LT3746 32-Channel 20mA LED Driver with Buck Controller Features n n n n n n n n Description 6V to 55V Power Input Voltage Range 32 Independent LED Outputs up to 30mA/13V 6-Bit Dot Correction Current Adjustment 12-Bit Grayscale PWM Dimming 0.5µs Minimum LED On Time Adaptive LED Bus Voltage for High Efficiency Cascadable 30MHz Serial Data Interface Full Diagnostic and Protection: Individual Open/Short LED and Overtemperature Fault Applications Large Screen Display LED Backlighting Mono-, Multi-, Full-Color LED Displays n LED Billboards and Signboards n n L, LT, LTC, LTM, Linear Technology and the Linear logo are registered trademarks of Linear Technology Corporation. All other trademarks are the property of their respective owners. The LT®3746 integrates a 32-channel LED driver with a 55V buck controller. The LED driver lights up to 30mA/13V of LEDs in series per channel, and the buck controller generates an adaptive bus voltage supplying the parallel LED strings. Each channel has individual 6-bit dot correction current adjustment and 12-bit grayscale PWM dimming. Both dot correction and grayscale are accessible via a serial data interface in TTL/CMOS logic. The LT3746 performs full diagnostic and protection against open/short LED and overtemperature fault. The fault status is sent back through the serial data interface. The 30MHz fully-buffered, skew-balanced, cascadable serial data interface makes the chip extremely suitable for large screen LCD dynamic backlighting and mono-, multi-, full-color LED displays. Typical Application 32-Channel LED Driver, 1MHz Buck, 3 LEDs 10mA to 30mA per Channel, 500Hz 12-Bit Dimming VIN 13V TO 42V 0.47µF VIN EN VCC 3V TO 5.5V EN/UVLO 22µH 100k VCC 10µF SS GND LT3746 10nF 2.048MHz CLOCK 10k ISN FB ISET 60.4k ISP C1 2 × 47µF . .. RT 33mΩ 80.6k SYNC 46.4k 4.7µF CAP GATE TSET 32.4k LED00 LED01 LED02 PWMCK .. . LED29 LED30 LED31 TTL/CMOS SCKI SCKO SDI SDO LDI LDO TTL/CMOS 3746 TA01 3746f 1 LT3746 Absolute Maximum Ratings Pin Configuration (Note 1) RT SS FB ISN ISP CAP GATE VIN TSET TOP VIEW ISET VIN ........................................................................... 57V CAP.......................................................... VIN – 8V to VIN GATE...............................................................CAP to VIN LED00 to LED31, ISP, ISN.......................................... 13V ISP..................................................ISN – 1V to ISN + 1V FB, RT, TSET, ISET........................................................ 2V VCC................................................................–0.3V to 6V SCKI, SCKO, SDI, SDO, LDI, LDO, PWMCK, SYNC, SS, EN/UVLO.............................................. –0.3V to VCC Operating Junction Temperature Range (Notes 2, 3).............................................–40°C to 125°C Storage Temperature Range...................–65°C to 125°C 56 55 54 53 52 51 50 49 48 47 EN/UVLO 1 46 SYNC LED15 2 45 LED16 LED14 3 44 LED17 LED13 4 43 LED18 LED12 5 42 LED19 LED11 6 41 LED20 LED10 7 40 LED21 LED09 8 39 LED22 LED08 9 38 LED23 57 GND LED07 10 37 LED24 LED06 11 36 LED25 LED05 12 35 LED26 LED04 13 34 LED27 LED03 14 33 LED28 LED02 15 32 LED29 LED01 16 31 LED30 LED00 17 30 LED31 GND 18 29 GND SCKO GND SDO LDO PWMCK VCC LDI SDI GND SCKI 19 20 21 22 23 24 25 26 27 28 UHH PACKAGE 56-LEAD (5mm × 9mm) PLASTIC QFN TJMAX = 125°C, θJA = 32°C/W, θJC = 2.0°C/W EXPOSED PAD (PIN 57) IS GND, MUST BE SOLDERED TO PCB order information LEAD FREE FINISH TAPE AND REEL PART MARKING* PACKAGE DESCRIPTION TEMPERATURE RANGE LT3746EUHH#PBF LT3746EUHH#TRPBF 3746 56-Lead (5mm × 9mm) Plastic QFN –40°C to 125°C LT3746IUHH#PBF LT3746IUHH#TRPBF 3746 56-Lead (5mm × 9mm) Plastic QFN –40°C to 125°C Consult LTC Marketing for parts specified with wider operating temperature ranges. *The temperature grade is identified by a label on the shipping container. Consult LTC Marketing for information on non-standard lead based finish parts. For more information on lead free part marking, go to: http://www.linear.com/leadfree/ For more information on tape and reel specifications, go to: http://www.linear.com/tapeandreel/ 3746f 2 LT3746 Electrical Characteristics The l denotes the specifications which apply over the full operating temperature range, otherwise specifications are at TA = 25°C. VIN = 24V, VCC = 3.3V, VEN/UVLO = 1.5V, VFB = 1.5V, VISP = VISN = 0V, RT = 105k, RISET = 60.4k, CCAP = 0.47µF to VIN, unless otherwise noted. SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS Supply VIN VIN Operating Voltage IVIN VIN Supply Current VCC VCC Operating Voltage IVCC VCC Supply Current (Note 4) l 6 VEN/UVLO = 0V No Switching 55 0.2 0.4 l 3 VEN/UVLO = 0V LED Channel Off, 30MHz Data Off LED Channel On, 30MHz Data Off LED Channel On, 30MHz Data On 2 0.55 V µA mA 5.5 V 0.1 3.3 10 19 1 3.8 µA mA mA mA Undervoltage Lockout (UVLO) IEN/UVLO VCC UVLO Threshold VCC Rising VCC Falling 2.82 2.61 2.89 2.68 2.96 2.75 V V EN/UVLO Shutdown Threshold UVLO Threshold IVCC <20µA VEN/UVLO Rising VEN/UVLO Falling 0.35 1.28 1.19 1.31 1.22 1.34 1.25 V V V EN/UVLO Bias Current VEN/UVLO = VCC 0.1 1 µA (VIN – VCAP) UVLO Threshold (VIN – VCAP) Rising (VIN – VCAP) Falling 4.6 4.1 4.9 4.4 5.2 4.7 V V Soft Start Charge Current VSS = 1V –16 –12 –8 µA Soft Start Discharge Current VSS = VCC, VEN/UVLO = 1V Soft Start (SS) ISS VSS(TH) Soft Start Reset Threshold 330 µA 0.35 V Oscillator VRT RT Pin Voltage 1.186 IRT RT Pin Current Limit VRT = 0V fOSC Oscillator Frequency RT = 280k, VIN = 12V RT = 105k, VIN = 12V RT = 46.4k, VIN = 12V 196 490 1000 fSYNC Sync Frequency Range (Note 5) RT = 348k, VIN = 12V SYNC LOGIC High Level Voltage Low Level Voltage VIN = 12V, VCC = 3V to 5.5V 1.205 1.224 –80 208 515 1050 V µA 220 540 1100 kHz kHz kHz 200 1000 kHz 2.4 0 VCC 0.6 V V 1.234 V Error Amplifiers and Loop Dynamics VFB FB Regulation Voltage VISP = VISN = 5V l 1.186 1.210 FB Input Bias Current VISP = VISN = 5V, VFB Regulated LED Regulation Voltage VISP = VISN = 5V, VFB = 1V TOFF(MIN) Minimum GATE Off Time VIN = 12V, VISP = VISN = 5V, VFB = 1V 120 ns TON(MIN) Minimum GATE On Time VIN = 12V, (VISP – VISN) = 60mV, VISN = 5V, VFB = 1V 200 ns IFB –120 0.44 0.54 nA 0.64 V Current Sense Amplifier ISP/ISN Pin Common Mode VISP = VISN l VIN to ISN Dropout Voltage (VIN – VISN) VIN = 12V, VISP = VISN, VFB = 1V l IISP Current Limit Sense Threshold(VISP – VISN) VFB = 1V ISP Input Bias Current IISN ISN Input Bias Current 0 34 13 V 1.7 2 V 46.5 59 mV –23 µA –48 µA 3746f 3 LT3746 The l denotes the specifications which apply over the full operating Electrical Characteristics temperature range, otherwise specifications are at TA = 25°C. VIN = 24V, VCC = 3.3V, VEN/UVLO = 1.5V, VFB = 1.5V, VISP = VISN = 0V, RT = 105k, RISET = 60.4k, CCAP = 0.47µF to VIN, unless otherwise noted. SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS VBIAS CAP Bias Voltage (VIN – VCAP) 7V < VIN < 55V 6.54 6.77 7.00 ICAP CAP Bias Current Limit (VIN – VCAP) = VBIAS – 0.5V 22 mA GATE High Level (VIN – VGATE) IGATE = –100mA 0.4 V GATE Low Level (VGATE – VCAP) IGATE = 100mA 0.3 V GATE Rise Time CGATE = 3.3nF to VIN, VIN = 12V 30 ns GATE Fall Time CGATE = 3.3nF to VIN, VIN = 12V 30 ns Gate Driver V LED Driver VISET Trimmed ISET Pin Voltage l 1.181 l 0 1.205 1.229 V 13 V 0.2 µA 10.5 20.5 30 14 26 37 mA mA mA 8 15 % LEDxx Operating Voltage VISP = VISN = VLEDxx LEDxx Leakage Current LED Channel Off, VISP = VISN = 5V, VLEDxx = 3V ILED LED Constant Sink Current VISP = VISN = 5V, VLEDxx = 0.5V REGDC = 0x00 REGDC = 0x20 REGDC = 0x3F ∆ILEDC Current Mismatch Between Channels VISP = VISN = 5V, VLEDxx = 0.5V, REGDC = 0x20 (Note 6) ∆ILEDD Current Mismatch Between Devices VISP = VISN = 5V, VLEDxx = 0.5V, REGDC = 0x20 (Note 7) –15 5 20 % ∆ILINE LED Current Line Regulation VISP = VISN = 5V, VLEDxx = 0.5V, REGDC = 0x20, VCC = 3V to 5.5V (Note 8) –0.2 0.2 0.7 %/V ∆ILOAD LED Current Load Regulation VISP = VISN = 5V, REGDC = 0x20, VLEDxx = 0.5V to 2.5V (Note 9) –1 0.7 2 %/V VOPEN Open LED Threshold VISP = VISN = 5V, VLEDxx Falling VSHT Short LED Threshold VISP = VISN = 5V, VLEDxx Rising TLEDON Minimum LED On Time VISP = VISN = 5V, REGGS = 0x001 PWMCK LOGIC High Level Voltage