PD-97417 RevC Integrated Power Hybrid IC for Appliance Motor Drive Applications IRAM136-1061A Series 10~12A, 600V with Open Emitter Pins Description International Rectifier's IRAM136-1061A is a 10~12A, 600V Integrated Power Hybrid IC with Open Emitter pins for advanced Appliance Motor Drives applications such as energy efficient Washing Machine and Refrigerator Compressor Drivers. IR's technology offers an extremely compact, high performance AC motordriver in a single isolated package to simplify design. This advanced HIC is a combination of IR's low VCE (on) Trench IGBT technology and the industry benchmark 3 phase high voltage, high speed driver (3.3V compatible) in a fully isolated thermally enhanced package. A built-in high precision temperature monitor and over-current protection feature, along with the short-circuit rated IGBTs and integrated under-voltage lockout function, deliver high level of protection and fail-safe operation. Using a Single in line package with full transfer mold structure and CTI>600 minimizes PCB space and resolves isolation problems to heatsink. Features x x x x x x x x x x x x Integrated gate drivers and bootstrap diodes Temperature monitor Protection shutdown pin Low VCE (on) Trench IGBT technology Undervoltage lockout for all channels Matched propagation delay for all channels 3.3V Schmitt-triggered input logic Cross-conduction prevention logic Motor Power range 0.25~0.75kW / 85~253 Vac Isolation 2000VRMS min and CTI> 600 RoHS Compliant Recognized by UL (File Number: E252584) Absolute Maximum Ratings VCES / VRRM IGBT/ FW Diode Blocking Voltage 600 V Io @ TC=25°C Positive Bus Input Voltage RMS Phase Current at FPWM=16kHz (Note 1) 450 Io @ TC=100°C RMS Phase Current at FPWM=16kHz (Note 1) 5 Io @ TC=25°C RMS Phase Current at FPWM=6kHz (Note 1) 12 Io @ TC=100°C RMS Phase Current at FPWM=6kHz (Note 1) 6 Ipk Maximum Peak Phase Current (Note 3) 15 Fp Maximum PWM Carrier Frequency Maximum Power dissipation per IGBT @ TC =25°C 20 kHz Pd 29 VISO Isolation Voltage (1min) W VRMS + 10 2000 TJ (IGBT & Diode & IC) Maximum Operating Junction Temperature TC Operating Case Temperature Range -20 to +100 TSTG Storage Temperature Range -40 to +125 A +150 T Mounting torque Range (M3 screw) 0.8 to 1.0 Note 1: Sinusoidal Modulation at V+=320V, VCC=15V, TJ=150°C, MI=0.8, PF=0.6, See Figure 4. Note 2: tP<100ms, VCC=15V, TC=25°C, FPWM=16kHz. www.irf.com V °C Nm 1 IRAM136-1061A Internal Electrical Schematic – IRAM136-1061A V+ (13) Q1 D1 Q2 D2 Q3 D3 Q4 D4 Q5 D5 Q6 D6 VRU (17) VRV (19) VRW (21) R1 VB1 (9) C1 R2 R3 U, VS1 (10) VB2 (5) C2 V, VS2 (6) VB3 (1) C3 R4 R5 R6 W, VS3 (2) D9 D8 D7 23 VS1 22 21 20 19 18 17 VB2 HO2 VS2 VB3 HO3 VS3 LO1 16 24 HO1 R9 LO2 15 25 VB1 1 VCC HIN1 (20) 2 HIN1 HIN2 (22) 3 HIN2 HIN3 (23) 4 HIN3 LIN1 (24) Driver IC LO3 14 LIN1 LIN2 LIN3 6 7 5 F ITRIP EN RCIN VSS 8 9 10 11 12 COM 13 LIN2 (25) LIN3 (26) ITRIP (16) FLT/EN (18) R7 R8 VTH (27) VCC (28) C6 C5 