TDA7296 70V - 60W DMOS AUDIO AMPLIFIER WITH MUTE/ST-BY 1 ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ 2 FEATURES Figure 1. Package MULTIPOWER BCD TECHNOLOGY VERY HIGH OPERATING VOLTAGE RANGE (±35V) DMOS POWER STAGE HIGH OUTPUT POWER (UP TO 60W MUSIC POWER) MUTING/STAND-BY FUNCTIONS NO SWITCH ON/OFF NOISE NO BOUCHEROT CELLS VERY LOW DISTORTION VERY LOW NOISE SHORT CIRCUIT PROTECTION THERMAL SHUTDOWN Multiwatt15V Multiwatt15H (Short Leads) Table 1. Order Codes Part Number Package TDA7296 Multiwatt15V TDA7296HS Multiwatt15H (Short Leads) Thanks to the wide voltage range and to the high out current capability it is able to supply the highest power into both 4Ω and 8Ω loads even in presence of poor supply regulation, with high Supply Voltage Rejection. DESCRIPTION The built in muting function with turn on delay simplifies the remote operation avoiding switching onoff noises. The TDA7296 is a monolithic integrated circuit in Multiwatt15 package, intended for use as audio class AB amplifier in Hi-Fi field applications (Home Stereo, self powered loudspeakers, Topclass TV). Figure 2. Typical Application and Test Circuit C7 100nF +Vs C6 1000µF R3 22K C2 22µF R2 680Ω IN- 2 IN+ 3 IN+MUTE 4 C1 470nF +Vs +PWVs 7 13 - 14 C5 22µF + R1 22K VM R5 10K VSTBY MUTE 10 STBY 9 R4 22K C3 10µF C4 10µF OUT 6 MUTE THERMAL SHUTDOWN STBY BOOTSTRAP S/C PROTECTION 1 8 15 STBY-GND -Vs -PWVs C9 100nF R6 2.7Ω C10 100nF C8 1000µF D93AU011 -Vs Note: The Boucherot cell R6, C10, normally not necessary for a stable operation it could be needed in presence of particular load impedances at VS <±25V. February 2005 Rev. 10 1/15 TDA7296 Figure 3. Pin Connection Table 2. Absolute Maximum Ratings Symbol Parameter Value Unit ±35 V VS Supply Voltage (No Signal) IO Output Peak Current 5 A Ptot Power Dissipation Tcase = 70°C 50 W Top Operating Ambient Temperature Range 0 to 70 °C 150 °C Tstg, Tj Storage and Junction Temperature Table 3. Thermal Data Symbol Rth j-case Parameter Thermal Resistance Junction-case Figure 4. Block Diagram 2/15 Typ. Max Unit 1 1.5 °C/W TDA7296 Table 4. Electrical Characteristcs (Refer to the Test Circuit VS = ±24V, RL = 8Ω, GV = 30dB; Rg = 50Ω; Tamb = 25°C, f = 1 kHz; unless otherwise specified). Symbol Parameter Test Condition Min. VS Supply Range ±10 Iq Quiescent Current 20 I Input Bias Current b Typ. 30 Max. Unit ±35 V 65 mA 500 nA VOS Input Offset Voltage -10 10 mV IOS Input Offset Current -100 100 nA PO RMS Continuous Output Power d = 05% VS = ± 24V, RL = 8Ω; VS = ± 21V, RL = 6Ω; VS = ± 18V, RL = 4Ω; Music Power (RMS) ∆t = 1s (*) d = 10% VS = ± 29V, RL = 8Ω; VS = ± 24V, RL = 6Ω; VS = ± 22V, RL = 4Ω; Total Harmonic Distortion (**) PO = 5W; f = 1kHz PO = 0.1 to 20W; f = 20Hz to 20kHz d 27 27 27 Slew Rate GV Open Loop Voltage Gain GV Closed Loop Voltage Gain (1) eN Total Input Noise Ri SVR TS frequency response (-3dB) W W W % 0.01 0.1 7 10 24 30 A = curve dB 40 2 5 µV 20Hz to 20kHz 100 f = 100Hz; Vripple = 0.5Vrms dB µV 1 PO =1W % % V/µs 80 Input Resistance Supply Voltage Rejection 60 60 60 0.1 f = 20Hz to 20kHz fL ,fH W W W 0.005 VS = ± 18V, RL = 4Ω; PO = 5W; f = 1kHz PO = 0.1 to 20W; f = 20Hz to 20kHz SR 30 30 30 60 Thermal Shutdown kΩ 75 dB 145 °C STAND-BY FUNCTION (Ref: -Vs or GND) VST on Stand-by on Threshold VST