Low Level Voltage VCC = 3V to 5.5V 7 15 23 0.1 3.65 3.9 V 4.15 0.5 2.4 0 V µs VCC 0.6 V V 20.6 µA Thermal Protection ITSET TSET Output Current V TSET = 1V TSET Over Temperature Threshold TA = 25°C l 19.0 19.8 510 mV Serial Data Interface VSIH VSIL Single-Ended Input (Note 10) High Level Voltage Low Level Voltage VCC = 3V to 5.5V ISI Single-Ended Input Current VCC = 3V to 5.5V, SI = VCC or GND VSOH VSOL Single-Ended Output (Note 10) High Level Voltage Low Level Voltage VCC = 3V to 5.5V ISO = –1mA ISO = 1mA 2.4 0 VCC 0.6 V V –0.2 0.2 µA 0.1 V V V VCC – 0.1 3746f 4 LT3746 The l denotes the specifications which apply over the full operating TIMING Characteristics temperature range, otherwise specifications are at TA = 25°C. VIN = 24V, VCC = 3V to 5.5V, VEN/UVLO = 1.5V, VFB = 1.5V, VISP = VISN = 5V, VLEDxx = 0.5V, RT = 105k, RISET = 60.4k, CCAP = 0.47µF to VIN, CSCKO = CSDO = CLDO = 27pF to GND, unless otherwise noted. SYMBOL PARAMETER fSCKI Data Shift Clock Frequency CONDITIONS l MIN TYP MAX 30 UNITS MHz fPWMCK PWMCK Clock Frequency l 25 MHz tWH-CKI tWL-CKI SCKI Pulse Duration tWH-PWM tWL-PWM SCKI = H (Figure 3) SCKI = L (Figure 3) l l 16 16 ns ns PWMCK Pulse Duration PWMCK = H (Figure 4) PWMCK = L (Figure 4) l l 20 20 ns ns tWH-LDI LDI Pulse Duration LDI = H (Figure 3) l 20 ns tSU-SDI SDI-SCKI Setup Time SDI – SCKI ↑ (Figure 3) l 2 ns tHD-SDI SCKI-SDI Hold Time SCKI ↑ – SDI (Figure 3) l 2 ns tSU-LDI SCKI-LDI Setup Time SCKI ↓ – LDI ↑ (Figure 3) l 5 ns tHD-LDI LDI-SCKI Hold Time LDI ↓ – SCKI ↑ (Figure 3) l 15 ns tPD-SCK↑ SCKI-SCKO Propagation Delay (Rising) SCKI ↑ – SCKO ↑ (Figure 3) l l 27 44 30 50 tPD-SCK↓ SCKI-SCKO Propagation Delay (Falling) SCKI ↓ – SCKO ↓ (Figure 3) ∆tPD-SCK SCK Duty Cycle Change ∆tPD-SCK = tPD-SCK↑ – tPD-SCK↓ tPD-SD SCKO-SDO Propagation Delay SCKO ↑ – SDO (Figure 3) l tPD-LD↑ LDI-LDO Propagation Delay (Rising) LDI ↑ – LDO ↑ (Figure 3) tPD-LD↓ LDI-LDO Propagation Delay (Falling) LDI ↓ – LDO ↓ (Figure 3) ∆tPD-LD LD Duty Cycle Change ∆tPD-LD = tPD-LD↑ – tPD-LD↓ –3 –3 2.2 ns ns ns 4.5 7 ns l 27 44 ns l 30 50 ns ns tPD-PWM PWMCK-LED Propagation Delay PWMCK ↑ – ILED (Figure 4) 80 ns tR-SO SCKO/SDO/LDO Rise Time CLOAD = 27pF, 10% to 90% 3 ns tF-SO SCKO/SDO/LDO Fall Time CLOAD = 27pF, 90% to 10% 3 ns Table 1. Test Parameter Equations ∆ILEDC(%) = IOUTn – IOUTavg(0−31) IOUTavg(0−31) ∆ILEDD(%) = IOUTavg – IOUTcal I OUTcal • 100 (1) • 100 (2) Ê 1.205V ˆ IOUTcal =1000 • Á ˜ Ë RISET ¯ ∆ILINE(% / V) = ∆ILOAD(% / V) = IOUTn IOUTn VCC = 5.5V IOUTn VCC = 3.0V VCC = 3.0V VOUTn= 2.5V IOUTn – IOUTn – IOUTn (3) • 100 2.5V VOUTn= 0.5V VOUTn= 0.5V • 100 2.0V (4) (5) 3746f 5 LT3746 Electrical Characteristics Note 1: Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. Exposure to any Absolute Maximum Rating condition for extended periods may affect device reliability and lifetime. Note 2: The LT3746E is guaranteed to meet performance specifications from 0°C to 125°C junction temperature. Specifications over the –40°C to 125°C operating junction temperature range are assured by design, characterization and correlation with statistical process controls. The LT3746I is guaranteed over the full –40°C to 125°C operating junction temperature range. Note 3: This IC includes thermal shutdown protection that is intended to protect the device during momentary overload conditions. Junction temperature will exceed 125°C when thermal shutdown protection is active. Continuous operation above the specified maximum operating junction temperature may impair device reliability. Note 4: The VCC supply current with LED channel on highly depends on the LED current setting and LEDxx pin voltage; its test condition is RISET = 60.4k, REGDC = 0x3F, REGGS = 0xFFF, VISP = VISN = 5V, VLEDxx = 0.5V. The VCC supply current with serial data interface on highly depends on VCC supply voltage, serial data interface clock frequency, SCKO/SDO/LDO loading capacitance, and PWMCK clock frequency; its test condition is VCC = 3.3V, fSCKI = 30MHz, CSCKO = CSDO = CLDO = 27pF, fPWMCK = 409.6KHz. Note 5: The SYNC frequency must be higher than the RT programmed oscillator frequency, and is suggested to be around 20% higher. Any SYNC frequency higher than the suggested value may introduce sub-harmonic oscillation in the converter due to insufficient slope compensation. See Application Information section. Note 6: The Current Mismatch between Channels is calculated as Equation 1 in Table 1. Note 7: The Current Mismatch between Devices is calculated as Equations 2 and 3 in Table 1. Note 8: The LED Current Line Regulation is calculated as Equation 4 in Table 1. Note 9: The LED Current Load Regulation is calculated as Equation 5 in Table 1. Note 10: The specifications of single-ended input SI apply to SCKI, SDI, and LDI pins; the specifications of single-ended output SO apply to SCKO, SDO, and LDO pins. 3746f 6 LT3746 Typical Performance Characteristics 100Hz 8:1 GS Dimming TA = 25°C, unless otherwise noted. 100Hz 4096:1 GS Dimming ILED31 20mA/DIV VOUT 2V/DIV VLED31 2VDIV VPWMCK 5V/DIV 500Hz 4096:1 GS Dimming ILED31 20mA/DIV VOUT 2V/DIV VLED31 2VDIV VPWMCK 5V/DIV 5ms/DIV 500ns/DIV 3746 G01 CIRCUIT OF FIGURE 7: DC31 = 0×20, GS31 = 0×200 500ns/DIV 3746 G02 CIRCUIT OF FIGURE 7: DC31 = 0×20, GS31 = 0×001 200Hz Two-Level DC Dimming ILED31 20mA/DIV VOUT 2V/DIV VLED31 2VDIV VSCKI 5V/DIV VOUT 2V/DIV VLED31 2VDIV VSCKI 5V/DIV (A) (B) (C) 1ms/DIV CIRCUIT OF FIGURE 7: (A) EN = 1, GS31 = 0×FF; (B) EN = 1, DC31 = 0×3F; (C) EN = 1, DC31 = 0×00 Adaptive LED Bus Voltage I VOUT 0.2V/DIV IL 0.5A/DIV ILOAD 0.5A/DIV (A) (B) (C) (D) 0.5ms/DIV 3746 G04 3746 G05 2ms/DIV CIRCUIT OF FIGURE 7: (A) EN = 0, GS31 = 0×FFF, (B) EN = 1, DC31 = 0×3F, (C) EN = 1, DC31 = 0×00 (D) EN = 1, DC31 = 0×20 Adaptive LED Bus Voltage II Adaptive LED Bus Voltage III Adaptive LED Bus Voltage IV VOUT 0.2V/DIV VOUT 0.2V/DIV IL 0.5A/DIV IL 0.5A/DIV IL 0.5A/DIV ILOAD 0.5A/DIV ILOAD 0.5A/DIV ILOAD 0.5A/DIV CIRCUIT OF FIGURE 7: DC00-31 = 0×20, GS00-31 = 0×800 3746 G07 2ms/DIV 3746 G06 CIRCUIT OF FIGURE 7: DC00-31 = 0×3F, GS00-31 = 0×FFF VOUT 0.2V/DIV 2ms/DIV 3746 G03 CIRCUIT OF FIGURE 7: DC31 = 0×20, GS31 = 0×001 200Hz Four-Level DC Dimming ILED31 20mA/DIV (A) (B) (C) ILED31 20mA/DIV VOUT 2V/DIV VLED31 2VDIV VPWMCK 5V/DIV 3746 G08 CIRCUIT OF FIGURE 7: DC00-31 = 0×3F, GS00-03 = 0×1FF, GS04-07 = 0×3FF, GS08-11 = 0×5FF, GS12-15 = 0×7FF, GS16-19 = 0×9FF, GS20-23 = 0×BFF, GS24-27 = 0×DFF, GS28-31 = 0×FFF 2ms/DIV 3746 G09 CIRCUIT OF FIGURE 7: DC00-07 = 0×3F, GS00-07 = 0×3FF, DC08-15 = 0×2F, GS08-15 = 0×7FF, DC16-23 = 0×1F, DC16-23 = 0×BFF, DC24-31 = 0×0F, GS24-31 = 0×FFF 3746f 7 LT3746 Typical Performance Characteristics Buck Efficiency 5 95 24VIN, 12VOUT at 1MHz 90 0.43 4 0.42 T = 125°C 12VIN, 4VOUT at 500kHz 80 75 3 IVIN (mA) 85 IVIN (µA) EFFICIENCY (%) Quiescent IVIN vs VIN Shutdown IVIN vs VIN 100 2 48VIN, 4VOUT at 200kHz 70 T = –40°C 1 0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 LOAD CURRENT (A) 0.39 0 10 20 30 VIN (V) 40 50 0.38 60 T = 125°C 10.30 T = 125°C 3.35 3.30 T = –40°C 3.5 4.0 4.5 VCC (V) 5.0 IVCC (mA) IVCC (mA) 3.0 T = 25°C 3.25 3.20 3.05 5.5 10.20 T = 125°C 10.15 10.10 T = –40°C T = –40°C 10.00 3.0 3.5 4.0 4.5 VCC (V) 5.0 9.95 5.5 3.0 VCC (V) IVCC (mA) T = 125°C 1.30 2.80 1.28 2.75 2.70 17 15 2.85 VEN/UVLO (V) T = 25°C T = –40°C UVLO– 2.65 3.0 3.5 4.0 4.5 VCC (V) 5.0 5.5 3746 G16 5.0 2.60 –50 5.5 1.32 UVLO+ 19 4.0 4.5 VCC (V) EN/UVLO UVLO Threshold vs Temperature 2.90 21 3.5 3746 G15 VCC UVLO Threshold vs Temperature 27 60 T = 25°C 3746 G14 IVCC vs VCC – Channel On, Data On 23 50 10.05 3.10 3746 G13 25 40 10.25 3.15 T = 25°C 30 VIN (V) 10.35 3.40 8 2 20 IVCC vs VCC – Channel On, Data Off 3.45 4 10 3746 G12 IVCC vs VCC – Channel Off, Data Off IVCC vs VCC – Shutdown Mode 6 0 3746 G11 10 IVCC (µA) T = 25°C 0.40 T = –40°C 3746 G10 0 T = 125°C 0.41 T = 25°C 65 60 TA = 25°C, unless otherwise noted. UVLO+ 1.26 1.24 UVLO– 1.22 –25 0 25 50 75 100 JUNCTION TEMPERATURE (°C) 125 3746 G17 1.20 –50 –25 0 25 50 75 100 JUNCTION TEMPERATURE (°C) 125 3746 G18 3746f 8 LT3746 Typical Performance Characteristics (VIN - VCAP) UVLO Threshold vs Temperature 4.90 1000 TA = 25°C, unless otherwise noted. Oscillator Frequency