PROFET® Data Sheet BTS 443 P Smart Highside Power Switch Product Summary Operating voltage On-state resistance Load current (ISO) Current limitation Package Reversave • Reverse battery protection by self turn on of power MOSFET Features Vbb(on) 5.0 ... 36 RON IL(ISO) IL(SCr) • Short circuit protection • Current limitation • Overload protection • Thermal shutdown TO-252-5-1 • Overvoltage protection (including load dump) • Loss of ground protection • Loss of Vbb protection (with external diode for charged inductive loads) • Very low standby current • Fast demagnetisation of inductive loads • Electrostatic discharge (ESD) protection • Optimized static electromagnetic compatibility (EMC) V 16 mΩ 25 A 65 A Diagnostic Function • Proportional load current sense (with defined fault signal during thermal shutdown) Application • Power switch with current sense diagnostic feedback for 12V and 24 V DC grounded loads • All types of resistive, capacitive and inductive loads (no PWM with inductive loads) • Replaces electromechanical relays, fuses and discrete circuits General Description N channel vertical power FET with charge pump, current controlled input and diagnostic feedback with load current sense, integrated in Smart SIPMOS chip on chip technology. Providing embedded protective functions. 3 & Tab Voltage source Voltage sensor Overvoltage Current Gate protection limit protection Charge pump Level shifter Rectifier 2 IN Logic ESD I IN Limit for unclamped ind. loads Output Voltage detection + V bb R bb OUT 1, 5 IL Current Sense Load Temperature sensor IS PROFET I IS Load GND 4 VIN V IS R IS Logic GND Infineon Technologies AG Page 1 of 13 2003-Oct-01 Data Sheet BTS 443 P Pin Symbol 1 OUT Function O Output to the load. The pin 1 and 5 must be shorted with each other especially in high current applications!*) 2 IN I Input, activates the power switch in case of short to ground Tab/(3) Vbb + Positive power supply voltage, the tab is shorted to this pin. 4 IS S Diagnostic feedback providing a sense current proportional to the load current; high current on failure (see Truth Table on page 6) 5 OUT O Output to the load. The pin 1 and 5 must be shorted with each other especially in high current applications!*) *) Not shorting all outputs will considerably increase the on-state resistance, reduce the peak current capability and decrease the current sense accuracy Maximum Ratings at Tj = 25 °C unless otherwise specified Parameter Supply voltage (overvoltage protection see page 4) Supply voltage for full short circuit protection (see also diagram on page 9) Tj=-40...150 °C: Load dump protection VLoadDump = UA + Vs, UA = 13.5 V RI= 2 Ω, RL= 2.7 Ω, td= 200 ms, IN= low or high Load current (Short-circuit current, see page 4) Operating temperature range Storage temperature range Power dissipation (DC) TC ≤ 25°C Inductive load switch-off energy dissipation, single pulse U=12V, I=10A, L=3mH Tj=150 °C: Electrostatic discharge capability (ESD) (Human Body Model) acc. ESD assn. std. S5.1-1993; R=1.5kΩ; C=100pF Current through input pin (DC) Current through current sense pin (DC) Symbol Vbb Vbb Values 36 241) Unit V V 60 V self-limited -40 ...+150 -55 ...+150 42 A °C 0.15 4.0 J kV +15, -100 +15, -100 mA VLoad dump2) IL Tj Tstg Ptot EAS VESD IIN IIS W see internal circuit diagrams page 7 1) Short circuit is tested with 100mΩ and 20µH 2) VLoad dump is set-up without the DUT connected to the generator per ISO 7637-1 and DIN 40839 Infineon Technologies AG Page 2 of 13 2003-Oct-01 Data Sheet BTS 443 P Thermal Characteristics Parameter and Conditions Thermal resistance Symbol chip - case: RthJC3) junction - ambient (free air): RthJA SMD version, device on PCB4): min ---- Values typ max -1.5 80 -45 -- Unit K/W Electrical Characteristics Parameter and Conditions Symbol at Tj= -40°C...150°C, Vbb = 12 V unless otherwise specified Values min typ max Unit