off Stand-by off Threshold 3.5 Stand-by Attenuation 70 ATTst-by Iq st-by 1.5 Quiescent Current @ Stand-by V V 90 1 dB 3 mA 1.5 V MUTE FUNCTION (Ref: -Vs ro GND) VMon Mute on Threshold VMoff Mute off Threshold 3.5 Mute AttenuatIon 60 ATTmute V 80 dB Note (*): MUSIC POWER is the maximal power which the amplifier is capable of producing across the rated load resistance (regardless of non linearity) 1 sec after the application of a sinusoidal input signal of frequency 1KHz. Note (**): Tested with optimized Application Board (see fig.5) 3/15 TDA7296 Figure 5. P.C.B. and Components Layout of the Circuit of figure 2. Note: The Stand-by and Mute functions can be referred either to GND or -VS. On the P.C.B. is possible to set both the configuration through the jumper J1. 4/15 TDA7296 3 APPLICATION SUGGESTIONS (see Test and Application Circuits of the Fig. 2) The recommended values of the external components are those shown on the application circuit of Figure 2. Different values can be used; the following table can help the designer. COMPONENTS SUGGESTED VALUE PURPOSE R1 (*) 22k R2 680Ω R3 (*) 22k R4 22k R5 LARGER THAN SUGGESTED SMALLER THAN SUGGESTED Input Resistance Increase Input Impedance Decrease Input Impedance Closed Loop Gain Set to 30db (**) Decrease of Gain Increase of Gain Increase of Gain Decrease of Gain St-by Time Constant Larger St-by ON/OFF Time Smaller St-by ON/OFF Time; Pop Noise 10k Mute Time Constant Larger Mute ON/OFF Time Smaller Mute ON/OFF Time C1 0.47µF Input DC Decoupling Higher Low Frequency Cutoff C2 22µF Feedback DC Decoupling Higher Low Frequency Cutoff C3 10µF Mute Time Constant Larger Mute ON/OFF Time Smaller Mute ON/OFF Time C4 10µF St-by Time Constant Larger St-by ON/OFF Time Smaller St-by ON/OFF Time; Pop Noise C5 22µF Bootstrapping Signal Degradation at Low Frequency C6, C8 1000µF Supply Voltage Bypass Danger of Oscillation C7, C9 0.1µF Supply Voltage Bypass Danger of Oscillation (*) R1 = R3 for pop optimization (**) Closed Loop Gain has to be ≥ 24dB 5/15 TDA7296 4 TYPICAL CHARACTERISTICS (Application Circuit of fig 2 unless otherwise specified) Figure 6. : Output Power vs. Supply Voltage. Figure 9. Distortion vs. Output Power Figure 7. Distortion vs. Output Power Figure 10. Distortion vs. Frequency Figure 8. Output Power vs. Supply Voltage Figure 11. Distortion vs. Frequency 6/15 TDA7296 Figure 12. Quiescent Current vs. Supply Voltage Figure 15. St-by Attenuation vs. Vpin9 Figure 13. Supply Voltage Rejection vs. Frequency Figure 16. Power Dissipation vs. Output Power Figure 14. Mute Attenuation vs. Vpin10 Figure 17. Power Dissipation vs. Output Power 7/15 TDA7296 5 INTRODUCTION In consumer electronics, an increasing demand has arisen for very high power monolithic audio amplifiers able to match, with a low cost the performance obtained from the best discrete designs. The task of realizing this linear integrated circuit in conventional bipolar technology is made extremely difficult by the occurence of 2nd breakdown phenomenon. It limits the safe operating area (SOA) of the power devices, and as a consequence, the maximum attainable output power, especially in presence of highly reactive loads. Moreover, full exploitation of the SOA translates into a substantial increase in circuit and layout complexity due to the need for sophisticated protection circuits. To overcome these substantial drawbacks, the use of power MOS devices, which are immune from secondary breakdown is highly desirable. The device described has therefore been developed in a mixed bipolar-MOS high voltage technology called BCD 80. 