fOSC vs Temperature Oscillator Frequency fOSC vs RT 520 800 4.70 600 4.60 510 fOSC (kHz) 4.80 fOSC (kHz) VIN - VCAP (V) UVLO+ 400 UVLO– 4.50 490 200 4.40 –50 –25 0 25 50 75 100 JUNCTION TEMPERATURE (°C) 0 125 20 60 100 140 180 RT (kΩ) 220 260 3746 G19 –10.0 –10.2 0.51 1.202 –10.4 ISS (µA) VLEDxx (V) VFB (V) 1.206 0.50 –10.6 0.49 1.200 200 400 600 800 LOAD CURRENT (mA) 0.48 1000 –10.8 0 200 400 600 800 LOAD CURRENT (mA) 3746 G22 1000 –11.0 –50 –25 0 25 50 75 100 JUNCTION TEMPERATURE (°C) Current Sense Threshold (VISP - VISN) vs VISN CAP Bias Voltage (VIN - VCAP) vs VIN 6.90 6.90 CAP Bias Voltage (VIN - VCAP) vs ICAP 6.80 6.86 T = –40°C 47 T = 25°C T = 125°C 6.82 T = 25°C 6.78 T = –40°C 6.60 T = 125°C 6.50 6.40 46 T = 125°C 6.74 6.30 T = –40°C 45 T = 25°C 6.70 VIN -VCAP (V) VIN -VCAP (V) VISP -VISN (mV) 48 125 3746 G24 3746 G23 49 125 Soft-Start Charge Current ISS vs Temperature 0.52 1.204 –25 0 25 50 75 100 JUNCTION TEMPERATURE (°C) 3746 G21 LED Regulation Voltage vs Load Current 1.208 0 480 –50 300 3746 G20 FB Regulation Voltage vs Load Current 1.198 500 0 3 6 9 VISN (V) 12 15 3746 G25 6.70 0 10 20 30 VIN (V) 40 50 60 3746 G26 6.20 0 4 8 12 16 ICAP (mA) 20 24 3746 G27 3746f 9 LT3746 Typical Performance Characteristics 1.208 16 1.206 12 1.204 LED Current ILED vs Dot Correction Nominal LED Current vs RISET 30 25 20 ILED (mA) 20 ILED (mA) VISET (V) 1.210 VISET Pin Voltage vs Temperature TA = 25°C, unless otherwise noted. 8 15 10 1.202 4 1.200 –50 –25 0 25 50 75 100 JUNCTION TEMPERATURE (°C) 0 125 5 40 80 120 160 200 RISET (kΩ) 240 280 3746 G28 23 9 DC = 0×20 20 15 DC = 0×00 VLED (V) 21 20 6 19 10 3 18 5 0 0.5 1.0 1.5 2.0 VLED (V) 2.5 17 –50 3.0 3746 G31 16 VTSET (mV) 12 8 4 4 8 12 IISET (µA) 16 0 125 20 3746 G34 0 4 8 VISN (V) 35 650 30 600 25 550 500 20 15 450 10 400 5 –25 0 25 50 75 100 JUNCTION TEMPERATURE (°C) 16 LED Current Derating vs Temperature 700 350 –50 12 3746 G33 T SET Threshold vs Temperature 20 0 –25 0 25 50 75 100 JUNCTION TEMPERATURE (°C) 3746 G32 T SET Current vs ISET Current ITSET (µA) Short LED Threshold vs VISN 22 ILED (mA) ILED (mA) 12 DC = 0×3F 25 0 10 16 22 28 34 40 46 52 58 64 DOT CORRECTION +1 3746 G30 LED Current Variation ILED vs Temperature LED Current ILED vs LED Voltage VLED 30 0 4 3746 G29 ILED (mA) 35 0 320 125 3746 G35 0 OT = 0 80 85 OT = 1 90 95 100 105 110 115 120 JUNCTION TEMPERATURE (°C) 3746 G36 3746f 10 LT3746 Pin Functions EN/UVLO (Pin 1): Enable and Undervoltage Lockout (UVLO) Pin. The pin can accept a digital input signal to enable or disable the chip. Tie to 0.35V or lower to shut down the chip or tie to 1.34V or higher for normal operation. This pin can also be connected to VIN through a resistor divider to program a power input UVLO threshold. If both the enable and UVLO functions are not used, tie this pin to VCC pin. LED00 to LED31 (Pins 2-17, 30-45): LED Driver Output Pins. Connect the cathodes of LED strings to these pins. GND (Pin 18, 20, 27, 29): Ground Pin. SCKI (Pin 19): Serial Interface TTL/CMOS Logic Clock Input Pin. SDI (Pin 21): Serial Interface TTL/CMOS Logic Data Input Pin. LDI (Pin 22): Serial Interface TTL/CMOS Logic Latch Input Pin. An asynchronous input signal at this pin latches the serial data in the shift registers into the proper registers and the status information is ready to shift out with the coming clock pulses. See more details in the Operation section. VCC (Pin 23): Logic and Control Supply Pin. The pin powers serial data interface and internal control circuitry. Must be locally bypassed with a capacitor to ground. PWMCK (Pin 24): Grayscale PWM Dimming TTL/CMOS Logic Clock Pin. Individual PWM dimming signal is generated by counting this clock pulse from zero to the bits in its 12-bit grayscale PWM register. LDO (Pin 25): Serial Interface TTL/CMOS Logic Latch Output Pin. SDO (Pin 26): Serial Interface TTL/CMOS Logic Data Output Pin. SCKO (Pin 28): Serial Interface TTL/CMOS Logic Clock Output Pin. SYNC (Pin 46): Switching Frequency Synchronization Pin. Synchronizes the internal oscillator frequency to an external clock applied to the SYNC pin. The SYNC pin is TTL/CMOS logic compatible. Tie to ground or VCC if not used. RT (Pin 47): Timing Resistor Pin. Programs the switching frequency from 200kHz to 1MHz. See Table 2 for the recommended RT values for common switching frequencies. SS (Pin 48): Soft Start Pin. Placing a capacitor here programs soft start timing to limit inductor inrush current during startup. The soft start cycle will not begin until all the VCC, EN/UVLO, and (VIN - VCAP) voltages are higher than their respective UVLO thresholds. FB (Pin 49): Feedback Pin. The pin is regulated to the internal bang-gap reference 1.205V during startup and precharging phases. Connect to a resistor divider from the buck converter output to program the maximum LED bus voltage. See more details in the Applications Information section. ISN (Pin 50): Negative Inductor Current Sense Pin. The pin is connected to one terminal of the external inductor current sensing resistor and the buck converter output supplying parallel LED channels. ISP (Pin 51): Positive Inductor Current Sense Pin. The pin is connected to the inductor and the other terminal of the external inductor current sensing resistor. CAP (Pin 52): VIN Referenced Regulator Supply Capacitor Pin. The pin holds the negative terminal of an internal VIN referenced 6.8V linear regulator used to bias the gate driver circuitry. Must be locally bypassed with a capacitor to VIN. GATE (Pin 53): Gate Driver Pin. The pin drives an external P-channel power MOSFET with a typical peak current of 1A. Connect this pin to the gate of the power MOSFET with a short and wide PCB trace to minimize trace inductance. VIN (Pin 54): Power Input Supply Pin. Must be locally bypassed with a capacitor to ground. TSET (Pin 55): Temperature Threshold Setting Pin. A resistor to ground programs overtemperature threshold. See more details in the Applications Information section. ISET (Pin 56): Nominal LED Current Setting Pin. A resistor to ground programs the nominal LED current for all the channels. See more details in the Applications Information section. Exposed Pad (Pin 57): Ground Pin. Must be soldered to a continuous copper ground plane to reduce die temperature and to increase the power capability of the device. 3746f 11 12 CVCC VCC RFB1 RFB2 CSS 25 26 LDO SDO SCKO SCKI SDI 384 SCKO SDO SHIFT REGISTER C1 x STATUS INFO (FAULT LEDXX) C0 OT SCKI SDI 384 R S Q 32X 6 12 POR – – GM2 ... DELAY 6 12 FAULT LEDXX DC REGISTER FS GS REGISTER FS FS 0.5V LED00 LED01 EN + RAMP – R S OPEN/SHORT LED + – + – IREF DRIVER TSET ISET CAP GATE VIN VPTAT OT CONSTANT CURRENT SINK 1.205V 6.8V Q PWMCK 12-BIT PWM DIMMING IREF 6-BIT DOT CORRECTION EN LED31 + – SYNC 46 OSC 47 RT 55 56 52 53 54 3746 BD GND + – 28 19 21 PRECHG + – GM1 VSS < 1V PG 1.205V REFERENCE BIAS (VIN - VCAP) AND UVLO UV + – LDI PWMCK FB VCC EN/UVLO SS ISP RT + – 22 24 49 23 1 48 12µA ISN 50 51 D1 M1 L CIN RS (18, 20, 27, 29, EXPOSED PAD 57) LEDXX RTSET RISET CCAP VIN 32X COUT VOUT LT3746 Block Diagram 3746f LT3746 OPERATION The LT3746 integrates a single constant-frequency currentmode nonsynchronous buck controller with thirty-two linear current sinks. The buck controller generates an adaptive output LED bus voltage to supply parallel LED strings and the thirty-two linear current sinks regulate and modulate individual LED strings. Its operation is best understood by referring to the Block Diagram. Serial Data Interface Start-Up In a conventional 4-wire topology shown in Figure 1, the LDI and SCKI signals need global routing while the SDI signal only needs local routing between chips. Depending on the number of chips in cascade and the size of system PCB board, external clock-tree type buffers with corresponding driving capability are needed for both the LDI and SCKI signals to minimize signal skews. The propagation delay caused by the buffer insertion on the SCKI signal yields the clock skew between the SCKI and SDI signals, which usually requires the customer end to balance it. Since both the SDI and SDO signals require the same SCKI signal to send and receive, the propagation