inductively hardened to approx. 64 HRC • For cutting soft wire and piano wire Diagonal-cutting pliers, acc. to DIN ISO 5749 • With inlaid joint • With precision cutting edges • Cutting edges inductively hardened to approx. 62 HRC • Special tool steel KSE 160 - KSE 200 • Optimized transmission of force • Optimized precision cutting edge SE TOP • With inlaid joint • Extra-fine precision cutting edge Technical data Cutting performance Conductor diameter, max. (H) Conductor diameter, max. (MH) inch inch KSE 160 0.10 0.14 KSE 200 0.12 0.17 SE TOP 0.10 0.14 SE HD 140 0.08 0.11 SE HD 160 0.09 0.12 SE HD 180 0.12 0.15 Conductor diameter, max. (P) inch 0.08 0.10 0.08 0.055 0.06 0.07 Cutter hardness HRC 64 64 64 60 60 60 Total length inch 6.3 7.9 6.3 140/5.5 160/6.3 180/7.1 243/.536 325/.717 251/.553 203/.448 253/.558 291/.642 Tool data Weight Note g/lbs (MH) medium-hard wire; (H) hard wire; (P) piano wire (MH) medium-hard wire; (H) hard wire; (P) piano wire Type KSE 160 KSE 200 SE TOP Type SE HD 140 SE HD 160 SE HD 180 Ordering data Version Qty 1 1 1 Part No. 9046410000 9046420000 9046340000 Qty 1 1 1 Part No. 9046310000 9046320000 9046330000 Note 7 I n s u l a t e d To o l s Insulated Pliers Insulated Pliers Up to 1000 VAC and 1500 VDC protective insulation to IEC 900, DIN EN 60900 •Drop-forged from high-quality special tool steels •Safety handle with ergonomic and non-slip TPE VDE sleeve •Made from shockproof, heat- and cold-resistant, not readily flammable, cadmium-free TPE (Thermoplastic elastomer) • Elastic grip zone and hard core • Polished surface •Nickel-chromium electro-galvanized coating protects against corrosion FRZ SG 160 / FRZ SG 200 FRZ S 160 / FRZ S 200 Bent half-round-nose pliers with cutter (telephone pliers) Half-round-nose pliers with cutter (telephone pliers) Bent telephone pliers with cutter acc. to DIN ISO 5745 • Half-rounded jaws • Serrated gripping surfaces • Tip bent at 45° • Cutting edges inductively hardened to approx. 60 HRC • Special tool steel Telephone pliers with cutter to DIN ISO 5745 • Half-rounded jaws • Serrated gripping surfaces • Cutting edges inductively hardened to approx. 60 HRC • Special tool steel Technical data Cutting performance Conductor diameter, max. (H) Conductor diameter, max. (MH) inch inch FRZ SG 160 0.06 0.10 FRZ SG 200 0.07 0.11 FRZ S 160 0.06 0.10 FRZ S 200 0.07 0.11 Cutter hardness HRC 60 60 60 60 Total length inch 6.3 7.9 6.3 7.9 162/.357 207/.456 170/.375 224/.794 Tool data Weight Note g/lbs (MH) medium-hard wire; (H) hard wire; (P) piano wire (MH) medium-hard wire; (H) hard wire; (P) piano wire Type FRZ SG 160 FRZ SG 200 Type FRZ S 160 FRZ S 200 Ordering data Version Note 8 Qty 1 1 Part No. 9046390000 9046400000 Qty 1 1 Part No. 9046370000 9046380000 Insulated Pliers I n s u l a t e d To o l s Insulated Pliers Up to 1000 VAC and 1500 VDC protective insulation to IEC 900, DIN EN 60900 •Drop-forged from high-quality special tool steels •Safety handle with ergonomic and non-slip TPE VDE sleeve •Made from shockproof, heat- and cold-resistant, not readily flammable, cadmium-free TPE (Thermoplastic elastomer) • Elastic grip zone and hard core • Polished surface •Nickel-chromium electro-galvanized coating protects against corrosion FZ 160 RZ 160 Flat-nose pliers Round-nose pliers Flat-nose pliers acc. to DIN ISO 5745 • Serrated gripping surface • With long jaw Round-nose pliers acc. to DIN ISO 5745 • Serrated gripping surface • With long jaw Technical data Tool data Total length Weight inch g/ibs FZ 160 6.3 163/.359 RZ 1600 6.3 153/.337 Note Ordering data Version Type FZ 160 Qty 1 Part No. 9046350000 Type RZ 160 Qty 1 Part No. 9046360000 Note 9 I n s u l a t e d To o l s Insulated Pliers Insulated Pliers Up to 1000 VAC and 1500 VDC protective insulation to IEC 900, DIN EN 60900 •Drop-forged from high-quality special VZZ S AIZ 160 Multipurpose pliers Wire stripper Bent half-round-nose pliers with cutter to DIN ISO 5745 • For gripping, guiding, stripping, crimping and many other tasks • Serrated gripping surfaces • Tip bent through 35° • Cutting edges inductively hardened to approx. 60 HRC Wire stripper to DIN ISO 5744 • For stripping cables and wires up to 5mm O.D. • Forged in die • High-quality finish due to induction hardening • Adjusting screw and locknut for setting appropriate conductor diameter • Opening spring for convenient working • Special tool steel tool steels •Safety handle with ergonomic and non-slip TPE VDE sleeve •Made from shockproof, heat- and cold-resistant, not readily flammable, cadmium-free TPE (Thermoplastic elastomer) • Elastic grip zone and hard core • Polished surface •Nickel-chromium electro-galvanized coating protects against corrosion Technical data Stripping Stripping Diameter, max. Conductor Cross Section, max. Cutting performance Conductor diameter, max. (H) Conductor diameter, max. (MH) VZZ S AIZ 160 0.20 8 inch inch inch inch 0.06 Cutter hardness HRC 60 Total length inch 6.3 6.3 175/.39 193/.43 0.10 Tool data Weight Note g/lbs (MH) medium-hard wire; (H) hard wire; (P) piano wire Ordering data Version Note 10 Type VZZ S Qty 1 Part No. 9046470000 Type AIZ 160 Qty 1 Part No. 9046440000 I n s u l a t e d P l i e r S e t s & To o l b e l t K i t I n s u l a t e d To o l s Insulated Plier Sets 3 Piece Insulated Plier Set Model Part No. 9203710000 Pliers Set Includes: KBZ 180 9046290000 FRZ S 200 9046380000 SE HD 160 9046320000 Toolbelt Kit 14 Piece Toolbelt Kit Model Subject to technical changes • 8/12-LIT1208 Part No. WZTE 2 - Toolbelt Kit 9204640000 Includes: SDI 0,4x2,5x75 9008370000 SDI 0,5x3,0x100 9008380000 SDI 0,8x4,0x100 9008400000 SDI 1.0X5.5X125 9008410000 SDIK PH1 9008570000 SDIK PH2 9008580000 Electrician's Knife 9918160000 Cross Key Universal 9918130000 SE HD 160 9046320000 KBZ 180 9046290000 FRZ S 160 9046370000 SP 303 Test Screwdriver 9006890000 WZTE 20 LR 9204600000 TRGU NE 9204610000 11