AIC3843 Current-Mode PWM Controller n FEATURES n DESCRIPTION l Low Start-Up Current (300µA Typical) The AIC3843 control IC provides the features that are necessary to implement off-line or DC/DC Converter fixed-frequency current-mode schemes with a minimum number of external components. This integrated circuits features an under-voltage lockout (UVLO) with approximately 300µA start-up current, a precision reference trimmed for accuracy at the error amplifier input, high gain error amplifier, current sensing comparator, logic to insure latched operation, and a totem-pole output stage designed to source or sink high peak current. The output stage, suitable for driving the Nchannel MOSFETs, is low in the off state. l Internal Precision Reference. l 500KHz Current-Mode Operation. l Pulse-by-Pulse Current Limiting. l Automatic Feed-Forward Compensation. l Optimized for Off-line and DC/DC Converters. l Under-voltage Lockout with Hysteresis. l Double Pulse Suppression. l High Current Totem Pole Output. n APPLICATIONS l AC/DC Off-line Converter. l DC/DC Off-line Converter. n TYPICAL APPLICATION CIRCUIT 2 7 VFB VCC VCC + C2 R3 300pF 51K C3 1000P FEEDBACK SIGNAL R4 7.5K C5 0.1µF 1 6 COMP OUTPUT 8 VREF GND 4 RT/CT ISENSE C1 47µF INDUCTOR R1 M1 10 R2 20K 5 R5 3 AIC3843 390 C6 300P C4 2.2nF C7 1nF RS 0.33 Current Mode PWM Control Circuit Analog Integrations Corporation 4F, 9 Industry E. 9th Rd, Science-Based Industrial Park, Hsinchu, Taiwan TEL: 886-3-5772500 FAX: 886-3-5772510 www.analog.com.tw DS-3843-00 012102 1 AIC3843 n ORDERING INFORMATION AIC3843CXXX PIN CONFIGURATION DIP-8 SO-8 TOP VIEW PACKING TYPE TR: TAPE & REEL TB: TUBE COMP 1 PACKAGE TYPE N: PLASTIC DIP S: SMALL OUT LINE 8 VREF VFB 2 7 VCC ISENSE 3 Example: AIC3843CSTR à in SO-8 Package & Taping & Reel Packing Type 6 OUTPUT RT/CT 4 5 GND (CN is not available in TR packing type.) n ABSOLUTE MAXIMUM RATINGS Supply Voltage (Low Impedance Source ) … ..........… … … … .............… … … … … … ........................ 30V Supply Voltage (ICC <30mA) ...................… ..… … … … .… … … ..… … ................… … … .......... Self Limiting Output Current ..............… … … … … … … … … ....… … … … ....................… … … .… … … .........… ......... ±1A Output Energy (Capacitive Load) ...................… ........… … … … … .… .........… … … .… ...................... 5µJ Analog Inputs (Pins 2, 3) … .....… … … … … … … … ...… ......… … … … .................… … … .... -0.3V to +6.3V Error Amp Output Sink Current ......… ....… .… … ...… … … … ................… … … .… … … … ............... 10mA Operation Temperature Range ......… ....… .… … ...… … … … .................… … … … ............... -40°C~85°C Power Dissipation at TA ≤25°C DIP Package ......… … … … … … … … … ....… … … … ..… … ............... 1W SOIC Package Storage Temperature Range .........… … .… ..… .....… … … … … … … ............. 725mW .....… … ...… … … … ...........................… … ......… … … … -65°C to +150°C Lead Temperature (Soldering, 10 seconds) .....… … ...… … … … ..… … … … … .… … ....… … ........... 