C4 VSS (29) 2 www.irf.com IRAM136-1061A Absolute Maximum Ratings (Continued) Symbol Parameter Min Max IBDF Units Conditions Bootstrap Diode Peak Forward Current --- 1.0 A tP=10ms, TJ=150°C, TC=100°C PBR Peak Bootstrap Resistor Peak Power (Single Pulse) --- 15.0 W tP=100μs, TC=100°C ESR series VS1,2,3 High side floating supply offset voltage VB1,2,3 - 20 VB1,2,3 +0.3 V VB1,2,3 High side floating supply voltage -0.3 600 V VCC Low Side and logic fixed supply voltage -0.3 20 V VIN Input voltage LIN, HIN, ITrip, FLT/EN -0.3 Lower of (VSS+15V) or VCC+0.3V V Inverter Section Electrical Characteristics VBIAS (VCC, VBS1,2,3)=15V, TJ=25ºC, unless otherwise specified. Symbol Parameter Min Typ Max V(BR)CES Collector-to-Emitter Breakdown Voltage 600 --- --- V V(BR)CES / T Temperature Coeff. Of Breakdown Voltage --- 0.3 --- V/°C VCE(ON) Collector-to-Emitter Saturation Voltage ICES Zero Gate Voltage Collector Current VFM Diode Forward Voltage Drop VBDFM Bootstrap Diode Forward Voltage Drop --- 1.5 1.7 --- 1.7 2.1 --- 5 80 --- 80 --- -- 1.8 2.35 --- 1.45 1.8 --- 1.65 1.8 --- 1.3 --- Units Conditions V A V V VIN=0V, IC=250μA VIN=0V, IC=250μA (25°C - 150°C) IC=5A, TJ=25°C IC=5A, TJ=150°C VIN=0V, V+=600V VIN=0V, V+=600V, TJ=150°C IF=5A IF=5A, TJ=150°C IF=1A IF=1A, TJ=150°C RBR Bootstrap Resistor Value --- 22 --- TJ=25°C RBR/RBR Bootstrap Resistor Tolerance --- --- ±5 % TJ=25°C C1,2,3,4 VCC / VBS Capacitor Value --- 47 --- nF TJ=25°C nF TJ=25°C C6 Itrip Capacitor Value www.irf.com --- 1 --- 3 IRAM136-1061A Inverter Section Switching Characteristics VBIAS (VCC, VBS1,2,3)=15V, TJ=25ºC, unless otherwise specified. Symbol Parameter Min Typ Max EON Units Conditions Turn-On Switching Loss --- 240 400 EOFF Turn-Off Switching Loss --- 65 90 ETOT Total Switching Loss --- 305 490 EREC Diode Reverse Recovery energy --- 15 25 tRR Diode Reverse Recovery time --- 115 --- EON Turn-on Switching Loss --- 330 --- EOFF Turn-off Switching Loss --- 105 --- ETOT Total Switching Loss --- 435 --- EREC Diode Reverse Recovery energy --- 40 --- tRR Diode Reverse Recovery time --- 150 --- ns QG Turn-On IGBT Gate Charge --- 19 29 nC RBSOA Reverse Bias Safe Operating Area SCSOA Short Circuit Safe Operating Area 5 --- --- μs SCSOA Short Circuit Safe Operating Area 3 --- --- μs SCSOA Short Circuit Safe Operating Area 2 --- --- μs ICSC Short Circuit Collector Current 11 --- --- A + μJ ns μJ IC=5A, V =400V VCC=15V, L=1.2mH Energy losses include "tail" and diode reverse recovery See CT1 + IC=5A, V =400V VCC=15V, L=1.2mH, TJ=150°C Energy losses include "tail" and diode reverse recovery See CT1 + IC=8A, V =400V, VGE=15V TJ=150°C, IC=5A, VP=600V + FULL SQUARE V = 450V, VCC=+15V to 0V See CT3 + TJ=25°C, V = 400V, VGE=+15V to 0V + TJ=100°C, V = 400V, VGE=+15V to 0V TJ=150°C, V+= 360V, VGE=+17.5V to 0V TJ=150°C, VCE= 50V, VGE=11V Recommended Operating Conditions Driver Function The Input/Output logic timing diagram is shown in Figure 1. For proper