PR3BMF52NSZF PR3BMF52NSZF IT(rms)≦1.2A, Non-Zero Cross type DIP 8pin Triac output SSR ■Description ■Agency approvals/Compliance PR3BMF52NSZF Solid State Relay (SSR) is an integration of an infrared emitting diode (IRED), a Phototriac Detector and a main output Triac. This device is ideally suited for controlling high voltage AC loads with solid state reliability while providing 4kV isolation (Viso(rms)) from input to output. 1. Approved by UL file No.E94758 (as model No.R3BMF5) 2. Approved by CSA file No.LR63705 (as model No.R3BMF5) 3. Optionary approved by VDE (DIN EN 60747-5-5), file No.40008898 (as model No.R3BMF5) 4. Package resin : UL flammability grade (94V-0) ■Applications ■Features 20 sleeves *Maximum Output current, (51.lines×4 stairs)IT(rms)≤1.2A 1. Isolated interface between high voltage AC devices and lower voltage DC control circuitry. 2. Switching motors, fans, heaters, solenoids, and valves. 3. Phase or power control in applications such as lighting and temperature control equipment. 2. Non-zero crossing functionary 3. 8 pin DIP package 4. High repetitive peak off-state voltage (VDRM : 600V) 5. Minimum trigger current, IFT : MAX. 5mA 6. Superior noise immunity (dV/dt : MIN. 100V/μs) 7. Response time, ton : MAX. 100μs 8. High isolation voltage between input and output (Viso(rms) : 4kV) 9. RoHS directive compliant Notice The content of data sheet is subject to change without prior notice. In the absence of confirmation by device specification sheets, SHARP takes no responsibility for any defects that may occur in equipment using any SHARP devices shown in catalogs, data books, etc. Contact SHARP in order to obtain the latest device specification sheets before using any SHARP device. Sheet No.: OP14010EN 1 PR3BMF52NSZF ■Pin-Number and internal connection diagram ① ⑧ ① ② ③ ④ ② ③ ⑥ ④ ⑤ ⑤ : Gate ⑥ : T1 ⑧ : T2 : Cathode : Anode : Cathode : Cathode ■Outline Anode mark Trademark “S” ⑧ ② 2 ③ Factory identification mark *2 ④ R3BMF5 1.2±0.3 ① ⑥ ⑤ 2.54±0.25 1.05±0.20 Burr MAX. 0.2 Date code *1 6.5±0.5 Rank mark 3.5±0.5 2.9±0.5 3.25±0.50 Epoxy resin 0.26±0.10 θ 0.5TYP. 9.66±0.50 7.62±0.30 0.5±0.1 θ θ:0~13° *1 *2 2-digit number shall be marked according to OLD DIN standard. Factory identification mark applies to the below. Without : SUN-S Co., Ltd. (Japan) : SUN-S Electronic Technology (KUNSHAN) Co., Ltd. (China) Product mass : Approx. 0.56g Pin material : Copper Alloy Pin finish : SnCu plating (Cu : TYP. 2%) UNIT : 1/1 mm Marking is laser marking Name Outline dimensions R3BMF5 (Business dealing name : PR3BMF52NSZF) Sheet No.: OP14010EN 2 PR3BMF52NSZF ■Absolute maximum ratings Parameter Input Forward current IF 50 mA VR 6 V Reverse voltage IT(rms) 1.2 A Peak one cycle surge current Isurge 12 (50Hz sine wave) A Repetitive peak off-state voltage VDRM 600 V Viso(rms) 4.0 kV Operating temperature Topr -30 to +85 °C Storage temperature Tstg -40 to +125 °C Isolation voltage *1 *2 Rating *1 RMS on-state current Output Symbol Ta=25°C Unit *1 *2 Soldering temperature Tsol 270 (10s) °C The derating factors of absolute maximum ratings due to ambient temperature are shown in Fig.1, 2. AC 1min, 40 to 60%RH, f=60Hz ■Electrical Characteristics Input Output Transfer characteristics Parameter Symbol Forward voltage VF Reverse current Repetitive peak off-state current On-state voltage IR Holding current Critical rate of rise of off-state voltage Minimum trigger current MIN. TYP. IF=20mA - 1.2 1.4 V VR=3V - - 10 μA VD=VDRM - - 100 μA VT IT=1.2A - - 2.5 V IH VD=6V - - 25 mA 100 - - V/μs - - 5 mA - Ω 100 μs IDRM dv/dt IFT Conditions Ta=25°C MAX. Unit VD=1/√2· VDRM VD=6V, RL=100Ω Isolation resistance RISO DC500V 40 to 60%RH Turn on time tON