IRF IRAMX16UP60A

PD-94684 RevB
Plug N DriveTM Integrated Power
Module for Appliance Motor Drive
IRAMX16UP60A
Series
16A, 600V
Description
International Rectifier's IRAMX16UP60A is an Integrated Power Module developed and optimized for electronic
motor control in appliance applications such as washing machines and variable speed compressor drives for inroom air-conditioning systems and commercial refrigerators. Plug N Drive technology offers an extremely compact, high performance AC motor-driver in a single isolated package for a very simple design.
An open emitter configuration of the low side IGBT switches offer easy current feedback and overcurrent monitor
for high precision and reliable control.
A built-in temperature monitor and over-current protection, along with the short-circuit rated IGBTs and integrated under-voltage lockout function, deliver high level of protection and fail-safe operation.
The integration of the bootstrap diodes for the high-side driver section, and the single polarity power supply
required to drive the internal circuitry, simplify the utilization of the module and deliver further cost reduction
advantages.
Features
• Integrated Gate Drivers and Bootstrap Diodes.
• Temperature Monitor
• Temperature and Overcurrent shutdown
• Fully Isolated Package.
• Low VCE (on) Non Punch Through IGBT Technology.
• Undervoltage lockout for all channels
• Matched propagation delay for all channels
• Low side IGBT emitter pins for current control
• Schmitt-triggered input logic
• Cross-conduction prevention logic
• Lower di/dt gate driver for better noise immunity
• Motor Power range 0.75~2kW / 85~253 Vac
• Isolation 2000VRMS min
Absolute Maximum Ratings
Parameter
VCES
Description
Maximum IGBT Blocking Voltage
V+
Positive Bus Input Voltage
450
IO @ TC=25°C
RMS Phase Current
16
IO @ TC=100°C
RMS Phase Current
8
Ipk
Maximum Peak Phase Current (tp<100ms)
30
Fp
Maximum PWM Carrier Frequency
20
kHz
Pd
Maximum Power dissipation per Phase
35
W
Viso
Isolation Voltage (1min)
2000
VRMS
TJ (IGBT & Diodes)
Operating Junction temperature Range
-40 to +150
TJ (Driver IC)
T
Operating Junction temperature Range
-40 to +150
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Mounting torque Range (M3 screw)
Max. Value
600
0.8 to 1.0
Units
V
A
°C
Nm
1
IRAMX16UP60A
Internal Electrical Schematic - IRAMX16UP60A
V+ (10)
VRU (12)
VRV (13)
VRW (14)
Rg1
Rg3
Rg5
VB1 (7)
U, VS1 (8)
VB2 (4)
V, VS2 (5)
VB3 (1)
W, VS3 (2)
23 VS1
22 21 20 19 18 17
VB2 HO2 VS2 VB3 HO3 VS3
Rg2
LO1 16
Rg4
24 HO1
R3
LO2 15
25 VB1
1 VCC
HIN1 (15)
HIN2 (16)
HIN3 (17)
2 HIN1
LIN1 (18)
5 LIN1
Rg6
Driver IC
LO3 14
3 HIN2
4 HIN3
LIN2 LIN3 F ITRIP EN RCIN VSS COM
6
7
8
9
10
11
12 13
LIN2 (19)
LIN3 (20)
T/ITRIP (21)
R1
RT
THERMISTOR
R2
C
VDD (22)
VSS (23)
2
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IRAMX16UP60A
Inverter Section Electrical Characteristics @ TJ = 25°C
Symbol
V(BR)CES
∆V(BR)CES / ∆T
VCE(ON)
Parameter
Collector-to-Emitter Breakdown
Voltage
Temperature Coeff. Of
Breakdown Voltage
Collector-to-Emitter Saturation
Voltage
ICES
Zero Gate Voltage Collector
Current
Ilk_module
Zero Gate Phase-to-Phase
Current
VFM
Diode Forward Voltage Drop
Units Conditions
Min
Typ
Max
600
---
---
V
---
0.3
---
V/°C
---
1.60
1.90
---
1.75
2.00
---
5
30
---
50
80
--
--
50
---
2.0
3.25
---
1.5
2.0
V
µΑ
µA
V
VIN=5V, IC=20mA
VIN=5V, IC=1.0mA
(25°C - 150°C)
IC=8A TJ=25°C, VDD =15V
IC=8A
TJ=150°C
VIN=5V, V+=600V
VIN=5V, V+=600V, TJ=150°C
VIN=5V, V+=600V
IC=8A
IC=8A, TJ=150°C
Inverter Section Switching Characteristics @ TJ = 25°C