300°C Note 1: All voltages are with respect to Pin 5. All currents are positive into the specified terminal. n TEST CIRCUIT VREF RT Q2 2N2222 R5 4.7K COMP Error Amp. Adjust R7 4.7K VREF R4 100K VFB R6 10K ISENSE Adjust R3 5K VCC A VCC ISENSE OUTPUT RT/CT C2 0.1µF R1 1K 1W C1 0.1µF S1 OUTPUT GND AIC3843 GROUND CT 2 AIC3843 n ELECTRICAL CHARACTERISTICS {V CC = 15V (see Note 2), -40°C ≦ TA ≦85°C, unless otherwise specified.} PARAMETERS CONDITIONS MIN. TYP. MAX. UNITS 4.9 5 5.1 V Reference Section Output Voltage IO=1mA Line Regulation VCC=12V to 25V 5 20 mV Load Regulation IO=1mA to 20mA 5 25 mV 0.2 0.4 mV/°C Temperature Coefficient of Output Voltage Output Noise Voltage Output Voltage Long Term Drift After 1000H at TA=25°C Short Circuit Output Current µV 50 f =10Hz to 10KHz 5 25 mV -30 -85 -180 mA 47 52 57 KHz 0.2 1 % Oscillator Section Oscillator Frequency (see Note 3) Frequency Change with Supply Voltage Frequency Change with Temperature VCC=12V to 25V TA=TLOW to THIGH Peak-to-Peak Amplitude at RT/CT 5 % 1.7 V Error Amplifier Section Feedback Input Voltage COMP at 2.5V 2.42 Input Bias Current Open-Loop Voltage Amplification VO=2V to 4V Gain-Bandwidth Product Supply Voltage Rejection Ratio VCC =12V to 25V Output Sink Current VFB at 2.7V, COMP at 1.1V Output Source Current VFB at 2.3V, COMP at 5V High-Level Output Voltage VFB at 2.3V, RL=15KΩ to GND Low-Level Output Voltage VFB at 2.7V, RL=15Ω to VREF 2.50 2.58 V -0.3 -2 µA 65 90 dB 0.7 1 MHz 60 70 dB 2 10 mA -0.5 -1 mA 5 6.2 V 0.8 1.1 V 3 AIC3843 n ELECTRICAL CHARACTERISTICS (Continued) PARAMETERS CONDITIONS MIN. TYP. MAX. UNITS See Note 3 and 4 2.85 3 3.15 V/V COMP at 5V, See Note 3 0.9 1 1.1 V Current Sense Section Voltage Amplification Current Sense Comparator Threshold Supply Voltage Rejection Ratio VCC =12V to 25V, See Note 3 70 Input Bias Current Delay Time to Output dB -2 -10 µA 150 300 nS Output Section High-Level Output Voltage ISOURCE=20mA 13 13.5 V ISOURCE =200mA 12 13.4 V ISINK=20mA 0.1 0.4 V ISINK=200mA 1.5 2.2 V Rise Time CL=1nF 50 150 nS Fall Time CL=1nF 50 150 nS Low-Level Output Voltage Under voltage Lockout Section Start Threshold Voltage 7.8 8.4 9.0 V Minimum Operating Voltage 7.0 7.6 8.2 V 95 96 100 % 0 % 0.3 0.5 mA 12 17 mA after Start-Up Pulse-Width-Modulator Section Maximum Duty Cycle Minimum Duty Cycle Supply Voltage Start-Up Current Operating Supply Current VFB and ISENSE at 0V Limiting Voltage ICC =25mA 30 34 V Note: 2: Adjust VCC above the start threshold before setting it to 15V. 3. These parameters are measured at the trip point of the latch with VFB at 0V. 4. Voltage amplification is measured between ISENSE and COMP with the input changing from 0V to 0.8V. 4 AIC3843 Error AMP Configuration 2.50V 0.5mA + VFB 2 ZI COMP ZF 1 Error Amp can Source or Sink up to 0.5mA Fig. 1 Under-Voltage Lockout ICC 7 17mA AIC3843 V ON 8.4V V OFF 7.6V 500µA V CC Fig. 2-1 Fig. 2-2 V OFF V ON During under-voltage lockout, the output driver is biased to sink minor amounts of current. Pin 6 should be shunted to ground with a bleeder resistor to prevent activating the power switch with extraneous leakage currents. Current Sense Circuit Error AMP 2R R IS Current Sense Comparator COMP R RS 1V C Current Sense GND Peak Current (Is) is Determined By The Formula I SMAX≈ 1.0V RS A small RC filter