IRF IRAM136

PD-97417 RevC
Integrated Power Hybrid IC for
Appliance Motor Drive Applications
IRAM136-1061A
Series
10~12A, 600V
with Open Emitter Pins
Description
International Rectifier's IRAM136-1061A is a 10~12A, 600V Integrated Power Hybrid IC with Open Emitter
pins for advanced Appliance Motor Drives applications such as energy efficient Washing Machine and
Refrigerator Compressor Drivers. IR's technology offers an extremely compact, high performance AC motordriver in a single isolated package to simplify design.
This advanced HIC is a combination of IR's low VCE (on) Trench IGBT technology and the industry benchmark
3 phase high voltage, high speed driver (3.3V compatible) in a fully isolated thermally enhanced package. A
built-in high precision temperature monitor and over-current protection feature, along with the short-circuit
rated IGBTs and integrated under-voltage lockout function, deliver high level of protection and fail-safe
operation. Using a Single in line package with full transfer mold structure and CTI>600 minimizes PCB space
and resolves isolation problems to heatsink.
Features
x
x
x
x
x
x
x
x
x
x
x
x
Integrated gate drivers and bootstrap diodes
Temperature monitor
Protection shutdown pin
Low VCE (on) Trench IGBT technology
Undervoltage lockout for all channels
Matched propagation delay for all channels
3.3V Schmitt-triggered input logic
Cross-conduction prevention logic
Motor Power range 0.25~0.75kW / 85~253 Vac
Isolation 2000VRMS min and CTI> 600
RoHS Compliant
Recognized by UL (File Number: E252584)
Absolute Maximum Ratings
VCES / VRRM
IGBT/ FW Diode Blocking Voltage
600
V
Io @ TC=25°C
Positive Bus Input Voltage
RMS Phase Current at FPWM=16kHz (Note 1)
450
Io @ TC=100°C
RMS Phase Current at FPWM=16kHz (Note 1)
5
Io @ TC=25°C
RMS Phase Current at FPWM=6kHz (Note 1)
12
Io @ TC=100°C
RMS Phase Current at FPWM=6kHz (Note 1)
6
Ipk
Maximum Peak Phase Current (Note 3)
15
Fp
Maximum PWM Carrier Frequency
Maximum Power dissipation per IGBT @ TC =25°C
20
kHz
Pd
29
VISO
Isolation Voltage (1min)
W
VRMS
+
10
2000
TJ (IGBT & Diode & IC)
Maximum Operating Junction Temperature
TC
Operating Case Temperature Range
-20 to +100
TSTG
Storage Temperature Range
-40 to +125
A
+150
T
Mounting torque Range (M3 screw)
0.8 to 1.0
Note 1: Sinusoidal Modulation at V+=320V, VCC=15V, TJ=150°C, MI=0.8, PF=0.6, See Figure 4.
Note 2: tP<100ms, VCC=15V, TC=25°C, FPWM=16kHz.
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V
°C
Nm
1
IRAM136-1061A
Internal Electrical Schematic – IRAM136-1061A
V+ (13)
Q1
D1
Q2
D2
Q3
D3
Q4
D4
Q5
D5
Q6
D6
VRU (17)
VRV (19)
VRW (21)
R1
VB1 (9)
C1
R2
R3
U, VS1 (10)
VB2 (5)
C2
V, VS2 (6)
VB3 (1)
C3
R4
R5
R6
W, VS3 (2)
D9
D8
D7
23 VS1
22 21 20 19 18 17
VB2 HO2 VS2 VB3 HO3 VS3
LO1 16
24 HO1
R9
LO2 15
25 VB1
1 VCC
HIN1 (20)
2 HIN1
HIN2 (22)
3 HIN2
HIN3 (23)
4 HIN3
LIN1 (24)
Driver IC
LO3 14
LIN1 LIN2 LIN3
6
7
5
F ITRIP EN RCIN VSS
8
9
10 11 12
COM 13
LIN2 (25)
LIN3 (26)
ITRIP (16)
FLT/EN (18)
R7
R8
VTH (27)
VCC (28)
C6
C5
C4
VSS (29)
2
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IRAM136-1061A
Absolute Maximum Ratings (Continued)
Symbol
Parameter
Min
Max
IBDF
Units Conditions
Bootstrap Diode Peak Forward
Current
---
1.0
A
tP=10ms,
TJ=150°C, TC=100°C
PBR Peak
Bootstrap Resistor Peak Power
(Single Pulse)
---
15.0
W
tP=100μs, TC=100°C
ESR series
VS1,2,3
High side floating supply offset
voltage
VB1,2,3 - 20
VB1,2,3 +0.3
V
VB1,2,3
High side floating supply voltage
-0.3
600
V
VCC
Low Side and logic fixed supply
voltage
-0.3
20
V
VIN
Input voltage LIN, HIN, ITrip,
FLT/EN
-0.3
Lower of
(VSS+15V) or
VCC+0.3V
V
Inverter Section Electrical Characteristics
VBIAS (VCC, VBS1,2,3)=15V, TJ=25ºC, unless otherwise specified.
