Application Note 1673 Authors: Don LaFontaine, Dan Goodhew Application Circuit to Generate Plus and Minus Supplies Using the ISL97701 Boost Regulator Introduction This application note will discuss a method to combine the operation of a boost regulator and a negative voltage converter. The circuit described will generate both a positive and a negative supply from a single low voltage supply. The circuit in Figure 5 shows the standard ISL97701 application circuit for a +20V supply along with two ISL28107 op amps, two diodes and two capacitors to generate a well regulated -20V supply. Understanding the Boost Topology Before we add the additional circuitry to generate the negative supply, it is important to understand how the boost convertor produces an output voltage that is always greater than the input voltage. In order to do this, we analyze the boost circuits in Figure 1 and the current waveforms in Figure 2. For this analysis, we account for all the losses in the charging and discharging loops in our equations. This should help to give a complete understanding of the circuit. However, the ISL97701’s output voltage is not dependent upon any losses in the circuit. This is because all the losses are inside the circuit’s feedback loop of the ISL97701, and are automatically accounted for. The output voltage is defined from the feedback resistor network shown in Figure 5 and calculated in Equation 1, where VrefFB is the internal reference voltage of the ISL97701. forward biased. Since the dot end is at VIN, L1 delivers its stored energy to C1 and charges it up to a higher voltage than VIN. This energy supplies the load current and replenishes the charge drained away from C1. During this time, energy is also supplied to the load from VIN. The voltage applied to the dot end of the inductor is (VIN - IL1 x RL1). The voltage applied to the no-dot end of L1 is now the output voltage, VO, plus the diode forward voltage VD. The voltage across the inductor during the off-state is ((VO + VD1 + IL1 x RL1) - VIN). The inductor current during the off-time of the switch (T-DT) is calculated in Equation 4 and shown graphically in Figure 1C. ( V O + V D1 + I L1 × R L1 ) – V IN ΔI L1 ( off ) = -------------------------------------------------------------------------- × ( T – DT ) L In steady-state conditions, the current increases during the on-time of the switch and decreases during the off-time of the switch, reference Figure 2. Both on-time and off-time currents are equal to prevent the inductor core from saturating. Setting both currents equal to each other and solving for VO results in the continuous conduction mode boost voltage shown in Equation 5. V IN – I L × R L D V O = -------------------------------- – V D1 – V DS × ------------1–D 1–D RL1 Q1 C1 RL FIGURE 1A. Figure 1A shows the basic boost converter circuit. During one switching cycle, the transistor Q1 turns on and turns off. During the time Q1 is on, the inductor L1 is placed in series with the VIN supply through the ISL97701’s integrated boost FET (Q1). The diode D1 is reversed biased and the circuit reduces to that shown in Figure 1B. The voltage across the boost inductor (L1) is equal to VIN - (VDS + IL1 x RL1) and the current ramps up linearly in inductor L1 to a peak value at time DT. The peak inductor current (Δ IL1(on)) is calculated in Equation 3 and shown graphically in Figure 1B. Any load requirements during this phase are supplied by the output capacitor C1. Δ IL1(on)= (VIN-(VDS + IL1xRL1))DT RL1 VIN + ∫ dt When Q1 turns off, since the current in an inductor cannot change instantaneously, the voltage in L1 reverses and the circuit becomes that shown in Figure 1C. Now the no-dot end of L1 is positive with respect to the dot end and D1 becomes 1 IQ1 Q1 VDS IQ1 0T DT Δ IL1(off) = (VO+VD+IL1xRL)-VIN(T-DT) RL1 VIN + (EQ. 3) IL1 L FIGURE 1B. (EQ. 2) V IN – ( V DS + I L1 × R L1 ) ΔI L1 ( on ) = ------------------------------------------------------------ × DT L L1 - DT T0 November 18, 2011 AN1673.0 VO Io - (EQ. 1) Positive Supply di L VL V L = L × -------- ⇒ i Lpk = -----dt L (EQ. 5) D1 L1 IL1 VIN + V OUT = V refFB • ( R 1 + R 2 ) ⁄ R 2 V OUT = 1.15V • ( R 1 + R 2 ) ⁄ R 2 (EQ. 4) IL1 L1 D1 VO L ID ID C1 RL - DT T FIGURE 1C. FIGURE 1. BASIC BOOST TOPOLOGY CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures. 1-888-INTERSIL or 1-888-468-3774 | Copyright Intersil Americas Inc. 2011. All Rights Reserved. Intersil (and design) is a trademark owned by Intersil Corporation or one of its subsidiaries. All other trademarks mentioned are the property of their respective owners. Application Note 1673 Q1 ON IQ1 IL1 Q1 OFF IL1(pk) ΔIL1 IL1(ave) O OT T DT DT T FIGURE 3. INDUCTOR AVERAGE AND PEAK CURRENTS ID1 From Figure 3, it can be seen that the peak inductor current IL1(PK) is equal to the average inductor current IL1(ave) plus one half the Δ IL1 current, as shown in Equation 8. 