Symbol
Parameter
Min
Typ
Max
Eon
Turn-On Switching Loss
---
315
435
Eoff
Turn-Off Switching Loss
---
150
180
Etot
Total Switching Loss
---
465
615
Eon
Turn-on Swtiching Loss
---
500
700
Eoff
Turn-off Switching Loss
---
255
310
Etot
Total Switching Loss
---
755
1010
Erec
Diode Reverse Recovery
energy
---
45
trr
Diode Reverse Recovery time
---
105
RBSOA
Reverse Bias Safe Operating
Area
SCSOA
Short Circuit Safe Operating
Area
Units Conditions
µJ
See CT1
---
TJ=25°C
TJ=150°C
µJ
Energy losses include "tail" and
diode reverse recovery
95
µJ
145
ns
TJ=150°C, V+ =400V VDD=15V,
IF =8A, L=2mH
TJ=150°C, IC=8A, VP=600V
V+=480V, VDD=+15V to 0V
See CT3
FULL SQUARE
10
IC=8A, V+=400V
VDD =15V, L=2mH
---
µs
TJ=150°C, VP=600V,
V+=360V,
VDD =+15V to 0V
See CT2
Thermal Resistance
Symbol
Parameter
Rth(J-C)
Junction to case thermal
resistance, each IGBT under
inverter operation.
Rth(J-C)
Junction to case thermal
resistance, each Diode under
inverter operation.
---
5
5.5
°C/W
Rth(C-S)
Thermal Resistance case to
sink
---
0.1
---
°C/W
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Min
Typ
Max
---
---
4.0
Units Conditions
°C/W
Flat, greased surface.
Heatsink compound thermal
conductivity - 1W/mK
3
IRAMX16UP60A
Absolute Maximum Ratings Driver function
Absolute maximum ratings indicate sustained limits beyond which damage to the device may occur. All voltage parameters
are absolute voltages referenced to V SS. (Note 1)
14
Symbol
VS1,2,3
Definition
High Side offset voltage
Min
-0.3
Max
600
Units
V
VB1,2,3
High Side floating supply voltage
-0.3
20
V
VDD
Low Side and logic fixed supply voltage
-0.3
20
V
VIN
Input voltage LIN, HIN, T/ITRIP
-0.3
7
V
TJ
Juction Temperature
-40
150
°C
Recommended Operating Conditions Driver Function
The Input/Output logic timing diagram is shown in figure 1. For proper operation the device should be used within the
recommended conditions. All voltage parameters are absolute referenced to VSS. The VS offset rating is tested with all
supplies biased at 15V differential (Note 1). All input pin (VIN ) and IITRIP are clamped with a 5.2V zener diode and pull-up
resistor to VDD
Symbol
VB1,2,3
Definition
High side floating supply voltage
Min
VS+12
Max
VS+20
VS1,2,3
High side floating supply offset voltage
Note 2
450
VDD
Low side and logic fixed supply voltage
12
20
VITRIP
T/ITRIP input voltage
VSS
VSS+5
VIN
Logic input voltage LIN, HIN
VSS
VSS+5
Units
V
V
V
Static Electrical Characteristics Driver Function
VBIAS (VCC, V BS1,2,3) = 15V unless otherwise specified. The V IN and I IN parameters are referenced to VSS and are
applicable to all six channels. (Note 1)
Symbol
VIN,th+
Definition
Positive going input threshold
Min
---
Typ
---
Max
3.0
Units
V
VIN,th-
Negative going input threshold
0.8
---
---
V
VCCUV+
VBSUV+
VCC and VBS supply undervoltage
Positive going threshold
10.6
11.1
11.6
V
VCCUVVBSUV-
VCC and VBS supply undervoltage
Negative going threshold
10.4
10.9
11.4
V
VCCUVH
VBSUVH
VCC and VBS supply undervoltage
Ilockout hysteresis
---
0.2
---
V
IQBS
Quiescent VBS supply current
---
70
120
IQCC
Quiscent VCC supply current
---
1.6
2.3
ILK
Offset Supply Leakage Current
---
---
50
IIN+
Input bias current (OUT=HI or OUT=LO)
---
120
---
µA
µA
µA
µA
V(T/ITRIP)
T/ITRIP threshold Voltage (OUT=HI or OUT=LO) (Note 3)
3.85
4.3
4.75
V
4
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IRAMX16UP60A
Dynamic Electrical Characteristics
VDD = VBS = VBIAS = 15V, Io= 1A, VD=9V , PWMin= 2kHz, VINON = VIN,th+, VINOFF = VIN,thTA = 25°C unless otherwise specified.
