September, 12th 2011 Automotive grade AUIPS6011(S)(R) INTELLIGENT POWER HIGH SIDE SWITCH Features Product Summary Over temperature shutdown (with auto-restart) Short circuit protection (current limit) Reverse battery protection (turns On the MOSFET) Full diagnostic capability (short circuit to battery) Active clamp Open load detection in On and Off state Ground loss protection Logic ground isolated from power ground ESD protection Lead Free and RoHS compliant Rds(on) Vclamp I Limit Open load 14m max. 39V 60A 3V / 2.4A Packages Description The AUIPS6011(S)(R) is a five terminal Intelligent Power Switch (IPS) for use in a high side configuration. It features short circuit, over-temperature, ESD protection, inductive load capability and diagnostic feedback. The output current is limited to the Ilim value. The current limitation is activated until the thermal protection acts. The over-temperature protection turns off the device if the junction temperature exceeds the Tshutdown value. It will automatically restart after the junction has cooled 7°C below the Tshutdown value. The reverse battery protection turns On the MOSFET. A diagnostic pin provides different voltage levels for each fault condition. The double level shifter circuitry will allow large offsets between the logic and load ground. TO-220 AUIPS6011 D²Pak AUIPS6011S D-Pak AUIPS6011R Typical Connection +5V +Bat Vcc(3) Rdgp Dg(4) Pull-up resistors required for open load off and short circuit to Vbat detection Control Rdgs In(2) Gnd(1) Out(5) V Diag Rin Input Signal www.irf.com Load 1 AUIPS6011(S)(R) Qualification Information† Qualification Level Moisture Sensitivity Level Automotive †† (per AEC-Q100 ) Comments: This family of ICs has passed an Automotive qualification. IR’s Industrial and Consumer qualification level is granted by extension of the higher Automotive level. MSL1, 260°C D2PAK-5L (per IPC/JEDEC J-STD-020) TO-220 Not applicable (non-surface mount package style) DPAK-5L MSL1, 260°C (per IPC/JEDEC J-STD-020) ††† Machine Model Human Body Model ESD Charged Device Model (DPAK,D2PAK) Charged Device Model (TO220) IC Latch-Up Test RoHS Compliant † †† ††† Class M2 (+/-150V) (per AEC-Q100-003) ††† Class H1C (+/-1500V) (per AEC-Q100-002) ††† Class C4 (+/-900V) (per AEC-Q100-011) ††† Class C3B (+/-750V) (per AEC-Q100-011) Class II, Level A (per AEC-Q100-004) Yes Qualification standards can be found at International Rectifier’s web site http://www.irf.com/ Exceptions to AEC-Q100 requirements are noted in the qualification report. Passing voltage level www.irf.com 2 AUIPS6011(S)(R) Absolute Maximum Ratings Absolute maximum ratings indicate sustained limits beyond which damage to the device may occur. All voltage parameters are referenced to Ground lead. Tj= -40°C..150°C, Vcc=6..35V (unless otherwise specified). Symbol Parameter Vout Voffset Vin Vcc max. Vcc cont. Vcc sc. Iin max. Idg max. Vdg Maximum output voltage Maximum logic ground to load ground offset Maximum input voltage Maximum Vcc voltage Maximum continuous Vcc voltage Maximum Vcc voltage with short circuit protection Maximum IN current Maximum diagnostic output current Maximum diagnostic output voltage Maximum power dissipation (internally limited by thermal protection) Rth=5°C/W AUIPS6011 Rth=40°C/W AUIPS6011S 1”sqrt. footprint Rth=50°C/W AUIPS6011R 1”sqrt. footprint Max. storage & operating temperature junction temperature Soldering temperature (10 seconds) Pd Tj max. Tsoldering Min. Max. Units Vcc-35 Vcc+0.3 Vcc-35 Vcc+0.3 -0.3 5.5 36 28 24 -3 10 -3 10 -0.3 5.5 V mA V 25 3.1 2.5 150 300 °C °C Typ. Max. Units 50 1.2 60 40 1.2 70 50 1.2 -40 W Thermal Characteristics Symbol Parameter Rth1 Rth2 Rth1 Thermal resistance junction to ambient AUIPS6011 TO220 free