Symbol
Parameter
Min
Typ
Max
V(BR)CES
Collector-to-Emitter Breakdown
Voltage
600
---
---
V
V(BR)CES / T
Temperature Coeff. Of
Breakdown Voltage
---
0.3
---
V/°C
VCE(ON)
Collector-to-Emitter Saturation
Voltage
ICES
Zero Gate Voltage Collector
Current
VFM
Diode Forward Voltage Drop
VBDFM
Bootstrap Diode Forward Voltage
Drop
---
1.5
1.7
---
1.7
2.1
---
5
80
---
80
---
--
1.8
2.35
---
1.45
1.8
---
1.65
1.8
---
1.3
---
Units Conditions
V
A
V
V
VIN=0V, IC=250μA
VIN=0V, IC=250μA
(25°C - 150°C)
IC=5A, TJ=25°C
IC=5A, TJ=150°C
VIN=0V, V+=600V
VIN=0V, V+=600V, TJ=150°C
IF=5A
IF=5A, TJ=150°C
IF=1A
IF=1A, TJ=150°C
RBR
Bootstrap Resistor Value
---
22
---
TJ=25°C
RBR/RBR
Bootstrap Resistor Tolerance
---
---
±5
%
TJ=25°C
C1,2,3,4
VCC / VBS Capacitor Value
---
47
---
nF
TJ=25°C
nF
TJ=25°C
C6
Itrip Capacitor Value
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---
1
---
3
IRAM136-1061A
Inverter Section Switching Characteristics
VBIAS (VCC, VBS1,2,3)=15V, TJ=25ºC, unless otherwise specified.
Symbol
Parameter
Min
Typ
Max
EON
Units Conditions
Turn-On Switching Loss
---
240
400
EOFF
Turn-Off Switching Loss
---
65
90
ETOT
Total Switching Loss
---
305
490
EREC
Diode Reverse Recovery energy
---
15
25
tRR
Diode Reverse Recovery time
---
115
---
EON
Turn-on Switching Loss
---
330
---
EOFF
Turn-off Switching Loss
---
105
---
ETOT
Total Switching Loss
---
435
---
EREC
Diode Reverse Recovery energy
---
40
---
tRR
Diode Reverse Recovery time
---
150
---
ns
QG
Turn-On IGBT Gate Charge
---
19
29
nC
RBSOA
Reverse Bias Safe Operating Area
SCSOA
Short Circuit Safe Operating Area
5
---
---
μs
SCSOA
Short Circuit Safe Operating Area
3
---
---
μs
SCSOA
Short Circuit Safe Operating Area
2
---
---
μs
ICSC
Short Circuit Collector Current
11
---
---
A
+
μJ
ns
μJ
IC=5A, V =400V
VCC=15V, L=1.2mH
Energy losses include "tail" and
diode reverse recovery
See CT1
+
IC=5A, V =400V
VCC=15V, L=1.2mH, TJ=150°C
Energy losses include "tail" and
diode reverse recovery
See CT1
+
IC=8A, V =400V, VGE=15V
TJ=150°C, IC=5A, VP=600V
+
FULL SQUARE
V = 450V,
VCC=+15V to 0V
See CT3
+
TJ=25°C, V = 400V,
VGE=+15V to 0V
+
TJ=100°C, V = 400V,
VGE=+15V to 0V
TJ=150°C, V+= 360V,
VGE=+17.5V to 0V
TJ=150°C, VCE= 50V, VGE=11V
Recommended Operating Conditions Driver Function