may be required to suppress switch transients. Fig. 3 5 AIC3843 Oscillator Section 30 30 td ( µs) RT/CT CT=100nF 10 RT 4 RT (KΩ) V REF GND 100 8 3 0 CT 5 47nF 22nF 10nF 10 4.7nF 1 2.2nF 1.0nF 0.3 1.72 For RT>5k, f≈ RT * C T 3 1 10 100 10 2 10 3 CT (nF) 4 10 5 10 6 Frequency (Hz) Deadtime vs CT (RT>5K Ω) Fig. 4-1 10 Timing Resistance vs. Frequency Fig. 4-2 Fig. 4-3 7 80 0 Vcc=15V TA=+25° solid line TA=-55° dash line 60 3 2 SOURCE SAT (Vcc-VoH) 1 -50 40 -100 20 -150 0 -200 SINK SAT (Vol) -20 0 0.01 0.1 Phase (degree) 5 Voltage Gain (dB) Saturation Voltage - (V) 6 1 10 100 1k 10k 100k 1M Output Current, Source or Sink - (A) Frequency (Hz) Fig. 4-4 Output saturation characteristics Fig. 4-5 Error Am plifier Open-Loop Frequency Response Open-Loop Laboratory Fixture VREF R1 2N2222 AIC3843 4.7K 1 COMP VREF V FB VCC 100K 1K ERROR AMP ADJUST 2 5K 4.7K 7 3 4 VCC 0.1µF 1k 0.1µF I SENSE ADJUST A 8 I SENSE OUTPUT R T/C T GND 6 1W OUTPUT 5 GND CT High peak currents associated with capacitive loads necessitate careful grounding techniques. Timing and bypass capacitors should be connected close to pin 5 in a single point ground. The transistor and 5k potentiometer are used to sample the oscillator waveform and apply an adjustable ramp to pin 3. Fig. 5 6 AIC3843 Open-Loop Laboratory Fixture 1k 1 8 V REF COMP SHUTDOWN 3 330O I SENSE 500 SHUTDOWN TO CURRENT SENSE RESISTOR Fig. 6-1 Fig. 6-2 Shutdown of the AIC3843 can be accomplished by two methods; either raise pin 3 above 1V or pull pin 1 below a voltage two-diode drops above ground. Either method causes the output of the PWM comparator to be high (refer to block diagram). The PWM latch is reset dominant so that the output will remain low until the next clock cycle after the shutdown condition at pin 1 and/or 3 is removed. In one example, an externally latched shutdown may be accomplished by adding an SCR, which will be reset by cycling Vcc below the lower UVLO threshold. At this point the reference turns off, allowing the SCR to reset. Offline Flyback Regulator R1 5Ω 1W 117 VAC L1 10µH D6 VARO VM68 C1 250µ F 250V R12 C9 2W R2 56K 2W T1 USD945 4.7K D4 Np 1N3613 R3 4.7k COM C2 7 +12V D4 R9 68Ω 3W 100µ F C3 25V 22µF 2 R5 150k C5 0.01 µF R6 10k C6 16V N12 C4 25V 2200µ F ±12V COM C13 N12 D8 47µ F 1 8 C12 Nc 2200 µF 16V -12V UES1002 AIC3843 C14 100pF UFS1002 D7 1N3613 D2 20k C11 4700 µF 10V 600V 1N3612 R4 + 5V C10 4700 µF 10V N5 3300pF R7 6 22Ω 3 4 5 Q1 R8 UFN833 1k C7 470pF 0.0022µ F 16V R13 10K R10 0.55Ω 1W D5 1N3613 USD1120 C8 680pF R11 2.7k 2W Power Supply Specifications 1. Input Voltage 95VAC to 130VA 2. Line Isolation (50Hz/60Hz) 3750V 5. Output Voltage: A. +5V, ±5%; 1A to 4A load Ripple voltage: 50mV P-P Max 3. Switching Frequency 40kHz 4. Efficiency @ Full Load 70% B. +12V, ±3%; 0.1A to 0.3A load Ripple voltage: 100mV P-P Max C. -12V, ±3%; 0.1A to 0.3A load Ripple voltage: 100mV P-P Max Fig. 7 7 AIC3843 Slope compensation 8 VREF 0.1µF RT 4 RT/ CT CT R1 3 ISENSE R2 ISENSE A fraction of the oscillator ramp can be resistively summed with the current sense signal to proved slope compensation for converters requiring duty cycles over 50% Note that capacitor, C forms a filter with R2 to suppress the