5.1 Output Stage The main design task one is confronted with while developing an integrated circuit as a power operational amplifier, independently of the technology used, is that of realising the output stage. The solution shown as a principle schematic by Fig 18 represents the DMOS unity-gain output buffer of the TDA7296. This large-signal, high-power buffer must be capable of handling extremely high current and voltage levels while maintaining acceptably low harmonic distortion and good behaviour over frequency response; moreover, an accurate control of quiescent current is required. A local linearizing feedback, provided by differential amplifier A, is used to fullfil the above requirements, allowing a simple and effective quiescent current setting. Proper biasing of the power output transistors alone is however not enough to guarantee the absence of crossover distortion. While a linearization of the DC transfer characteristic of the stage is obtained, the dynamic behaviour of the system must be taken into account. A significant aid in keeping the distortion contributed by the final stage as low as possible is provided by the compensation scheme, which exploits the direct connection of the Miller capacitor at the amplifier’s output to introduce a local AC feedback path enclosing the output stage itself. 5.2 Protections In designing a power IC, particular attention must be reserved to the circuits devoted to protection of the device from short circuit or overload conditions. Due to the absence of the 2nd breakdown phenomenon, the SOA of the power DMOS transistors is delimited only by a maximum dissipation curve dependent on the duration of the applied stimulus. In order to fully exploit the capabilities of the power transistors, the protection scheme implemented in this device combines a conventional SOA protection circuit with a novel local temperature sensing technique which " dynamically" controls the maximum dissipation. Figure 18. Principle Schematic of a DMOS Unity-gain Buffer. 8/15 TDA7296 Figure 19. Turn ON/OFF Suggested Sequence +Vs (V) +35 -35 -Vs VIN (mV) VST-BY PIN #9 (V) VMUTE PIN #10 (V) 5V 5V IP (mA) VOUT (V) OFF ST-BY PLAY MUTE ST-BY OFF MUTE D93AU013 In addition to the overload protection described above, the device features a thermal shutdown circuit which initially puts the device into a muting state (@ Tj = 145°C) and then into stand-by (@ Tj = 150°C). Full protection against electrostatic discharges on every pin is included. 5.3 Other Features The device is provided with both stand-by and mute functions, independently driven by two CMOS logic compatible input pins. The circuits dedicated to the switching on and off of the amplifier have been carefully optimized to avoid any kind of uncontrolled audible transient at the output. The sequence that we recommend during the ON/OFF transients is shown by Figure 19. The application of figure 20 shows the possibility of using only one command for both st-by and mute functions. On both the pins, the maximum applicable range corresponds to the operating supply voltage. 