delay between the SDI and SDO signals limits the number of chips in cascade and the series data interface clock frequency. The LT3746 enters shutdown mode and drains almost zero current when the EN/UVLO pin is lower than 0.35V. Once the EN/UVLO pin is above 0.35V, the part starts to wake up internal bias currents, generate various references, and charge the capacitor CCAP towards 6.8V regulation voltage. This VIN referenced voltage regulator (VIN - VCAP) will supply the internal gate driver circuitry driving an external P-channel MOSFET in normal operation. The LT3746 remains in undervoltage lockout (UVLO) mode as long as any one of the EN/UVLO, VCC, and (VIN - VCAP) UVLO flags is high. Their UVLO thresholds are typically 1.31V, 2.89V, and 4.9V, respectively. After all the UVLO flags are cleared, the buck controller starts to switch, and the soft start SS pin is released and charged by a 12µA current source, thereby smoothly ramping up the inductor current and the output LED bus voltage. Power-on-Reset (POR) During start-up, an internal power-on-reset (POR) high signal blocks the input signals to the serial data interface and resets all the internal registers except the 386-bit shift register. The 1-bit frame select (FS) register, 1-bit enable LED channel (EN) register, individual 12-bit grayscale (GS) registers, and individual 6-bit dot correction (DC) registers are all reset to zero. Thus all the LED channels are turned off initially with the default grayscale (0x000) and dot correction (0x00) setting. Once the part completes its soft start (i.e., the SS pin voltage is higher than 1V) and the output LED bus voltage is power good (i.e., within 5% of its FB programmed regulation level), the POR signal goes low to allow the input signals to the serial data interface. Any fault triggering the soft start will generate another POR high signal and reset internal registers again. The LT3746 has a 30MHz, fully-buffered, skew-balanced, cascadable serial data interface. The interface uses a novel 6-wire (LDI, SCKI, SDI, LDO, SCKO, and SDO) topology and can be connected to microcontrollers, digital signal processors (DSPs), or field programmable gate arrays (FPGAs). The novel 6-wire topology eliminates the need for global routing and buffer insertion for the LDI and SCKI signals. Instead, it provides the LDO and SCKO signals along with the SDO signal to drive the next chip. The skew inside the chip among the LDI, SCKI, and SDI signals is balanced internally. The skew outside the chip among the LDO, SCKO, and SDO signals can be easily balanced by parallel routing these three signals between chips. The SDI signal is sent with the SCKI signal, and the SDO signal is received with the SCKO signal. A slight duty cycle change between the SCKI and SCKO signals may occur due to the process variation, supply voltage and operating temperature. This duty cycle change results from the difference in propagation delays of the positive and negative edges of the SCKI/SCKO signals and will affect the maximum number of cascadable chips, depending on the SCKI speed. In summary, the 6-wire topology extends the maximum number of cascadable chips, boosts the series data interface clock frequency, eliminates the need for buffer insertion for global signals, and offers an easy PCB layout. In a low-speed application with a small number of cascaded chips, the 6-wire topology can be simplified to the 4-wire topology by ignoring the LDO and SCKO outputs. 3746f 13 LT3746 OPERATION LT3746 6-WIRE TOPOLOGY CHIP 1 LDO LDI CHIP 2 LDO LDI CHIP N LDO LDO LDI SCKO SCKI SCKO SCKI SCKO SCKI SCKO SDO SDI SDO SDI SDO SDI SDO LDI CHIP N LDO CONTROLLER SDI SCKI LDI CONVENTIONAL 4-WIRE TOPOLOGY CHIP 1 LDO LDI CHIP 2 LDO LDO LDI SCKO SCKI SCKO SCKI SCKO SCKI SCKO SDO SDI SDO SDI SDO SDI SDO CONTROLLER SDI 3746 F01 Figure 1. LT3746 6-Wire Topology vs Conventional 4-Wire Topology x x MSB DC 31, 6 BITS 0 0 0 0 0 S31 LSB x LSB x x x x x x x C1 C0 DC FRAME LSB MSB MSB DC 31, 6 BITS C1 0 0 0 0 0 S0 0 F0 STATUS FRAME GS 0, 12 BITS MSB x GS 31, 12 BITS DC 0, 6 BITS MSB LSB LSB x LSB MSB 386 BITS DC 0, 6 BITS C0 GS FRAME 3746 F02 COMMAND REGISTER: STATUS REGISTER: C1: ENABLE LED CHANNELS - ENABLE = 1, DISABLE = 0 C0: FRAME SELECT - GS FRAME = 0, DC FRAME = 1 S0-S31: LED 0-31 FAULT - FAULT = 1, OK = 0 F0: OT - OVER TEMPERATURE = 1, OK = 0 Figure 2. Serial Data Frame Format 3746f 14 LT3746 OPERATION tSU-LDI tWH-LDI tHD-LDI LDI tWH-CKI SCKI tSU-SDI tWL-CKI SDI SR[0] 385 378 1 DC 31 MSB SR[1] 384 1 385 386 1 tHD-SDI DC 0 LSB DC 31 MSB 386 C1 GS 31 MSB C0 = 1 GS 0 LSB C1 GS 31 MSB C0 = 0 DC 0 LSB C1 C0 = 1 F0 GS 31 MSB GS 0 LSB C1 C0 = 0 F0 DC 0 LSB + 1 x C1 0 F0 GS 0 LSB + 1 GS 0 LSB C1 0 GS 31 MSB F0 tPD-LD↓ tPD-LD↑ LDO tPD-SCK↑ SCKO 1 378 385 tPD-SCK↓ 386 384 385 386 tPD-SD DC 31 MSB SDO/ SR[385] 1 DC 31 MSB DC 31 MSB – 1 0 GS 31 MSB F0 DC 31 MSB 3746 F03 INPUT DATA STATUS DATA Figure 3. Serial Data Input and Output Timing Chart C1/EN tWH-PWM PWMCK 1 tPD-PWM I(LED00) REG = 0x002 I(LED01) REG = 0xFFF I(LED31) REG = 0x000 PRECHG 2 3 3584 3585 4095 4096 1 2 tWL-PWM TRACKING PHASE PRECHARGING PHASE 3746 F04 Figure 4. Grayscale PWM Dimming and Precharging Signal Timing Chart 3746f 15 LT3746 OPERATION Figure 2 shows two serial data input SDI frames (GS frame and DC frame) and one serial data output SDO frame (status frame). All the frames have the same 386-bit in length and are transmitted with the MSB first and the LSB last. The SDI frames are sent with the SCKI signal and the SDO frame is received with the SCKO signal. The C0 bit (frame select) determines any SDI frame to be either a GS frame (C0 = 0) or a DC frame (C0 = 1), and the C1 bit (EN) enables (C1 = 1) or disables (C1 = 0) all the LED channels. The status frame reads back the TSET pin resistor-programmable overtemperature flag and individual open/short LED fault flags, as well as the individual 6-bit DC setting. Inside the part, there are one 386-bit shift register SR[0:385], one 1-bit frame select (FS) register, one 1-bit enable LED channel (EN) register, thirty-two 12-bit grayscale (GS) registers, thirty-two 6-bit dot correction (DC) registers, one 1-bit over temperature (OT) flag register, and thirty-two 1-bit LED fault flag registers. The input of the 386-bit shift register, i.e., the input of the first bit SR[0], is connected to the SDI signal. The output of the 386-bit shift register, i.e., the output of the last bit SR[385] is connected to the SDO signal. The SCKI signal shifts the SDI frame (GS or DC frame) in and the SCKO signal shift the SDO frame (status frame) out of the 386-bit shift register with their rising edges. The LDI high signal latches the SDI frame (GS or DC frame) from the 386-bit shift register into corresponding FS, EN, GS or DC registers, and loads the SDO frame (status frame) from the OT and LED fault flag registers to the 386-bit shift register at the same time. The LDO signal is a buffered version of the LDI signal with certain delay added to match the delay between the SCKI and SCKO signals. Therefore, a daisy-chain type loop communication with simultaneous writing and reading capability is implemented. Figure 3 illustrates the timing relation among serial input and serial output signals in more detail. One DC frame followed by another GS frame is sent through the LDI, SCKI, and SDI signals. At the same time, two status frames are received through the LDO, SCKO, and SDO signals. The rising edges of the SCKI signal shift a frame of 386-bit data at the SDI pin into the 386-bit shift register SR[0:385]. After 386 clock cycles, all the 386-bit data sit in the right place waiting for the LDI signal. An asynchronous LDI high signal latches the 1-bit FS register, 1-bit EN register, and individual 12-bit GS registers (when FS = 0) or 6-bit DC registers (when FS = 1) for each channel. At the same time, a frame of status information, including over temperature flag and individual open/short LED fault flags, is parallel loaded into the 386-bit shift register and will be shifted out with the coming clock cycles. Constant Current Sink Each LED channel has a local constant current sink regulating its