operation the device should be used within the recommended conditions. All voltages are absolute referenced to COM. The VS offset is tested with all supplies biased at 15V differential (Note 3) Symbol Definition Min Typ Max Units VS+12.5 VS+15 VS+17.5 V High side floating supply offset voltage Note 4 --- 450 V VCC Low side and logic fixed supply voltage 13.5 15 16.5 V VITRIP ITRIP input voltage VSS --- VSS+5 V VIN Logic input voltage LIN, HIN, FLT/EN VSS --- VSS+5 V HIN High side PWM pulse width 1 --- --- μs Deadtime External dead time between HIN and LIN 1 --- --- μs VB1,2,3 High side floating supply voltage VS1,2,3 Note 3: For more details, see IR21364 data sheet Note 4: Logic operational for Vs from COM-5V to COM+600V. Logic state held for Vs from COM-5V to COM-VBS. (please refer to DT97-3 for more details) 4 www.irf.com IRAM136-1061A Static Electrical Characteristics Driver Function VBIAS (VCC, VBS1,2,3)=15V, TJ=25ºC, unless otherwise specified. The VIN and IIN parameters are referenced to COM and are applicable to all six channels. (Note 3) Symbol Definition Min Typ VIN,th+ Max Units Positive going input threshold for LIN, HIN, FLT/EN 2.5 --- --- V VIN,th- Negative going input threshold for LIN, HIN, FLT/EN --- --- 0.8 V VCCUV+, VBSUV+ VCC/VBS supply undervoltage, Positive going threshold 10.6 11.1 11.6 V VCCUV-, VBSUV- VCC/VBS supply undervoltage, Negative going threshold 10.4 10.9 11.4 V VCCUVH, VBSUVH VCC and VBS supply undervoltage lock-out hysteresis --- 0.2 --- V IQBS Quiescent VBS supply current --- --- 120 μA IQCC Quiescent VCC supply current --- --- 2.3 mA ILK Offset Supply Leakage Current --- --- 50 μA IIN+ Input bias current VIN=3.3V for LIN, HIN, FLT/EN --- 100 195 μA IIN- Input bias current VIN=0V for LIN, HIN, FLT/EN -1 -- --- μA ITRIP+ ITRIP bias current VT/ITRIP=3.3V --- 3.3 6 μA ITRIP- ITRIP bias current VT/ITRIP=0V -1 --- --- μA V(ITRIP) ITRIP threshold Voltage 0.44 0.49 0.54 V V(ITrip, HYS) ITRIP Input Hysteresis --- 0.07 --- V Ron_FLT Fault low on resistance --- 50 100 Dynamic Electrical Characteristics VBIAS (VCC, VBS1,2,3)=15V, TJ=25ºC, unless otherwise specified. Driver only timing unless otherwise specified. Symbol Parameter Min Typ Max TON Input to Output propagation turnon delay time (see fig.11) --- --- 1.15 TOFF Input to Output propagation turnoff delay time (see fig. 11) --- TFILIN Input filter time (HIN,LIN) --- 310 --- ns VIN=0 or VIN=5V TFILEN Input filter time (FLT/EN) 100 200 --- ns VIN=0 or VIN=5V TEN EN low to six switch turn-off propagation delay (see fig. 3) --- --- 1.35 μs VIN=0 or VIN=5V, VEN=0 TFLT ITRIP to Fault propagation delay 400 600 800 ns VIN=0 or VIN=5V, VITRIP=5V TBLT-ITRIP ITRIP Blanking Time 100 150 --- ns VIN=0 or VIN=5V, VITRIP=5V TITRIP ITRIP to six switch turn-off propagation delay (see fig. 2) --- --- 1.5 μs IC=5A, V =300V DT Internal Dead Time injected by driver 220 290 360 ns VIN=0 or VIN=5V MT Matching Propagation Delay