air Thermal resistance junction to case AUIPS6011 TO220 Thermal resistance junction to ambient AUIPS6011S D²Pak std. footprint Thermal resistance junction to ambient AUIPS6011S D²Pak 1” sqrt. Footprint Thermal resistance junction to case AUIPS6011S D²Pak Thermal resistance junction to ambient AUIPS6011R D-Pak std. footprint Thermal resistance junction to ambient AUIPS6011R D-Pak 1” sqrt. Footprint Thermal resistance junction to case AUIPS6011R D-Pak Rth2 Rth3 Rth1 Rth2 Rth3 °C/W Recommended Operating Conditions These values are given for a quick design. For operation outside these conditions, please consult the application notes. Symbol Parameter VIH VIL Iout High level input voltage Low level input voltage Continuous drain current, Tambient=85°C, Tj=125°C, Vin=5V Rth=5°C/W IPS6011 Rth=40°C/W IPS6011S 1” sqrt. footprint Rth=50°C/W IPS6011R 1” sqrt. footprint Recommended resistor in series with IN pin Recommended resistor in series with DG pin for reverse battery protection Recommended pull-up resistor for DG Recommended pull-up resistor for open load detection Max. switching frequency Rin Rdgs Rdgp Rol F max. www.irf.com Min. Max. 4 0 5.5 0.9 18 6.3 5.6 10 20 20 100 0.3 4 4 4 5 Units A k kHz 3 AUIPS6011(S)(R) Static Electrical Characteristics Tj=-40°C..150°C, Vcc=6..28V (unless otherwise specified), typical values are given for Vcc=14V and Tj=25°C Symbol Parameter Rds(on) ON state resistance Tj=25°C ON state resistance Tj=150°C ON state resistance Tj=25°C, Vcc=6V ON state resistance during reverse battery Tj=25°C Operating voltage range with short circuit protection Vcc to Out clamp voltage 1 Vcc to Out clamp voltage 2 Supply current when Off and Vout connected to ground with R<4Ω Supply current when On Input high threshold voltage Input low threshold voltage Input hysteresis Input current when device is On Dg leakage current Low level DG voltage Vcc op. V clamp 1 V clamp 2 Icc Off Icc On Vih Vil In hyst. Iin On Idg Vdg Min. Typ. Max. 11 19.5 12 15 14 25 17 20 6 24 36.5 39 40 4 43 2.2 2.5 2 0.5 40 0.1 0.25 5 3 mA V 1 100 10 0.4 µA 1.5 0.2 Units m V 9 µA V Test Conditions Vin=5V, Iout=20A Vin=5V, Iout=20A Vin=5V, Iout=20A Vcc-Gnd=-14V Iout=50mA Iout=16A (see Fig. 1) Vin=0V, Vout=0V, Tj=25°C, Vcc=14V Vin=5V, Vcc=14V Vin=5V Vdg=5V Idg=1.6mA Switching Electrical Characteristics Vcc=14V, Resistive load=6, Vin=5V, Tj=-40°C..150°C, typical values are given for Tj=25°C Symbol Parameter Tdon Tr1 Tr2 Turn-on delay time Rise time to Vout=Vcc-5V Rise time to Vout=0.9 x Vcc Tj=-40°C..25°C Tj=25°C..150°C Turn On dV/dt Turn On energy Turn-off delay time Fall time to Vout=0.1 x Vcc Turn Off dV/dt Turn Off energy dV/dt (On) EOn Tdoff Tf dV/dt (Off) EOff www.irf.com Min. Typ. Max. 30 25 80 80 80 300 40 0.3 4 70 30 0.7 1.5 100 Units Test Conditions µs V/µs mJ 150 80 µs V/µs mJ see Fig. 3 4 AUIPS6011(S)(R) Protection Characteristics Tj=-40°C..150°C, Vcc=6..28V (unless otherwise specified), typical values are given for Vcc=14V and Tj=25°C Symbol Ilim Tsd+ TsdVsc UV+ UV VOL Off I OL On Parameter Internal current limit Over temperature high threshold Over temperature low threshold Short-circuit detection voltage(2) Under voltage protection Vcc going up Under voltage protection Vcc going down Open load detection threshold Open load detection threshold Min. Typ. Max. Units Test Conditions 35 150(1) 60 165 158 3 5 4.5 3 2 1.6 85 A Vout=0V, Tj=25°C °C See fig. 2 2 2 0.5 0.5 4 6.2 5.8 4 3 2.4 V A Tj=-40..25°C Tj=25..150°C (1) Guaranteed by design (2) Reference to Vcc True Table Operating Conditions IN OUT DG Normal H H H Normal L L H Open Load H H L Open Load (3) L H L Short circuit to Gnd H L L Short circuit to Gnd L L H Short circuit to Vcc H H L (4) Short circuit to Vcc (5) L H L Over-temperature