LT3845 High Voltage Synchronous Current Mode Step-Down Controller with Adjustable Operating Frequency DESCRIPTION FEATURES ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ High Voltage Operation: Up to 60V Synchronizable Up to 600kHz Adjustable Constant Frequency: 100kHz to 500kHz Output Voltages Up to 36V Adaptive Nonoverlap Circuitry Prevents Switch Shoot-Through Reverse Inductor Current Inhibit for Discontinuous Operation Improves Efficiency with Light Loads Programmable Soft-Start 120μA No Load Quiescent Current 10μA Shutdown Supply Current 1% Regulation Accuracy Standard Gate N-Channel Power MOSFETs Current Limit Unaffected by Duty Cycle Reverse Overcurrent Protection 16-Lead Thermally Enhanced TSSOP Package, 16-Pin PDIP APPLICATIONS ■ ■ ■ ■ 12V and 42V Automotive and Heavy Equipment 48V Telecom Power Supplies Avionics and Industrial Control Systems Distributed Power Converters The LT®3845 is a high voltage, synchronous, current mode controller used for medium to high power, high efficiency supplies. It offers a wide 4V to 60V input range (7.5V minimum start-up voltage). An onboard regulator simplifies the biasing requirements by providing IC power directly from VIN. Burst Mode® operation maintains high efficiency at light loads by reducing IC quiescent current to 120μA. Light load efficiency is also improved with the reverse inductor current inhibit function which supports discontinuous operation. Additional features include adjustable fixed operating frequency that can be synchronized to an external clock for noise sensitive applications, gate drivers capable of driving large N-channel MOSFETs, a precision undervoltage lockout, 10μA shutdown current, short-circuit protection and a programmable soft-start. The LT3845 is available in a 16-lead thermally enhanced TSSOP package and 16-pin through hole N package. L, LT, LTC, LTM, Burst Mode, Linear Technology and the Linear logo are registered trademarks of Linear Technology Corporation. All other trademarks are the property of their respective owners.. Protected by U.S. Patents, including 5481178, 6611131, 6304066, 6498466, 6580258. TYPICAL APPLICATION Efficiency and Power Loss vs Load Current High Voltage Step-Down Regulator 48V to 12V at 75W VIN 20V TO 55V 100 0.1μF 1M VIN BOOST SHDN 82.5k 1500pF CSS TG LT3845 BURST_EN VFB 20k 143k 49.9k BAS521 15μH VCC Si7370DP B160 33μF ×3 SYNC SENSE+ fSET SENSE– SGND 95 6 90 5 85 4 80 3 2 75 PGND VC 2200pF VOUT 12V 75W 0.01Ω SW BG 100pF 16.2k Si7370DP 7 VIN = 48V POWER LOSS (W) 47μF 63V EFFICIENCY(%) 2.2μF 100V LOSS 1 70 1μF 65 0.1 1N4148 3845 TA01a 0 1 LOAD CURENT (A) 10 3845 TA01b 3845fd 1 LT3845 ABSOLUTE MAXIMUM RATINGS (Note 1) Input Supply Voltage (VIN) ........................................65V Boosted Supply Voltage (BOOST) .............................80V Switch Voltage (SW) (Note 8) ....................... 65V to –2V Differential Boost Voltage (BOOST to SW).....................................................24V Bias Supply Voltage (VCC) .........................................24V SENSE+ and SENSE– Voltages ..................................40V Differential Sense Voltage (SENSE+ to SENSE–)................................... 1V to –1V BURST_EN Voltage ...................................................24V SYNC, VC, VFB, CSS, and SHDN Voltages ....................5V SHDN Pin Currents ..................................................1mA Operating Junction Temperature Range (Note 2) LT3845E (Note 3) ............................... –40°C to 125°C LT3845I .............................................. –40°C to 125°C LT3845MP.......................................... –55°C to 125°C Storage Temperature.............................. –65°C to 150°C Lead Temperature (Soldering, 10 sec) .................. 300°C PIN CONFIGURATION TOP VIEW TOP VIEW VIN 1 16 BOOST VFB 1 16 BURST_EN SHDN 2 15 TG VC 2 15 CSS CSS 3 14 SW fSET 3 14 SHDN BURST_EN 4 SGND 4 13 VIN VFB 5 12 BG SENSE– 5 12 BOOST VC 6 11 PGND SENSE+ 6 11 TG SYNC 7 10 SENSE+ PGND 7 10 SW 8 SENSE– BG 8 9 fSET 17 13 VCC 9 VCC N PACKAGE 16-LEAD PDIP FE PACKAGE 16-LEAD PLASTIC TSSOP TJMAX = 125°C, θJA = 40°C/W, θJC = 10°C/W EXPOSED PAD (PIN 17) IS SGND, MUST BE SOLDERED TO PCB TJMAX = 125°C, θJA = 70°C/W, θJC = 34°C/W ORDER INFORMATION LEAD FREE FINISH TAPE AND REEL PART MARKING* PACKAGE DESCRIPTION TEMPERATURE RANGE LT3845EFE#PBF LT3845EFE#TRPBF 3845FE 16-Lead Plastic TSSOP –40°C to 125°C LT3845IFE#PBF LT3845IFE#TRPBF 3845FE 16-Lead Plastic TSSOP –40°C to 125°C LT3845MPFE#PBF LT3845MPFE#TRPBF 3845FE 16-Lead Plastic TSSOP –55°C to 125°C LT3845EN#PBF LT3845EN#TRPBF 3845N 16-Lead PDIP –40°C to 125°C Consult LTC Marketing for parts specified with wider operating temperature ranges. *The temperature grade is identified by a label on the shipping container. Consult LTC Marketing for information on non-standard lead based finish parts. For more information on lead free part marking, go to: http://www.linear.com/leadfree/ For more information on tape and reel specifications, go to: http://www.linear.com/tapeandreel/ 3845fd 2 LT3845 ELECTRICAL CHARACTERISTICS The l denotes the specifications which apply over the full operating temperature range, otherwise specifications are at TA = 25°C. VIN = 20V, VCC = BOOST = BURST_EN = 10V, SHDN = 2V, RSET = 49.9kΩ, SENSE – = SENSE+ = 10V, SGND = PGND = SW = SYNC = 0V, unless otherwise noted. PARAMETER CONDITIONS ● ● ● VIN Operating Voltage Range (Note 4) VIN Minimum Start Voltage VIN UVLO Threshold (Falling) VIN UVLO Threshold Hysteresis VIN Supply Current VIN Burst Mode Current VIN Shutdown Current VCC > 9V VBURST_EN = 0V, VFB = 1.35V VSHDN = 0V BOOST Operating Voltage Range BOOST Operating Voltage Range (Note 5) BOOST UVLO Threshold (Rising) BOOST UVLO Threshold Hysteresis VBOOST – VSW VBOOST – VSW VBOOST – VSW BOOST Supply Current (Note 6) BOOST Burst Mode Current BOOST Shutdown Current VBURST_EN = 0V VSHDN = 0V VCC Operating Voltage Range (Note 5) VCC Output Voltage VCC UVLO Threshold (Rising) VCC UVLO Threshold Hysteresis Over Full Line and Load Range VBURST_EN = 0V VSHDN = 0V Error Amp Reference Voltage Measured at VFB Pin Sense Pins Common Mode Range Current Limit Sense Voltage Reverse Protect Sense Voltage Reverse Current Inhibit Offset Input Current (ISENSE+ + ISENSE–) 3.6 VSENSE+ – VSENSE– VSENSE+ – VSENSE–, VBURST_EN = VCC VBURST_EN = 0V or VBURST_EN = VFB ● ● ● ● ● 60 7.5 4 15 ● –40 ● 1.224 1.215 1.3 ● ● 0 90 VSENSE(CM) = 0V VSENSE(CM) = 2V VSENSE(CM) > 4V Minimum Programmable Frequency Maximum Programmable Frequency ● ● 500 External Sync Frequency Range ● 100 SYNC Input Resistance mA μA μA 20 8.3 V V V mV 3 100 20 –150 3.7 mA μA μA mA 1.231 1.238 1.245 1.35 120 100 –100 10 300 1.4 Soft-Start Capacitor Control Current 1.4 V mV 36 115 V mV mV mV μA μA μA 330 kHz 100 kHz kHz 600 kHz kΩ 2 2 ● 270 340 V V nA 40 ● μA μA μA 1.4 0.1 0.1 800 –20 –300 270 V V V mV 5 400 25 ● UNITS V V V mV 8 6.25 500 ● Error Amp Transconductance MAX 75 20 Operating Frequency SYNC Voltage Threshold 3.8 670 20 20 9 VFB = 1.231V SHDN Enable Threshold (Rising) SHDN Threshold Hysteresis TYP 4 ● VCC Supply Current (Note 6) VCC Burst Mode Current VCC Shutdown Current VCC Current Limit VFB Pin Input Current MIN V μA 410 μS Error Amp DC Voltage Gain 62 dB Error Amp Sink/Source Current ±30 μA 3845fd 3 LT3845 ELECTRICAL CHARACTERISTICS The l denotes the specifications which apply over the full operating temperature range, otherwise specifications are at TA = 25°C. VIN = 20V, VCC = BOOST = BURST_EN = 10V, SHDN = 2V, RSET = 49.9kΩ, SENSE – = SENSE+ = 10V, SGND = PGND = SW = SYNC = 0V, unless otherwise noted. PARAMETER CONDITIONS MIN TYP MAX UNITS TG, BG Drive On Voltage (Note 7) TG, BG Drive Off Voltage CLOAD = 3300pF CLOAD = 3300pF 9.8 0.1 V V TG, BG Drive Rise/Fall Time 10% to 90% or 90% to 10%, CLOAD = 3300pF 50 ns Minimum TG Off Time ● 350 650 ns Minimum TG On Time ● 250 400 ns Gate Drive Nonoverlap Time TG Fall to BG Rise BG Fall to TG Rise Note 1: Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. Exposure to any Absolute Maximum Rating condition for extended periods may affect device reliability and lifetime. Note 2: The LT3845 includes overtemperature protection that is intended to protect the device during momentary overload conditions. Junction temperature will exceed 125°C when overtemperature protection is active. Continuous operation above the specified maximum operating junction temperature may impair device reliability. Note 3: The LT3845E is guaranteed to meet performance specifications from 0°C to 125°C junction temperature. Specifications over the – 40°C to 125°C operating junction temperature range are assured by design, characterization and correlation with statistical process controls. The LT3845I is guaranteed over the full –40°C to 125°C operating junction 200 150 ns ns temperature range. The LT3845MP is 100% tested and guaranteed over the –55°C to 125°C temperature range. Note 4: VIN voltages below the start-up threshold (7.5V) are only supported when the VCC is externally driven above 6.5V. Note 5: Operating range is dictated by MOSFET absolute maximum VGS. Note 6: Supply current specification does not include switch drive currents. Actual supply currents will be higher. Note 7: DC measurement of gate drive output “ON” voltage is typically 8.6V. Internal dynamic bootstrap operation yields typical gate “ON” voltages of 9.8V during standard switching operation. Standard operation gate “ON” voltage is not tested but guaranteed by design. Note 8: The –2V absolute maximum on the SW pin is a transient condition. It is guaranteed by design and not subject to test. 3845fd 4 LT3845 TYPICAL PERFORMANCE CHARACTERISTICS Shutdown Threshold (Rising) vs Temperature Shutdown Threshold (Falling) vs Temperature 1.37 1.36 1.35 1.34 1.33 1.32 –50 –25 0 25 50 75 TEMPERATURE (°C) 100 125 8.2 1.25 8.1 1.23 1.22 1.20 –50 –25 0 25 50 75 TEMPERATURE (°C) 100 7.5 –50 –25 125 ICC Current Limit vs Temperature ICC = 20mA TA = 25°C 200 ICC CURRENT LIMIT (mA) VCC (V) VCC (V) 6 5 7.90 4 15 20 25 ICC(LOAD) (mA) 30 35 3 40 100 4 5 8 7 6 9 10 11 50 –50 12 –25 6.4 20 6.3 15 5 100 125 3845 G07 0 0 2 4 125 350 TA = 25°C 10 6.1 100 Error Amp Transconductance vs Temperature ERROR AMP TRANSCONDUCTANCE (μS) 25 6.2 0 25 50 75 TEMPERATURE (°C) 3845 G06 ICC vs VCC (SHDN = 0V) ICC (μA) VCC UVLO THRESHOLD, RISING (V) 125 3845 G05 6.5 0 25 50 75 TEMPERATURE (°C) 150 75 3845 G04 6.0 –50 –25 175 VIN (V) VCC UVLO Threshold (Rising) vs Temperature 125 225 7 10 100 3845 G03 VCC vs VIN 9 8.00 5 0 25 50 75 TEMPERATURE (°C) 3845 G02 TA = 25°C 0 7.8 7.6 8 7.85 7.9 7.7 1.21 VCC vs ICC(LOAD) 7.95 ICC = 20mA 8.0 1.24 3845 G01 8.05 VCC vs Temperature 1.26 VCC (V) SHUTDOWN THRESHOLD, FALLING (V) SHUTDOWN THRESHOLD, RISING (V) 1.38 6 8 10 12 14 16 18 20 VCC (V) 3845 G08 345 340 335 330 325 320 –50 –25 50 25 75 0 TEMPERATURE (°C) 100 125 3845 G09 3845fd 5 LT3845 TYPICAL PERFORMANCE CHARACTERISTICS Operating Frequency vs Temperature I(SENSE+ + SENSE–) vs VSENSE(CM) 800 Error Amp Reference vs Temperature 1.234 308 TA = 25°C 306 400 200 0 –200 1.233 ERROR AMP REFERENCE (V) OPERATING FREQUENCY (kHz) I(SENSE+ + SENSE–) (μA) 600 304 302 300 298 296 294 290 –50 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 VSENSE(CM) (V) –25 0 25 50 75 TEMPERATURE (°C) 100 3845 G10 125 1.227 –50 –25 102 100 98 96 100 125 3845 G13 100 125 3845 G12 3.86 VIN UVLO THRESHOLD, FALLING (V) 104 50 25 75 0 TEMPERATURE (°C) VIN UVLO Threshold (Falling) vs Temperature 4.54 VIN UVLO THRESHOLD, RISING (V) CURRENT SENSE THRESHOLD (mV) 1.229 VIN UVLO Threshold (Rising) vs Temperature 106 50 25 75 0 TEMPERATURE (°C) 1.230 3845 G11 Maximum Current Sense Threshold vs Temperature 94 –50 –25 1.231 1.228 292 –400 1.232 4.52 3.84 4.50 3.82 4.48 4.46 3.80 4.44 3.78 4.42 4.40 –50 –25 50 25 75 0 TEMPERATURE (°C) 100 125 3845 G14 3.76 –50 –25 50 25 75 0 TEMPERATURE (°C) 100 125 3845 G15 3845fd 6 LT3845 PIN FUNCTIONS BG: The BG pin is the gate drive for the bottom N-channel MOSFET. Since very fast high currents are driven from this pin, connect it to the gate of the power MOSFET with a short and wide, typically 0.02" width, PCB trace to minimize inductance. BOOST: The BOOST pin is the supply for the bootstrapped gate drive and is externally connected to a low ESR ceramic boost capacitor referenced to SW pin. The recommended value of the BOOST capacitor, CBOOST, is at least 50 times greater than the total gate capacitance of the topside MOSFET. In most applications 0.1μF is adequate. The maximum voltage that this pin sees is VIN + VCC, ground referred. BURST_EN: Burst Mode Operation Enable Pin. This pin also controls reverse-current inhibit mode of operation. When the pin voltage is below 0.5V, Burst Mode operation and reverse-current inhibit functions are enabled. When the pin voltage is above 0.5V, Burst Mode operation is disabled, but reverse-current inhibit operation is maintained. In this mode of operation (BURST_EN = VFB) there is a 1mA minimum load requirement. Reverse-current inhibit is disabled when the pin voltage is above 2.5V. This pin is typically shorted to ground to enable Burst Mode operation and reverse-current inhibit, shorted to VFB to disable Burst Mode operation while enabling reverse-current inhibit, and connected to VCC pin to disable both functions. See Applications Information section. CSS: The soft-start pin is used to program the supply softstart function. Use the following formula to calculate CSS for a given output voltage slew rate: CSS = 2μA(tSS/1.231V) circuit. Connect the pin directly to the negative terminal of the VCC decoupling capacitor. See the Application Information section for helpful hints on PCB layout of grounds. SENSE–: The SENSE– pin is the negative input for the current sense amplifier and is connected to the VOUT side of the sense resistor for step-down applications. The sensed inductor current limit is set to ±100mV across the SENSE inputs. SENSE+: The SENSE+ pin is the positive input for the current sense amplifier and is connected to the inductor side of the sense resistor for step-down applications. The sensed inductor current limit is set to ±100mV across the SENSE inputs. SGND: The SGND pin is the low noise ground reference. It should be connected to the –VOUT side of the output capacitors. Careful layout of the PCB is necessary to keep high currents away from this SGND connection. See the Application Information section for helpful hints on PCB layout of grounds. SHDN: The SHDN pin has a precision IC enable threshold of 1.35V (rising) with 120mV of hysteresis. It is used to implement an undervoltage lockout (UVLO) circuit. See Application Information section for implementing a UVLO function. When the SHDN pin is pulled below a transistor VBE (0.7V), a low current shutdown mode is entered, all internal circuitry is disabled and the VIN supply current is reduced to approximately 9μA. Typical pin input bias current is <10nA and the pin is internally clamped to 6V. If the function is not used, this pin may be tied to VIN through a high value resistor. The pin should be left unconnected when not using the soft-start function. SW: Reference for VBOOST Supply and High Current Return for Bootstrapped Switch. fSET: The fSET pin programs the oscillator frequency with an external resistor, RSET. The resistor is required even when supplying external sync clock signal. See the Applications Information section for resistor value