9/15 TDA7296 Figure 20. Single Signal ST-BY/MUTE Control Circuit MUTE MUTE/ ST-BY STBY 20K 10K 30K 10µF 1N4148 10µF D93AU014 6 BRIDGE APPLICATION Another application suggestion is the BRIDGE configuration, where two TDA7296 are used, as shown by the schematic diagram. In this application, the value of the load must not be lower than 8 Ohm for dissipation and current capability reasons. A suitable field of application includes HI-FI/TV subwoofers realizations. The main advantages offered by this solution are: – High power performances with limited supply voltage level. – Considerably high output power even with high load values (i.e. 16 Ohm). The characteristics shown by figures 23 and 24, measured with loads respectively 8 Ohm and 16 Ohm. With Rl= 8 Ohm, Vs = ±18V the maximum output power obtainable is 60W, while with Rl=16 Ohm, Vs = ±24V the maximum Pout is 60W. Figure 21. Bridge Application Circuit +Vs 0.22µF 2200µF 7 3 Vi 0.56µF 13 6 14 + 22µF - 22K 22K 2 1 4 ST-BY/MUTE 10 680 9 15 8 20K 22K 22µF 10 10K 30K 9 15 8 22µF 6 3 0.56µF -Vs 0.22µF 2200µF 1N4148 14 + 22K 2 1 4 7 13 22µF 22K 680 D93AU015A 10/15 TDA7296 Figure 22. Frequency Response of the Bridge Application Figure 24. Distortion vs. Output Power Figure 23. Distortion vs. Output Power 11/15 TDA7296 Figure 25. Multiwatt15V Mechanical Data & Package Dimensions DIM. mm MIN. TYP. inch MAX. MIN. TYP. A5 MAX. 0.197 B 2.65 C 0.104 1.6 D OUTLINE AND MECHANICAL DATA 0.063 1 0.039 E 0.49 0.55 0.019 0.022 F 0.66 0.75 0.026 0.030 G 1.02 1.27 1.52 0.040 0.050 0.060 G1 17.53 17.78 18.03 0.690 0.700 0.710 H1 19.6 0.772 H2 20.2 0.795 L 21.9 22.2 22.5 0.862 0.874 0.886 L1 21.7 22.1 22.5 0.854 0.87 0.886 L2 17.65 18.1 0.695 L3 17.25 17.5 17.75 0.679 0.689 L4 10.3 10.7 10.9 0.406 0.421 L7 2.65 2.9 0.104 M 4.25 4.55 4.85 0.167 0.179 M1 4.73 5.08 5.43 0.186 0.200 S 1.9 2.6 0.075 0.102 S1 1.9 2.6 0.075 0.102 Dia1 3.65 3.85 0.144 0.152 0.713 0.699 0.429 0.114 0.191 0.214 Multiwatt15 (Vertical) 0016036 J 12/15 TDA7296 Figure 26. Multiwatt15 Horizontal (Short leads) Mechanical Data & Package Dimensions mm inch DIM. MIN. TYP. MAX. MIN. TYP. A 5 0.197 B 2.65 0.104 C 1.6 0.063 E 0.49 0.55 0.019 0.022 F 0.66 0.75 0.026 0.030 G 1.02 1.27 1.52 0.040 0.050 0.060 G1 17.53 17.78 18.03 0.690 0.700 0.709 H1 19.6 20.2 0.772 0.795 H2 19.6 20.2 0.772 0.795 L1 17.80 18.00 18.20 0.701 0.709 L3 17.25 17.5 17.75 0.679 0.689 0.699 L4 10.3 10.7 10.9 0.406 0.421 0.429 L5 2.70 3.00 3.30 0.106 0.118 0.130 L7 2.65 2.9 0.104 L2 2.54 R OUTLINE AND MECHANICAL DATA MAX. 0.717 0.100 1.5 0.114 0.059 S 1.9 2.6 0.075 0.102 S1 1.9 2.6 0.075 0.102 Dia1 3.65 3.85 0.144 0.152 V Multiwatt15 H (Short leads) V V V R R A B C V L5 E L2 L1 H2 L3 L4 L7 N F H2 H1 G1 Diam 1 G S MW15HME R1 P S1 0067558 E 13/15 TDA7296 Table 5. Revision History Date Revision January 2004 8 First Issue in EDOCS DMS September 2004 9 Added Package Multiwatt15 Horizontal (Short leads) February 2005 10 Corrected mistyping error in Table 2. 14/15 Description of Changes TDA7296 Information furnished is believed to be accurate and reliable. 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