H L L Over-temperature L L H (3) With a pull-up resistor connected between the output and Vcc. (4) Vds lower than 10mV. (5) Without a pull-up resistor connected between the output and Vcc. Lead Assignments www.irf.com 5 AUIPS6011(S)(R) Functional Block Diagram All values are typical VCC 165°C Tj 37V Charge Pump 158°C 43V Vcc-gnd >UV 2.5V 6V 150k IN Level Shifter 43V Driver 2.0V Over-temp + I sense I Limit Open load off + DG 6V Short circuit 3V + 3V Open load on Ground Disconnect + 20mV GND www.irf.com OUT 6 AUIPS6011(S)(R) T clamp Vin Vin Iout limiting Thermal cycling Ilim Ids Tj Vcc Tsd+ Tsd- Vds DG Vds clamp See Application Notes to evaluate power dissipation Figure 1 – Active clamp waveforms Figure 2 – Protection timing diagram 90% Vin Dg Vcc 10% Tr-in In Gnd Vclamp Out + 14V - L Vcc 90% Vcc-5V 5V Vout Vin 0V 10% Td on Td off Tr1 Tf Vout Rem : During active clamp, Vload is negative R Iout Tr2 Figure 3 – Switching times definitions www.irf.com Figure 4 – Active clamp test circuit 7 AUIPS6011(S)(R) 200% 3000 Eon 2000 Eoff 1000 0 0 5 10 15 Rds(on), Drain-to-Source On Resistance (Normalized) Eon, Eoff, switching energy (µJ) 4000 150% 100% 50% -50 Iout, Output current (A) 0 50 100 150 Tj, junction temperature (°C) Figure 5 – Switching energy (µJ) Vs Output current (A) Figure 6 - Normalized Rds(on) (%) Vs Tj (°C) 100 40 TO220 5°C/W Ids, cont. Output current (A) Iout, Output current (A) 35 10 1 0.001 0.01 0.1 1 Load inductance (mH) Figure 7 – Max. Output current (A) Vs Load inductance (mH) www.irf.com 10 D2Pak 40°C/W DPak 50°C/W 30 25 20 15 10 5 0 -50 0 50 100 150 Tamb, Ambient temperature (°C) Figure 8 – Max. ouput current (A) Vs Ambient temperature (°C) 8 AUIPS6011(S)(R) 80 70 10 60 50 I limit (A) Zth, transient thermal impedance (°C/W) 100 1 0.1 40 30 20 10 0.01 1e-5 1e-4 1e-3 1e-2 1e-1 1e+0 1e+1 1e+2 1e+3 0 -50 0 Time (s) 100 Tj, junction temperature (°C) Figure 10 –I limit (A) Vs junction temperature (°C) Figure 9 – Transient thermal impedance (°C/W) Vs time (s) 1.E+4 Icc on/ Icc off, supply current (µA) 1.E+4 Icc on/ Icc off, supply current (µA) 50 1.E+3 Icc on Icc off 1.E+2 1.E+1 1.E+0 0 5 10 15 20 25 Vcc, power supply voltage (V) Figure 11 – Icc on/ Icc off (µA) Vs Vcc (V)* 30 1.E+3 Icc on Icc off 1.E+2 1.E+1 1.E+0 -50 0 50 100 150 Tj, junction temperature (°C) Figure 12 – Icc on/ Icc off (µA) Vs Tj (°C)* *Vout connected to ground with R<4Ω www.irf.com 9 AUIPS6011(S)(R) Case Outline - TO220 (5 leads) www.irf.com 10 AUIPS6011(S)(R) Case Outline D2PAK - 5 Leads www.irf.com 11 AUIPS6011(S)(R) Tape & Reel D2PAK - 5 Leads www.irf.com 12 AUIPS6011(S)(R) Case Outline DPAK - 5 Leads www.irf.com 13 AUIPS6011(S)(R) Tape & Reel DPAK - 5 Leads www.irf.com 14 AUIPS6011(S)(R) Part Marking Information Ordering Information Base Part Number Standard Pack Package Type Complete Part Number Form AUIPS6011 AUIPS6011S AUIPS6011R www.irf.com TO220-5-Leads D2-Pak-5-Leads D-Pak-5-Leads Quantity Tube 50 AUIPS6011 Tube 50 AUIPS6011S Tape and reel left 800 AUIPS6011STRL Tape and reel right 800 AUIPS6011STRR Tube 75 AUIPS6011R Tape and reel 2000 AUIPS6011RTR Tape and reel left 3000 AUIPS6011RTRL Tape and reel right 3000 AUIPS6011RTRR 15 AUIPS6011(S)(R) IMPORTANT NOTICE Unless specifically designated for the automotive market, International Rectifier Corporation and its subsidiaries (IR) reserve the right to make corrections, modifications, enhancements, improvements, and other changes to its products and services at any time and to discontinue any product or services without notice. Part numbers designated with the “AU” prefix follow automotive industry and / or customer specific requirements with regards to product discontinuance and process change notification. All products are sold subject to