selection details. SYNC: The Sync pin provides an external clock input for synchronization of the internal oscillator. RSET is set such that the internal oscillator frequency is 10% to 25% below the external clock frequency. If unused the Sync pin is connected to SGND. For more information see “Oscillator Sync” in the Application Information section of this data sheet. Sync pin not available in PDIP package. PGND: The PGND pin is the high-current ground reference for internal low side switch driver and the VCC regulator 3845fd 7 LT3845 PIN FUNCTIONS TG: The TG pin is the bootstrapped gate drive for the top N-Channel MOSFET. Since very fast high currents are driven from this pin, connect it to the gate of the power MOSFET with a short and wide, typically 0.02” width, PCB trace to minimize inductance. VC: The VC pin is the output of the error amplifier whose voltage corresponds to the maximum (peak) switch current per oscillator cycle. The error amplifier is typically configured as an integrator by connecting an RC network from the VC pin to SGND. This circuit creates the dominant pole for the converter regulation control loop. Specific integrator characteristics can be configured to optimize transient response. When Burst Mode operation is enabled (see Pin 4 description), an internal low impedance clamp on the VC pin is set at 100mV below the burst threshold, which limits the negative excursion of the pin voltage. Therefore, this pin cannot be pulled low with a low impedance source. If the VC pin must be externally manipulated, do so through a 1kΩ series resistance. VCC: The VCC pin is the internal bias supply decoupling node. Use a low ESR, 1μF or greater ceramic capacitor to decouple this node to PGND. Most internal IC functions are powered from this bias supply. An external diode connected from VCC to the BOOST pin charges the bootstrapped capacitor during the off-time of the main power switch. Back driving the VCC pin from an external DC voltage source, such as the VOUT output of the regulator supply, increases overall efficiency and reduces power dissipation in the IC. In shutdown mode this pin sinks 20μA until the pin voltage is discharged to 0V. VFB: The output voltage feedback pin, VFB, is externally connected to the supply output voltage via a resistive divider. The VFB pin is internally connected to the inverting input of the error amplifier. In regulation, VFB is 1.231V. VIN: The VIN pin is the main supply pin and should be decoupled to SGND with a low ESR capacitor (at least 0.1μF) located close to the pin. Exposed Pad (SGND) (TSSOP Only): The exposed leadframe is internally connected to the SGND pin. Solder the exposed pad to the PCB ground for electrical contact and optimal thermal performance. 3845fd 8 R1 R2 CIN CSS CC2 CC1 RC RB RA CSS VC VFB BURST_EN SHDN VIN + – 100mV ERROR AMP – gm 1V 0.5V + FEEDBACK REFERENCE 1.231V 3.8V REG SOFT-START BURST DISABLE FAULT CONDITIONS: VIN UVLO VCC UVLO VSHDN UVLO 2μA VREF + 100mV CSS CLAMPED TO VREF + VBE – + VREF 8V REG – + – + VIN + – – + – + – + VIN UVLO (<4V) Burst Mode OPERATION INTERNAL SUPPLY RAIL VCC UVLO (<6V) – CURRENT SENSE COMPARATOR Q R DRIVE CONTROL NOL SWITCH LOGIC DRIVE CONTROL S BST UVLO + 110mV R S 10mV – REVERSE CURRENT INHIBIT SLOPE COMP GENERATOR OSCILLATOR Q + DRIVER DRIVER BOOSTED SWITCH DRIVER SENSE– SENSE+ SGND fSET SYNC PGND BG VCC SW TG BOOST RSET CVCC CBOOST M2 L1 D2 (OPTIONAL) D1 M1 RSENSE 3845 FD VOUT COUT LT3845 BLOCK DIAGRAM 3845fd 9 LT3845 APPLICATIONS INFORMATION Overview Power Requirements The LT3845 is a high input voltage range step-down synchronous DC/DC converter controller IC that uses a programmable constant frequency, current mode architecture with external N-channel MOSFET switches. The LT3845 is biased using an internal linear regulator to generate operational voltages from the VIN pin. Virtually all of the circuitry in the LT3845 is biased via this internal linear regulator output (VCC). This pin is decoupled with a low ESR, 1μF capacitor to PGND. The LT3845 has provisions for high efficiency, low load operation for battery-powered applications. Burst Mode operation reduces total average input quiescent currents to 120μA during no load conditions. A low current shutdown mode can also be activated, reducing quiescent current to 10μA. Burst Mode operation can be disabled if desired. A reverse-current inhibit feature allows increased efficiencies during light loads through nonsynchronous operation. This feature disables the synchronous switch if inductor current approaches zero. If full time synchronous operation is desired, this feature can be disabled. Much of the IC’s internal circuitry is biased from an internal linear regulator. The output of this regulator is the VCC pin, allowing bypassing of the internal regulator. The associated internal circuitry can be powered from the output of the converter, increasing overall converter efficiency. Using externally derived power also eliminates the IC’s power dissipation associated with the internal VIN to VCC regulator. Theory of Operation (See Block Diagram) The LT3845 senses converter output voltage via the VFB pin. The difference between the voltage on this pin and an internal 1.231V reference is amplified to generate an error voltage on the VC pin which is used as a threshold for the current sense comparator. During normal operation, the LT3845 internal oscillator runs at the programmed frequency. At the beginning of each oscillator cycle, the switch drive is enabled. The switch drive stays enabled until the sensed switch current exceeds the VC derived threshold for the current sense comparator and, in turn, disables the switch driver. If the current comparator threshold is not obtained for the entire oscillator cycle, the switch driver is disabled at the end of the cycle for 350ns, typical. This minimum off-time mode of operation assures regeneration of the BOOST bootstrapped supply. The VCC regulator generates an 8V output provided there is ample voltage on the VIN pin. The VCC regulator has approximately 1V of dropout, and will follow the VIN pin with voltages below the dropout threshold. The LT3845 has a start-up requirement of VIN > 7.5V. This assures that the onboard regulator has ample headroom to bring the VCC pin above its UVLO threshold. The VCC regulator can only source current, so forcing the VCC pin above its 8V regulated voltage allows use of externally derived power for the IC, minimizing power dissipation in the IC. Using the onboard regulator for start-up, then deriving power for VCC from the converter output maximizes conversion efficiencies and is common practice. If VCC is maintained above 6.5V using an external source, the LT3845 can continue to operate with VIN as low as 4V. The LT3845 operates with 3mA quiescent current from the VCC supply. This current is a fraction of the actual VCC quiescent currents during normal operation. Additional current is produced from the MOSFET switching currents for both the boosted and synchronous switches and are typically derived from the VCC supply. Because the LT3845 uses a linear regulator to generate VCC, power dissipation can become a concern with high VIN voltages. Gate drive currents are typically in the range of 5mA to 15mA per MOSFET, so gate drive currents can create substantial power dissipation. It is advisable to derive VCC and VBOOST power from an external source whenever possible. The onboard VCC regulator will provide gate drive power for start-up under all conditions with total MOSFET gate charge loads up to 180nC. The regulator can operate the LT3845 continuously, provided the power dissipation of the regulator does not exceed 250mW. The power dissipation