Materials and Finishes

CB Series
Connectors
CB Series “PogoPin” Connectors
Materials and Finishes
Contacts
Plug shell
Receptacle shell
Jam Nut
Bayonet pin
Insulators
O-ring, internal
Interfacial seal (receptacle)
Washer (jam nut)
Spring, EMI (plug)
Copper alloy, plated hard gold over nickel
Aluminum alloy, plated zinc-cobalt with black chromate
300 series stainless steel, with black chromate over nickel finish
300 series stainless steel, with black chromate over nickel finish
Stainless steel
Glass-filled nylon
Silicone rubber
Silicone rubber
300 series stainless steel, with black chromate over nickel
Beryllium copper alloy, gold plated
specifications
Current rating
Voltage rating (DWV)
Insulation resistance
durability
Contact resistance
Water ingress protection
Water immersion
Air pressure
Operating temperature
Shielding effectiveness
Corrosion resistance (salt spray)
Maximum wire size
2.5 Amps per contact maximum
500 VAC
5000 MΩ
5000 cycles of mating, minimum
5 mΩ
IP68
2 meters, 48 hours
0.4 bar
-55° C to +85° C
50 dB attenuation up to 100 MHz
48 hours
1mm maximum diameter. Not recommended for 19/32 strand #20 wire.
detailed performance specifications
DESCRIPTION
REQUIREMENT
PROCEDURE
Contact Resistance
+ 25° C ≤ 20 mΩ
- 55° C ≤ 100 mΩ
EIA-364-06
IEC 60512-2-1
Insulation Resistance
5000 MΩ
EIA-364-21
IEC-60512-3-1
500 volts DC ± 50 volts. Test between
adjacent contacts and contacts to shell.
Dielectric Withstanding Voltage
No breakdown or flashover
EIA-364-20
IEC-60512-4-1
Sea level 500 volts AC rms 50 or 60 Hz. One
minute dwell.
Current Carrying Capacity
2.5 amp at 70° C
EIA-364-70 Method 1
IEC-60512-5 Test 9b
Shell-to-shell Resistance
(connectors with ground springs)
2.5mV
EIA-364-83
IEC-60512-2-6
Shielding Effectiveness
70 dB attenuation up to 10MHz
50 dB attenuation at 100 MHz
VG 95214-13 Method KS 13 B
© 2007 Glenair, Inc.
All dimensions in millimeters (mm). Information subject to change without notice.
CAGE Code 06324
Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
www.glenair.com
6
E-Mail: [email protected]
CB Series
DETAILED PERFORMANCE SPECIFICATIONS
DESCRIPTION
REQUIREMENT
PROCEDURE
Water Immersion
No evidence of water penetration into mated
connectors. No evidence of water penetration
into an unmated panel mounted receptacle. ≥
100 MΩ insulation resistance.
MIL-STD-810F Method 512.4
2 meters immersion
48 hours
Air Pressure
No detectable moisture. ≥ 5000 MΩ insulation
resistance.
IEC-60512-7 Test 14b
0.4 bar overpressure
48 hours immersion at a depth of 150mm in
25° C tap water.
Ingress Protection
IP68 rating
IEC-60529
Vibration
No discontinuity of greater than 10 microseconds, no cracking, breaking or loosening of
parts, plug shall not become disengaged from
receptacle. Connectors shall meet electrical and
air leakage requirements after vibration test.
EIA-364-28 Test Condition I
IEC-60512-6-4 Severity B
100 milliampere test current
Mechanical Shock
No discontinuity of greater than 10 microseconds, no cracking, breaking or loosening of
parts, plug shall not become disengaged from
receptacle. Connectors shall meet electrical
and air leakage requirements after shock test.
EIA-364-27 Method H
IEC-60512-6-3 Severity A
3 shocks X 3 axes X 2 directions = 18 shocks
294 m/s2 (30 g’s), 11 ms, half-sine, 2.07 m/s
velocity change
Thermal Shock
No mechanical damage or loosening of
parts. Following thermal shock, connector
shall meet contact resistance, shell-to-shell
resistance and air leakage requirements.
EIA-364-32 Test Condition1
IEC-60512-11-4 Severity 3
5 cycles consisting of -55° C 30 minutes,
+25° C 5 minutes max., +85° C 30 minutes,
+25° C 5 minutes max.
Dry Heat
No breakdown in dielectric strength.
