MIC4451/4452 12A-Peak Low-Side MOSFET Driver Bipolar/CMOS/DMOS Process General Description Features MIC4451 and MIC4452 CMOS MOSFET drivers are tough, efficient, and easy to use. The MIC4451 is an inverting driver, while the MIC4452 is a non-inverting driver. Both versions are capable of 12A (peak) output and can drive the largest MOSFETs with an improved safe operating margin. The MIC4451/4452 accepts any logic input from 2.4V to VS without external speed-up capacitors or resistor networks. Proprietary circuits allow the input to swing negative by as much as 5V without damaging the part. Additional circuits protect against damage from electrostatic discharge. MIC4451/4452 drivers can replace three or more discrete components, reducing PCB area requirements, simplifying product design, and reducing assembly cost. Modern Bipolar/CMOS/DMOS construction guarantees freedom from latch-up. The rail-to-rail swing capability of CMOS/DMOS insures adequate gate voltage to the MOSFET during power up/down sequencing. Since these devices are fabricated on a self-aligned process, they have very low crossover current, run cool, use little power, and are easy to drive. • BiCMOS/DMOS Construction • Latch-Up Proof: Fully Isolated Process is Inherently Immune to Any Latch-up. • Input Will Withstand Negative Swing of Up to 5V • Matched Rise and Fall Times: 25ns •..High Peak Output Current: 12A Peak •..Wide Operating Range: 4.5V to 18V •..High Capacitive Load Drive: 62,000Pf •..Low Delay Time: 30ns (typ) •..Logic High Input for Any Voltage from 2.4V to VS •..Low Supply Current450µA With Logic 1 Input •..Low Output Impedance: 1.0Ω •..Output Voltage Swing to Within 25mV of GND or VS • Low Equivalent Input Capacitance (typ): 7pF Applications • Switch Mode Power Supplies • Motor Controls • Pulse Transformer Driver • Class-D Switching Amplifiers • Line Drivers • Driving MOSFET or IGBT Parallel Chip Modules • Local Power ON/OFF Switch • Pulse Generators ____________________________________________________________________________________________________________ Functional Diagram VS 0.3mA MIC4451 INVERTING 0.1mA OUT IN 2kΩ MIC4452 NONINVERTING GND Micrel Inc. • 2180 Fortune Drive • San Jose, CA 95131 • USA • tel +1 (408) 944-01200 • fax + 1 (408) 474-1000 • http://www.micrel.com January 2011 M9999-011811-A Micrel Inc. MIC4451/4452 Ordering Information Part Number Temperature Range Package Configuration MIC4451YN −40°C to +85°C 8-pin Plastic DIP Inverting MIC4451YM −40°C to +85°C 8-pin SOIC Inverting Standard Pb-Free − MIC4451BM − MIC4451ZT 0°C to +70°C 5-pin TO-220 Inverting − MIC4452YN −40°C to +85°C 8-pin Plastic DIP Non-Inverting MIC4452BM MIC4452YM −40°C to +85°C 8-pin SOIC Non-Inverting − MIC4452ZT 0°C to +70°C 5-pin TO-220 Non-Inverting Pin Configurations VS 1 8 VS IN 2 7 OUT NC 3 6 OUT GND 4 5 GND 5 4 3 2 1 OUT GND VS GND IN Pin Description Pin Number T0-220-5 1 2, 4 3, TAB 5 January 2011 Pin Number DIP, SOIC 2 4, 5 1, 8 6, 7 3 Pin Name IN GND VS OUT NC Pin Function Control Input Ground: Duplicate Pins must be externally connected together. Supply Input: Duplicate pins must be externally connected together. Output: Duplicate pins must be externally connected together. Not Connected. 2 M9999-011811 Micrel Inc. MIC4451/4452 Absolute Maximum Ratings(1,2, 3) Operating Ratings Operating Temperature (Chip) .................................. 150°C Operating Temperature (Ambient) Z Version .................................................. 0°C to +70°C Y Version ............................................. −40°C to + 85°C Thermal Impedances (To Case) 5-Pin TO-220(θJC) ........................................... 