of the regulator is calculated as follows: PD(REG) = (VIN – 8V) • (fSW • QG(TOTAL) + 3mA) 3845fd 10 LT3845 APPLICATIONS INFORMATION Inductor Auxiliary Winding where QG(TOTAL) is the total MOSFET gate charge of the TG and BG. In applications where these conditions are exceeded, VCC must be derived from an external source after start-up. Maximum continuous regulator power dissipation may be exceeded for short duration VIN transients. In LT3845 converter applications with output voltages in the 9V to 20V range, back-feeding VCC and VBOOST from the converter output is trivial, accomplished by connecting diodes from the output to these supply pins. Deriving these supplies from output voltages greater than 20V will require additional regulation to reduce the feedback voltage. Outputs lower than 9V will require step-up techniques to increase the feedback voltage to something greater than the 8V VCC regulated output. Low power boost switchers are sometimes used to provide the step-up function, but a simple charge-pump can perform this function in many instances. Charge Pump Doubler VOUT B0520 B0520 VCC 1μF 1μF LT3845 Si1555DL BG Charge Pump Tripler VOUT B0520 B0520 B0520 1μF 1μF VCC 1μF Si1555DL Si1555DL LT3845 3845 AI01 BG TG SW LT3845 VCC • N VOUT • BG 3845 AI04 Burst Mode The LT3845 employs low current Burst Mode functionality to maximize efficiency during no load and low load conditions. Burst Mode operation is enabled by shorting the BURST_EN pin to SGND. Burst Mode operation can be disabled by shorting BURST_EN to either VFB or VCC. When the required switch current, sensed via the VC pin voltage, is below 15% of maximum, the Burst Mode operation is employed and that level of sense current is latched onto the IC control path. If the output load requires less than this latched current level, the converter will overdrive the output slightly during each switch cycle. This overdrive condition is sensed internally and forces the voltage on the VC pin to continue to drop. When the voltage on VC drops 150mV below the 15% load level, switching is disabled and the LT3845 shuts down most of its internal circuitry, reducing total quiescent current to 120μA. When the converter output begins to fall, the VC pin voltage begins to climb. When the voltage on the VC pin climbs back to the 15% load level, the IC returns to normal operation and switching resumes. An internal clamp on the VC pin is set at 100mV below the switch disable threshold, which limits the negative excursion of the pin voltage, minimizing the converter output ripple during Burst Mode operation. During Burst Mode operation, VIN pin current is 20μA and VCC current is reduced to 100μA. If no external drive is provided for VCC, all VCC bias currents originate from the 3845fd 11 LT3845 APPLICATIONS INFORMATION VIN pin, giving a total VIN current of 120μA. Burst current can be reduced further when VCC is driven using an output derived source, as the VCC component of VIN current is then reduced by the converter buck ratio. Reverse-Current Inhibit The LT3845 contains a reverse-current inhibit feature to maximize efficiency during light load conditions. This mode of operation allows discontinuous operation and pulse-skipping mode at light loads. Refer to Figure 1. This feature is enabled with Burst Mode operation, and can also be enabled while Burst Mode operation is disabled by shorting the BURST_EN pin to VFB. When reverse-current inhibit is enabled, the LT3845 sense amplifier detects inductor currents approaching zero and disables the synchronous switch for the remainder of the switch cycle. If the inductor current is allowed to go negative before the synchronous switch is disabled, the switch node could inductively kick positive with a high dv/dt. The LT3845 prevents this by incorporating a 10mV positive offset at the sense inputs. With the reverse-current inhibit feature enabled, an LT3845 converter will operate much like a nonsynchronous converter during light loads. Reverse-current inhibit reduces resistive losses associated with inductor ripple currents, which improves operating efficiencies during light-load conditions. IL PULSE SKIP MODE An LT3845 DC/DC converter that is operating in reversecurrent inhibit mode has a minimum load requirement of 1mA (BURST_EN = VFB). Since most applications use output-generated power for the LT3845, this requirement is met by the bias currents of the IC, however, for applications that do not derive power from the output, this requirement is easily accomplished by using a 1.2k resistor connected from VFB to ground as one of the converter output voltage programming resistors (R1). There are no minimum load restrictions when in Burst Mode operation (BURST_EN < 0.5V) or continuous conduction mode (BURST_EN > 2.5V). Soft-Start The soft-start function controls the slew rate of the power supply output voltage during start-up. A controlled output voltage ramp minimizes output voltage overshoot, reduces inrush current from the VIN supply, and facilitates supply sequencing. A capacitor, CSS, connected from the CSS pin to SGND, programs the slew rate. The capacitor is charged from an internal 2μA current source producing a ramped voltage. The capacitor voltage overrides the internal reference to the error amplifier. If the VFB pin voltage exceeds the CSS pin voltage then the current threshold set by the DC control voltage, VC, is decreased and the inductor current is lowered. This in turn decreases the output voltage slew rate allowing the CSS pin voltage ramp to catch up to the VFB pin voltage. An internal 100mV offset is added to the VFB pin voltage relative to the CSS pin voltage so that IL FORCED CONTINUOUS DECREASING LOAD CURRENT 3845 F01 Figure 1. Inductor Current vs Mode 3845fd 12 LT3845 APPLICATIONS INFORMATION at start-up the soft-start circuit will discharge the VC pin voltage below the DC control voltage equivalent to zero inductor current. This will reduce the input supply inrush current. The soft-start circuit is disabled once the CSS pin voltage has been charged to 200mV above the internal reference of 1.231V. During a VIN UVLO, VCC UVLO or SHDN UVLO event, the CSS pin voltage is discharged with a 50μA current source. In normal operation the CSS pin voltage is clamped to a diode above the VFB pin voltage. Therefore, the value of the CSS capacitor is relevant to how long of a fault event will retrigger a soft-start. If any of the above UVLO conditions occur, the CSS pin voltage will be discharged with a 50μA current source. There is a diode worth of voltage headroom to ride through the fault before the CSS pin voltage enters its active region and the soft-start function is enabled. Also, since the CSS pin voltage is clamped to a diode above the VFB pin voltage, during a short circuit the CSS pin voltage is pulled low because the VFB pin voltage is low. Once the short has been removed the VFB pin voltage starts to recover. The soft-start circuit takes control of the output voltage slew rate once the VFB pin voltage has exceeded the slowly ramping CSS pin voltage, reducing the output voltage overshoot during a short circuit recovery. Adaptive Nonoverlap (NOL) Output Stage The FET driver output stages implement adaptive nonoverlap control. This feature maintains a constant dead time, preventing shoot-through switch currents, independent of the type, size or operating conditions of the external switch elements. Each of the two switch drivers contains a NOL control circuit, which monitors the output gate drive signal of the other switch driver. The NOL control circuits interrupt the “turn on” command to their associated switch driver until the other switch gate is fully discharged. Antislope