The Input/Output logic timing diagram is shown in Figure 1. For proper operation the device should be used within the
recommended conditions. All voltages are absolute referenced to COM. The VS offset is tested with all supplies biased at
15V differential (Note 3)
Symbol
Definition
Min
Typ
Max
Units
VS+12.5
VS+15
VS+17.5
V
High side floating supply offset voltage
Note 4
---
450
V
VCC
Low side and logic fixed supply voltage
13.5
15
16.5
V
VITRIP
ITRIP input voltage
VSS
---
VSS+5
V
VIN
Logic input voltage LIN, HIN, FLT/EN
VSS
---
VSS+5
V
HIN
High side PWM pulse width
1
---
---
μs
Deadtime
External dead time between HIN and LIN
1
---
---
μs
VB1,2,3
High side floating supply voltage
VS1,2,3
Note 3: For more details, see IR21364 data sheet
Note 4: Logic operational for Vs from COM-5V to COM+600V. Logic state held for Vs from COM-5V to COM-VBS.
(please refer to DT97-3 for more details)
4
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IRAM136-1061A
Static Electrical Characteristics Driver Function
VBIAS (VCC, VBS1,2,3)=15V, TJ=25ºC, unless otherwise specified. The VIN and IIN parameters are referenced to COM and
are applicable to all six channels. (Note 3)
Symbol
Definition
Min
Typ
VIN,th+
Max
Units
Positive going input threshold for LIN, HIN, FLT/EN
2.5
---
---
V
VIN,th-
Negative going input threshold for LIN, HIN, FLT/EN
---
---
0.8
V
VCCUV+, VBSUV+
VCC/VBS supply undervoltage, Positive going threshold
10.6
11.1
11.6
V
VCCUV-, VBSUV-
VCC/VBS supply undervoltage, Negative going threshold
10.4
10.9
11.4
V
VCCUVH, VBSUVH
VCC and VBS supply undervoltage lock-out hysteresis
---
0.2
---
V
IQBS
Quiescent VBS supply current
---
---
120
μA
IQCC
Quiescent VCC supply current
---
---
2.3
mA
ILK
Offset Supply Leakage Current
---
---
50
μA
IIN+
Input bias current VIN=3.3V for LIN, HIN, FLT/EN
---
100
195
μA
IIN-
Input bias current VIN=0V for LIN, HIN, FLT/EN
-1
--
---
μA
ITRIP+
ITRIP bias current VT/ITRIP=3.3V
---
3.3
6
μA
ITRIP-
ITRIP bias current VT/ITRIP=0V
-1
---
---
μA
V(ITRIP)
ITRIP threshold Voltage
0.44
0.49
0.54
V
V(ITrip, HYS)
ITRIP Input Hysteresis
---
0.07
---
V
Ron_FLT
Fault low on resistance
---
50
100
Dynamic Electrical Characteristics
VBIAS (VCC, VBS1,2,3)=15V, TJ=25ºC, unless otherwise specified. Driver only timing unless otherwise specified.