Symbol
Definition
Min
Typ
Max
Units
TON
Input to output propagation turn-on delay time (see fig.11)
-
470
-
ns
TOFF
Input to output propagation turn-off delay time (see fig. 11)
-
615
-
ns
DT
Dead Time
-
300
-
ns
I/TTrip
T/ITrip to six switch to turn-off propagation delay (see fig. 2)
-
750
-
ns
TFCLTRL
Post ITrip to six switch to turn-off clear time (see fig. 2)
-
9
-
ms
Internal NTC - Thermistor Characteristics
Parameter
Typ
Units
R25
Resistance
100 +/- 5%
kΩ
TC = 25°C
R125
Resistance
2.522 + 17.3 % /- 14.9%
kΩ
TC = 125°C
B
B-constant (25-50°C)
4250 +/- 3%
k
-40 / 125
°C
1
mW/°C
Temperature Range
Typ. Dissipation constant
Conditions
R2 = R 1e [B(1/T2 - 1/T1)]
TC = 25°C
Note 1: For more details, see IR21365 data sheet
Note 2: Logic operational for V s from COM-5V to COM+600V. Logic stata held for V s from COM-5V to COMVBS. (please refer to DT97-3 for more details)
Thermistor Built-in IRAMX16UP60A
VCC (22)
NTC
T/ITRIP (21)
6.8k
12K
IR21365
VSS (23)
Note 3: The Maximum recommended sense voltage at the T/ITRIP terminal under normal operating conditions is 3.3V.
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5
IRAMX16UP60A
Figure1. Input/Output Timing Diagram
HIN1,2,3
LIN1,2,3
HO1,2,3
LO1,2,3
Itrip
U,V,W
Note 4: The shaded area indicates that both high-side and low-side switches are off and therefore the half-bridge
output voltage would be determined by the direction of current flow in the load.
Vbus
Ho
Hin1,2,3
(15,16,17)
(18,19,20)
6
HIN1,2,3
LIN1,2,3
U,V,W
0
0
0
1
0
1
1
X
1
0
1
X
Vbus
0
X
X
U,V,W
(8,5,2)
IC
Driver
Lin1,2,3
Itrip
Lo
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IRAMX16UP60A
Figure 2. T/ITrip Timing Waveform
HIN1,2,3
LIN1,2,3
T/Itrip
50%
U,V,W
50%
tfltclr
Note 5: The shaded area indicates that both high-side and low-side switches are off and therefore the half-bridge
output voltage would be determined by the direction of current flow in the load.
