2-Phase Stepper-Motor Driver TLE 4726 Bipolar IC Overview Features • 2 × 0.75 A / 50 V outputs • Integrated driver, control logic and current control (chopper) • Fast free-wheeling diodes • Low standby-current drain • Full, half, quarter, mini step P-DSO-24-3 Type Ordering Code Package TLE 4726 G Q67006-A9297 P-DSO-24-3 Description TLE 4726 is a bipolar, monolithic IC for driving bipolar stepper motors, DC motors and other inductive loads that operate on constant current. The control logic and power output stages for two bipolar windings are integrated on a single chip which permits switched current control of motors with 0.75 A per phase at operating voltages up to 50 V. The direction and value of current are programmed for each phase via separate control inputs. A common oscillator generates the timing for the current control and turn-on with phase offset of the two output stages. The two output stages in a full-bridge configuration have integrated, fast free-wheeling diodes and are free of crossover current. The logic is supplied either separately with 5 V or taken from the motor supply voltage by way of a series resistor and an integrated Z-diode. The device can be driven directly by a microprocessor with the possibility of all modes from full step through half step to mini step. Data Sheet 1 1999-09-15 TLE 4726 Ι10 Ι11 Phase 1 OSC GND GND GND GND Q11 R1 + VS Q12 1 2 3 4 5 6 7 8 9 10 11 12 24 23 22 21 20 19 18 17 16 15 14 13 Ι 20 Ι 21 Phase 2 Inhibit GND GND GND GND Q21 R2 +VL Q22 IEP00898 Figure 1 Data Sheet Pin Configuration (top view) 2 1999-09-15 TLE 4726 Pin Definitions and Functions Pin No. Function 1, 2, 23, 24 Digital control inputs IX0, IX1 for the magnitude of the current of the particular phase. 3 IX1 IX0 Phase Current Example of Motor Status H H 0 No current H L 1/3 Imax Hold L H 2/3 Imax Set L L Imax Accelerate typical Imax with Rsense = 1 Ω: 750 mA Input Phase 1; controls the current through phase winding 1. On H-potential the phase current flows from Q11 to Q12, on L-potential in the reverse direction. 5, 6, 7, 8, 17, Ground; all pins are connected internally. 18, 19, 20 4 Oscillator; works at approx. 25 kHz if this pin is wired to ground across 2.2 nF. 10 Resistor R1 for sensing the current in phase 1. 9, 12 Push-pull outputs Q11, Q12 for phase 1 with integrated free-wheeling diodes. 11 Supply voltage; block to ground, as close as possible to the IC, with a stable electrolytic capacitor of at least 10 µF in parallel with a ceramic capacitor of 220 nF. 14 Logic supply voltage; either supply with 5 V or connect to + VS across a series resistor. A Z-diode of approx. 7 V is integrated. In both cases block to ground directly on the IC with a stable electrolytic capacitor of 10 µF in parallel with a ceramic capacitor of 100 nF. 13, 16 Push-pull outputs Q22, Q21 for phase 2 with integrated free-wheeling diodes. 15 Resistor R2 for sensing the current in phase 2. 21 Inhibit input; the IC can be put on standby by low potential on this pin. This reduces the current consumption substantially. 