own LED current independent of the LED bus voltage VOUT. The recommended LED pin voltage ranges from 0.5V to 2.5V. As shown in the Typical Performance Characteristics ILED vs VLED curves, the LED current ILED has the best load regulation when the LED pin voltage VLED sits between 0.5V to 2.5V. A lower LED bus voltage VOUT may not regulate all the LED channels across temperature, current, and manufacturing variation, while a higher 4096*TPWMCK PWM1 VOUT = 4.4V PWM2 PRECHG IDEAL VOUT 4.0V 4.4V 3.6V 4.0V 3.6V + 3.5V – 4.4V (3) + 3.1V PWM3 LT3746 VOUT (2) (1) + + 3.9V – + – + 1.3V 0.9V 0.5V – – – 4.4V CONSTANT VOUT 3746 F05 t1 t2 t3 t4 Figure 5. Adaptive-Tracking-plus-Precharging LED Bus Voltage Technique 3746f 16 LT3746 OPERATION LED bus voltage VOUT will force a higher LED pin voltage across the current sink, thereby dissipating more power inside the part. See more details about the choice of the LED bus voltage and the power dissipation calculation in the Application Information section. Dot Correction and Grayscale Digital-to-Analog Conversion The resistor on the ISET pin programs the nominal LED current (4mA to 20mA) for all the channels. Individual LED channel can be adjusted to a different current setting by its own 6-bit dot correction register. The adjustable LED current ranges from 0.5X to 1.5X of the nominal LED current in 63 linear steps. See more details about setting nominal LED current and dot correction in the Applications Information section. In addition to the dot correction current adjustment, individual LED channels can also be modulated by their own grayscale PWM dimming signal. To achieve a better performance, all the grayscale PWM dimming signals are synchronized to the same frequency with no phase shift between rising edges. Each constant current sink is enabled or disabled when its grayscale PWM dimming signal goes high or low. This periodic grayscale PWM dimming signal is generated by its own 12-bit grayscale register with a duty cycle from 0/4096 to 4095/4096 and a period equal to 4096 PWMCK clock cycles. The generation of the grayscale PWM dimming signal is best understood by referring to Figure 4. After EN = 1 is set, the first rising edge of the PWMCK signal will increase the internal 12-bit grayscale counter from zero to one and turn on all the LED channels with grayscale value not zero. Each following rising edge of the PWMCK signal increases the grayscale counter by one. Any LED channel will be turned off when its 12-bit grayscale register value is equal to the value in the grayscale counter. To generate a 100% duty cycle for all the grayscale PWM dimming signals, the PWMCK signal can be paused before counting to the value in any individual 12-bit grayscale registers. Setting EN = 0 will reset the grayscale counter to zero and turn off all the LED channels immediately. Dual-Loop Analog OR Control The switching frequency can be programmed from 200kHz to 1MHz with the resistor connected to the RT pin and it can be synchronized to an external clock using the SYNC pin. Each switching cycle starts with the gate driver turning on the external P-channel MOSFET M1 and the inductor current is sampled through the sense resistor RS between the ISP and ISN pins. This current is amplified and added to a slope compensation ramp signal, and the resulting sum is fed into the positive terminal of the PWM comparator. When this voltage exceeds the level at the negative terminal of the PWM comparator, the gate driver turns off M1. The level at the negative terminal of the PWM comparator is set by either of two error amplifiers GM1 and GM2. In this dual-loop analog OR control, the FB loop GM1 regulates the FB pin voltage to 1.205V and the LED loop GM2 regulates the minimum active LED pin voltage (LED00 to LED31) to 0.5V. In the startup phase, the GM2 is disabled and the output LED bus voltage is regulated towards the feedback resistor programmed LED bus voltage. This FB programmed voltage defines the maximum LED bus voltage and should be programmed high enough to supply the worst case LED string across temperature, current, and manufacturing variation. Adaptive-Tracking-Plus-Precharging Higher system efficiency and faster transient response are two highly anticipated specifications in an individually-modulated multi-channel LED driver chip. The LT3746 uses a patent pending adaptive-trackingplus-precharging technique to achieve both of them simultaneously. Besides 32 internal grayscale PWM dimming signals, the part also generates another internal precharging signal PRECHG. As shown in Figure 4, the PRECHG signal divides any grayscale PWM dimming cycle into two phases: tracking phase when PRECHG = 0 and precharging phase when PRECHG = 1. During each grayscale PWM dimming cycle – 4096 PWMCK clock cycles, the PRECHG signal stays low for the first 3584 clock cycles (7/8 of the grayscale PWM dimming 3746f 17 LT3746 OPERATION period) and goes high for the rest 512 clock cycles (1/8 of the grayscale PWM dimming period). In the event of all the LED channels being not active (i.e., either fault or off) before the 3585th PWMCK clock, the PRECHG signal will go high immediately. To better explain the operation of the adaptive-trackingplus-precharging technique, a simplified application system with 3-channel LED array is presented in Figure 5. Each channel consists of a single LED with the forward voltage drop equal to 3.1V, 3.5V, and 3.9V, respectively. Three internal grayscale PWM dimming signals PWM1, PWM2, and PWM3 are used to modulate each LED channel. At the beginning of each grayscale PWM dimming cycle, all three LED channels are turned on and the tracking phase starts with PRECHG = 0. The amplifier GM2 is enabled and takes the control from the amplifier GM1, regulating the minimum active LED pin voltage to 0.5V. With the VLED3 equal to 0.5V, the output LED bus voltage is tracked to 4.4V. Subsequently, at a certain time instant t1 when the third channel is turned off, the minimum active LED pin voltage goes to VLED2, 0.9V. Then the amplifier GM2 tracks the output LED bus voltage down to 4V to maintain the minimum active LED pin voltage equal to 0.5V again. Similarly at the next time instant t 2, the output LED bus voltage is tracked down to 3.6V. In this manner, the adaptive-tracking technique eliminates unnecessary power dissipation across the current sinks and yields superior system efficiency when compared to a constant 4.4V output voltage. At a later time instant t3 when the PRECHG signal goes high, the amplifier GM2 is disabled and gives the control back to the amplifier GM1. The amplifier GM1 regulates the output LED bus voltage towards the FB programmed maximum value 4.4V to guarantee shorter minimum LED on-time for the next grayscale PWM dimming cycle. Without the precharging phase, the output LED bus voltage will stay at 3.6V before the next grayscale PWM dimming cycle, when all the 3 LED channels will be turned on again. At that time the 3.6V LED bus voltage is too low to keep all the LED channels in regulation, and the minimum LED on time is greatly increased to accommodate the slow transient response of the switching buck converter charging the output capacitor from 3.6V to 4.4V. This adaptive-tracking-plus-precharging LED bus voltage technique simultaneously lowers the power dissipation in the LT3746 and maintains a shorter minimum LED on-time. 3746f 18 LT3746 Applications Information Globally, the LT3746 converts a higher input voltage to a single lower LED bus voltage (VOUT ) supplying 32 parallel LED strings with the adaptive-tracking-plus-precharging technique. Locally, the part regulates and modulates the current of each string to an independent dot correction and grayscale PWM dimming setting sent by TTL/CMOS logic serial data interface. This Application Information section serves as a guideline of selecting external components (refer to the Block Diagram) and avoiding common pitfalls for the typical application. Programming Maximum VOUT The adaptive-tracking-plus-precharging technique regulates VOUT to its maximum value during the startup and precharging phases, and adaptively lowers the