IR’s terms and conditions of sale supplied at the time of order acknowledgment. IR warrants performance of its hardware products to the specifications applicable at the time of sale in accordance with IR’s standard warranty. Testing and other quality control techniques are used to the extent IR deems necessary to support this warranty. Except where mandated by government requirements, testing of all parameters of each product is not necessarily performed. IR assumes no liability for applications assistance or customer product design. Customers are responsible for their products and applications using IR components. To minimize the risks with customer products and applications, customers should provide adequate design and operating safeguards. Reproduction of IR information in IR data books or data sheets is permissible only if reproduction is without alteration and is accompanied by all associated warranties, conditions, limitations, and notices. Reproduction of this information with alterations is an unfair and deceptive business practice. IR is not responsible or liable for such altered documentation. Information of third parties may be subject to additional restrictions. Resale of IR products or serviced with statements different from or beyond the parameters stated by IR for that product or service voids all express and any implied warranties for the associated IR product or service and is an unfair and deceptive business practice. IR is not responsible or liable for any such statements. IR products are not designed, intended, or authorized for use as components in systems intended for surgical implant into the body, or in other applications intended to support or sustain life, or in any other application in which the failure of the IR product could create a situation where personal injury or death may occur. Should Buyer purchase or use IR products for any such unintended or unauthorized application, Buyer shall indemnify and hold International Rectifier and its officers, employees, subsidiaries, affiliates, and distributors harmless against all claims, costs, damages, and expenses, and reasonable attorney fees arising out of, directly or indirectly, any claim of personal injury or death associated with such unintended or unauthorized use, even if such claim alleges that IR was negligent regarding the design or manufacture of the product. IR products are neither designed nor intended for use in military/aerospace applications or environments unless the IR products are specifically designated by IR as military-grade or “enhanced plastic.” Only products designated by IR as military-grade meet military specifications. Buyers acknowledge and agree that any such use of IR products which IR has not designated as military-grade is solely at the Buyer’s risk, and that they are solely responsible for compliance with all legal and regulatory requirements in connection with such use. IR products are neither designed nor intended for use in automotive applications or environments unless the specific IR products are designated by IR as compliant with ISO/TS 16949 requirements and bear a part number including the designation “AU”. Buyers acknowledge and agree that, if they use any non-designated products in automotive applications, IR will not be responsible for any failure to meet such requirements. For technical support, please contact IR’s Technical Assistance Center http://www.irf.com/technical-info/ WORLD HEADQUARTERS: 101 N Sepulbeda Blvd., El Segundo, California 90245 Tel: (310) 252-7105 www.irf.com 16 AUIPS6011(S)(R) Revision History Revision Date E F www.irf.com September, 12th 2011 May 15, 2012 Notes/Changes AU release Add the test condition for the ICC (off) parameters 17