22 Input phase 2; controls the current flow through phase winding 2. On H-potential the phase current flows from Q21 to Q22, on L potential in the reverse direction. Data Sheet 3 1999-09-15 TLE 4726 + VL 14 4 + VS 11 Oscillator D11 D12 T11 Ι10 T12 Ι11 2 Phase 1 3 Inhibit 21 Phase 1 Functional Logic Phase 1 D14 T13 T14 Q12 R1 Inhibit D21 Ι20 12 10 D22 T21 T22 16 Q21 24 Phase 2 D23 Ι21 23 Phase 2 22 Functional Logic Phase 2 T23 D24 T24 13 15 5-8, 17-19 GND Data Sheet Q11 1 D13 Figure 2 9 Q22 R2 IEB00899 Block Diagram 4 1999-09-15 TLE 4726 Absolute Maximum Ratings TA = – 40 to 125 °C Parameter Supply voltage Logic supply voltage Z-current of VL Output current Ground current Logic inputs Symbol VS VL IL IQ IGND VIxx Limit Values Unit Remarks min. max. 0 52 V – 0 6.5 V Z-diode – 50 mA – –1 1 A – –2 2 A – –6 VL + V IXX ; Phase 1, 2; 0.3 R1, R2, oscillator input voltage Junction temperature Storage temperature VRX, VOSC Tj Tj Tstg – 0.3 VL + Inhibit V – 0.3 – – 125 150 °C °C – max. 10,000 h – 50 125 °C – Note: Stresses above those listed here may cause permanent damage to the device. Exposure to absolute maximum rating conditions for extended periods may affect device reliability. Data Sheet 5 1999-09-15 TLE 4726 Operating Range Parameter Symbol Limit Values Unit Remarks min. max. 5 50 V – Logic supply voltage VS VL 4.5 6.5 V without series resistor Case temperature TC – 25 110 °C measured on pin 5 Pdiss = 2 W Output current IQ VIXX – 800 800 mA – –5 VL V IXX ; Phase 1, 2; Supply voltage Logic inputs Inhibit Thermal Resistances Junction ambient Junction ambient (soldered on a 35 µm thick 20 cm2 PC boar copper area) Junction case Rth ja Rth ja – – 75 50 K/W P-DSO-24-3 K/W P-DSO-24-3 Rth jc – 15 K/W measured on pin 5 P-DSO-24-3 Note: In the operating range, the functions given in the circuit description are fulfilled. Characteristics VS = 40 V; VL = 5 V; – 25 °C ≤ Tj ≤ 125 °C Parameter Symbol Limit Values min. typ. max. Unit Test Condition Current Consumption from + VS from + VS IS IS – – 0.2 16 0.5 20 mA mA from + VL from + VL IL IL – – 1.7 18 3 25 mA mA Data Sheet 6 Vinh = L Vinh = H IQ1/2 = 0, IXX = L Vinh = L Vinh = H IQ1/2 = 0, IXX = L 1999-09-15 TLE 4726 Characteristics (cont’d) VS = 40 V; VL = 5 V; – 25 °C ≤ Tj ≤ 125 °C Parameter Symbol Limit Values Unit Test Condition min. typ. max. IOSC – 110 – µA – VOSCL VOSCH fOSC – – 18 1.3 2.3 25 – – 40 V V kHz – – Vsense n Vsense h Vsense s Vsense a – 200 420 700 0 250 540 825 – 300 680 950 mV mV mV mV IX0 = H; IX1 = H IX0 = L; IX1 = H IX0 = H; IX1 = L IX0 = L; IX1 = L Threshold VI – – IIL IIL IIH – – – 2.3 (L→H) – – 10 V L-input current L-input current H-input current 1.4 (H→L) – 10 – 100 – µA µA µA VI = 1.4 V VI = 0 V VI = 5 V 2 3 4 V – 1.7 2.3 2.9 V – VInhhy 0.3 0.7 1.1 V – VLZ 6.5 7.4 8.2 V IL = 50 mA Oscillator Output charging current Charging threshold Discharging threshold Frequency COSC = 2.2 nF Phase Current Selection Current Limit Threshold No current Hold Setpoint Accelerate Logic Inputs (IX1 ; IX0 ; Phase x) Standby Cutout (inhibit) Threshold VInh (L→H) Threshold VInh (H→L) Hysteresis Internal Z-Diode Z-voltage Data Sheet 7 1999-09-15 TLE 4726 Characteristics (cont’d) VS = 40 V; VL = 5 V; – 25 °C ≤ Tj ≤ 125 °C Parameter Symbol Limit Values min. Unit Test Condition typ. max. 0.3 0.5 – 0.9 1 0.6 1 300 1.3 1.4 V V µA V V IQ = – 0.5 A IQ = – 0.75 A VQ = 40 V IQ = 0.5 A IQ = 