10°C/W Supply Voltage ..............................................................20V Input Voltage .................................... VS + 0.3V to GND −5V Input Current (VIN > VS) .................................................5mA Power Dissipation, TAMBIENT ≤ 25°C PDIP ..................................................................960mW SOIC ................................................................1040mW 5-Pin TO-220 ............................................................2W Power Dissipation, TCASE ≤ 25°C 5-Pin TO-220 .......................................................12.5W Derating Factors (to Ambient) PDIP ..............................................................7.7mW/°C SOIC ..............................................................8.3mW/°C 5-Pin TO-220 ..................................................17mW/°C Storage Temperature ................................−65°C to +150°C Lead Temperature(10 sec) ........................................ 300°C Electrical Characteristics(4) (TA=25oC, with 4.5V ≤ VS ≤ 18V unless otherwise specified.) Symbol Parameter Condition Min. Typ. 2.4 1.3 Max. Units Input VIH Logic 1 Input Voltage VIL Logic 0 Input Voltage VIN Input Voltage Range IIN Input Current VOH VOL 1.1 V 0.8 V −5 VS + .3 V 0 ≤ VIN ≤ VS −10 10 μA High Output Voltage See Figure 1 VS−.025 Low Output Voltage See Figure 1 Output RO Output Resistance, Output High V V IOUT = 10mA, VS = 18V 0.6 1.5 Ω 1.5 Ω RO Output Resistance, Output Low IOUT = 10mA, VS = 18V 0.8 IPK Peak Output Current VS = 18V (See Figure 6) 12 IDC Continuous Output Current IR .025 Latch-up Protection Duty Cycle ≤ 2% Withstand Reverse Current t ≤ 300μs A 2 A >1500 mA Switching Time(3) tR Rise Time Test Figure 1, CL = 15,000pF 20 40 ns tF Fall Time Test Figure 1, CL = 15,000pF 24 50 ns tD1 Delay Time Test Figure 1 25 50 ns tD2 Delay Time Test Figure 1 40 60 ns VIN = 3V 0.4 1.5 mA VIN = 0V 80 150 μA Power Supply IS Power Supply Current VS Operating Input Voltage January 2011 4.5 3 V M9999-011811 Micrel Inc. MIC4451/4452 Electrical Characteristics (Over operating temperature range with 4.5V ≤ VS ≤ 18V unless otherwise specified.) Symbol Parameter Condition Min. Typ. Max. Units Input VIH Logic 1 Input Voltage VIL Logic 0 Input Voltage VIN Input Voltage Range IIN Input Current VOH 2.4 V 0.8 V −5 VS + .3 V 0 ≤ VIN ≤ VS −10 10 μA High Output Voltage See Figure 1 VS − .025 VOL Low Output Voltage See Figure 1 .025 V RO Output Resistance, Output High IOUT = 10mA, VS = 18V 2.2 Ω IOUT = 10mA, VS = 18V 2.2 Ω Output RO Output Resistance, Output Low V Switching Time (3) tR Rise Time Test Figure 1, CL = 15,000pF 50 ns tF Fall Time Test Figure 1, CL = 15,000pF 60 ns tD1 Delay Time Test Figure 1 70 ns tD2 Delay Time Test Figure 1 80 ns VIN = 3V 3 mA VIN = 0V 0.4 Power Supply IS Power Supply Current VS Operating Input Voltage 4.5 18 V Notes: 1. Functional operation above the absolute maximum stress ratings is not implied. 2. Static-sensitive device. Store only in conductive containers. Handling personnel and equipment should be grounded to prevent damage from static discharge. 3. Switching times guaranteed by design. 4. Specification for packaged product only. January 2011 4 M9999-011811 Micrel Inc. MIC4451/4452 Test Circuits VS = 18V VS = 18V 0.1µF 0.1µF IN OUT 15000pF 1.0µF MIC4451 January 2011 0.1µF 0.1µF 1.0µF IN OUT 15000pF MIC4452 5 M9999-011811 Micrel Inc. MIC4451/4452 Typical Characteristics January 2011 6 M9999-011811 Micrel Inc. MIC4451/4452 Typical Characteristics Curves (Continued) January 2011 7 M9999-011811 Micrel Inc. MIC4451/4452 To guarantee low supply impedance over a wide frequency range, a parallel capacitor combination is recommended for supply bypassing. Low inductance ceramic disk capacitors with short lead lengths (< 0.5 inch) should be used. A 1µF low ESR film capacitor in parallel with two 0.1µF low ESR ceramic capacitors, (such as AVX RAM GUARD®), provides adequate bypassing. Connect one ceramic capacitor directly between pins 1 and 4. Connect the second ceramic capacitor directly between pins 8 and 5. Applications Information Supply Bypassing Charging and discharging large capacitive loads quickly requires large currents. For example, changing a 10,000pF load to 18V in 50ns requires 3.6A. The MIC4451/4452 has double bonding on the supply pins, the ground pins and output pins. This reduces parasitic lead inductance. Low inductance enables large currents to be switched rapidly. It also reduces internal