voltage to keep the minimum active LED pin voltage around 0.5V during the tracking phase. Therefore, the maximum VOUT should be programmed high enough to keep all the LED pin voltages higher than 0.5V to maintain LED current regulation across temperature, current, and manufacturing variation. As a starting point, the maximum LED bus voltage, VOUT(MAX), can be calculated as: VOUT(MAX) =0.5V + n • VF(MAX) where n is the number of LED per string and VF(MAX) is the maximum LED forward voltage rated at the highest operating current and the lowest operating temperature. The VOUT(MAX) is programmed with a resistor divider between the output and the FB pin. The resistor values are calculated as: Ê VOUT(MAX) ˆ RFB2 =RFB1Á - 1˜ Ë 1.205V ¯ Tolerance of the feedback resistors will add additional errors to the output voltage, so 1% resistor values should be used. The FB pin output bias current is typically 120nA, so use of extremely high value feedback resistors could also cause bias current errors. A typical value for RFB1 is 10k. VIN Power Input Supply Range The power input supply for the LT3746 can range from 6V to 55V, covering a wide variety of industrial power supplies. Another restriction on the minimum input voltage VIN(MIN) is the 2V minimum dropout voltage between the VIN and ISN pins, and thus the VIN(MIN) is calculated as: VIN(MIN) = VOUT(MAX) + 2V Choosing Switching Frequency Selection of the switching frequency is a tradeoff between efficiency and component size. Low frequency operation improves efficiency by reducing MOSFET switching losses and gate charge losses. However, lower frequency operation requires larger inductor and capacitor values. Another restriction on the switching frequency comes from the input and output voltage range caused by the minimum switch on and switch off time. The highest switching frequency fSW(MAX) for a given application can be calculated as: D 1– DMAX fSW(MAX) =MIN MIN , t t ON(MIN) OFF(MIN) where the minimum duty cycle DMIN and the maximum duty cycle DMAX are determined by: D MIN = VOUT(MIN) + VD VIN(MAX) + VD and D MAX = VOUT(MAX) + VD VIN(MIN) + VD tON(MIN) is the minimum switch on time (~200ns), tOFF(MIN) is the minimum switch off time (~120ns), VOUT(MIN) is the minimum adaptive output voltage, VIN(MAX) is the maximum input voltage, and VD is the catch diode forward voltage (~0.5V). The calculation of fSW(MAX) simplifies to: fSW(MAX) = V VIN(MIN) – VOUT(MAX) OUT(MIN) + VD MHz MIN 5 • , 8.33 • VIN(MAX) + VD VIN(MIN) + VD Obviously, lower frequency operation accommodates both extremely high and low VOUT to VIN ratios. Besides these common considerations, the specific application also plays an important role in switching frequency choice. In a noise-sensitive system, the switching 3746f 19 LT3746 Applications Information frequency is usually chosen to keep the switching noise out of a sensitive frequency band. Switching Frequency Setting and Synchronization The LT3746 uses a constant switching frequency that can be programmed from 200kHz to 1MHz with a resistor from the RT pin to ground. Table 2 shows RT values for common switching frequencies. Table 2. Switching Frequency fSW vs RT Value f SW (kHz) RT * (kΩ) 200 280 300 182 400 133 500 105 600 84.5 from 0V to (VIN – 2V) or 13V absolute maximum value, whichever is lower. The current sense amplifier not only provides current information to form the current-mode control, but also a 46.5mV threshold. The 46.5mV threshold across the RS resistor imposes an accurate current limit to protect both P-channel MOSFET M1 and catch diode D1, and also to prevent inductor current saturation. Good Kelvin sensing is required for accurate current limit. The RS resistor value can be determined by: I OUT(MAX) =I L(MAX) – ∆ IL 2 where the maximum inductor current IL(MAX) is set by: I L(MAX) = 46.5mV RS 700 71.5 800 60.4 900 53.6 1000 46.4 IOUT(MAX) is the maximum output load current, and ∆IL is the inductor peak-to-peak ripple current. Allowing adequate margin for ripple current and external component tolerances, RS can be estimated as: * Recommend 1% Standard Values Synchronizing the LT3746 oscillator to an external frequency can be achieved using the SYNC pin. The square wave amplitude, compatible to TTL/CMOS logic, should have valleys that are below 0.6V and peaks that are above 2.4V. The synchronization frequency also ranges from 200kHz to 1MHz, in which the RT resistor should be chosen to set the internal switching frequency around 20% below the synchronization frequency. In the case of 200kHz synchronization frequency, RT = 348k is recommended. It is also important to note that when the synchronization frequency is much higher than the RT programmed internal frequency, the internal slope compensation will be significantly reduced, which may trigger sub-harmonic oscillation at duty cycles greater than 50%. Inductor Current Sense Resistor RS and Current Limit The current sense resistor, RS, monitors the inductor current between the ISP and ISN pins, which are the inputs to the internal current sense amplifier. The common mode input voltage of the current sense amplifier ranges RS = 35mV I OUT(MAX) Inductor Selection The critical parameters for selection of an inductor are inductance value, DC or RMS current, saturation current, and DCR resistance. For a given input and output voltage, the inductor value and switching frequency will determine the peak-to-peak ripple current, ∆IL. The ∆IL value usually ranges from 20% to 50% of the maximum output load current, IOUT(MAX). Lower values of ∆IL require larger and more costly inductors; higher values of ∆IL increase the peak currents and the inductor core loss. An inductor current ripple of 30% to 40% offers a good compromise between inductor performance and inductor size and cost. However, for high duty cycle applications, a ∆IL value of ~20% should be used to prevent sub-harmonic oscillation due to insufficient slope compensation. 3746f 20 LT3746 Applications Information The largest inductor ripple current occurs at the highest VIN. To guarantee that the ripple current stays below the specified maximum, the inductor value should be chosen according to the following equation: L≥ VIN(MAX) – VOUT VOUT + VD • VIN(MAX) + VD fSW • ∆I L The inductor DC or RMS current rating must be greater than the maximum output load current IOUT(MAX) and its saturation current should be higher than the maximum inductor current IL(MAX). To achieve high efficiency, the DCR resistance should be less than 0.1Ω, and the core material should be intended for high frequency applications. Power MOSFET Selection Important parameters for the external P-channel MOSFET M1 include drain-to-source breakdown voltage (V(BR)DSS), maximum continuous drain current (ID(MAX)), maximum gate-to-source voltage (VGS(MAX)), total gate charge (QG), drain-to-source on resistance (RDS(ON)), reverse transfer capacitance (CRSS). The MOSFET V(BR)DSS specification should exceed the maximum voltage across the source to the drain of the MOSFET, which is VIN(MAX) plus VD. The ID(MAX) should exceed the peak inductor current, IL(MAX). Since the gate driver circuit is supplied by the internal 6.8V VIN referenced regulator, the VGS(MAX) rating should be at least 10V. Each switching cycle the MOSFET is switched off and on, a packet of gate charge QG is transferred from the VIN pin to the GATE pin, and then from the GATE pin to the CAP pin. The resulting dQG/dt is a current that must be supplied to the CCAP capacitor by the internal regulator. The maximum 20mA current capability of the internal regulator limits the maximum QG(MAX) it can deliver to: Q G(MAX)= 20mA fSW Therefore, the QG at VGS = 6.8V from the MOSFET data sheet should be less than QG(MAX). For maximum efficiency, both RDS(ON) and CRSS should be minimized. Lower RDS(ON) means less conduction loss while lower CRSS reduces transition loss. Unfortunately, RDS(ON) is inversely related to CRSS. Thus balancing the conduction loss with the transition loss is a good criterion in selecting a MOSFET. For applications with higher VIN voltages (≥24V) a lower CRSS is more important than a low RDS(ON). Catch Diode