Time (On & Off) all channels --- 40 75 ns External dead time> 400ns TFLT-CLR Post ITRIP to six switch turn-off clear time (see fig. 2) 1.17 1.7 2.19 1 1.5 1.9 www.irf.com Units Conditions μs + IC=5A, V =300V --- 1.15 μs ms + TC = 25°C TC = 100°C 5 IRAM136-1061A Thermal and Mechanical Characteristics Symbol Parameter Min Typ Max Rth(J-C) Thermal resistance, per IGBT --- 3.8 4.6 Rth(J-C) Thermal resistance, per Diode --- 5.8 6.9 --- Units Conditions Inverter Operating Condition Flat, greased surface. Heatsink °C/W compound thermal conductivity 1W/mK Rth(C-S) Thermal resistance, C-S --- 0.1 CTI Comparative Tracking Index 600 --- --- V BKCurve Curvature of module backside 0 80 --- m LCN Maximum Load Cycle Number --- 1800 --- x1000 Convex only IOUT=5ARMS , TC =100°C TON = 2s, TOFF =8s Internal NTC - Thermistor Characteristics Parameter Definition Min Typ Max R25 Resistance R125 Resistance B B-constant (25-50°C) Units Conditions 44.65 47 49.35 k TC = 25°C 1.27 1.41 1.56 k TC = 125°C 3989 4050 4111 k Temperature Range -40 --- 125 °C Typ. Dissipation constant --- 1 --- R2 = R1e [B(1/T2 - 1/T1)] mW/°C TC = 25°C Input-Output Logic Level Table V+ Ho HIN1,2,3 U,V,W (20,22,23) IC Driver (10,6,2) LIN1,2,3 Lo (24,25,26) 6 FLT/EN ITRIP HIN1,2,3 LIN1,2,3 U,V,W 1 0 1 0 V+ 1 0 0 1 0 1 0 0 0 Off 1 0 1 1 Off 1 1 X X Off 0 X X X Off www.irf.com IRAM136-1061A Figure 1. Input/Output Timing Diagram HIN1,2,3 LIN1,2,3 ITRIP 50% 50% TFLT FLT 50% U,V,W 50% 50% TITRIP TFLT-CLR Figure 2. ITRIP Timing Waveform Figure 3. Output Enable Timing Diagram Note 5: The shaded area indicates that both high-side and low-side switches are off and therefore the halfbridge output voltage would be determined by the direction of current flow in the load. www.irf.com 7 IRAM136-1061A Module Pin-Out Description 8 Pin Name 1 VB3 2 W,VS3 Description High Side Floating Supply Voltage 3 Output 3 - High Side Floating Supply Offset Voltage 3 na none 4 na none 5 VB2 6 V,VS2 High Side Floating Supply voltage 2 Output 2 - High Side Floating Supply Offset Voltage 7 na none 8 na none 9 VB1 10 U,VS1 11 na none 12 na none 13 V + 14 na 15 na 16 ITRIP Current Protection Pin 17 VRU Low Side Emitter Connection - Phase 1 18 FLT/EN 19 VRV Low Side Emitter Connection - Phase 2 20 HIN1 Logic Input High Side Gate Driver - Phase 1 High Side Floating Supply voltage 1 Output 1 - High Side Floating Supply Offset Voltage Positive Bus Input Voltage none none Fault Output and Enable Pin 21 VRW Low Side Emitter Connection - Phase 3 22 HIN2 Logic Input High Side Gate Driver - Phase 2 23 HIN3 Logic Input High Side Gate Driver - Phase 3 24 LIN1 Logic Input Low Side Gate Driver - Phase 1 25 LIN2 Logic Input Low Side Gate Driver - Phase 2 26 LIN3 Logic Input Low Side Gate Driver - Phase 3 27 VTH Temperature Feedback 28 VCC +15V Main Supply 29 VSS Negative Main Supply www.irf.com IRAM136-1061A Typical Application Connection IRAM136-1061A 1 IRAM136-1061A 29 1. Electrolytic bus capacitors should be mounted as close to the module bus terminals as possible to reduce ringing and EMI problems. Additional high frequency ceramic capacitor mounted close to the module pins will further improve performance. 