ringing that can cause voltage breakdown when the driver is operated at or near the maximum rated voltage. Internal ringing can also cause output oscillation due to feedback. This feedback is added to the input signal since it is referenced to the same ground. Grounding The high current capability of the MIC4451/4452 demands careful PC board layout for best performance. Since the MIC4451 is an inverting driver, any ground lead impedance will appear as negative feedback which can degrade switching speed. Feedback is especially noticeable with slow-rise time inputs. The MIC4451 input structure includes 200mV of hysteresis to ensure clean transitions and freedom from oscillation, but attention to layout is still recommended. Figure 5 shows the feedback effect in detail. As the MIC4451 input begins to go positive, the output goes negative and several amperes of current flow in the ground lead. As little as 0.05Ω of PC trace resistance can produce hundreds of millivolts at the MIC4451 ground pins. If the driving logic is referenced to power ground, the effective logic input level is reduced and oscillation may result. To insure optimum performance, separate ground traces should be provided for the logic and power connections. Connecting the logic ground directly to the MIC4451 GND pins will ensure full logic drive to the input and ensure fast output switching. Both of the MIC4451 GND pins should, however, still be connected to power ground. V DD 1µF MIC4451 V DD φ 2 φ1 D R I V E S I G N A L DRIVE LOGIC CONDUCTION ANGLE C ONT R OL 0° TO 180° CONDUCTION ANGLE CONT ROL 1 80° T O 3 60 ° φ 1 M φ 3 V DD V DD 1µF MIC4452 PHASE 1 OF 3 PHASE MOTOR D R I VER U SI N G M I C 44 51 / 44 52 Figure 3. Direct Motor Drive +15 (x2) 1N4448 5.6 kΩ 560 Ω 0.1µF 50V + 1 2 0.1µF WIMA M KS2 8 1µF 50V MKS2 6, 7 BYV 10 (x 2) + MIC4451 5 4 + 560µF 50V 100µF 50V U NI TE D CH EM CO N S X E Figure 4. Self Contained Voltage Doubler January 2011 8 M9999-011811 Micrel Inc. MIC4451/4452 +18 Input Stage The input voltage level of the MIC4451 changes the quiescent supply current. The N channel MOSFET input stage transistor drives a 320µA current source load. With a logic “1” input, the maximum quiescent supply current is 400µA. Logic “0” input level signals reduce quiescent current to 80µA typical. The MIC4451/4452 input is designed to provide 200mV of hysteresis. This provides clean transitions, reduces noise sensitivity, and minimizes output stage current spiking when changing states. Input voltage threshold level is approximately 1.5V, making the device TTL compatible over the full temperature and operating supply voltage ranges. Input current is less than ±10µA. The MIC4451 can be directly driven by the TL494, SG1526/1527, SG1524, TSC170, MIC38C42, and similar switch mode power supply integrated circuits. By offloading the power-driving duties to the MIC4451/4452, the power supply controller can operate at lower dissipation. This can improve performance and reliability. The input can be greater than the VS supply, however, current will flow into the input lead. The input currents can be as high as 30mA p-p (6.4mARMS) with the input. No damage will occur to MIC4451/4452 however, and it will not latch. The input appears as a 7pF capacitance and does not change even if the input is driven from an AC source. While the device will operate and no damage will occur up to 25V below the negative rail, input current will increase up to 1mA/V due to the clamping action of the input, ESD diode, and 1kΩ resistor. WIMA MKS-2 1 µF 5.0V 8 6, 7 TEK CURRENT PROBE 6302 18 V MIC4451 0V 5 0.1µF 300 mV POWER GROUND 0.1µF 4 0V 2,500 pF POLYCARBONATE 12 AMPS LOGIC GROUND PC TRACE RESISTANCE = 0.05Ω Figure 5. Switching Time Degradation Due to Negative Feedback The supply current vs. frequency and supply current vs capacitive load characteristic curves aid in determining power dissipation calculations. Table 1 lists the maximum safe operating frequency for several power supply voltages when driving a 10,000pF load. More accurate power dissipation figures can