Symbol
Parameter
Min
Typ
Max
TON
Input to Output propagation turnon delay time (see fig.11)
---
---
1.15
TOFF
Input to Output propagation turnoff delay time (see fig. 11)
---
TFILIN
Input filter time (HIN,LIN)
---
310
---
ns
VIN=0 or VIN=5V
TFILEN
Input filter time (FLT/EN)
100
200
---
ns
VIN=0 or VIN=5V
TEN
EN low to six switch turn-off
propagation delay (see fig. 3)
---
---
1.35
μs
VIN=0 or VIN=5V, VEN=0
TFLT
ITRIP to Fault propagation delay
400
600
800
ns
VIN=0 or VIN=5V, VITRIP=5V
TBLT-ITRIP
ITRIP Blanking Time
100
150
---
ns
VIN=0 or VIN=5V, VITRIP=5V
TITRIP
ITRIP to six switch turn-off
propagation delay (see fig. 2)
---
---
1.5
μs
IC=5A, V =300V
DT
Internal Dead Time injected by
driver
220
290
360
ns
VIN=0 or VIN=5V
MT
Matching Propagation Delay Time
(On & Off) all channels
---
40
75
ns
External dead time> 400ns
TFLT-CLR
Post ITRIP to six switch turn-off
clear time (see fig. 2)
1.17
1.7
2.19
1
1.5
1.9
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Units Conditions
μs
+
IC=5A, V =300V
---
1.15
μs
ms
+
TC = 25°C
TC = 100°C
5
IRAM136-1061A
Thermal and Mechanical Characteristics
Symbol
Parameter
Min
Typ
Max
Rth(J-C)
Thermal resistance, per IGBT
---
3.8
4.6
Rth(J-C)
Thermal resistance, per Diode
---
5.8
6.9
---
Units Conditions
Inverter Operating Condition
Flat, greased surface. Heatsink
°C/W
compound thermal conductivity
1W/mK
Rth(C-S)
Thermal resistance, C-S
---
0.1
CTI
Comparative Tracking Index
600
---
---
V
BKCurve
Curvature of module backside
0
80
---
m
LCN
Maximum Load Cycle Number
---
1800
---
x1000
Convex only
IOUT=5ARMS , TC =100°C
TON = 2s, TOFF =8s
Internal NTC - Thermistor Characteristics
Parameter
Definition
Min
Typ
Max
R25
Resistance
R125
Resistance
B
B-constant (25-50°C)
Units Conditions
44.65
47
49.35
k
TC = 25°C
1.27
1.41
1.56
k
TC = 125°C
3989
4050
4111
k
Temperature Range
-40
---
125
°C
Typ. Dissipation constant
---
1
---
R2 = R1e [B(1/T2 - 1/T1)]
mW/°C TC = 25°C
Input-Output Logic Level Table
V+
Ho
HIN1,2,3
U,V,W
(20,22,23)
IC
Driver
(10,6,2)
LIN1,2,3
Lo
(24,25,26)
6
FLT/EN
ITRIP
HIN1,2,3
LIN1,2,3
U,V,W
1
0
1
0
V+
1
0
0
1
0
1
0
0
0
Off
1
0
1
1
Off
1
1
X
X
Off
0
X
X
X
Off
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IRAM136-1061A
Figure 1. Input/Output Timing Diagram
HIN1,2,3
LIN1,2,3
ITRIP
50%
50%
TFLT
FLT
50%
U,V,W
50%
50%
TITRIP
TFLT-CLR
Figure 2. ITRIP Timing Waveform
Figure 3. Output Enable Timing Diagram
Note 5: The shaded area indicates that both high-side and low-side switches are off and therefore the halfbridge output voltage would be determined by the direction of current flow in the load.
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7
IRAM136-1061A
Module Pin-Out Description
8
Pin
Name
1
VB3
2
W,VS3
Description
High Side Floating Supply Voltage 3
Output 3 - High Side Floating Supply Offset Voltage
3
na
none
4
na
none
5
VB2
6
V,VS2
High Side Floating Supply voltage 2
Output 2 - High Side Floating Supply Offset Voltage
7
na
none
8
na
none
9
VB1
10
U,VS1
11
na
none
12
na
none
13
V
+
14
na
15
na
16
ITRIP
Current Protection Pin
17
VRU
Low Side Emitter Connection - Phase 1
18
FLT/EN
19
VRV
Low Side Emitter Connection - Phase 2
20
HIN1
Logic Input High Side Gate Driver - Phase 1
High Side Floating Supply voltage 1
Output 1 - High Side Floating Supply Offset Voltage
Positive Bus Input Voltage
none
none
Fault Output and Enable Pin
21
VRW
Low Side Emitter Connection - Phase 3
22
HIN2
Logic Input High Side Gate Driver - Phase 2
23
HIN3
Logic Input High Side Gate Driver - Phase 3
24
LIN1
Logic Input Low Side Gate Driver - Phase 1
25
LIN2
Logic Input Low Side Gate Driver - Phase 2
26
LIN3
Logic Input Low Side Gate Driver - Phase 3
27
VTH
Temperature Feedback
28
VCC
+15V Main Supply
29
VSS
Negative Main Supply
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IRAM136-1061A
Typical Application Connection IRAM136-1061A
1
IRAM136-1061A
29
1. Electrolytic bus capacitors should be mounted as close to the module bus terminals as possible to reduce
ringing and EMI problems. Additional high frequency ceramic capacitor mounted close to the module pins
will further improve performance.