2. In order to provide good decoupling between VCC-VSS and VB1,2,3-VS1,2,3 terminals, the capacitors shown connected between these terminals should be located very close to the module pins. Additional high frequency capacitors, typically 0.1μF, are strongly recommended. 3. Value of the boot-strap capacitors depends upon the switching frequency. Their selection should be made based on IR design tip DT04-4, application note AN-1044 or Figure 11. Bootstrap capacitor value must be selected to limit the power dissipation of the internal resistor in series with the VCC. (see maximum ratings Table on page 3). 4. After approx. 2ms the FAULT is reset. (see Dynamic Characteristics Table on page 5). 5. PWM generator must be disabled within Fault duration to guarantee shutdown of the system, overcurrent condition must be cleared before resuming operation. www.irf.com 9 IRAM136-1061A Maximum Output Phase RMS Current - A 12 11 10 9 8 7 6 TC = 80ºC TC = 90ºC TC = 100ºC 5 4 3 2 1 0 0 2 4 6 8 10 12 14 16 18 20 PWM Sw itching Frequency - kHz Figure 4. Maximum Sinusoidal Phase Current vs. PWM Switching Frequency Sinusoidal Modulation, V+=400V, TJ=150°C, MI=0.8, PF=0.6, fmod=50Hz Maximum Output Phase RMS Current - A 7 6 5 4 FPWM = 12kHz FPWM = 16kHz FPWM = 20kHz 3 2 1 0 1 10 100 Modulation Frequency - Hz Figure 5. Maximum Sinusoidal Phase Current vs. Modulation Frequency Sinusoidal Modulation, V+=400V, TJ=150°C, TC=100°C, MI=0.8, PF=0.6 10 www.irf.com IRAM136-1061A 100 Total Power Loss- W 80 60 40 20 IOUT = 6A IOUT = 5A IOUT = 4A 0 0 2 4 6 8 10 12 14 16 18 20 PWM Sw itching Frequency - kHz Figure 6. Total Power Losses vs. PWM Switching Frequency Sinusoidal Modulation, V+=400V, TJ=150°C, MI=0.8, PF=0.6, fmod=50Hz 120 Total Power Loss - W 100 80 60 40 FPWM = 20kHz FPWM = 16kHz FPWM = 12kHz 20 0 0 1 2 3 4 5 6 7 8 Output Phase Current - ARMS Figure 7. Total Power Losses vs. Output Phase Current Sinusoidal Modulation, V+=400V, TJ=150°C, MI=0.8, PF=0.6, fmod=50Hz www.irf.com 11 IRAM136-1061A Max Allowable Case Temperature - ºC 160 140 120 100 FPWM = 12kHz FPWM = 16kHz FPWM = 20kHz 80 60 40 0 1 2 3 4 5 6 7 8 Output Phase Current - ARMS Figure 8. Maximum Allowable Case Temperature vs. Output RMS Current per Phase Sinusoidal Modulation, V+=400V, TJ=150°C, MI=0.8, PF=0.6, fmod=50Hz 160 IGBT Junction Temperature - °C TJ avg = 1.28 x TTherm + 7.57 150 140 130 120 110 100 90 65 70 75 80 85 90 95 100 105 110 115 Internal Therm istor Tem perature Equivalent Read Out - °C Figure 9. Estimated Maximum IGBT Junction Temperature vs. Thermistor Temperature Sinusoidal Modulation, V+=400V, Iphase=5Arms, fsw=16kHz, fmod=50Hz, MI=0.8, PF=0.6 12 www.irf.com IRAM136-1061A Thermistor Pin Read-Out Voltage - V 5.0 4.5 4.0 3.5 3.0 2.5 2.0 1.5 TTHERM °C RTHERM k TTHERM °C RTHERM k TTHERM °C RTHERM k -40 1747 25 47.00 90 3.972 -35 1245 30 37.64 95 3.388 -30 898.5 35 30.33 100 2.902 -25 655.8 40 24.59 105 2.494 -20 484.0 45 20.05 110 2.150 -15 360.9 50 16.43 115 1.860 -10 271.7 55 13.54 120 1.615 -5 206.5 60 11.21 125 1.406 0 158.2 65 9.328 130 1.228 5 122.3 70 7.798 135 1.076 10 95.23 75 6.544 140 0.9447 15 74.73 80 5.518 145 0.8321 20 59.07 85 4.674 150 0.7349 1.0 -40 -30 -20 -10 0 10 Max Avg. Min 20 30 40 50 60 70 80 Therm istor Tem perature - °C 90 100 110 120 130 Figure 10. Thermistor Readout vs. Temperature (4.7kohm pull-up resistor, 5V) and Normal Thermistor Resistance values vs. Temperature Table. Recommended Bootstrap Capacitor - F 11.0 10F 10.0 9.0 8.0 6.8F 7.0 6.0 4.7F 5.0 4.0 3.3F 3.0 2.2F 2.0 1.5F 1.0 0.0 0 5 10 15 20 PWM Frequency - kHz Figure 11. Recommended Bootstrap Capacitor Value vs. Switching Frequency www.irf.com 13 IRAM136-1061A Figure 12. Switching Parameter Definitions Figure 12a. Input to Output propagation turn-on delay time. Figure 12b. Input to Output propagation turn-off delay time. Figure 12c. Diode Reverse Recovery. 14 www.irf.com IRAM136-1061A V+ IN Ho Hin1,2,3 IC Driver U,V,W IO Lo Lin1,2,3 Figure CT1. Switching Loss Circuit V+ Lin1,2,3 IN Ho Hin1,2,3 IC Driver U,V,W IO Lo Io Figure CT2. S.C.SOA Circuit V+ IC Driver Lin1,2,3 IN Ho Hin1,2,3 U,V,W IO Lo Io Figure CT3. R.B.SOA Circuit www.irf.com 15 IRAM136-1061A Package Outline IRAM136-1061A missing pin : 3,4,7,8,11,12,14,15 note3 note5 note4 Ԙ P 9DF00 IRAM136-1061A note2 Ԛ ԙ note1: Unit Tolerance is +0.5mm, 䇭䇭䇭 Unless Otherwise Specified. note2: Mirror Surface Mark indicates Pin1 Identification. note3: Part Number Marking. Characters Font in this drawing differs from 䇭䇭䇭䇭 Font shown on Module. note4: Lot Code Marking. Characters Font in this drawing differs from 䇭䇭䇭䇭 Font shown on Module. note5: "P" Character denotes Lead Free. Characters Font in this drawing differs from Font shown on Module. Dimensions in mm For mounting instruction see AN-1049 16 www.irf.com IRAM136-1061A Package Outline IRAM136-1061A2 missing pin : 3,4,7,8,11,12,14,15 note3 note5 note4 Ԙ P 9DF00 IRAM136-1061A2 note2 Ԛ ԙ note1: Unit Tolerance is +0.5mm, 䇭䇭䇭 Unless Otherwise Specified. note2: Mirror Surface Mark indicates Pin1 Identification. note3: Part Number Marking. Characters Font in this drawing differs from 䇭䇭䇭䇭 Font shown on Module. note4: Lot Code Marking. Characters Font in this drawing differs from 䇭䇭䇭䇭 Font shown on Module. note5: "P" Character denotes Lead Free. Characters Font in this drawing differs from Font shown on Module. Dimensions in mm For mounting instruction see AN-1049 Data and Specifications are subject to change without notice IR WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245, USA Tel: (310) 252-7105 TAC Fax: (310) 252-7903 Visit us at www.irf.com for sales contact information 2011-03-17 www.irf.com 17