1 I L1 ( PEAK ) = I L1 ( AVE ) + --- ΔI L1 ( on ) 2 OT IL1 T DT IL1(pk) ΔIL1 IL1(ave) (EQ. 8) The average power IN is equal to the average power OUT divided by the efficiency of the circuit, as shown in Equation 9. VO × IO V IN × I L1 ( AVE ) = -----------------Eff (EQ. 9) Where Eff is equal to the efficiency of the ISL97701 boost regulator. OT T DT FIGURE 2. INDUCTOR, TRANSISTOR AND DIODE CURRENTS The duty cycle “D” in Equation 5 is determined by setting the losses in Equation 5 (IL1 x RL1, VD1, VDS) to zero because they are within the feedback loop of the ISL97701. The ISL97701 varies the duty cycle continuously to keep VO constant, regardless of the conduction losses as a function of load current. With the losses set to zero, Equation 5 reduces to Equation 6. This results in the value for the Duty Cycle as shown in Equation 7. VO 1 ------- = -----------V IN 1–D (EQ. 6) V IN D = 1 – -------VO (EQ. 7) Therefore, the average inductor current is equal to the output current times the gain of the boost regulator as shown in Equation 10. VO × IO I L1 ( AVE ) = ---------------------V IN × E ff (EQ. 10) Δ IL1(on) was defined in Equation 3 and the duty cycle “D” in Equation 7. Substituting Equation 7 into Equation 3 and adding it to Equation 10 results in Equation 11. Equation 11 gives the inductor’s peak current in terms of input voltage, output voltage, switching frequency, and maximum output current (again, the losses due to VDS and IL1 x RL1 are not included because they are inside the feedback loop of the ISL97701). VO × IO V IN × ( V O – V IN ) I L ( PEAK ) = ---------------------- + 1 ⁄ 2 × ----------------------------------------V IN × E ff L × V O × FREQ (EQ. 11) By rearranging the terms in Equations 11, we can solve for the inductor value using Equation 12. Inductor Selection The inductor selection determines the output ripple voltage, transient response, output current capability, and efficiency. Its selection depends on the input voltage, peak inductor current, output voltage, switching frequency, and maximum output current. When choosing an inductor, make sure the saturation current of the inductor is greater than the IPEAK of the circuit. Likewise, the transistor should be able to handle peak current greater than IPEAK. The peak inductor current is shown in Figure 3 and can be calculated using Equation 11. 2 2 Eff ( V – V ) V IN O IN L = -------------------------------------------------------------------------( I PK V IN Eff – I O V O )2V O FREQ (EQ. 12) Equation 12 is useful for determining the minimum value of L the circuit can handle without exceeding the peak current through the inductor, and therefore, the switch Q1. The maximum peak current (IPEAK) allowed through Q1 for safe operation is given in the Electrical Specification table of the ISL97701 data sheet as 1.2A. AN1673.0 November 18, 2011 Application Note 1673 Minimum Inductor Value Design Example Negative Supply Given: VIN = 5V, VO = 25V, IO = 35mA, IPK = 1.2A, freq = 1MHz, Eff = 0.85 (Efficiency of 85% from Figure 3 in ISL97701 data sheet). The operation of the negative supply is best understood by considering Figure 5. We will start our analysis under steady state conditions (the inductor operating in continuous conduction mode and C1 is equal to the voltage calculated in Equation 1). Equation 12 gives us the boundary condition for the smallest inductor we can have to ensure the peak current through Q1 is less than the max limit of 1.2A. The minimum inductor value for the given conditions is determined to be 2.0µH. ( 5V ) 2 ( 0.85 ) ( 25 – 5 ) L = ------------------------------------------------------------------------------------------------------------- = 2.0μH ( 1.2A ( 5 ) ( 0.85 ) – 35mA ( 25 ) )2 ( 25 )1MHz (EQ. 13) Maintaining CCM Design Example For maximum efficiency, the boost converter needs to be operated in continuous conduction mode (CCM). To maintain continuous conduction mode operation of the boost regulator, the value of IL1(ave) needs to be greater than or equal to ΔIL1/2, reference Figure 3. When Q1 turns off, the inductor voltage flies up turning on D1 and D3. Diode D2 is blocking current flow from C3. The inductor current now charges both capacitors C1 and C2 with the polarity as shown in Figure 5. The voltage on C2 is equal to the voltage on C1, plus the forward voltage drop of D1. When Q1 turns on, Diodes D1 and D3 are blocking and capacitor C2 is now in parallel with capacitor C3 through D2 (which is now on), reference Figure 4. This connection results in a negative voltage being transferred on to C3. The voltage transferred to C3 is equal to the voltage on C1 as shown in Figure 4 and Equation 18. 