2. In order to provide good decoupling between VCC-VSS and VB1,2,3-VS1,2,3 terminals, the capacitors
shown connected between these terminals should be located very close to the module pins. Additional high
frequency capacitors, typically 0.1μF, are strongly recommended.
3. Value of the boot-strap capacitors depends upon the switching frequency. Their selection should be made
based on IR design tip DT04-4, application note AN-1044 or Figure 11. Bootstrap capacitor value must be
selected to limit the power dissipation of the internal resistor in series with the VCC. (see maximum ratings
Table on page 3).
4. After approx. 2ms the FAULT is reset. (see Dynamic Characteristics Table on page 5).
5. PWM generator must be disabled within Fault duration to guarantee shutdown of the system, overcurrent
condition must be cleared before resuming operation.
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9
IRAM136-1061A
Maximum Output Phase RMS Current - A
12
11
10
9
8
7
6
TC = 80ºC
TC = 90ºC
TC = 100ºC
5
4
3
2
1
0
0
2
4
6
8
10
12
14
16
18
20
PWM Sw itching Frequency - kHz
Figure 4. Maximum Sinusoidal Phase Current vs. PWM Switching Frequency
Sinusoidal Modulation, V+=400V, TJ=150°C, MI=0.8, PF=0.6, fmod=50Hz
Maximum Output Phase RMS Current - A
7
6
5
4
FPWM = 12kHz
FPWM = 16kHz
FPWM = 20kHz
3
2
1
0
1
10
100
Modulation Frequency - Hz
Figure 5. Maximum Sinusoidal Phase Current vs. Modulation Frequency
Sinusoidal Modulation, V+=400V, TJ=150°C, TC=100°C, MI=0.8, PF=0.6
10
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IRAM136-1061A
100
Total Power Loss- W
80
60
40
20
IOUT = 6A
IOUT = 5A
IOUT = 4A
0
0
2
4
6
8
10
12
14
16
18
20
PWM Sw itching Frequency - kHz
Figure 6. Total Power Losses vs. PWM Switching Frequency
Sinusoidal Modulation, V+=400V, TJ=150°C, MI=0.8, PF=0.6, fmod=50Hz
120
Total Power Loss - W
100
80
60
40
FPWM = 20kHz
FPWM = 16kHz
FPWM = 12kHz
20
0
0
1
2
3
4
5
6
7
8
Output Phase Current - ARMS
Figure 7. Total Power Losses vs. Output Phase Current
Sinusoidal Modulation, V+=400V, TJ=150°C, MI=0.8, PF=0.6, fmod=50Hz
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11
IRAM136-1061A
Max Allowable Case Temperature - ºC
160
140
120
100
FPWM = 12kHz
FPWM = 16kHz
FPWM = 20kHz
80
60
40
0
1
2
3
4
5
6
7
8
Output Phase Current - ARMS
Figure 8. Maximum Allowable Case Temperature vs. Output RMS Current per Phase
Sinusoidal Modulation, V+=400V, TJ=150°C, MI=0.8, PF=0.6, fmod=50Hz
160
IGBT Junction Temperature - °C
TJ avg = 1.28 x TTherm + 7.57
150
140
130
120
110
100
90
65
70
75
80
85
90
95
100
105
110
115
Internal Therm istor Tem perature Equivalent Read Out - °C
Figure 9. Estimated Maximum IGBT Junction Temperature vs. Thermistor Temperature
Sinusoidal Modulation, V+=400V, Iphase=5Arms, fsw=16kHz, fmod=50Hz, MI=0.8, PF=0.6
12
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IRAM136-1061A
Thermistor Pin Read-Out Voltage - V
5.0
4.5
4.0
3.5
3.0
2.5
2.0
1.5
TTHERM
°C
RTHERM
k
TTHERM
°C
RTHERM
k
TTHERM
°C
RTHERM
k
-40
1747
25
47.00
90
3.972
-35
1245
30
37.64
95
3.388
-30
898.5
35
30.33
100
2.902
-25
655.8
40
24.59
105
2.494
-20
484.0
45
20.05
110
2.150
-15
360.9
50
16.43
115
1.860
-10
271.7
55
13.54
120
1.615
-5
206.5
60
11.21
125
1.406
0
158.2
65
9.328
130
1.228
5
122.3
70
7.798
135
1.076
10
95.23
75
6.544
140
0.9447
15
74.73
80
5.518
145
0.8321
20
59.07
85
4.674
150
0.7349
1.0
-40 -30 -20 -10
0
10
Max
Avg.