VD=6V, RL=100Ω, IF=10mA 5×10 - 10 10 - 11 Sheet No.: OP14010EN 3 PR3BMF52NSZF Fig.1 Forward current vs. ambient temperature 70 Forward current IF (mA) 60 50 40 30 20 10 0 -30 -20 -10 Fig.2 0 10 20 30 40 50 60 70 80 Ambient temperature Ta (°C) 90 100 RMS on-state current vs. ambient temperature 1.4 RMS on-state current IT(rms) (A) 1.2 1.0 0.8 0.6 0.4 0.2 0 -30 -20 -10 0 10 20 30 40 50 Ambient temperature *1 60 70 80 90 100 Ta (°C) Mounting conditions No heat sink, Paper phenol board : 100mm×100mm×1.6mm All pins should be installed in the print board with soldering. Whole solder landing dimensions : 140mm2 Sheet No.: OP14010EN 4 PR3BMF52NSZF ■Supplement ●Isolation voltage shall be measured in the following method. (1) Short between pins 1 to 4 on the primary side and between pins 5 to 8 on the secondary side. (2) The dielectric withstanding tester with zero-cross circuit shall be used. (3) The wave form of applied voltage shall be a sine wave. (It is recommended that the isolation voltage be measured in insulation oil.) ●This Model is approved by UL and CSA. Approved Model No. : R3BMF5 UL file No. : E94758 CSA file No. : LR63705 CSA approved mark " " and rating shall be indicated on minimum unit package. ●This product is not designed against irradiation. This product incorporates non-coherent light emitting diode. This product is assembled with electrical input and output. ●ODS materials This product shall not contain the following materials. Also, the following materials shall not be used in the production process for this product. Materials for ODS : CFCS, Halon, Carbon tetrachloride, 1.1.1-Trichloroethane (Methyl chloroform) ●Specified brominated flame retardants (PBB and PBDE) are not used in this device at all. ●Compliance with each regulation 1) The RoHS directive (2002/95/EC) This product complies with the RoHS directive (2002/95/EC). Object substances: mercury, lead (except for lead in high melting temperature type solders *1 and glass of electronic components), cadmium, hexavalent chromium, polybrominated biphenyls (PBB) and polybrominated diphenyl ethers (PBDE) *1 : i.e. tin-lead solder alloys containing more than 85% lead 2) Content of six substances specified in Management Methods for Control of Pollution Caused by Electronic Information Products Regulation (Chinese : 电子信息产品污染控制管理办法). Toxic and hazardous substances Hexavalent Polybrominated Polybrominated Category Lead Mercury Cadmium chromium biphenyls diphenyl ethers (Pb) (Hg) (Cd) (Cr6+) (PBB) (PBDE) Solid State Relay * ✓ ✓ ✓ ✓ ✓ ✓ : indicates that the content of the toxic and hazardous substance in all the homogeneous materials of the part is below the concentration limit requirement as described in SJ/T 11363-2006 standard. * : indicates that the content of the toxic and hazardous substance in at least one homogeneous material of the part exceeds the concentration limit requirement as described in SJ/T 11363-2006 standard. Sheet No.: OP14010EN 5 PR3BMF52NSZF ■Notes ●Circuit designing (1) The LED used in the solid state relay coupler generally decreases the light emission power by operation. In case of long operation time, please decide IF value so that IF is twice or more of the Maximum value of the Minimum triggering current at circuit design with considering the decreases of the light emission power of the LED. (50%/5years) (2) This device doesn’t have built-in snubber circuit. To avoid the false operation and protect SSR, please locate the appropriate snubber circuit between output pins base on the load. (Recommendable values : Rs=47Ω, Cs=0.022μF) Particularly, in case the device is used for the load such as solenoid valves and motors, false operation may happen in