MITSUBISHI MITSUBISHI <INTELLIGENT <INTELLIGENT POWER POWER MODULES> MODULES> PM30CNJ060 PM30CNJ060 FLAT-BASE FLAT-BASE TYPE TYPE INSULATED INSULATED PACKAGE PACKAGE PM30CNJ060 • 3 phase IGBT (30A/600V) inverter output • Monolithic gate drive & protection logic circuit • Protection logic • Over circuit (OC) • Short circuit (SC) • Over temperature (OT) • Under voltage lock-out (UV) • UL Recognized File No. E80271 Yellow Card No. E80276 APPLICATION General purpose inverter, servo drives and other motor controlers PACKAGE OUTLINES Dimensions in mm 94.5 ± 1 76 2.54✕23=58.42 ± 0.5 2.54 ± 0.25 7.62 1 2 3 4 13 14 15 16 17 18 9 10 11 12 Terminal code 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 10.5 5.5 5.5 0.5 44 ± 1 33.6 ± 0.8 19 5 6 7 8 7.62 0.5 2.5 19 2-φ4.5 P (14.25) 20 21 22 23 N U V W 2-R5 14 ± 0.25 56 ± 0.5 3.5 ± 0.5 VUPC NC UP VUP1 VVPC NC VP VVP1 VWPC NC WP VWP1 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. VNC VN1 UN VN WN FO P N U V W 71 84.5 ± 0.5 NC : No Connect B A LABEL 0.6 ± 0.1 18 ± 1 8 ± 0.5 2 ± 0.1 3.5 25.7 1.5 7.62 5.5 (13.04) (t = 0.5) A:Detail (t = 0.4) B:Detail Jan. 2000 MITSUBISHI <INTELLIGENT POWER MODULES> PM30CNJ060 FLAT-BASE TYPE INSULATED PACKAGE INTERNAL FUNCTIONS BLOCK DIAGRAM WP VNC VN1 Fo WN VN UN WN VN UN VWPC VVP1 VP VWP1 NC VVPC NC UP VUPC VUP1 NC Rfo GND Vcc Fo Tb GND In Vcc GND In Vcc GND In Vcc Tc SWN OWN SVN OVN SUN OUN GND GND Si OUT GND Si OUT GND Si OUT Rfo=1.5kΩ N W V U P MAXIMUM RATINGS (Tj = 25°C, unless otherwise noted) INVERTER PART Symbol VCES ±IC ±ICP PC Tj Parameter Collector-Emitter Voltage Collector Current Collector Current (Peak) Collector Dissipation Junction Temperature Condition VD = 15V, VCIN = 15V T C = 25°C T C = 25°C T C = 25°C Ratings 600 30 60 83 –20 ~ +125∗ Unit V A A W °C ∗ The item defines the maximum junction temperature for the power elements (IGBT/Diode) of the IPM to ensure safe operation. However, these power elements can endure junction temperature as high as 150°C instantaneously. To make use of this additional temperature allowance, a detailed study of the exact application conditions is required and, accordingly, necessary information is requested to be provided before use. CONTROL PART Symbol Parameter VD Supply Voltage VCIN Input Voltage VFO IFO Fault Output Supply Voltage Fault Output Current Condition Applied between : VUP1 -VUPC VVP1-VVPC, VWP1-VWPC, V N1-VNC Applied between : UP-VUPC, V P-VVPC WP-VWPC, U N • VN • WN-VNC Applied between : FO -VNC Sink current at F O terminals Ratings Unit 20 V 20 V 20 20 V mA Jan. 2000 MITSUBISHI <INTELLIGENT POWER MODULES> PM30CNJ060 FLAT-BASE TYPE INSULATED PACKAGE TOTAL SYSTEM Symbol Parameter Supply Voltage Protected VCC(PROT) by SC VCC(surge) Supply Voltage Module Case Operating TC Temperature Tstg Storage Temperature Condition VD = 13.5 ~ 16.5V, Inverter Part, T j = 125°C Start Applied between : P-N, Surge value Viso 60Hz, Sinusoidal Charged