Load Switching Capabilities and Characteristics On-state resistance (pin 3 to pin 1,5) VIN= 0, IL = 5 A Tj=25 °C: RON Tj=150 °C: Output voltage drop limitation at small load currents (Tab to pin 1,5) Tj=-40...150 °C: Nominal load current (Tab to pin 1,5) ISO Proposal: TC=85°C, VON≤0.5V, Tj≤150°C SMD 4): TA=85°C, VON≤0.5V, Tj≤150°C Turn-on time IIN to 90% VOUT: Turn-off time IIN to 10% VOUT: RL = 2,5Ω, Tj=-40...150 °C Slew rate on 10 to 30% VOUT, RL = 2.5 Ω, Tj=-40...150 °C Slew rate off 70 to 40% VOUT, RL = 2.5 Ω, Tj=-40...150 °C 3) 4) VON(NL) -- 13 16 mΩ -- 25 50 31 -- mV A IL(ISO) IL(nom) ton toff 21 6.2 25 7.6 --- 150 70 --- 410 410 µs dV /dton 0.1 -- 1 V/µs -dV/dtoff 0.1 -- 1 V/µs Thermal resistance RthCH case to heatsink (about 0.5 ... 0.9 K/W with silicone paste) not included! Device on 50mm*50mm*1.5mm epoxy PCB FR4 with 6cm2 (one layer, 70µm thick) copper area for Vbb connection. PCB is vertical without blown air. Infineon Technologies AG Page 3 of 13 2003-Oct-01 Data Sheet BTS 443 P Parameter and Conditions Symbol Values min typ max Vbb(on) VbIN(u) Vbb(ucp) 5.0 1.5 3.0 -3.0 4.5 36 4.5 6.0 V V V VZ,IN 61 68 -- V Tj=-40...+25°C: Ibb(off) Tj=150°C: --- 2 4 5 8 µA 75 65 65 65 110 110 125 -- A IL(SCr) 35 35 35 -- VON(CL) 38 42 48 V Tjt ∆Tjt 150 -- -10 --- °C K -Vbb -- -- 20 V --- -16 25 22 19 32 mΩ -- 200 -- Ω at Tj= -40°C...150°C, Vbb = 12 V unless otherwise specified Operating Parameters Operating voltage (VIN=0V) Undervoltage shutdown 5) Undervoltage restart of charge pump (VIN=0V) Overvoltage protection 6) Ibb=15 mA Standby current IIN=0 Protection Functions 7) Short circuit current limit (Tab to pin 1,5) VON=8V, time until limitation max. 300µs Tj =-40°C: Tj =25°C: =+150°C: Tj Repetitive short circuit current limit, Tj = Tjt Output clamp (inductive load switch off) at VOUT = Vbb - VON(CL) (e.g. overvoltage) IL= 40 mA 8) Thermal overload trip temperature Thermal hysteresis IL(SC) Unit A Reverse Battery Reverse battery voltage On-state resistance (pin 1,5 to pin 3) Vbb= - 8V, VIN= 0, IL = -5 A, RIS = 1 kΩ, Tj=25 °C: RON(rev) Vbb= -12V, VIN= 0, IL = -5 A, RIS = 1 kΩ, Tj=25 °C: Tj=150 °C: Integrated resistor in Vbb line Rbb 5) 6) 7) 8) VbIN=Vbb-VIN see diagram on page 11. see also VON(CL) in circuit diagram on page 7. Integrated protection functions are designed to prevent IC destruction under fault condition described in the data sheet. Fault conditions are considered as “outside” normal operating range. Protection functions are not for continuous repetitive operation. see also page 12. Infineon Technologies AG Page 4 of 13 2003-Oct-01 Data Sheet BTS 443 P Diagnostic Characteristics Current sense ratio, static on-condition kILIS = IL : IIS VON<1.5 V, VIS<VOUT- 5 V, VbIN>4.5 V 9) kILIS IL = 20A, Tj = -40°C: Tj = +25°C: Tj = +150°C: IL = 5A, Tj = -40°C: Tj = +25°C: Tj = +150°C: IL = 2.5A, Tj = -40°C: Tj = +25°C: Tj = +150°C: IL = 1A, Tj = -40°C: Tj = +25°C: Tj = +150°C: IIN = 0 (e.g. during de-energising of inductive loads): Sense current under fault conditions; VDS>1.5V, typ. Tj= -40...+150°C: IIS,fault -- 7400 7500 7500 6800 7200 7200 6800 6800 6800 6800 6800 6800 -2.5 8200 8300 8300 8200 8300 8300 8200 8500 8500 8100 8600 8600 8600 -- 9100 9100 8800 9700 9300 9000 10000 9800 9200 10500 10500 10500 n.a. -- 4 -- mA 0.8 ms µA Fault-Sense signal delay after negative input slope tdelay(fault) Current sense leakage current IIN = 0: IIS(LL) -- -- 0.5 VIN = 0, IL = 0: IIS(LH) -- 4 12 -- -- 400 µs 61 68 -- V -- 0.7 1.2 mA -- -- 50 µA Current sense settling time to IIS static±10% after tson(IS) 20 A 10) positive input slope, IL = 0 Tj= -40...+150°C: Overvoltage protection Tj = -40...+150°C: VbIS(Z) Ibb = 15 mA Input Required current capability of input switch IIN(on) Tj =-40..+150°C: Maximum input current for turn-off Tj =-40..+150°C: IIN(off) 9) If VON is higher, the sense current is no longer proportional to the load current due to sense current saturation. 