0.75 A IQ = 0.5 A; charge IQ = 0.5 A; discharge IQ = 0.75 A; charge IQ = 0.75 A; discharge VQ = 0 V IQ = – 0.5 A IQ = – 0.75 A IF = – 0.75 A Power Outputs Diode Transistor Sink Pair (D13, T13; D14, T14; D23, T23; D24, T24) Saturation voltage Saturation voltage Reverse current Forward voltage Forward voltage Vsatl Vsatl IRl VFl VFl – – – – – Diode Transistor Source Pair (D11, T11; D12, T12; D21, T21; D22, T22) Saturation voltage VsatuC – 0.9 1.2 V Saturation voltage VsatuD – 0.3 0.7 V Saturation voltage VsatuC – 1.1 1.4 V Saturation voltage VsatuD – 0.5 1 V Reverse current Forward voltage Forward voltage Diode leakage current IRu VFu VFu ISL – – – – – 1 1.1 1 300 1.3 1.4 2 µA V V mA Note: The listed characteristics are ensured over the operating range of the integrated circuit. Typical characteristics specify mean values expected over the production spread. If not otherwise specified, typical characteristics apply at TA = 25 °C and the given supply voltage. Data Sheet 8 1999-09-15 TLE 4726 Quiescent Current IS, IL versus Supply Voltage VS Quiescent Current IS, IL versus Junction Temperature Tj IED01655 40 IED01656 40 mA mA Ι S, Ι L Ι S, Ι L T j = 25 C 30 V S = 40V 30 Ι XX = L ΙL 20 Ι XX = H ΙL 20 ΙL Ι XX = L ΙL 10 10 Ι XX = H ΙS ΙS 0 0 10 20 30 V VS 0 50 -25 0 25 50 75 100 C 150 Tj Output Current IQX versus Junction Temperature Tj Ι QX Operating Condition: IED01657 800 VL VInh COSC Rsense = 5V = H = 2.2 nF = 1Ω Load: L = 10 mH R = 2.4 Ω fphase = 50 Hz mode: fullstep mA 600 400 200 0 -25 Data Sheet 0 25 50 75 100 C 150 Tj 9 1999-09-15 TLE 4726 Output Saturation Voltages Vsat versus Output Current IQ Forward Current IF of Free-Wheeling Diodes versus Forward Voltages VF ΙF IED01167 1.0 A V Fl V Fu 0.8 T j = 25 C 0.6 0.4 0.2 0 0 0.5 1.0 V 1.5 VF Typical Power Dissipation Ptot versus Output Current IQ (Non Stepping) Permissible Power Dissipation Ptot versus Case Temperature TC IED01660 12 Measured at pin 5. W Ptot 10 P-DSO-24 8 6 P-DIP-20 4 2 0 -25 Data Sheet 10 0 25 50 75 100 125 C 175 Tc 1999-09-15 TLE 4726 Input Characteristics of Ixx, Phase X, Inhibit Input Current of Inhibit versus Junction Temperature Tj IED01661 0.8 mA Ι IXX 0.6 V L = 5V 0.4 0.2 0 0.2 0.4 0.6 0.8 -6 -5 -2 3.9 2 V 6 V IXX Oscillator Frequency fOSC versus Junction Temperature Tj 30 kHz f OSC IED01663 V S = 40V V L = 5V COSZ = 2.2nF 25 20 15 -25 0 Data Sheet 25 50 75 100 125 C 150 Tj 11 1999-09-15 TLE 4726 100 µF 220 nF Ι ΙL Ι ΙH 1 Ι10 2 Ι11 3 21 VΙ L VΙ H ΙS 14 11 VL 23 Ι 21 VS Q11 Q12 Inhibit Ι 20 100 µF 220 nF VS Phase 1 24 22 ΙL TLE 4726 Q21 Q22 Phase 2 OSC 4 15 Ι OSC VOSC 2.2 nF ΙQ - Ι Fu 12 R1 1Ω VSatu - VFu -ΙR Ι Ru VSatl 16 13 - VFl GND 5, 6, 7, 8 17, 18, 19, 20 10 R2 1Ω VSense 9 VSense Ι GND AES02301 Figure 3 Test Circuit +5 V +40 V 100 µ F 220 nF 1 2 3 Micro Controller 21 24 23 22 Ι10 14 VL 11 VS Q11 Ι11 Phase 1 Inhibit Q12 TLE 4726 Q21 Ι 20 Ι 21 Phase 2 OSC 4 2.2 nF 100 µ F 220 nF Q22 15 R2 1Ω 10 R1 1Ω 9 12 16 13 M GND 5, 6, 7, 8 17, 18, 19, 20 AES02302 Figure 4 Data Sheet Application Circuit 12 1999-09-15 TLE 4726 Normal Mode Accelerate Mode H Ι 10 L t H Ι 11 L t H Phase 1 L t i acc i set Ι Q1 t i set i acc i acc i set Ι Q2 t i set i acc Phase 2 Ι 20 Ι 21 t H L t H L t H L IED01666 