Selection The catch diode D1 carries load current during the switch off time. Important parameters for the catch diode includes peak repetitive reverse voltage (VRRM), forward voltage (VF), and maximum average forward current (IF(AV)). The diode VRRM specification should exceed the maximum reverse voltage across it, i.e., VIN(MAX). A fast switching schottky diode with lower VF should be used to yield lower power loss and higher efficiency. In continuous conduction mode, the average current conducted by the catch diode is calculated as: I D(AVG) =I OUT • (1– D) The worst-case condition for the diode is when VOUT is shorted to ground with maximum VIN and maximum IOUT at present. In this case, the diode must safely conduct the maximum load current almost 100% of the time. To improve efficiency and to provide adequate margin for short circuit operation, a schottky diode rated to at least the maximum output current is recommended. CIN, CVCC, and CCAP Capacitor Selection A local input bypass capacitor CIN is required for buck converters because the input current is pulsed with fast rise and fall times. The input capacitor selection criteria are based on the voltage rating, bulk capacitance, and RMS current capability. The capacitor voltage rating must be greater than VIN(MAX). The bulk capacitance determines the input supply ripple voltage and the RMS current capability is used to keep from overheating the capacitor. 3746f 21 LT3746 Applications Information The bulk capacitance is calculated based on maximum input ripple, ∆VIN: C IN = D MAX • I OUT(MAX) ∆VIN • f SW ∆VIN is typically chosen at a level acceptable to the user. 100mV is a good starting point. For ceramic capacitors, only X5R or X7R type should be used because they retain their capacitance over wider voltage and temperature ranges than other types such as Y5V or Z5U. Aluminum electrolytic capacitors are a good choice for high voltage, bulk capacitance due to their high capacitance per unit area. The capacitor RMS current is: I CIN(RMS) = I OUT • V OUT • ( VIN – V OUT ) 2 VIN If applicable, calculate at the worst case condition, VIN=2 • VOUT. The capacitor RMS current rating specified by the manufacturer should exceed the calculated ICIN(RMS). Due to their low ESR, ceramic capacitors are a good choice for high voltage, high RMS current handling. Note that the ripple current ratings from aluminum electrolytic capacitor manufacturers are based on 2000 hours of life. This makes it advisable to further derate the capacitor or to choose a capacitor rated at a higher temperature than required. For a larger high voltage capacitor value, the combination of aluminum electrolytic capacitors and ceramic capacitors is an economical approach. Multiple capacitors may also be paralleled to meet size or height requirements in the design. Locate the capacitor very close to the MOSFET switch and the catch diode, and use short, wide PCB traces to minimize parasitic inductance. The general discussion above also applies to the capacitor CVCC at the VCC pin and the capacitor CCAP between the VIN and CAP pins. Typically, a 10µF 10V-rated ceramic capacitor for CVCC and a 0.47µF 16V-rated ceramic capacitor for CCAP should be sufficient. COUT Capacitor Selection The output capacitor has two essential functions. Along with the inductor, it filters the square wave generated by the LT3746 to produce the DC output containing a controlled voltage ripple. It also stores energy to satisfy load transients and to stabilize the dual-loop operation. Thus the selection criteria for COUT are based on the voltage rating, the equivalent series resistance ESR, and the bulk capacitance. As always, choose the COUT with a voltage rating greater than VOUT(MAX). The LT3746 utilizes the output as the dominant pole to stabilize the dual loop operation, so the COUT value determines the unity gain frequency fUGF, which is set around 1/10 of the switching frequency. To stabilize the FB loop during the startup and precharging phases and the LED loop during the tracking phase, a low-ESR capacitor (tens of mΩ) should be used and its minimum COUT is calculated as: 0.25 1.5 C OUT = MAX , R V • f • R • f S UGF OUT(MAX) S UGF The adaptive-tracking-plus-precharging technique moves the VOUT with the grayscale PWM dimming frequency to improve system efficiency, choosing a ceramic capacitor as the COUT inevitably generates acoustic noise due to the piezo effect of the ceramic material. In an acoustic noise sensitive application, low ESR tantalum or aluminum capacitors are preferred. When choosing a capacitor, look carefully through the data sheet to find out what the actual capacitance is under operating conditions (applied voltage and temperature). A physically larger capacitor, or one with a higher voltage rating, may be required. 3746f 22 LT3746 Applications Information Undervoltage Lockout (UVLO) and Shutdown LT3746 has three UVLO thresholds with hysteresis for the EN/UVLO, VCC, and CAP pins. The part will remain in UVLO mode not switching until all the EN/UVLO, VCC, and (VIN - VCAP) voltages pass their respective typical thresholds (1.31V, 2.89V, and 4.9V). As shown in Figure 6, the EN/UVLO pin can be controlled in two different ways. The EN/UVLO pin can accept a digital input signal to enable or disable the chip. Tie to 0.35V or lower to shut down the chip or tie to 1.34V or higher for normal operation. This pin can also be connected to a resistor divider between VIN and ground to program a power input VIN UVLO threshold. After RUV1 is selected, RUV2 can be calculated by: VIN(ON) R UV2 = R UV1 • – 1 1.31V where VIN(ON) is the power input voltage above which the part goes into normal operation. It is important to check the EN/UVLO pin voltage not to exceed its 6V absolute maximum rating: VIN(MAX) • R UV1 < 6V R UV1+R UV2 Soft-Start During soft-start, the SS pin voltage smoothly ramps up inductor current and output voltage. The effective voltage range of SS pin is from 0V to 1V. Therefore, the typical soft-start period is C • 1V t SS = SS 12µA where CSS is the capacitor connected at SS pin and 12µA is the soft-start charge current. Whenever a UVLO or thermal shutdown occurs, the SS pin will be discharged and the part will stop switching until the UVLO event has disappeared and the SS pin has reached it reset threshold, 0.35V. The part then initiates a new soft-start cycle. VIN FROM µCONTROLLER VCC VIN VIN RUV2 VCC EN/UVLO EN/UVLO RUV1 (A) 3746 F06 (B) Figure 6. Methods of Controlling the EN/UVLO Pin Setting Nominal LED Current The nominal LED current is defined as the average LED current across 32-channel when all the individual dot correction registers are set to 0x20. The nominal LED current is programmed by a single resistor, RISET, between the ISET pin and ground. The voltage at the ISET pin, VISET, is trimmed to an accurate 1.205V, generating a current inversely proportional to RISET. The nominal LED current, ILED(NOM), can be calculated as: ILED(NOM) = VISET • 1000 R ISET ILED(NOM) must be set between 4mA and 20mA. Typical RISET resistor values for various nominal LED currents are listed in Table 3. Table 3. Nominal LED Current ILED(NOM) vs. RISET Value ILED(NOM) (mA) RISET * (kΩ) 4 301 10 121 15 80.6 20 60.4 * Recommend 1% Standard Values Setting Dot Correction The LT3746 can adjust the LED current for each channel independently. This fine current adjustment, also called dot correction, is mainly used to calibrate the brightness deviation between LED channels. The 6-bit (64 steps) dot 3746f 23 LT3746 Applications Information correction setting adjusts each LED current from 0.5X to 1.5X of the nominal LED current according to: DC + 32 ILEDn = ILED(NOM) • n 64 where ILEDn is the nth LED current and DCn is the nth programmed dot correction setting (DCn = 0 to 63). The fine current step over the nominal LED current gives an excellent resolution: ∆ILED ILED(NON) = 1 ≈ 1.56% 64 which enhances the relative LED current match accuracy if used as calibration. Setting Grayscale Although adjusting the LED current changes its luminous intensity, or brightness, it will also affect the color matching between LED channels