10) not subject to production test, specified by design Infineon Technologies AG Page 5 of 13 2003-Oct-01 Data Sheet BTS 443 P Truth Table Input Current level L H L H L H L H L H L H Normal operation Overload Short circuit to GND Overtemperature Short circuit to Vbb Open load L = "Low" Level H = "High" Level Output level L H L H L L L L H H Z H Current Sense IIS 0 nominal 0 IISfault 0 IISfault 0 IISfault 0 <nominal11 0 0 Z = high impedance, potential depends on external circuit Terms I bb 3 VbIN VON Vbb I V IN 2 bb OUT PROFET RIN V IN I L 1,5 IS VbIS 4 I IS V DS IN V IS OUT R IS Two or more devices can easily be connected in parallel to increase load current capability. 11) Low ohmic short to Vbb may reduce the output current IL and therefore also the sense current IIS. Infineon Technologies AG Page 6 of 13 2003-Oct-01 Data Sheet BTS 443 P Inductive and overvoltage output clamp Input circuit (ESD protection) + Vbb V bb V R bb ZD V VZ1 ON Z,IN V bIN OUT IN I PROFET IN VON is clamped to VON(Cl) = 42 V typ. V IN ESD-Zener diode: 68 V typ., max 15 mA; Overvoltage protection of logic part Current sense output Normal operation Vbb Rbb + Vbb ZD V R IN IS IIS V R IN Logic IS R Vbb − 5V . I L ( M ) / K ilis V OUT PROFET IS IS VZ,IS = 68 V (typ.), RIS = 1 kΩ nominal (or 1 kΩ /n, if n devices are connected in parallel). IS = IL/kilis can be only driven by the internal circuit as long as Vout - VIS > 5V. If you want to measure load currents up to IL(M), RIS should be less than R bb V Z,IN V Z,IS Z,IS IIS,fault IS R V V Z,VIS Signal GND Rbb = 200 Ω typ., VZ,IN = VZ,IS = 68 V typ., RIS = 1 kΩ nominal. Note that when overvoltage exceeds 73 V typ. a voltage above 5V can occur between IS and GND, if RV, VZ,VIS are not used. Note: For large values of RIS the voltage VIS can reach almost Vbb. See also overvoltage protection. If you don't use the current sense output in your application, you can leave it open. Infineon Technologies AG Page 7 of 13 2003-Oct-01 Data Sheet BTS 443 P Reversave (Reverse battery protection) Version b: -Vbb V R bb Vbb bb IN PROFET OUT IN OUT R IN IS Power Transistor Logic VZb IS RL D R IS Note that there is no reverse battery protection when using a diode without additional Z-diode VZL, VZb. RV Signal Power RV≥1kΩ, R IS = 1 kΩ nominal. Add RIN for reverse battery protection in applications with Vbb above 16V; 0.05 A, 1 1 1 recommended value: + + = RIN RIS RV | V | −12V bb To minimise power dissipation at reverse battery operation, the summarised current into the IN and IS pin should be about 50mA. The current can be provided by using a small signal diode D in parallel to the input switch, by using a MOSFET input switch or by proper adjusting the current through RIS and RV. Since the current through Rbb generates additional heat in the device, this has to be taken into account in the overall thermal considerations. Version c: Sometimes a necessary voltage clamp is given by non inductive loads RL connected to the same switch and eliminates the need of clamping circuit: V Vbb bb IN PROFET RL OUT IS Vbb disconnect with energised inductive load Provide a current path with load current capability by using a diode, a Z-diode, or a varistor. (VZL < 73 V or VZb < 30 V if RIN=0). For higher clamp voltages currents at IN and IS have to be limited to 250 mA. Version a: V bb V IN bb PROFET OUT IS VZL Infineon Technologies AG Page 8 of 13 2003-Oct-01 Data Sheet BTS 443 P Maximum allowable load inductance for a single switch off Inductive load switch-off energy dissipation L = f (IL ); Tj,start = 150°C, Vbb = 12 V, RL = 0 Ω E bb E AS V L[mH] ELoad 100 bb i L(t) V bb IN PROFET OUT IS I IN ZL RIS EL L { 10 ER RL 1 Energy stored in load inductance: 2 EL = 1/2·L·I L While demagnetising load inductance, the energy dissipated in PROFET is 0.1 EAS= Ebb + EL - ER= VON(CL)·iL(t) dt, with