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7
IRAMX16UP60A
Module Pin-Out Description
8
Pin
Name
1
VB3
Description
2
W,VS3
3
na
none
4
VB2
High Side Floating Supply voltage 2
5
V,VS2
6
na
none
7
VB1
High Side Floating Supply voltage 1
8
U,VS1
9
na
none
10
V+
Positive Bus Input Voltage
11
na
none
12
LE1
Low Side Emitter Connection - Phase 1
13
LE2
Low Side Emitter Connection - Phase 2
14
LE3
Low Side Emitter Connection - Phase 3
15
HIN1
Logic Input High Side Gate Driver - Phase 1
16
HIN2
Logic Input High Side Gate Driver - Phase 2
17
HIN3
Logic Input High Side Gate Driver - Phase 3
18
LIN1
Logic Input Low Side Gate Driver - Phase 1
19
LIN2
Logic Input Low Side Gate Driver - Phase 2
20
LIN3
Logic Input Low Side Gate Driver - Phase 3
21
T/Itrip
22
VCC
+15V Main Supply
23
VSS
Negative Main Supply
High Side Floating Supply Voltage 3
Output 3 - High Side Floating Supply Offset Voltage
Output 2 - High Side Floating Supply Offset Voltage
Output 1 - High Side Floating Supply Offset Voltage
Temperature Monitor and Shut-down Pin
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IRAMX16UP60A
Typical Application Connection IRAMX16UP60A
VBW
VSW
U
BOOT-STRAP
CAPACITORS
CURRENT SENSING CAN USE A
SINGLE SENSE RESISTOR OR PHASE
LEG SENSING AS SHOWN
VB V
V
3-ph AC
MOTOR
VSV
VB U
W
VSU
V+
DC BUS
CAPACITORS
LeU
PHASE LEG
CURRENT
SENSE
LeV
LeW
HINU
HINV
Driver IC
HINW
CONTROLLER
LINU
LINV
LINW
TEMP
SENSE
T/ITRIP
5k
3.3 V
1m
VDD(15 V)
6.8K
10.2k
10m
0.1
m
VSS
NTC
12k
O/C
SENSE
(ACTIVE LOW)
1. Electrolytic bus capacitors should be mounted as close to the module bus terminals as possible to reduce
ringing and EMI problems. Additional high frequency ceramic capacitor mounted close to the module pins will
further improve performance.
2. In order to provide good decoupling between Vcc-Gnd and Vb-Vs terminals, the capacitors shown connected between these terminals should be located very close to the module pins. Additional high frequency
capacitors, typically 0.1mF, are strongly recommended.
3. Low inductance shunt resistors should be used for phase leg current sensing. Similarly, the length of the
traces between pins 12, 13 and 14 to the corresponding shunt resistors should be kept as small as possible.
4. Value of the boot-strap capacitors depends upon the switching frequency. Their selection should be made
based on IR design tip DN 98-2a, application note AN-1044, or figure 10.
5. Over-current sense signal can be obtained from external hardware detecting excessive instantaneous current in inverter.
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9
IRAMX16UP60A
Maximum RMS Output Current/Phase (A).
14
Tc=100°C
Tc=110°C
Tc=120°C
12
10
8
6
4
2
0
0
5
10
15
20
PWM Switching Frequency (kHz)
Figure 3. Maximum sinusoidal phase current as function of switching frequency
VBUS=400V , T j=150°C, Modulation Depth=0.8, PF=0.6
10
Switching Frequency:
Maximum RMS Phase Current (A).
9
12kHz
8
16kHz
7
20kHz
6
5
4
3
2
1
0
1
10
Motor Current Modulation Frequency (Hz)
100
Figure 4. Maximum sinusoidal phase current as function of modulation frequency
VBUS=400V, Tj=150°C, Tc=100°C, Modulation Depth=0.8, PF=0.6
10
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IRAMX16UP60A
18
450
16
400
12
Current (A)
350
Current
Voltage
300
10
250
8
200
6
150
4
100
2
50
0
0
-2
0.000
0.100
0.200
0.300
0.400
0.500
0.600
Time (µs)
0.700
0.800
0.900
Voltage (V)
14
-50
1.000
Figure 5. IGBT Turn-on. Typical turn-on waveform @Tj=150°C, VBUS=400V
Figure 6. IGBT Turn-off. Typical turn-off waveform @Tj=150°C, VBUS=400V
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11
IRAMX16UP60A
Thermistor Resistance (k_Ω )
1000
Minimum
Nominal
100
Maximum
10
1
0
20
40
60
80
100
120
140
100
120
140
Temperature (°C)
Figure 7. Variation of thermistor resistance with temperature
6
Maximum
Nominal
Minimum
5
V sense (V)
4
3
2
1
0
0
20
40
60
80
Thermistor Temperature (°C)
Figure 8. Variation of temperature sense voltage with thermistor temperature using external bias resistance of 6.8KΩ, Vcc=15V
12
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IRAMX16UP60A
200
IGBT Junction Temperature (°C).