Compensation Most current mode switching controllers use slope compensation to prevent current mode instability. The LT3845 is no exception. A slope-compensation circuit imposes an artificial ramp on the sensed current to increase the rising slope as duty cycle increases. Unfortunately, this additional ramp corrupts the sensed current value, reducing the achievable current limit value by the same amount as the added ramp represents. As such, current limit is typically reduced as duty cycles increase. The LT3845 contains circuitry to eliminate the current limit reduction typically associated with slope compensation. As the slope-compensation ramp is added to the sensed current, a similar ramp is added to the current limit threshold reference. The end result is that current limit is not compromised, so an LT3845 converter can provide full power regardless of required duty cycle. Shutdown The LT3845 SHDN pin uses a bandgap generated reference threshold of 1.35V. This precision threshold allows use of the SHDN pin for both logic-level controlled applications and analog monitoring applications such as power supply sequencing. The LT3845 operational status is primarily controlled by a UVLO circuit on the VCC regulator pin. When the IC is enabled via the SHDN pin, only the VCC regulator is enabled. Switching remains disabled until the UVLO threshold is achieved at the VCC pin, when the remainder of the IC is enabled and switching commences. Because an LT3845 controlled converter is a power transfer device, a voltage that is lower than expected on the input supply could require currents that exceed the sourcing capabilities of that supply, causing the system to lock up in an undervoltage state. Input supply start-up protection can be achieved by enabling the SHDN pin using a resistive divider from the VIN supply to ground. Setting the divider output to 1.35V when that supply is at an adequate voltage prevents an LT3845 converter from drawing large currents until the input supply is able to provide the required power. 120mV of input hysteresis on the SHDN pin allows for almost 10% of input supply droop before disabling the converter. RSENSE Selection The current sense resistor, RSENSE, monitors the inductor current of the supply (See Typical Application on front page). Its value is chosen based on the maximum required output load current. The LT3845 current sense amplifier 3845fd 13 LT3845 APPLICATIONS INFORMATION has a maximum voltage threshold of, typically, 100mV. Therefore, the peak inductor current is 100mV/RSENSE. The maximum output load current, IOUT(MAX), is the peak inductor current minus half the peak-to-peak ripple current, ΔIL. Allowing adequate margin for ripple current and external component tolerances, RSENSE can be calculated as follows: RSENSE = architecture that can be programmed over a 100kHz to 500kHz range with a single resistor from the fSET pin to ground, as shown in Figure 2. The nominal voltage on the fSET pin is 1V and the current that flows from this pin is used to charge an internal oscillator capacitor. The value of RSET for a given operating frequency can be chosen from Figure 2 or from the following equation: RSET(kΩ) = 8.4 • 104 • fSW(–1.31) Table 1 lists typical resistor values for common operating frequencies. 70mV IOUT(MAX) Typical values for RSENSE are in the range of 0.005Ω to 0.05Ω. Operating Frequency The choice of operating frequency is a trade off between efficiency and component size. Low frequency operation improves efficiency by reducing MOSFET switching losses and gate charge losses. However, lower frequency operation requires more inductance for a given amount of ripple current, resulting in a larger inductor size and higher cost. If the ripple current is allowed to increase, larger output capacitors may be required to maintain the same output ripple. For converters with high step-down VIN to VOUT ratios, another consideration is the minimum on-time of the LT3845 (see the Minimum On-time Considerations section). A final consideration for operating frequency is that in noise-sensitive communications systems, it is often desirable to keep the switching noise out of a sensitive frequency band. The LT3845 uses a constant frequency Table 1. Recommended 1% Standard Values RSET (kΩ) fSW (kHz) 191 100 118 150 80.6 200 63.4 250 49.9 300 40.2 350 33.2 400 27.4 450 23.2 500 Inductor Selection The critical parameters for selection of an inductor are minimum inductance value, volt-second product, saturation current and/or RMS current. For a given ΔIL, The minimum inductance value is calculated as follows: 200 L ≥ VOUT • 180 160 RSET (kΩ) 140 VIN(MAX) – VOUT fSW • VIN(MAX) • ΔIL fSW is the switch frequency. 120 100 80 60 40 20 0 100 300 200 400 FREQUENCY (kHz) 500 600 3845 F2 Figure 2. Timing Resistor (RSET) Value The typical range of values for ΔIL is (0.2 • IOUT(MAX)) to (0.5 • IOUT(MAX)), where IOUT(MAX) is the maximum load current of the supply. Using ΔIL = 0.3 • IOUT(MAX) yields a good design compromise between inductor performance versus inductor size and cost. A value of ΔIL = 0.3 • IOUT(MAX) produces a ±15% of IOUT(MAX) ripple current around the DC output current of the supply. Lower values of ΔIL require larger and more costly magnetics. Higher values of ΔIL 3845fd 14 LT3845 APPLICATIONS INFORMATION will increase the peak currents, requiring more filtering on the input and output of the supply. If ΔIL is too high, the slope compensation circuit is ineffective and current mode instability may occur at duty cycles greater than 50%. To satisfy slope compensation requirements the minimum inductance is calculated as follows: L MIN > VOUT • 2DCMAX – 1 RSENSE • 8.33 • DCMAX fSW The magnetics vendors specify either the saturation current, the RMS current or both. When selecting an inductor based on inductor saturation current, use the peak current through the inductor, IOUT(MAX) + ΔIL/2. The inductor saturation current specification is the current at which the inductance, measured at zero current, decreases by a specified amount, typically 30%. When selecting an inductor based on RMS current rating, use the average current through the inductor, IOUT(MAX). The RMS current specification is the RMS current at which the part has a specific temperature rise, typically 40°C, above 25°C ambient. After calculating the minimum inductance value, the volt-second product, the saturation current and the RMS current for your design, select an off-the-shelf inductor. Contact the Application group at Linear Technology for further support. For more detailed information on selecting an inductor, please see the “Inductor Selection” section of Linear Technology Application Note 44. MOSFET Selection The selection criteria of the external N-channel standard level power MOSFETs include on resistance (RDS(ON)), reverse transfer capacitance (CRSS), maximum drain source voltage (VDSS), total gate charge (QG) and maximum continuous drain current. For maximum efficiency, minimize RDS(ON) and CRSS. Low RDS(ON) minimizes conduction losses while low CRSS minimizes transition losses. The problem is that RDS(ON) is inversely related to CRSS. In selecting the top MOSFET balancing the transition losses with the conduction losses is a good idea while the bottom MOSFET is dominated by the conduction loss, which is worse during a short-circit condition or at a very low duty cycle. Calculate the maximum conduction losses of the MOSFETs: PCOND(TOP) =IOUT(MAX)2 • VOUT •RDS(ON) VIN PCOND(BOT) =IOUT(MAX)2 • VIN – VOUT •RDS(ON) VIN Note that RDS(ON) has a large positive temperature dependence. The MOSFET manufacturer’s data sheet contains a curve, RDS(ON) vs Temperature. In the main