an approximate solution for RL > 0 Ω: EAS= IL· L (V + |VOUT(CL)|) 2·RL bb ln (1+ |V IL·RL OUT(CL)| ) 0.01 0 The device is not suitable for permanent PWM with inductive loads if active clamping occurs every cycle. Infineon Technologies AG Page 9 of 13 25 50 75 100 IL [A] 2003-Oct-01 Data Sheet BTS 443 P Timing diagrams Figure 1a: Switching a resistive load, change of load current in on-condition: Figure 2a: Switching motors and lamps: IIN IIN VOUT 90% dV/dtoff t on VOUT dV/dton t off 10% IL tslc(IS) Load 1 IIS t slc(IS) IIL Load 2 IIS tson(IS) t t soff(IS) The sense signal is not valid during a settling time after turn-on/off and after change of load current. t Sense current above IIS,fault can occur at very high inrush currents. Figure 2b: Switching an inductive load: Figure 1b: typical behaviour of sense output: IIN IS IIS,fault >= 2.5mA VOUT IL(lim) = 20A IL IL IIS t Infineon Technologies AG Page 10 of 13 2003-Oct-01 Data Sheet BTS 443 P Figure 3a: Short circuit: Figure 5a: Undervoltage restart of charge pump, overvoltage clamp IN VOUT 12 10 I VIN = 0 L 8 I V L(SCp) I 6 L(SCr) 4 IIS ON(CL) dynamic, short Undervoltage not below VbIN(u) IIN = 0 2 IISfault t VON(CL) 0 0 VbIN(u) 2 4 V6bIN(ucp)8 10 V12 bb Figure 4a: Overtemperature Reset if Tj<Tjt IIN IIS VOUT IIS,fault Auto Restart Tj t Infineon Technologies AG Page 11 of 13 2003-Oct-01 Data Sheet BTS 443 P Figure 7a: Output voltage drop versus load current: Figure 6a: Current sense versus load current: [mA] I IS VON [V] 0.1 R 2.0 ON V ON(NL) 0.05 1.0 IL 0 0 5 10 15 20 [A] IL 0.0 0 1 2 3 4 5 6 7 [A] 8 Figure 6b: Current sense ratio12 : ) kILIS 8200 [A] IL 0 0 12 ) 2.5 5 10 20 This range for the current sense ratio refers to all devices. The accuracy of the kILIS can be raised by means of calibration the value of kILIS for every single device. Infineon Technologies AG Page 12 of 13 2003-Oct-01 Data Sheet BTS 443 P Package and Ordering Code All dimensions in mm D-Pak-5 Pin: TO-252-5-1 Sales Code BTS443P Ordering code Q67060-S7404-A 2 2.3 +0.05 -0.10 B 5.4 ±0.1 1 ±0.1 0...0.15 0.5 +0.08 -0.04 5x0.6 ±0.1 1.14 4.56 0.9 +0.08 -0.04 0.51 min 0.15 max per side A 0.8 ±0.15 (4.17) 9.9 ±0.5 6.22 -0.2 1 ±0.1 6.5 +0.15 -0.10 0.1 0.25 M A B GPT09161 All metal surfaces tin plated, except area of cut. Published by Infineon Technologies AG, St.-Martin-Strasse 53, D-81669 München © Infineon Technologies AG 2001 All Rights Reserved. Attention please! The information herein is given to describe certain components and shall not be considered as a guarantee of characteristics. Terms of delivery and rights to technical change reserved. We hereby disclaim any and all warranties, including but not limited to warranties of non-infringement, regarding circuits, descriptions and charts stated herein. Infineon Technologies is an approved CECC manufacturer. Information For further information on technology, delivery terms and conditions and prices please contact your nearest Infineon Technologies Office in Germany or our Infineon Technologies Representatives worldwide (see address list). Warnings Due to technical requirements components may contain dangerous substances. For information on the types in question please contact your nearest Infineon Technologies Office. Infineon Technologies Components may only be used in life-support devices or systems with the express written approval of Infineon Technologies, if a failure of such components can reasonably be expected to cause the failure of that lifesupport device or system, or to affect the safety or effectiveness of that device or system. Life support devices or systems are intended to be implanted in the human body, or to support and/or maintain and sustain and/or protect human life. If they fail, it is reasonable to assume that the health of the user or other persons may be endangered. Infineon Technologies AG Page 13 of 13 2003-Oct-01