Figure 5 Data Sheet Full-Step Operation 13 1999-09-15 TLE 4726 Normal Mode Accelerate Mode H L Ι 10 Ι 11 H L Phase 1 H L t t t i acc i set Ι Q1 t - i set - i acc i acc i set Ι Q2 t - i set - i acc Phase 2 Ι 20 Ι 21 H L t H L t H L t IED01667 Figure 6 Data Sheet Half-Step Operation 14 1999-09-15 TLE 4726 Figure 7 Data Sheet Quarter-Step Operation 15 1999-09-15 TLE 4726 H Ι 10 L t H Ι 11 L t H Phase 1 L t i acc i set i hold Ι Q1 t i hold i set i acc i acc i set i hold Ι Q2 t i hold i set i acc Phase 2 Ι 20 Ι 21 H L t H L t H L t IED01665 Figure 8 Data Sheet Mini-Step Operation 16 1999-09-15 TLE 4726 V Osc 2.4 V 1.4 V 0 T t Ι GND 0 t V Q12 + VS V FU V sat 1 0 t V Q11 V satu D + VS V satu C t V Q22 + VS 0 t V Q21 + VS t Operating conditions: VS VL L phase x R phase x V phase x V Inhibit V xx Figure 9 Data Sheet = 40 V =5V = 10 mH = 20 Ω =H =H =L IED01177 Current Control 17 1999-09-15 TLE 4726 Inhibit L V Osc t 2.3 V 1.3 V 0 Oscillator High Imped. Oscillator High Imped. t Phase Changeover Phase 1 L Ι GND t ΙN 0 t V Fu V Q11 Vsatu C Vsatu D +V S High Impedance High Impedance V Fl V satl t V Q12 +V S High Impedance t Ι Phase 1 Slow Current Decay Operating Conditions: = 40 V VS =5V VΙ L phase 1 = 10 mH R phase 1 = 20 Ω Ι 1X = L; Ι 1X = H t Fast Current Decay Slow Current Decay Fast Current Decay by Inhibit IED01178 Figure 10 Phase Reversal and Inhibit Data Sheet 18 1999-09-15 TLE 4726 Calculation of Power Dissipation The total power dissipation Ptot is made up of saturation losses Psat (transistor saturation voltage and diode forward voltages), quiescent losses Pq (quiescent current times supply voltage) and switching losses Ps (turn-ON / turn-OFF operations). The following equations give the power dissipation for chopper operation without phase reversal. This is the worst case, because full current flows for the entire time and switching losses occur in addition. Ptot = 2 × Psat + Pq + 2 × Ps where Psat ≅ IN { Vsatl × d + VFu (1 – d ) + VsatuC × d + VsatuD (1 – d ) } Pq = Iq × VS + IL × VL V S i D × t DON i D + i R × t ON I N - + ------------------------------ + ----- t DOFF + t OFF P S ≅ ------ --------------------T 2 2 4 IN Iq iD iR tp tON tOFF tDON tDOFF T d Vsatl VsatuC VsatuD VFu VS VL IL = nominal current (mean value) = quiescent current = reverse current during turn-on delay = peak reverse current = conducting time of chopper transistor = turn-ON time = turn-OFF time = turn-ON delay = turn-OFF delay = cycle duration = duty cycle tp/T = saturation voltage of sink transistor (T3, T4) = saturation voltage of source transistor (T1, T2) during charge cycle = saturation voltage of source transistor (T1, T2) during discharge cycle = forward voltage of free-wheeling diode (D1, D2) = supply voltage = logic supply voltage = current from logic supply Data Sheet 19 1999-09-15 TLE 4726 +V S Tx1 Dx1 Dx2 Tx2 L Tx3 Dx3 Dx4 Tx4 V sense R sense IES01179 Figure 11 Voltage and Current at Chopper Transistor Turn-ON Turn-OFF iR ΙN iD VS + VFu VS + VFu Vsatl t D ON t D OFF t ON tp t OFF t IET01210 Figure 12 Data Sheet 20 1999-09-15 TLE 4726 Application Hints The TLE 4726 is intended to drive both phases of a stepper motor. Special care has been taken to provide high efficiency, robustness