off-state due to rapid change of voltage at output pins caused by the phase difference of load current. So please be sure to locate the snubber circuit (Rs=47Ω, Cs=0.022μF) and make sure the device works properly in actual conditions. In addition, the values of snubber circuit may have to be changed if necessary after tested in actual conditions. (3) Input current (IF) at off-state shall be set 0.1mA or less. (4) In case that pulse drive is carried out, the pulse width of input signal should be 1ms or more. (5) If the voltage exceeding the repetitive peak off-state voltage (VDRM) in the absolute maximum ratings is applied to the phototriac, it may cause not only faulty operation but breakdown. Make sure that the surge voltage exceeding VDRM shall not be applied by using the varistor, CR. ●Using method As to this product, all pin shall be used by soldering on the print wiring board. (Socket and others shall not be used.) ●Cleaning Please consider following items when cleaning. (1) Solvent cleaning : Solvent temperature 45°C or less, Immersion for 3 min or less (2) Ultrasonic cleaning : The effect to device by ultrasonic cleaning differs by cleaning bath size, ultrasonic power output, cleaning time, PCB size or device mounting condition etc. Please test it in actual using condition and confirm that any defect doesn't occur before starting the ultrasonic cleaning. (3) Applicable solvent : Ethyl alcohol, Methyl alcohol, Isopropyl alcohol In case the other solvent is used, there are cases that the packaging resin is eroded. Please use the other solvent after thorough confirmation is performed in actual using condition. ●Precautions for Soldering (1) In case of flow soldering (Avoid immersing the resin part in the solder.) It is recommended that flow soldering be carried out at 270°C or less and within 10s (Pre-heating:100 to 150°C, 30 to 80s) : Within 2 times (2) In case of hand soldering It is recommended that hand soldering be carried out at 400°C or less and within 3s. : Within 2 times (3) Other precaution Depending on equipment and soldering conditions (temperature, Using solder etc.), the effect to the device and the PCB is different. Please confirm that there is no problem on the actual use conditions in advance. ●Country of origin of this product is Japan or China. Sheet No.: OP14010EN 6 PR3BMF52NSZF ■Package specification ●Package materials No. Name ① Sleeve ② Stopper Materials HIPS or ABS with preventing static electricity Styrene-Elastomer Purposes ③ Packing case Corrugated cardboard Sleeve packaged ④ Kraft tape Paper Lid of packaged case fixed ⑤ Label Paper Model No. (Business dealing name), lot No. quantity, country of origin, Company name and inspection date specified Products packaged Products fixed ●Package method (1) MAX. 50pcs. of products shall be packaged in a sleeve ① and both of sleeve edges shall be fixed by stoppers ②. (2) MAX. 20 sleeves above shall be packaged in a packing case ③ and pack a sheet of cushion at one side. (3) The label ⑤ shall be put on the side of the packing case. (4) Case shall be closed with the lid and enclosed with Kraft tape ④. ●Sleeve package ① outline dimensions 5.8 10.8 12 8-R0.5 6.7 (Unit : mm) 520±2 Note 1) Thickness : 0.5±0.2mm 2) Process with applying antistatic treatment. 