part to Base, AC 1 min. (Note-1) Isolation Voltage Ratings Unit 400 V 500 V –20 ~ +100 °C –40 ~ +125 °C 2500 Vrms (Note-1) Tc measurement point Tc ELECTRICAL CHARACTERISTICS (Tj = 25°C, unless otherwise noted) INVERTER PART Symbol VCE(sat) VEC ton trr tc(on) toff tc(off) ICES Parameter Test Condition Collector-Emitter Saturation Voltage FWDi Forward Voltage VD = 15V, IC = 30A (Fig. 1) VCIN = 0V, Pulsed –IC = 30A, VD = 15V, VCIN = 15V Switching Time VD = 15V, VCIN = 0V↔15V VCC = 300V, IC = 30A T j = 125°C, Inductive Load (Upper-Lower Arm) Collector-Emitter Cutoff Current VCE = VCES , VD = 15V Tj = 25°C Tj = 125°C (Fig. 2) (Fig. 3) (Fig. 4) Tj = 25°C Tj = 125°C Min. — — — 0.3 — — — — — — Limits Typ. 1.8 1.9 2.5 0.85 0.15 0.7 2.0 0.6 — — Max. 2.5 2.6 3.5 1.7 0.5 1.7 2.8 1.5 1 10 Unit V V µs µs µs µs µs mA Jan. 2000 MITSUBISHI <INTELLIGENT POWER MODULES> PM30CNJ060 FLAT-BASE TYPE INSULATED PACKAGE CONTROL PART Symbol Parameter Supply Circuit Under-Voltage Protection VN1 -VNC VXP1-VXPC Applied between : UP-VUPC, V P-VVPC, WP-VWPC UN • VN • WN-VNC –20 ≤ Tj ≤ 125°C, VD = 15V (Fig. 5,6) (Fig. 5,6) –20 ≤ Tj ≤ 125°C, VD = 15V (Fig. 5,6) VD = 15V Trip level VD = 15V Reset level Trip level –20 ≤ T j ≤ 125°C Reset level Fault Output Current VD = 15V, VCIN = 15V (Note-2) Minimum Fault Output Pulse Width VD = 15V (Note-2) ID Circuit Current Vth(ON) Vth(OFF) OC SC toff(OC) OT OT r UV UVr IFO(H) IFO(L) Input ON Voltage Input OFF Voltage Over Current Trip Level Short Circuit Trip Level Over Current Delay Time tFO Test Condition Over Temperature protection VD = 15V, VCIN = 15V Min. — — 1.2 1.7 39 — — 100 — 11.5 — — — Limits Typ. 18 7 1.5 2.0 53 80 10 110 90 12.0 12.5 — 10 1.0 1.8 Max. 25 10 1.8 2.3 — — — 120 — 12.5 — 0.01 15 — Unit mA V V A A µs °C °C V V mA mA ms (Note-2) Fault output is given only when the internal SC, OT & UV protections schemes of either upper or lower arm device operate to protect it. THERMAL RESISTANCES Symbol Parameter Rth(j-c)Q Rth(j-c)F Junction to case Thermal Resistances Rth(c-f) Contact Thermal Resistance Test Condition Inverter IGBT part (per 1/6 module) Inverter FWDi part (per 1/6 module) Case to fin, (per 1 module) Thermal grease applied Min. — — Limits Typ. — — Max. 1.5 3.0 °C/W °C/W — — 0.5 °C/W Min. 0.98 10 — Limits Typ. 1.18 12 60 Max. 1.47 15 — Unit MECHANICAL RATINGS AND CHARACTERISTICS Symbol Parameter — Mounting torque — Weight Test Condition Mounting part screw : M4 — Unit N•m kg • cm g RECOMMENDED CONDITIONS FOR USE Symbol VCC Parameter Supply Voltage VD Control Supply Voltage VCIN(ON) VCIN(OFF) fPWM tdead Input ON Voltage Input OFF Voltage PWM Input Frequency Arm Shoot-through Blocking Time Test Condition Applied across P-N terminals Applied between : VUP1 -VUPC, VVP1-VVPC VWP1-VWPC, V N1-VNC (Fig. 3) (Note-3) Recommended value ≤ 400 Unit V 15 ± 1.5 V Applied between : UP-VUPC, V P-VVPC, WP-VWPC UN • VN • WN-VNC Using Application Circuit of Fig. 8 ≤ 0.8 ≥ 4.0 ≤ 15 kHz For IPM’s each input signals ≥ 2.5 µs (Fig. 7) V (Note-3) With ripple satisfying the following conditions dv/dt swing ≤ ±5V/µs, Variation ≤ 2V peak to peak Jan. 2000 MITSUBISHI <INTELLIGENT POWER MODULES> PM30CNJ060 FLAT-BASE TYPE INSULATED PACKAGE PRECAUTIONS FOR TESTING 1. Before appling any control supply voltage (VD), the input signals should be low level. After this, each input signal should be set to the specified ON and OFF level. 2. When performing “SC” tests, the turn-off surge voltage spike at the corresponding protection operation should not be allowed to rise above VCC(surge) rating of the device. (These test should not be done by using a curve tracer or its equivalent.) P, (U,V,W) P, (U,V,W) Ic V VCIN (0V) VD (all) –Ic V VCIN (15V) U,V,W, (N) U,V,W, (N) VD (all) Fig. 1 VCE(sat) Test Fig. 2 VEC Test a) Lower Arm Switching P trr Signal input (Upper Arm) Vce Irr U,V,W Ic Vcc Signal input (Lower Arm) VCIN 90% 90% N b) Upper Arm Switching VD (all) Ic tc (on) VCIN Signal input (Upper Arm) VCIN 10% 10% P U,V,W Vcc td (on) Signal input (Lower Arm) tc (off) tr td (off) ton= td (on) + tr tf toff= td (off) + tf N Ic VD (all) Fig. 3 Switching time Test circuit and waveform P, (U,V,W) A VCIN Signal Input VCIN (15V) Pulse VCE U,V,W, (N) VD (all) Over Current (oc) Constant Current IC OC toff (OC) Fig. 4 ICES Test P, (U,V,W) Short Over Current (sc) Signal Input VCC VCIN SC Constant Current IC VD (all) U,V,W, (N) IC Fig. 5 OC and SC Test toff (OC) Fig. 6 OC and SC Test waveform P VD VCINP U,V,W Vcc VD VCINN N Ic VCINP 0V t VCINN 0V t tdead tdead Fig. 7 Dead time measurement point example Jan. 2000 MITSUBISHI <INTELLIGENT POWER MODULES> PM30CNJ060 FLAT-BASE TYPE INSULATED PACKAGE P + VD1 + VD2 + VD3 4 2 3 VUP1 1 VUPC 8 6 7 VVP1 5 VVPC 12 10 11 VWP1 9 VWPC Vcc NC UP 19 OUT + Si In GND GND - U 21 Vcc NC VP OUT Si In GND GND V 22 Vcc NC WP M OUT Si In GND GND W GND Tc Tb 23 + UN UN OUN SUN VN 20 VN + WN N OVN WN SVN Fo Fo OWN Vcc SWN VN1 VD4 + VNC GND Fig. 8 Application Example Circuit NOTES FOR STABLE AND SAFE OPERATION ; Design the PCB pattern to minimize wiring length between opto-coupler and IPM’s input terminal, and also to minimize the stray capacity between the input and output wirings of opto-coupler. Connect low impedance capacitor between the Vcc and GND terminal of each fast switching opto-coupler. Fast switching opto-couplers : tPLH, tPHL ≤ 0.8µs, Use High CMR type. Slow switching opto-coupler : CTR > 100% Use 4 isolated control power supplies (V D). Also, care should be taken to minimize the instantaneous voltage charge of the power supply. Make inductance of DC bus line as small as possible, and minimize surge voltage using snubber capacitor between P and N terminal. Use line noise filter capacitor (ex. 4.7nF) between each input AC line and ground to reject common-mode noise from AC line and improve noise immunity of the system. • • • • • • • Jan. 2000