180
160
140
120
100
80
60
40
20
0
0
20
40
60
80
100
120
140
Thermistor Temperature (°C)
Figure 9. Estimated maximum IGBT junction temperature with thermistor temperature
20
17.5
Capacitance (µF)
15
15
12.5
10
10
6.8
7.5
4.7
5
2.5
0
0
1.5
3
4.55
6
7.5
9 10 10.5
12
13.5 1515
16.5
18
20
19.5
Switching Frequency (kHz)
Figure 10. Recommended minimum Bootstrap Capacitor value Vs Switching
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Frequency
13
IRAMX16UP60A
Figure 11. Switching Parameter Definitions
VCE
IC
IC
VCE
90% IC
50%
HIN/LIN
90% IC
HIN/LIN
HIN/LIN
50%
HIN/LIN
10%
VCE
10% IC
10% IC
TON
TOFF
tr
Figure 11a. Input to Output propagation
turn-on delay time
tf
Figure 11b. Input to Output propagation turn-off delay timet
IF
VCE
HIN/LIN
Irr
trr
Figure 11c. Diode Reverse Recovery
14
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IRAMX16UP60A
Vbus
5V
Ho
Hin1,2,3
IC
Driver
U,V,W
Lo
Lin1,2,3
Figure CT1. Switching Loss Circuit
Vbus
1k
10k
VCC
Lin1,2,3
IN
Ho
Hin1,2,3
IC
Driver
5VZD
U,V,W
PWM=4µs
Io
Lo
IN
Io
Figure CT2. S.C.SOA Circuit
Vbus
Ho
Hin1,2,3
1k
IN
10k
VCC
IC
Driver
5VZD
Lin1,2,3
IN
U,V,W
Io
Lo
Io
Figure CT3. R.B.SOA Circuit
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15
IRAMX16UP60A
Package Outline
note 2
62
3
A
56
B
Ø3.4 TYP.
note 3
25.8
25.3
035-Z2L03
1
11.4
IRAMX16UP60A
23
A B
0.80
0.55
TYP.
0.70
22 PITCHES = 44
TYP.
5.5
46.2
INT.
4.7
2.5
INT.
0.45
11.4 REF
Ø0.20 M
C
9.0 REF.
2 TYP.
9
note 1
R0.6 TYP.
2 TYP.
50
5.0
3.2
MIN.
CONVEX ONLY
0.10 C
Standard pin leadforming option
Notes:
Dimensions in mm
1- Marking for pin 1 identification
2- Product Part Number
3- Lot and Date code marking
For mounting instruction see AN-1049
16
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IRAMX16UP60A
Package Outline
62
3
note 2
A
56
B
25.8
13.9
1
23
2 TYP.
Ø0.20 M A B
0.80
0.55
TYP.
0.70
0.45
5
note 1
11.4
IRAMX16UP60A
TYP.
25.3
035-Z2L03
11.4 REF.
Ø3.4 TYP.
note 3
4.7
2.5
11.4 REF
22 PITCHES = 44
5 REF.
5.5
46.2
C
R0.6 TYP.
2 TYP.
50
10°
REF
.
3.2
MIN.
CONVEX ONLY
0.10 C
Pin leadforming option -2
Notes:
Dimensions in mm
1- Marking for pin 1 identification
2- Product Part Number
3- Lot and Date code marking
Data and Specifications are subject to change without notice
IR WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245, USA Tel: (310) 252-7105
TAC Fax: (310) 252-7903
Visit us at www.irf.com for sales contact information
08/03
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17