MOSFET, transition losses are proportional to VIN2 and can be considerably large in high voltage applications (VIN > 20V). Calculate the maximum transition losses: PTRAN(TOP) = k • VIN2 • IOUT(MAX) • CRSS • fSW where k is a constant inversely related to the gate driver current, approximated by k = 2 for LT3845 applications. The total maximum power dissipations of the MOSFET are: PTOP(TOTAL) = PCOND(MAIN) + PTRAN(MAIN) PBOT(TOTAL) = PCOND(SYNC) To achieve high supply efficiency, keep the total power dissipation in each switch to less than 3% of the total output power. Also, complete a thermal analysis to ensure that the MOSFET junction temperature is not exceeded. TJ = TA + P(TOTAL) • θJA where θJA is the package thermal resistance and TA is the ambient temperature. Keep the calculated TJ below the maximum specified junction temperature, typically 150°C. Note that when VIN is high and fSW is high, the transition losses may dominate. A MOSFET with higher RDS(ON) and lower CRSS may provide higher efficiency. MOSFETs with higher voltage VDSS specification usually have higher RDS(ON) and lower CRSS. 3845fd 15 LT3845 APPLICATIONS INFORMATION Choose the MOSFET VDSS specification to exceed the maximum voltage across the drain to the source of the MOSFET, which is VIN(MAX) plus any additional ringing on the switch node. Ringing on the switch node can be greatly reduced with good PCB layout and, if necessary, an RC snubber. In some applications, parasitic FET capacitances couple the negative going switch node transient onto the bottom gate drive pin of the LT3845, causing a negative voltage in excess of the Absolute Maximum Rating to be imposed on that pin. Connection of a catch Schottky diode from this pin to ground will eliminate this effect. A 1A current rating is typically sufficient of the diode. The internal VCC regulator is capable of sourcing up to 40mA limiting the maximum total MOSFET gate charge, QG, to 35mA/fSW. The QG vs VGS specification is typically provided in the MOSFET data sheet. Use QG at VGS of 8V. If VCC is back driven from an external supply, the MOSFET drive current is not sourced from the internal regulator of the LT3845 and the QG of the MOSFET is not limited by the IC. However, note that the MOSFET drive current is supplied by the internal regulator when the external supply back driving VCC is not available such as during start-up or short circuit. The manufacturer’s maximum continuous drain current specification should exceed the peak switch current, IOUT(MAX) + ΔIL/2. During the supply start-up, the gate drive levels are set by the VCC voltage regulator, which is approximately 8V. Once the supply is up and running, the VCC can be back driven by an auxiliary supply such as VOUT. It is important not to exceed the manufacturer’s maximum VGS specification. A standard level threshold MOSFET typically has a VGS maximum of 20V. Input Capacitor Selection A local input bypass capacitor is required for buck converters because the input current is pulsed with fast rise and fall times. The input capacitor selection criteria are based on the bulk capacitance and RMS current capability. The bulk capacitance will determine the supply input ripple voltage. The RMS current capability is used to prevent overheating the capacitor. 16 The bulk capacitance is calculated based on maximum input ripple, ΔVIN: CIN(BULK) = IOUT(MAX) • VOUT ΔVIN • fSW • VIN(MIN) ΔVIN is typically chosen at a level acceptable to the user. 100mV to 200mV is a good starting point. Aluminum electrolytic capacitors are a good choice for high voltage, bulk capacitance due to their high capacitance per unit area. The capacitor’s RMS current is: ICIN(RMS) =IOUT VOUT (VIN – VOUT ) (VIN )2 If applicable, calculate it at the worst case condition, VIN = 2VOUT. The RMS current rating of the capacitor is specified by the manufacturer and should exceed the calculated ICIN(RMS). Due to their low ESR (Equivalent Series Resistance), ceramic capacitors are a good choice for high voltage, high RMS current handling. Note that the ripple current ratings from aluminum electrolytic capacitor manufacturers are based on 2000 hours of life. This makes it advisable to further derate the capacitor or to choose a capacitor rated at a higher temperature than required. The combination of aluminum electrolytic capacitors and ceramic capacitors is an economical approach to meeting the input capacitor requirements. The capacitor voltage rating must be rated greater than VIN(MAX). Multiple capacitors may also be paralleled to meet size or height requirements in the design. Locate the capacitor very close to the MOSFET switch and use short, wide PCB traces to minimize parasitic inductance. Output Capacitor Selection The output capacitance, COUT, selection is based on the design’s output voltage ripple, ΔVOUT and transient load requirements. ΔVOUT is a function of ΔIL and the COUT ESR. It is calculated by: VOUT = IL • ESR + 1 (8 • fSW • COUT ) 3845fd LT3845 APPLICATIONS INFORMATION The maximum ESR required to meet a ΔVOUT design requirement can be calculated by: ( VOUT )(L)(fSW) ESR(MAX) = VOUT • 1– VOUT The VFB pin input bias current is typically 25nA, so use of extremely high value feedback resistors could cause a converter output that is slightly higher than expected. Bias current error at the output can be estimated as: ΔVOUT(BIAS) = 25nA • R2 VIN(MAX) Supply UVLO and Shutdown Worst-case ΔVOUT occurs at highest input voltage. Use paralleled multiple capacitors to meet the ESR requirements. Increasing the inductance is an option to lower the ESR requirements. For extremely low ΔVOUT, an additional LC filter stage can be added to the output of the supply. Application Note 44 has some good tips on sizing an additional output filter. Output Voltage Programming Resistors are chosen by first selecting RB. Then A resistive divider sets the DC output voltage according to the following formula: R2 = R1 VOUT –1 1.231V RA = RB • VSUPPLY(ON) 1.35V –1 VSUPPLY(ON) is the input voltage at which the undervoltage lockout is disabled and the supply turns on. The external resistor divider is connected to the output of the converter as shown in Figure 3. Tolerance of the feedback resistors will add additional error to the output voltage. Example: VOUT = 12V; R1 = 10kΩ R2 = 10k The SHDN pin has a precision voltage threshold with hysteresis which can be used as an undervoltage lockout threshold (UVLO) for the power supply. Undervoltage lockout keeps the LT3845 in shutdown until the supply input voltage is above a certain voltage programmed by the user. The hysteresis voltage prevents noise from falsely tripping UVLO. 12V 1 = 87.48k 1.231V Example: Select RB = 49.9kΩ, VSUPPLY(ON) = 14.5V (based on a 15V minimum input voltage) R A = 49.9k • = 486.1k 14.5V –1 1.35V (499k resistor is selected) use 86.6k 1% L1 VOUT R2 VSUPPLY COUT RA SHDN PIN VFB PIN R1 3845 F03 Figure 3. Output Voltage Feedback Divider RB 3845 F04 Figure 4. Undervoltage Feedback Divider 3845fd 17 LT3845 APPLICATIONS INFORMATION If low supply current in standby mode is required, select a higher value of RB. The supply turn off voltage is 9% below turn on. In the example the VSUPPLY(OFF) would be 13.2V. If additional hysteresis is desired for the enable function, an external positive feedback resistor can be used from the LT3845 regulator output. The shutdown function can be disabled by connecting the SHDN pin to the VIN through a large value pull-up resistor. This pin contains a low impedance clamp at 6V, so the SHDN pin will sink current from the pull-up resistor(RPU): ISHDN = VIN – 6V RPU Because this arrangement will clamp the SHDN pin to the 6V, it will violate the 5V absolute maximum