IEC-60512-11-9
16 hours at +85° C. Measure insulation
resistance during the final 30 minutes.
Humidity, Cyclic (Damp Heat,
Cyclic) (Moisture Resistance)
No deterioration which will adversely affect
the connector. 100 megohms minimum
insulation resistance during the final cycle.
Following the recovery period, connectors
shall meet contact resistance, shell-to-shell
resistance, DWV and waterproof sealing
requirements.
EIA-364-31 Condition B Method III
IEC-60512-11-12
80-98% RH
10 cycles (10 days)
+25° C to +65° C
Step 7b vibration deleted.
24 hour recovery period.
Flammability
Connector shall not burn for more than 5 sec.
after removal of flame.
IEC-60512-9 Test 20a
15 sec. exposure to flame per fig. 4 VG
96934-1.
21 Day Humidity (Damp heat,
Long Term)
No deterioration which will adversely affect
the connector. Following the drying period,
connectors shall meet 100 megohms
minimum, contact resistance, shell-to-shell
resistance, DWV, mating and unmating and
waterproof sealing requirements.
EIA-364-31 Condition C Method II
IEC-60512-11-3 Severity C
90-95% RH
40° C
Apply 100 volts DC during test. 4 hours drying
time at ambient temperature prior to final
measurements.
© 2007 Glenair, Inc.
All dimensions in millimeters (mm). Information subject to change without notice.
CAGE Code 06324
Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
www.glenair.com
7
E-Mail: [email protected]
Connectors
CB Series “PogoPin” Connectors
CB Series
Connectors
CB Series “PogoPin” Connectors
DETAILED PERFORMANCE SPECIFICATIONS
DESCRIPTION
REQUIREMENT
Mechanical Durability, at Ambient
Temperature
No deterioration which will adversely affect
the connector after 5000 cycles of mating
and unmating. Connectors shall meet contact
resistance, insulation resistance, shell-to-shell
resistance, DWV, mating and unmating force
and waterproof sealing requirements.
EIA-364-09
IEC-60512-5 Test 9a
≤ 50 mΩ contact resistance
Temperature Life (High
Temperature Endurance)
No deterioration which will adversely affect
the connector. Connectors shall meet contact
resistance, insulation resistance, shell-to-shell
resistance, DWV, and waterproof sealing
requirements.
EIA-364-17 method A
VG 95210-9
85° C
1000 hours
≥ 10 MΩ insulation resistance
≤ 50 mΩ contact resistance
≤ 20 mV shell-to-shell resistance
Corrosion (Salt Mist)
No exposure of base metal. Connectors
shall meet DWV and contact resistance
requirements following the test.
EIA-364-26 Condition B
IEC 60512-11-6 Severity B
5% salt solution
35° C
48 hours exposure
Unmated connectors
Solderability, PC Tail Contacts
95% solder coverage. Smooth, bright and
even finish.
EIA-364-52 Category 3
IEC-60512-12-1
IEC-68-2-20 Test Ta, method 1
8 hours steam aging prior to test
245° C
4-5 sec. dwell
10X magnification
Solderability, Solder Cup
Contacts
Smooth, bright and even finish
IEC-60512-12-2 Test 12b
IEC-68-2-20 Test Ta, method 2
3mm soldering iron tip
Resistance To Soldering Heat
No damage to connector. Connectors shall
meet insulation resistance and waterproof
sealing requirements.
EIA-364-56
IEC-60512-12-5 Test 12e
360° C, 5 seconds (solder cups)
260° C, 10 seconds (PC tail)
Impact, Cable Connectors
No impairment of function. Connector shall
meet contact resistance, insulation resistance
and waterproof sealing.
EIA-364-42
IEC-60512-5 test 7b
1 meter
8 drops
Solvent Resistance (NATO)
No damage from immersion in NATO fuels
F-40, F-50, D-156, D-236, N-515, N-542
VG 96934-1 Test 5.41.1
Fluid Immersion
No damage from immersion in lubricating oils,
gasoline, gasohol, or hydraulic fluid
EIA-364-10
Contact Retention
No displacement of contact. No loss of
sealing.
EIA-364-29
10 pounds (44 N.)
Force to be applied to both ends of fixed
contacts and the terminal end of springloaded contacts.
© 2007 Glenair, Inc.
PROCEDURE
All dimensions in millimeters (mm). Information subject to change without notice.
CAGE Code 06324
Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
www.glenair.com
8
E-Mail: [email protected]