be obtained by summing the three dissipation sources. Given the power dissipation in the device, and the thermal resistance of the package, junction operating temperature for any ambient is easy to calculate. For example, the thermal resistance of the 8-pin plastic DIP package, from the data sheet, is 130°C/W. In a 25°C ambient, then, using a maximum junction temperature of 125°C, this package will dissipate 960mW. Accurate power dissipation numbers can be obtained by summing the three sources of power dissipation in the device: Power Dissipation CMOS circuits usually permit the user to ignore power dissipation. Logic families such as 4000 and 74C have outputs which can only supply a few milliamperes of current, and even shorting outputs to ground will not force enough current to destroy the device. The MIC4451/4452 on the other hand, can source or sink several amperes and drive large capacitive loads at high frequency. The package power dissipation limit can easily be exceeded. Therefore, some attention should be given to power dissipation when driving low impedance loads and/or operating at high frequency. January 2011 1 • Load Power Dissipation (PL) • Quiescent power dissipation (PQ) • Transition power dissipation (PT) Calculation of load power dissipation differs depending on whether the load is capacitive, resistive or inductive. 9 M9999-011811 Micrel Inc. MIC4451/4452 Inductive Load Power Dissipation For inductive loads the situation is more complicated. For the part of the cycle in which the driver is actively forcing current into the inductor, the situation is the same as it is in the resistive case: Resistive Load Power Dissipation Dissipation caused by a resistive load can be calculated as: PL = I2 RO D PL1 = I2 RO D where: I = the current drawn by the load RO = the output resistance of the driver when the output is high, at the power supply voltage used. (See data sheet) D = fraction of time the load is conducting (duty cycle) However, in this instance the RO required may be either the on resistance of the driver when its output is in the high state, or its on resistance when the driver is in the low state, depending on how the inductor is connected, and this is still only half the story. For the part of the cycle when the inductor is forcing current through the driver, dissipation is best described as: Capacitive Load Power Dissipation Dissipation caused by a capacitive load is simply the energy placed in, or removed from, the load capacitance by the driver. The energy stored in a capacitor is described by the equation: PL2 = I VD (1 – D) where VD is the forward drop of the clamp diode in the driver (generally around 0.7V). The two parts of the load dissipation must be summed in to produce PL: 2 E = 1/2 C V VS Max. Frequency 18V 220kHz 15V 300kHz 10V 640kHz 5V 2MHz PL = PL1 + PL2 Quiescent Power Dissipation Quiescent power dissipation (PQ, as described in the input section) depends on whether the input is high or low. A low input will result in a maximum current drain (per driver) of ≤ 0.2mA; a logic high will result in a current drain of ≤ 3.0mA. Quiescent power can therefore be found from: Table 1: MIC4451 Maximum Operating Frequency As this energy is lost in the driver each time the load is charged or discharged, for power dissipation calculations the 1/2 is removed. This equation also shows that it is good practice not to place more voltage on the capacitor than is necessary, as dissipation increases as the square of the voltage applied to the capacitor. For a driver with a capacitive load: PQ = VS [D IH + (1 – D) IL] where: IH = quiescent current with input high IL = quiescent current with input low D = fraction of time input is high (duty cycle) VS = power supply voltage PL = f C (VS)2 where: f = Operating Frequency C = Load Capacitance VS = Driver Supply Voltage January 2011 10 M9999-011811 Micrel Inc. MIC4451/4452 Transition Power Dissipation Transition power is dissipated in the driver each time its output changes state, because during the transition, for a very brief interval, both