by shifting the chromaticity coordinate. The best way to adjust the brightness is to control the amount of LED on/off time by pulse width modulation (PWM). The LT3746 can adjust the brightness for each channel independently. The 12-bit grayscale PWM dimming results in 4096 linear brightness steps from 0% to 99.98%. The brightness level GSn% for channel n can be calculated as: GS n% = GS n • 100% 4096 where GSn is the nth programmed grayscale setting (GSn = 0 to 4095). Open/Short LED Fault The LT3746 has individual LED fault diagnostic circuitry that detects both open and short LED faults for each channel. The open LED fault is defined as any LED string is open or disconnected from the circuit; and the short LED fault is defined as any LED string is shorted across itself. The open LED flag is set if the LED pin voltage is lower than 0.1V (typical) during on status with initial 500ns blanking. The short LED flag is set if the LED pin voltage is higher than 75% of the LED bus voltage VOUT any time. If one LED channel is shorted across itself, the channel will be turned off to eliminate unnecessary power dissipation. The function can also be used to disable LED channels by connecting their LED pins to the output directly. Both the open and short LED flags are combined to set the LED fault bits (S0 to S31) in the status frame to 1. Thermal Protection The LT3746 has two over temperature thresholds: one is the fixed internal thermal shutdown and the other one is programmed by a resistor, RTSET, between the TSET pin and ground. When the junction temperature exceeds 165°C, the part will enter thermal shutdown mode, shut down serial data interface, turn off LED channels, and stop switching. After the junction temperature drops below 155°C, the part will initiate a new soft start. When the RTSET is placed at the TSET pin, a current equal to the current flowing through the RISET passes the RTSET, generating a voltage V TSET at the TSET pin, which is calculated as: VTSET = 1.205V • R TSET R ISET 3746f 24 LT3746 Applications Information Then the V TSET is compared to an internal proportionalto-absolute-temperature voltage VPTAT, VPTAT = 1.72mV • (TJ + 273.15) where TJ is the LT3746 junction temperature in °C. When VPTAT is higher than V TSET, an overtemperature flag OT = 1 is set. Once the RTSET programmed temperature is exceeded, the part will also gradually derate the nominal LED current ILED(NOM) to limit the total power dissipation without interrupting its normal operation. Cascading Devices and Determining Serial Data Interface Clock In a large LCD backlighting or LED display system, multiple LT3746 chips can be easily cascaded to drive all the LED strings. The LT3746 adopts a 6-wire topology, which balances the internal clock skew and matches the external trace capacitance with an easy PCB layout. The minimum serial data interface clock frequency fSCKI for a large display system can be calculated as: where NLT3746 is the number of LT3746 chips and fREFRESH is the refresh rate of the whole system. Calculating Power Dissipation The total power dissipation inside the chip can be calculated as: P TOTAL = 31 VIN • (I VIN + f SW • Q G ) + VCC •I VCC + ∑ GS n% •I LEDn • VLEDn n=0 where IVIN is the power input VIN quiescent current, IVCC is the VCC supply current, and VLEDn is the LED pin voltage for channel n. From the total power dissipation PTOTAL, the junction temperature TJ can be calculated as: TJ = T A + PTOTAL • θ JA Keep TJ below the maximum operating junction temperature 125°C. f SCKI = NLT3746 • 386 • fREFRESH 3746f 25 LT3746 Typical Application VIN 10V TO 30V 0.47µF 16V VIN EN/UVLO EN CAP GATE 100k VCC 3V TO 5.5V VCC D1 SYNC RT SS 105k LT3746 23.2k ISP C1 220µF 10k ISN FB ISET TSET 32.4k 409.6kHz CLOCK 4V MAXIMUM OUTPUT VOLTAGE 33mΩ GND 10nF 60.4k M1 L1 22µH ... 10µF 10V 4.7µF 50V LED00 LED01 LED02 PWMCK LED03 LED04 LED05 .. . LED26 LED27 LED28 LED29 LED30 LED31 TTL/CMOS SCKI SCKO SDI SDO LDI LDO TTL/CMOS 3746 TA02 M1: VISHAY Si9407BDY D1: DIODES DFLS160 L1: WÜRTH ELECTRONIK 7447779122 C1: SANYO 6TPE220MI Figure 7. 32-Channel LED Driver, 500kHz Buck, 1 LED 10mA to 30mA per Channel, 100Hz 12-Bit Dimming 3746f 26 LT3746 Package Description UHH Package UHH Package 56-Lead Plastic QFN (5mm × 9mm) 56-Lead Plastic QFN (5mm × 9mm) (Reference LTCLTC DWG # 05-08-1727 Rev Rev A) A) (Reference DWG # 05-08-1727 0.70 ± 0.05 5.50 ± 0.05 (2 SIDES) 4.10 ± 0.05 (2 SIDES) 3.60 REF (2 SIDES) 3.45 ±0.05 7.13 ±0.05 PACKAGE OUTLINE 0.20 ± 0.05 0.40 BSC 6.80 REF (2 SIDES) 8.10 ± 0.05 (2 SIDES) 9.50 ± 0.05 (2 SIDES) RECOMMENDED SOLDER PAD PITCH AND DIMENSIONS APPLY SOLDER MASK TO AREAS THAT ARE NOT SOLDERED 5.00 ± 0.10 (2 SIDES) 0.75 ± 0.05 PIN 1 NOTCH R = 0.30 TYP OR 0.35 × 45° CHAMFER 3.60 REF 55 56 0.00 – 0.05 0.40 ±0.10 PIN 1 TOP MARK (SEE NOTE 6) 1 2 9.00 ± 0.10 (2 SIDES) 6.80 REF 7.13 ±0.10 3.45 ±0.10 (UH) QFN 0406 REV A 0.200 REF 0.200 REF 0.00 – 0.05 0.75 ± 0.05 NOTE: 1. DRAWING IS NOT A JEDEC PACKAGE OUTLINE 2. DRAWING NOT TO SCALE 3. ALL DIMENSIONS ARE IN MILLIMETERS 0.20 ± 0.05 R = 0.115 TYP 0.40 BSC BOTTOM VIEW—EXPOSED PAD 4. DIMENSIONS OF EXPOSED PAD ON BOTTOM OF PACKAGE DO NOT INCLUDE MOLD FLASH. MOLD FLASH, IF PRESENT, SHALL NOT EXCEED 0.20mm ON ANY SIDE 5. EXPOSED PAD SHALL BE SOLDER PLATED 6. SHADED AREA IS ONLY A REFERENCE FOR PIN 1 LOCATION ON THE TOP AND BOTTOM OF PACKAGE 3746f Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no representation that the interconnection of its circuits as described herein will not infringe on existing patent rights. 27 LT3746 Typical Application VIN 13V TO 42V 0.47µF 16V VIN EN VCC 3V TO 5.5V CAP GATE EN/UVLO 100k D1 SYNC SS 80.6k GND ISP LT3746 C1 2 × 47µF 10k ISN 10nF FB ISET TSET 32.4k 2.048MHz CLOCK 11V MAXIMUM OUTPUT VOLTAGE 33mΩ . .. RT 60.4k M1 L1 22µH VCC 10µF 10V 46.4k 4.7µF 50V LED00 LED01 LED02 PWMCK .. . LED29 LED30 LED31 TTL/CMOS SCKI SCKO SDI SDO LDI TTL/CMOS LDO M1: VISHAY Si9407BDY D1: DIODES DFLS160 L1: WÜRTH ELECTRONIK 7447779122 C1: SANYO 16TQC47M 3746 TA03 Figure 8. 32-Channel LED Driver, 1MHz Buck, 3 LEDs 10mA to 30mA per Channel, 500Hz 12-Bit Dimming Related Parts PART NUMBER DESCRIPTION COMMENTS LT3476 Quad Output 1.5A, 2MHz High Current LED Driver with 1,000:1 Dimming VIN: 2.8V to 16V, VOUT(MAX) = 36, True Color PWM Dimming = 1000:1, ISD < 10µA, 5mm × 7mm QFN-10 Package LT3486 Dual 1.3A , 2MHz High Current LED Driver VIN: 2.5V to 24V, VOUT(MAX) = 36, True Color PWM Dimming = 1000:1, ISD < 1µA, 5mm × 3mm DFN-16 TSSOP-16E Package LT3496 Triple Output 750mA, 2.1 MHz High Current LED Driver with 3,000:1 Dimming VIN: 3V to 30V, VOUT(MAX) = 60, True Color PWM Dimming = 3000:1, ISD < 1µA, 4mm × 5mm QFN-28 Package LT3595 45V, 2.5MHz 16-Channel Full Featured LED Driver VIN: 4.5V to 45V, VOUT(MAX) = 45, True Color PWM Dimming = 5000:1, ISD < 1µA, 5mm × 9mm QFN-56 Package LT3598 44V, 1.5A, 2.5MHz Boost 6-Channel 30mA LED Driver VIN: 3V to 40V, VOUT(MAX) = 44, True Color PWM Dimming = 1000:1, ISD < 1µA, 4mm × 4mm QFN-24 Package LT3599 44V, 2A, 2.5MHz Boost 4-Channel 120mA LED Driver VIN: 3V to 40V, VOUT(MAX) = 44, True Color PWM Dimming = 1000:1, ISD < 1µA, 4mm × 4mm QFN-24 Package LT3754 60V, 1MHz Boost 16-Channel 50mA LED Driver with True Color 3,000:1 PWM Dimming and 2.8% Current Matching VIN: 4.5V to 40V, VOUT(MAX) = 60, True Color PWM Dimming = 3000:1, ISD < 1µA, 5mm × 5mm QFN-32 Package LT3755/-1 High Side 40V, 1MHz LED Controller with True Color 3,000:1 PWM Dimming VIN: 4.5V to 40V, VOUT(MAX) = 60, True Color PWM Dimming = 3000:1, ISD < 1µA, 3mm × 3mm QFN-16 MSOP-16E Package LT3756/-1 High Side 100V, 1MHz LED Controller with True Color 3,000:1 PWM Dimming VIN: 6V to 100V, VOUT(MAX) = 100, True Color PWM Dimming = 3000:1, ISD < 1µA, 3mm × 3mm QFN-16 MSOP-16E Package LT3760 60V, 1MHz Boost 8-Channel 100mA LED Driver with True Color 3,000:1 PWM Dimming and 2.8% Current Matching VIN: 4.5V to 40V, VOUT(MAX) = 60, True Color PWM Dimming = 3000:1, ISD < 1µA, TSSOP-28E Package 3746f 28 Linear Technology Corporation LT 0311 • PRINTED IN USA 1630 McCarthy Blvd., Milpitas, CA 95035-7417 (408) 432-1900 ● FAX: (408) 434-0507 ● www.linear.com LINEAR TECHNOLOGY CORPORATION 2011