and to minimize external components. Power Supply The TLE 4726 will work with supply voltages ranging from 5 V to 50 V at pin VS. As the circuit operates with chopper regulation of the current, interference generation problems can arise in some applications. Therefore the power supply should be decoupled by a 0.22 µF ceramic capacitor located near the package. Unstabilized supplies may even afford higher capacities. Current Sensing The current in the windings of the stepper motor is sensed by the voltage drop across R1 and R2. Depending on the selected current internal comparators will turn off the sink transistor as soon as the voltage drop reaches certain thresholds (typical 0 V, 0.25 V, 0.5 V and 0.75 V); (R1 , R2 = 1 Ω). These thresholds are neither affected by variations of VL nor by variations of VS . Due to chopper control fast current rises (up to 10 A/µs) will occur at the sensing resistors R1 and R2 . To prevent malfunction of the current sensing mechanism R1 and R2 should be pure ohmic. The resistors should be wired to GND as directly as possible. Capacitive loads such as long cables (with high wire to wire capacity) to the motor should be avoided for the same reason. Synchronizing Several Choppers In some applications synchrone chopping of several stepper motor drivers may be desireable to reduce acoustic interference. This can be done by forcing the oscillator of the TLE 4726 by a pulse generator overdriving the oscillator loading currents (approximately ± 100 µA). In these applications low level should be between 0 V and 1 V while high level should be between 2.6 V and VL . Optimizing Noise Immunity Unused inputs should always be wired to proper voltage levels in order to obtain highest possible noise immunity. To prevent crossconduction of the output stages the TLE 4726 uses a special break before make timing of the power transistors. This timing circuit can be triggered by short glitches (some hundred nanoseconds) at the Phase inputs causing the output stage to become high resistive during some microseconds. This will lead to a fast current decay during that time. To achieve maximum current accuracy such glitches at the Phase inputs should be avoided by proper control signals. Data Sheet 21 1999-09-15 TLE 4726 Thermal Shut Down To protect the circuit against thermal destruction, thermal shut down has been implemented. To provide a warning in critical applications, the current of the sensing element is wired to input Inhibit. Before thermal shut down occurs Inhibit will start to pull down by some hundred microamperes. This current can be sensed to build a temperature prealarm. Data Sheet 22 1999-09-15 TLE 4726 Package Outlines +0.09 7.6 -0.2 1) 8˚ ma x 0.35 x 45˚ 0.23 2.65 max 2.45 -0.2 0.2 -0.1 P-DSO-24-3 (Plastic Dual Small Outline Package) 0.4 +0.8 1.27 0.35 +0.15 2) 0.2 24x 24 1 0.1 10.3 ±0.3 13 15.6 -0.4 1) 12 Index Marking 1) Does not include plastic or metal protrusions of 0.15 max rer side 2) Does not include dambar protrusion of 0.05 max per side GPS05144 Sorts of Packing Package outlines for tubes, trays etc. are contained in our Data Book “Package Information”. Dimensions in mm SMD = Surface Mounted Device Data Sheet 23 1999-09-15