Min
20 30 40 50 60 70 80
Therm istor Tem perature - °C
90 100 110 120 130
Figure 10. Thermistor Readout vs. Temperature (4.7kohm pull-up resistor, 5V) and
Normal Thermistor Resistance values vs. Temperature Table.
Recommended Bootstrap Capacitor - F
11.0
10F
10.0
9.0
8.0
6.8F
7.0
6.0
4.7F
5.0
4.0
3.3F
3.0
2.2F
2.0
1.5F
1.0
0.0
0
5
10
15
20
PWM Frequency - kHz
Figure 11. Recommended Bootstrap Capacitor Value vs. Switching Frequency
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13
IRAM136-1061A
Figure 12. Switching Parameter Definitions
Figure 12a. Input to Output propagation turn-on
delay time.
Figure 12b. Input to Output propagation turn-off
delay time.
Figure 12c. Diode Reverse Recovery.
14
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IRAM136-1061A
V+
IN
Ho
Hin1,2,3
IC
Driver
U,V,W
IO
Lo
Lin1,2,3
Figure CT1. Switching Loss Circuit
V+
Lin1,2,3
IN
Ho
Hin1,2,3
IC
Driver
U,V,W
IO
Lo
Io
Figure CT2. S.C.SOA Circuit
V+
IC
Driver
Lin1,2,3
IN
Ho
Hin1,2,3
U,V,W
IO
Lo
Io
Figure CT3. R.B.SOA Circuit
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15
IRAM136-1061A
Package Outline IRAM136-1061A
missing pin : 3,4,7,8,11,12,14,15
note3
note5
note4
Ԙ
P 9DF00
IRAM136-1061A
note2
Ԛ
ԙ
note1: Unit Tolerance is +0.5mm,
䇭䇭䇭 Unless Otherwise Specified.
note2: Mirror Surface Mark indicates Pin1 Identification.
note3: Part Number Marking.
Characters Font in this drawing differs from
䇭䇭䇭䇭 Font shown on Module.
note4: Lot Code Marking.
Characters Font in this drawing differs from
䇭䇭䇭䇭 Font shown on Module.
note5: "P" Character denotes Lead Free.
Characters Font in this drawing differs from
Font shown on Module.
Dimensions in mm
For mounting instruction see AN-1049
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IRAM136-1061A
Package Outline IRAM136-1061A2
missing pin : 3,4,7,8,11,12,14,15
note3
note5
note4
Ԙ
P 9DF00
IRAM136-1061A2
note2
Ԛ
ԙ
note1: Unit Tolerance is +0.5mm,
䇭䇭䇭 Unless Otherwise Specified.
note2: Mirror Surface Mark indicates Pin1 Identification.
note3: Part Number Marking.
Characters Font in this drawing differs from
䇭䇭䇭䇭 Font shown on Module.
note4: Lot Code Marking.
Characters Font in this drawing differs from
䇭䇭䇭䇭 Font shown on Module.
note5: "P" Character denotes Lead Free.
Characters Font in this drawing differs from
Font shown on Module.
Dimensions in mm
For mounting instruction see AN-1049
Data and Specifications are subject to change without notice
IR WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245, USA Tel: (310) 252-7105
TAC Fax: (310) 252-7903
Visit us at www.irf.com for sales contact information
2011-03-17
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