3) Unless otherwise specified tolerances shall be ±0.5mm. (However except for deformation due to the rubber stopper in sleeve.) Sheet No.: OP14010EN 7 PR3BMF52NSZF ●Packing outer case outline dimensions Product Anode mark or stepping side Stopper ② (With pulled portion) Sleeve ① Anode mark shall be arranged at stopper side without pulled portion. Stopper ② (Without pulled portion) 20 sleeves (5 lines×4 stairs) *MAX It is disapproved to mix different model or different rank model in one case. Packing case ③ Kraft tape ④ Label ⑤ (56mm) (544mm) (70mm) Regular packing mass : Approx.970g ( ) : Reference dimensions Sheet No.: OP14010EN 8 PR3BMF52NSZF PR3BMF52NSZF Construction drawing (Reference) (1) (6) (4) (5) (9) (3) (8) No. (7) (10) (4) (2) PARTS MATERIAL (1) Infrared Light Emitting Diode Chip Gallium-Arsenic (2) Phototriac chip Silicon (3) Lead Frame Copper Alloy (Outer plating: Sn2Cu plating) (4) Paste Silver Epoxy (5) Wire Gold (6) Transparent Compound Silicone (7) Triac chip Silicon (8) Opaque Compound Epoxy (UL flammability grade:94V-0) (9) Semitransparent Compound Epoxy (10) Solder High melting temperature type solder Sheet No.: OP14010EN 9 PR3BMF52NSZF (Attachment-1-1) ●This specification shall be applied to Solid State Relay (SSR), Model No. R3BMF5 series as an option. ●Applicable Models (Business dealing name) PR3BMF52YSZF ●The relevant models are the models Approved by VDE according to DIN EN 60747-5-5 VDE approved No. : 40008898 Approved Model No. : R3BMF5 ・Operating isolation voltage VIORM (Peak) : 890V ・Transient voltage (Peak) : 7100V ・Pollution : 2 ・Clearances distance (Between input and output) : 6.4mm (MIN.) ・Creepage distance (Between input and output) : 6.4mm (MIN.) ・Isolation thickness between input and output : 0.15mm (MIN.) ・Tracking-proof : CTI 175 ・Safety limit values Current (Isi) : 200mA (Diode side) Power (Psi) : 3600mW (Triac side) Temperature (Tsi) : 150°C In order to keep safety electric isolation of photocoupler, please set the protective circuit to keep within safety limit values when the actual application equipment troubled. ・Indication of VDE approval " " is printed on minimum unit package. V DE ●Outline Refer to the attachment-1-2. ●Isolation specification according to EN 60747-5-5 Parameter Symbol Condition Rating Unit Class of environmental test - - 30/100/21 - Pollution - - 2 - VIORM(PEAK) - 890 V 1340 V 1670 V tini=60s 7100 V Tsi IF=0, PC=0 150 °C 2) Input current Isi PC=0 200 mA 3) Electric power (Output or Total power dissipation) Psi - 3600 mW Maximum operating isolation voltage Remark Partial discharge test voltage (Between input and output) Diagram 1 Vm(PEAK) Diagram 2 Maximum over-voltage Vini,a(PEAK) tm=10s, qc<5pC tst1=1s, qc<5pC Refer to the Diagram 1, 2 (Attachement-1-3) Safety maximum ratings 1) Case temperature Isolation resistance (Test voltage between input and output ; DC500V) RISO Tamb=Tsi MIN. 109 Tamb=Topr (MAX) MIN. 1011 Tamb=25°C MIN. 1012 Refer to the Fig. 3, 4 (Attachement-1-3) Ω ●Precautions in performing isolation test 1) Partial discharge test methods shall be the ones according to the specifications of EN 60747-5-5. 2) Please don't carry out isolation test (Viso) over Vini,a. This product deteriorates isolation characteristics by partial discharge due to applying high voltage (ex. V ini,a). And there is possibility that partial discharge occurs in operating isolation voltage (V IORM). Sheet No.: OP14010EN 10 PR3BMF52NSZF (Attachment-1-2) ●Pin-Number and internal connection diagram ⑧ ① ② ③ ⑥ ④ ⑤ ① ② ③ ④ ⑤ : Gate ⑥ : T1 ⑧ : T2 : Cathode : Anode : Cathode : Cathode Burr Max. 0.2 Brand name "S" ⑧ 4 ③ Anode mark Factory identification mark *2 ④ Date code *1 ⑤ VDE identification mark 6.5±0.5 Rank mark ⑥ 9.66±0.50 3.5±0.5 7.62±0.30 2.9±0.5 3.25±0.50 Epoxy resin 0.26±0.10 θ 0.5TYP. ② 2.54±0.25 ① R3BMF5 2 1.2±0.3 1.05±0.20 ●Outline 0.5±0.1 θ θ:0~13° Marking is laser marking *1) 2-digit number shall be marked according to OLD DIN standard. *2) Factory identification mark applies to the below. Without : SUN-S Corporation (Japan) : SUN-S Electronic Technology (KUNSHAN) Co. Ltd (China) *3) Pin material : Copper Alloy Pin finish : SnCu plating (Cu : TYP. 2%) Product mass : Approx. 