voltage rating of the pin. This is permitted, however, as long as the absolute maximum input current rating of 1mA is not exceeded. Input SHDN pin currents of <100μA are recommended: a 1MΩ or greater pull-up resistor is typically used for this configuration. Soft-Start The desired soft-start time (tSS) is programmed via the CSS capacitor as follows: 2µA • t SS CSS = 1.231V The amount of time in which the power supply can withstand a VIN, VCC or VSHDN UVLO fault condition (tFAULT) before the CSS pin voltage enters its active region is approximated by the following formula: C • 0.65V t FAULT = SS 50µA Oscillator SYNC The oscillator can be synchronized to an external clock. Set the RSET resistor at least 10% below the desired sync frequency. It is recommended that the SYNC pin be driven with a square wave that has amplitude greater than 2V, pulse width greater than 1μs and rise time less than 500ns. The rising edge of the sync wave form triggers the discharge of the internal oscillator capacitor. The SYNC pin is not available in the N-Package. Minimum On-Time Considerations (Buck Mode) Minimum on-time tON(MIN) is the smallest amount of time that the LT3845 is capable of turning the top MOSFET on and off again. It is determined by internal timing delays and the amount of gate charge required turning on the top MOSFET. Low duty cycle applications may approach this minimum on-time limit and care should be taken to ensure that: t ON = VOUT >t VIN • fSW ON(MIN) where tON(MIN) is 400ns worst case. If the duty cycle falls below what can be accommodated by the minimum on-time, the LT3845 will begin to skip cycles. The output will be regulated, but the ripple current and ripple voltage will increase. If lower frequency operation is acceptable, the on-time can be increased above tON(MIN) for the same step-down ratio. Layout Considerations The LT3845 is typically used in DC/DC converter designs that involve substantial switching transients. The switch drivers on the IC are designed to drive large capacitances and, as such, generate significant transient currents themselves. Careful consideration must be made regarding supply bypass capacitor locations to avoid corrupting the ground reference used by IC. Typically, high current paths and transients from the input supply and any local drive supplies must be kept isolated from SGND, to which sensitive circuits such as the error amp reference and the current sense circuits are referred. Effective grounding can be achieved by considering switch current in the ground plane, and the return current paths of each respective bypass capacitor. The VIN bypass return, VCC bypass return, and the source of the synchronous 3845fd 18 LT3845 APPLICATIONS INFORMATION FET carry PGND currents. SGND originates at the negative terminal of the VOUT bypass capacitor, and is the small signal reference for the LT3845. Don’t be tempted to run small traces to separate ground paths. A good ground plane is important as always, but PGND referred bypass elements must be oriented such that transient currents in these return paths do not corrupt the SGND reference. During the dead-time between switch conduction, the body diode of the synchronous FET conducts inductor current. Commutating this diode requires a significant charge contribution from the main switch. At the instant the body diode commutates, a current discontinuity is created and parasitic inductance causes the switch node to fly up in response to this discontinuity. High currents and excessive parasitic inductance can generate extremely fast dV/dt rise times. This phenomenon can cause avalanche breakdown in the synchronous FET body diode, significant inductive overshoot on the switch node, and shoot-through currents via parasitic turn-on of the synchronous FET. Layout practices and component orientations that minimize parasitic inductance on this node is critical for reducing these effects. Ringing waveforms in a converter circuit can lead to device failure, excessive EMI, or instability. In many cases, you can damp a ringing waveform with a series RC network across the offending device. In LT3845 applications, any ringing will typically occur on the switch node, which can usually be reduced by placing a snubber across the synchronous FET. Use of a snubber network, however, should be considered a last resort. Effective layout practices typically reduce ringing and overshoot, and will eliminate the need for such solutions. Effective grounding techniques are critical for successful DC/DC converter layouts. Orient power path components such that current paths in the ground plane do not cross through signal ground areas. Signal ground refers to the Exposed Pad on the backside of the LT3845 IC in the TSSOP package. SGND is referenced to the (–) terminal of the VOUT decoupling capacitor and is used as the converter voltage feedback reference. Power ground currents are controlled on the LT3845 via the PGND pin, and this ground references the high current synchronous switch drive components, as well as the local VCC supply. It is important to keep PGND and SGND voltages consistent with each other, so separating these grounds with thin traces is not recommended. When the synchronous FET is turned on, gate drive surge currents return to the LT3845 PGND pin from the FET source. The BOOST supply refresh surge currents also return through this same path. The synchronous FET must be oriented such that these PGND return currents do not corrupt the SGND reference. Problems caused by the PGND return path are generally recognized during heavy load conditions, and are typically evidenced as multiple switch pulses occurring during a single switch cycle. This behavior indicates that SGND is being corrupted and grounding should be improved. SGND corruption can often be eliminated, however, by adding a small capacitor (100pF to 200pF) across the synchronous switch FET from drain to source. The high di/dt loop formed by the switch MOSFETs and the input capacitor (CIN) should have short wide traces to minimize high frequency noise and voltage stress from inductive ringing. Surface mount components are preferred to reduce parasitic inductances from component leads. Connect the drain of the main switch MOSFET directly to the (+) plate of CIN, and connect the source of the synchronous switch MOSFET directly to the (–) terminal of CIN. This capacitor provides the AC current to the switch MOSFETs. Switch path currents can be controlled by orienting switch FETs, the switched inductor, and input and output decoupling capacitors in close proximity to each other. Locate the VCC and BOOST decoupling capacitors in close proximity to the IC. These capacitors carry the MOSFET drivers’ high peak currents. Locate the small-signal components away from high frequency switching nodes (BOOST, SW, TG, VCC and BG). Small-signal nodes are oriented on the left side of the LT3845, while high current switching nodes are oriented on the right side of the IC to simplify layout. This also helps prevent corruption of the SGND reference. Connect the VFB pin directly to the feedback resistors independent of any other nodes, such as the SENSE– pin. The feedback resistors should be connected between the (+) and (–) terminals of the output capacitor (COUT). 