the N- and P-channel MOSFETs in the output totem-pole are ON simultaneously, and a current is conducted through them from VS to ground. The transition power dissipation is approximately: PT = 2 f VS (A × s) where (A × s) is a time-current factor derived from the typical characteristic curve “Crossover Energy vs. Supply Voltage.” Total power (PD) then, as previously described is: PD = PL + PQ + PT Definitions CL = Load Capacitance in Farads. D = Duty Cycle expressed as the fraction of time the input to the driver is high. f = Operating Frequency of the driver in Hertz IH = Power supply current drawn by a driver when both inputs are high and neither output is loaded. IL = Power supply current drawn by a driver when both inputs are low and neither output is loaded. ID = Output current from a driver in Amps. PD = Total power dissipated in a driver in Watts. PL = Power dissipated in the driver due to the driver’s load in Watts. PQ = Power dissipated in a quiescent driver in Watts. PT = Power dissipated in a driver when the output changes states (“shoot-through current”) in Watts. NOTE: The “shoot-through” current from a dual transition (once up, once down) for both drivers is stated in Figure 7 in ampere-nanoseconds. This figure must be multiplied by the number of repetitions per second (frequency) to find Watts. RO = Output resistance of a driver in Ohms. VS = Power supply voltage to the IC in Volts. January 2011 11 M9999-011811 Micrel Inc. MIC4451/4452 +18 V WIMA MK22 1 µF 5.0V 1 2 8 MIC4452 0V 6, 7 5 0.1µF 0.1µF 4 18 V TEK CURRENT PROBE 6302 0V 15,000 pF POLYCARBONATE Figure 6. Peak Output Current Test Circuit January 2011 12 M9999-011811 Micrel Inc. MIC4451/4452 Package Information PIN 1 DIMENSIONS: INCH (MM) 0.380 (9.65) 0.370 (9.40) 0.255 (6.48) 0.245 (6.22) 0.135 (3.43) 0.125 (3.18) 0.300 (7.62) 0.013 (0.330 0.010 (0.254 0.018 (0.57) 0.130 (3.30) 0.100 (2.54) 0.0375 (0.952) 0.380 (9.65) 0.320 (8.13) 8-Pin Plastic DIP (N) 0.026 (0.65) MAX) PIN 1 0.157 (3.99) 0.150 (3.81) DIMENSIONS: INCHES (MM) 0.050 (1.27) TYP 0.064 (1.63) 0.045 (1.14) 0.197 (5.0) 0.189 (4.8) 0.020 (0.51) 0.013 (0.33) 0.0098 (0.249) 0.0040 (0.102) 0°–8° SEATING PLANE 45° 0.010 (0.25) 0.007 (0.18) 0.050 (1.27) 0.016 (0.40) 0.244 (6.20) 0.228 (5.79) 8-Pin SOIC (M) January 2011 13 M9999-011811 Micrel Inc. MIC4451/4452 MICREL, INC. 2180 FORTUNE DRIVE SAN JOSE, CA 95131 USA TEL +1 (408) 944-0800 FAX +1 (408) 474-1000 WEB http://www.micrel.com Micrel makes no representations or warranties with respect to the accuracy or completeness of the information furnished in this data sheet. This information is not intended as a warranty and Micrel does not assume responsibility for its use. Micrel reserves the right to change circuitry, specifications and descriptions at any time without notice. No license, whether express, implied, arising by estoppel or otherwise, to any intellectual property rights is granted by this document. Except as provided in Micrel’s terms and conditions of sale for such products, Micrel assumes no liability whatsoever, and Micrel disclaims any express or implied warranty relating to the sale and/or use of Micrel products including liability or warranties relating to fitness for a particular purpose, merchantability, or infringement of any patent, copyright or other intellectual property right. Micrel Products are not designed or authorized for use as components in life support appliances, devices or systems where malfunction of a product can reasonably be expected to result in personal injury. Life support devices or systems are devices or systems that (a) are intended for surgical implant into the body or (b) support or sustain life, and whose failure to perform can be reasonably expected to result in a significant injury to the user. A Purchaser’s use or sale of Micrel Products for use in life support appliances, devices or systems is a Purchaser’s own risk and Purchaser agrees to fully indemnify Micrel for any damages resulting from such use or sale. © 1998 Micrel, Incorporated. January 2011 14 M9999-011811