0.56g UNIT : 1/1 mm Name R3BMF5 Outline Dimensions (Business dealing name : PR3BMF52YSZF) Sheet No.: OP14010EN 11 PR3BMF52NSZF (Attachment-1-3) Breakdown test (Apply to type test and sampling test) Method of Diagram 2: Non breakdown test (Apply to all device test) Isi (mA) (Fig.3) Safety maximum power dissipation vs. ambient temperature (When failed) 4000 3600 Safety maximum forward current Safety maximum power dissipation Psi (mW) Method of Diagram 1: 3000 2000 1000 0 0 25 50 75 100 125 Ambient temperature Ta (°C) 150 (Fig.4) Safety maximum forward current vs. ambient temperature (When failed) 250 200 150 100 50 0 25 50 75 100 125 150 Ambient temperature Ta (°C) Sheet No.: OP14010EN 12 PR3BMF52NSZF ■Important Notices · The circuit application examples in this publication are provided to explain representative applications of SHARP devices and are not intended to guarantee any circuit design or license any intellectual property rights. SHARP takes no responsibility for any problems related to any intellectual property right of a third party resulting from the use of SHARP's devices. with equipment that requires higher reliability such as: --- Transportation control and safety equipment (i.e., aircraft, trains, automobiles, etc.) --- Traffic signals --- Gas leakage sensor breakers --- Alarm equipment --- Various safety devices, etc. (iii) SHARP devices shall not be used for or in connection with equipment that requires an extremely high level of reliability and safety such as: --- Space applications --- Telecommunication equipment [trunk lines] --- Nuclear power control equipment --- Medical and other life support equipment (e.g., scuba). · Contact SHARP in order to obtain the latest device specification sheets before using any SHARP device. SHARP reserves the right to make changes in the specifications, characteristics, data, materials, structure, and other contents described herein at any time without notice in order to improve design or reliability. Manufacturing locations are also subject to change without notice. · Observe the following points when using any devices in this publication. SHARP takes no responsibility for damage caused by improper use of the devices which does not meet the conditions and absolute maximum ratings to be used specified in the relevant specification sheet nor meet the following conditions: (i) The devices in this publication are designed for use in general electronic equipment designs such as: --- Personal computers --- Office automation equipment --- Telecommunication equipment [terminal] --- Test and measurement equipment --- Industrial control --- Audio visual equipment --- Consumer electronics (ii) Measures such as fail-safe function and redundant design should be taken to ensure reliability and safety when SHARP devices are used for or in connection · If the SHARP devices listed in this publication fall within the scope of strategic products described in the Foreign Exchange and Foreign Trade Law of Japan, it is necessary to obtain approval to export such SHARP devices. · This publication is the proprietary product of SHARP and is copyrighted, with all rights reserved. Under the copyright laws, no part of this publication may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, in whole or in part, without the express written permission of SHARP. Express written permission is also required before any use of this publication may be made by a third party. · Contact and consult with a SHARP representative if there are any questions about the contents of this publication. Sheet No.: OP14010EN 13