3845fd 19 LT3845 APPLICATIONS INFORMATION Locate the feedback resistors in close proximity to the LT3845 to minimize the length of the high impedance VFB node. The SENSE– and SENSE+ traces should be routed together and kept as short as possible. The LT3845 TSSOP package has been designed to efficiently remove heat from the IC via the Exposed Pad on the backside of the package. The Exposed Pad is soldered to a copper footprint on the PCB. This footprint should be made as large as possible to reduce the thermal resistance of the IC case to ambient air. Orientation of Components Isolates Power Path and PGND Currents, Preventing Corruption of SGND Reference VIN BOOST SW TG LT3845 VCC SGND PGND SW BG + SGND REFERRED COMPONENTS + 3845 AI03 VOUT ISENSE 3845fd 20 LT3845 TYPICAL APPLICATIONS 9V-16V to 3.3V at 10A DC/DC Converter Capable of Withstanding 60V Transients, All Ceramic Capacitors and Soft-Start Enabled VIN 9V TO 16V 60V TRANSIENTS CIN 2.2μF 100V ×4 CIN2 0.1μF 100V C5 1μF 16V R3 1.1M VIN BOOST SHDN CSS C3 8200pF BURST_EN R2 16.9k R4 25k R5 100k D1 VCC D2A BAV99 BG VC SYNC SENSE+ fSET SENSE– SGND VOUT 3.3V 10A COUT 100μF 6.3V ×5 C4 2.2μF 16V C2 R6 6800pF 49.9k RSENSE 0.006Ω M2 Si7370DP PGND SYNC CIN: TDK C4532X7R2A225K COUT: MURATA GRM32ER60J107ME20 D1: DIODES INC. B3100 L1: WURTH 7443551370 L1 3.3μH SW VFB R1 10k M1 Si7370DP TG LT3845 VIN R7 4.99k D3 12V D2B BAV99 Q1 60V 3845 TA02 Efficiency and Power Loss 6 95 5 VIN = 9V 4 85 80 VIN = 14V 3 VIN = 16V 2 75 70 POWER LOSS VIN = 14V 65 0.1 1 LOAD CURRENT (A) POWER LOSS (W) BATTERY VOLTAGE (V) 90 1 0 10 3845 TA02b 3845fd 21 LT3845 TYPICAL APPLICATIONS 9V-16V to 5V at 10A DC/DC Converter, 500kHz Frequency Operation, Capable of Withstanding 36V Transients, All Ceramic Capacitors, Soft-Start and Burst Mode Enabled VIN 9V TO 16V 36V TRANSIENTS CIN 6.8μF 50V ×4 CIN2 0.1μF 50V C5 1μF 16V R3 1.1M VIN C3 8200pF BOOST SHDN CSS BURST_EN VC R2 154k C1 100pF R4 10k L1 2.7μH SW D1 VCC D2 BAS19 BG VFB R1 49.9k M1 Si7884DP TG LT3845 COUT 100μF 6.3V ×4 + SENSE fSET SENSE– C4 2.2μF 16V SGND VOUT 5V 10A M2 Si7884DP PGND SYNC RSENSE 0.005Ω C2 R6 5600pF 23.2k 3845 TA03 D3B BAV99 CIN: TDK C4532X7R1H685K COUT: MURATA GRM32ER60J107ME20 D1: DIODES INC. B170 L1: WURTH 744318270LF D3A BAV99 C6 1μF Si1555DL Efficiency and Power Loss 6 100 5 VIN = 9V 90 85 4 3 VIN = 14V 80 2 VIN = 16V POWER LOSS (W) EFFICIENCY (%) 95 1 75 POWER LOSS VIN = 14V 70 0.1 1 LOAD CURRENT (A) 0 10 3845 TA03b 3845fd 22 LT3845 TYPICAL APPLICATIONS 9V-24V to 3.3V, 2-Phase at 10A per Phase, DC/DC Converter with Spread Spectrum Operation VIN 24V CIN 6.8μF 50V ×2 C5 1μF 16V R3 1.21M VIN BOOST SHDN C3 8200pF R4 1.21M CSS BURST_EN SYNC SENSE+ fSET SENSE– R6 130k D2 BAS19 L1 4.7μH D1 B160 M2 Si7850DP SGND C4 2.2μF 16V VOUT 3.3V 20A R12 25k Q1 D5 5.7V CIN3 0.1μF 100V R11 500k C10 1μF 16V VIN 1 C11 0.1μF 6 SYNC1 V+ OUT1 LTC6908-1 2 5 SYNC2 GND OUT2 3 4 SET3 MOD CSS R2 16.8k CIN: TDK C4532X7R1H685K COUT: MURATA GRM32ER60J107ME20 D1, D3: DIODES, INC. B160 L1, L2: VISHAY IHLP-5050FD-01 D4 BAS19 L2 4.7μH RSENSE2 0.005Ω D3 B160 M4 Si7850DP PGND VC SYNC R9 4.99k C7 R10 5600pF 130k SW VCC BG VFB C6 47pF M3 Si7850DP TG LT3845 BURST_EN R1 10k COUT 100μF 6.3V ×6 BOOST SHDN C8 8200pF RSENSE 0.005Ω PGND VC SYNC SW VCC BG VFB C11 47pF M1 Si7850DP TG LT3845 SYNC SENSE+ fSET SENSE– SGND C9 2.2μF 16V 3845 TA05 3845fd 23 LT3845 PACKAGE DESCRIPTION FE Package 16-Lead Plastic TSSOP (4.4mm) (Reference LTC DWG # 05-08-1663) Exposed Pad Variation BC 4.90 – 5.10* (.193 – .201) 3.58 (.141) 3.58 (.141) 16 1514 13 12 1110 6.60 p0.10 9 2.94 (.116) 4.50 p0.10 6.40 2.94 (.252) (.116) BSC SEE NOTE 4 0.45 p0.05 1.05 p0.10 0.65 BSC 1 2 3 4 5 6 7 8 RECOMMENDED SOLDER PAD LAYOUT 4.30 – 4.50* (.169 – .177) 0.09 – 0.20 (.0035 – .0079) 0.25 REF 1.10 (.0433) MAX 0o – 8o 0.65 (.0256) BSC 0.50 – 0.75 (.020 – .030) NOTE: 1. CONTROLLING DIMENSION: MILLIMETERS MILLIMETERS 2. DIMENSIONS ARE IN (INCHES) 3. DRAWING NOT TO SCALE 0.05 – 0.15 (.002 – .006) 0.195 – 0.30 (.0077 – .0118) TYP FE16 (BC) TSSOP 0204 4. RECOMMENDED MINIMUM PCB METAL SIZE FOR EXPOSED PAD ATTACHMENT *DIMENSIONS DO NOT INCLUDE MOLD FLASH. MOLD FLASH SHALL NOT EXCEED 0.150mm (.006") PER SIDE N Package 16-Lead PDIP (Reference LTC DWG # 05-08-1510) .770* (19.558) MAX 16 15 14 13 12 11 10 9 1 2 3 4 5 6 7 8 .255 p .015* (6.477 p 0.381) .130 p .005 (3.302 p 0.127) .300 – .325 (7.620 – 8.255) .008 – .015 (0.203 – 0.381) +.035 .325 –.015 +0.889 8.255 –0.381 NOTE: 1. DIMENSIONS ARE .045 – .065 (1.143 – 1.651) .020 (0.508) MIN .065 (1.651) TYP .120 (3.048) MIN .100 (2.54) BSC INCHES MILLIMETERS *THESE DIMENSIONS DO NOT INCLUDE MOLD FLASH OR PROTRUSIONS. MOLD FLASH OR PROTRUSIONS SHALL NOT EXCEED .010 INCH (0.254mm) .018 p .003 (0.457 p 0.076) N16 1002 3845fd 24 LT3845 REVISION HISTORY (Revision history begins at Rev D) REV DATE DESCRIPTION PAGE NUMBER D 1/10 Updated Features and Description 1 Revised Absolute Maximum Ratings, Pin Configuration and Order Information to Add New Package and Grade Options 2 Revised Electrical Characteristics 3, 4 Revised Pin Functions 7, 8 Updated Block Diagram 9 Revised Oscillator SYNC Section Revised Typical Applications Updated Related Parts List 18 21, 22, 23, 26 26 3845fd Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no representation that the interconnection of its circuits as described herein will not infringe on existing patent rights. 25 LT3845 TYPICAL APPLICATION 9V-16V to 3.3V at 5A DC/DC Converter, Frequency Synchronization Range 150kHz to 300kHz, Capable of Withstanding 60V Transients, All Ceramic Capacitors, Soft-Start and Burst Mode Enabled VIN 9V TO 16V 60V TRANSIENTS CIN 2.2μF 100V ×4 CIN2 0.1μF 100V C5 1μF 16V R3 1.1M VIN C3 8200pF BOOST SHDN CSS C1 R2 16.8k 100pF SYNC R4 10k C2 5600pF R5 100k RSENSE 0.01Ω VOUT 3.3V 5A D1 B160 VCC BG VFB VC L1 10μH SW BURST_EN R1 10k M1 Si7850DP TG LT3845 D2 BAS521 M2 Si7850DP PGND COUT 100μF 6.3V ×4 + SYNC SENSE fSET SENSE– SGND C4 2.2μF 16V R6 130k 3845 TA04 CIN: TDK C4532X7R2A225K COUT: MURATA GRM32ER60J107ME20 L1: VISHAY IHLP-5050FD-01 M1, M2: VISHAY Si7850DP RELATED PARTS PART NUMBER DESCRIPTION COMMENTS LT3800 High Voltage Low IQ Synchronous Step-Down DC/DC Controller Fixed 200kHz Operating Frequency 4V≤ VIN ≤ 60V, 1.23V ≤ VOUT ≤ 36V, IQ = 100μA, TSSOP-16 LT3844 High Voltage Low IQ Switching Regulator DC/DC Controller Synchronizable Fixed Operating Frequency 100kHz to 600kHz, 4V ≤ VIN ≤ 60V, 1.23V ≤ VOUT ≤ 36V, IQ = 120μA, TSSOP-16 LT3724 High Voltage Low IQ Switching Regulator DC/DC Controller Fixed 200kHz Operating Frequency 4V ≤ VIN ≤ 60V, 1.23V ≤ VOUT ≤ 36V, IQ = 100μA, TSSOP-16 LTC3812-5 High Voltage Synchronous Step-Down DC/DC Controller 4.2V ≤ VIN ≤ 60V, 0.8V ≤ VOUT ≤ 0.9VIN, TSSOP-16 LTC3810 100V Synchronous Step-Down DC/DC Controller 6.2V ≤ VIN ≤ 100V, 0.8V ≤ VOUT ≤ 0.9VIN, SSOP-28 LT3758 100V Boost, Flyback, SEPIC and Inverting Controller 5.5V ≤ VIN ≤ 100V, Selectable Operating Frequency 100kHz to 1MHz 3mm × 3mm DFN-10 and MSOP-10E Package LT3757 Boost, Flyback, SEPIC and Inverting Controller 2.9V ≤ VIN ≤ 40V, Selectable Operating Frequency 100kHz to 1MHz 3mm × 3mm DFN-10 and MSOP-10E Package LTC3824 High Voltage Low IQ DC/DC Controller, 100% Duty Cycle Selectable Fixed Operating Frequency 200kHz to 600kHz 4V ≤ VIN ≤ 60V, 0.8V ≤ VOUT ≤ VIN, IQ = 40μA, MSOP-10E LTC3834/ LTC3834-1 Low IQ, Synchronous Step-Down Controllers 30μA IQ, 4V ≤ VIN ≤ 36V, 0.8V ≤ VOUT ≤ 10V LTC3835/ LTC3835-1 Low IQ, Synchronous Step-Down Controllers 80μA IQ, 4V ≤ VIN ≤ 36V, 0.8V ≤ VOUT ≤ 10V LTC3857/ LTC3857-1 Low IQ, Dual Output 2-Phase Synchronous Step-Down DC/DC Controller with 99% Duty Cycle Phase-Lockable Fixed Operating Frequency 50kHz to 900kHz, 4V ≤ VIN ≤ 38V, 0.8V ≤ VOUT ≤ 24V, IQ = 50μA LTC3858/ LTC3858-1 Low IQ, Dual Output 2-Phase Synchronous Step-Down DC/DC Controller with 99% Duty Cycle Phase-Lockable Fixed Operating Frequency 50kHz to 900kHz, 4V ≤ VIN ≤ 38V, 0.8V ≤ VOUT ≤ 24V, IQ = 170μA, 3845fd 26 Linear Technology Corporation LT 0110 REV D • PRINTED IN USA 1630 McCarthy Blvd., Milpitas, CA 95035-7417 (408) 432-1900 ● FAX: (408) 434-0507 ● www.linear.com © LINEAR TECHNOLOGY CORPORATION 2006