1 I L1 ( AVE ) ≥ --- ΔI L1 2 + C2 VO × IO V IN × ( V O – V IN ) ---------------------≥ 1 ⁄ 2 × ----------------------------------------V IN × E ff L × V O × FREQ (EQ. 14) D1 Rearranging terms and solving for L results in Equation 15. V IN × ( V O – V IN ) L ≥ 1 ⁄ 2 × ---------------------------------------------------------VO × IO ---------------------× V O × FREQ V IN × E ff D2 VC1 + C1 - (EQ. 15) + VC3 C3 V = VC1+D1 Q1 turns on connecting C2 to ground as shown. FIGURE 4. CHARGING OF NEGATIVE SUPPLY CAPACITOR C3 To maintain continuous conduction mode operation, for the given circuit design conditions above, the value of L has to be greater than 9.71µH. 5V × ( 25V – 5V ) L ≥ 1 ⁄ 2 × ------------------------------------------------------------------------- ≥ 9.71μH 25V × 35mA --------------------------------- × 25V × 1MHz 5V × ( 0.85 ) (EQ. 16) It should be noted that when there is a light load, the circuit can slip into discontinuous conduction mode, where the inductor becomes fully discharged of its current each cycle. This operation will reduce the overall efficiency of the supply. Using Equation 15 and making the value of the inductor large enough for a given minimum output current will insure continuous conduction mode operation. Output Capacitor Low ESR capacitors should be used to minimize the output voltage ripple. Multilayer ceramic capacitors (X5R and X7R) are preferred for the output capacitors because of their lower ESR and small packages. Tantalum capacitors with higher ESR can also be used. The output ripple can be calculated in Equation 17: I OUT × D ΔV O = ----------------------- + I OUT × ESR f SW × C 1 (EQ. 17) For noise sensitive applications, a 0.1µF placed in parallel with the larger output capacitor is recommended to reduce the switching noise. 3 ( V C1 + D 1 ) – D 2 – V C3 = 0 V C1 = V C3 (EQ. 18) The efficiency of the charge transfer between the two capacitors is related to the energy lost during this process. ENERGY IS LOST ONLY IN THE TRANSFER OF CHARGE BETWEEN CAPACITORS IF A CHANGE IN VOLTAGE OCCURS. The energy lost is defined in Equation 19: 2 2 1 E = --- C 2 ( V 1 – V 2 ) 2 (EQ. 19) Where V1 and V2 are the voltages on C2 during the charging and transfer cycles. If the impedances of C2 and C3 are relatively high at the 1MHz frequency compared to the value of RL, there will be substantial difference in the voltages V1 and V2. Therefore, it is not only desirable to make C3 as large as possible to eliminate output voltage ripple, but also to employ a correspondingly large value for C2 in order to achieve maximum efficiency of operation. Output Voltage Regulation using Op Amps The final output voltage regulation is accomplished using two ISL28107 op amps (note: two separate op amps required because of the different supply connections). The voltage developed by the boost converter powers the amplifiers and the output voltage is calculated using Equations 20 and 21. V OUT ( positive ) = 5V • ( R 3 + R 4 ) ⁄ R 3 (EQ. 20) V OUT ( negative ) = – V OUT ( positive ) • R 6 ⁄ R 5 (EQ. 21) AN1673.0 November 18, 2011 Application Note 1673 Restriction on Design: exceeded (Equation 12). The only drawback will be a reduction in the efficiency of the circuit. The percent efficiency could drop from the 80’s to the 60’s as the operation goes from continuous conduction mode to discontinuous conduction mode. Reference the ISL97701 data sheet for additional information on performance of the Boost Regulator. 1. For reasonable voltage regulation of the negative supply voltage, the negative supply current needs to be less than or equal to the positive supply current. This is because the control loop for output voltage regulation is around the positive supply voltage only. I OUT ( positive ) ≥ I OUT ( negative ) (EQ. 22) 4. To obtain output currents higher than 40mA, the user could: 2. The maximum output current of the circuit shown in Figure 5 is limited by the maximum output current of the ISL28107 op amps, which is 40mA. • Operate the circuit without the op amps (at the cost of output voltage regulation) by connecting directly to C1 and C3 3. The ISL97701 is optimized to work best for a small range of inductors. The slope compensation ramp generator, inside the ISL97701, is optimized for inductor values between the range of 4.7µH to 15µH and output currents between 25mA to 125mA. The circuit will work for inductor values outside this range, as long as the maximum IPEAK current is not • Or replace the op amps with ones with higher output current drive capability L1 + 10µH C2 - D2 - 25.35V C3 4.7µF 4.7µF D3 VDDOUT VOUT(positive) + 20V LX VDD C0 5µF NEN OSCILLATOR AND CONTROL 5V 5. The accuracy of the output voltage is highly dependent on the input voltage source. Using a well regulated voltage source is recommended. D1 VOUT Q1 25.35V V0 + C1 4.7µF - R6 R1 383kΩ ISL28107 R3 FB ISL97701 R2 18.2kΩ -20V 5V NSYNC GND VOUT(negative) 100kΩ + V+ - V- R5 - V- + V+ 100kΩ 33.2kΩ R4 5V 100kΩ ISL28107 FIGURE 5. REFERENCE DESIGN TO GENERATE A POSITIVE AND NEGATIVE SUPPLY Intersil Corporation reserves the right to make changes in circuit design, software and/or specifications at any time without notice. Accordingly, the reader is cautioned to verify that the Application Note or Technical Brief is current before proceeding. For information regarding Intersil Corporation and its products, see www.intersil.com 4 AN1673.0 November 18, 2011