leading edge switch spikes. C AIC3843 RSENSE Fig. 8 n BLOCK DIAGRAM VCC 7 5 ZD 34V UVLO S/R GND 8 5V REF VREF 5V/50mA Internal Bias 2.50V 4 RT/CT VFB 2 1 COMP VREF Good Logic OSC Q1 6 OUTPUT T Error Amp. + - S PWM Latch Q2 R D1 D2 2R R Z1 1V Current Sense comparator 3 ISENSE 8 AIC3843 n PIN DESCRIPTIONS PIN 1: COMP - This pin is the error amplifier PIN 5: GND output and is made available for loop compensation. PIN 2: VFB circuitry and power ground. PIN 6: OUTPUT- This output directly drives the - This is the inverting input of the error normally amplifier. connected It to is through a resistor divider. voltage gate of a power MOSFET. Peak currents up to 1A are the switching power supply output PIN 3: ISENSE - A proportional sourced and sunk by this pin. PIN 7: VCC - This pin is the positive supply of the control IC. to inductor current is connected PIN 8: VREF - This is the reference output. It provides charging current for to this input. The PWM uses capacitor CT through resistor this information to terminate RT. the output switch conduction. PIN 4: RT/CT - This pin is the combined control - The oscillator frequency and maximum output duty cycle are programmed by connecting resistor RT to VREF and capacitor C T to ground. It is feasible to operate when f ≦ 500KHz. n APPLICATION INFORMATIONS Under voltage Lockout There are two separate under voltage lockout comparators incorporated to make sure that the IC is fully functional before the output stage is enabled. One is for power supply voltage (VCC) and the other is for reference output voltage efficient bootstrap startup techniques are required. A 34V zener is connected as a shunt regulator from VCC to ground. Its purpose is to protect the IC from excessive voltage that can occur during system start-up. Reference Output (VREF). Each has a built in hysteresis to prevent erratic output behavior when their respective The 5.0V reference output is trimmed to ±2.0% thresholds are crossed. For VCC comparator the tolerance at TA=25°C. It supplies charging current upper and lower thresholds are 8.4V and 7.6V, to the oscillator timing capacitor and is capable of respectively. The large hysteresis and low start up providing current in excess of 20mA for powering current (0.3mA) of the AIC3843 make it ideally additional control system circuitry. In case of suited in off-line converter applications where overload, the reference is short-circuit protected at 9 AIC3843 about 85mA. oscillator and terminated when the peak inductor current reaches the threshold level established by Error Amplifier the error amplifier output (pin 1). The AIC3843 is A fully compensated error amplifier is provided with inverting input and output externally accessible. The non-inverting input is internally operated at a current mode since the inductor current is monitored cycle-by-cycle and decides the duty cycle. biased at 2.5V. The converter output voltage is usually divided down and connected to the The inductor current is converted to a voltage by inverting input. inserting the ground referenced sense resistor RS in series with the source of output switch M1. The output of the error amplifier is accessible for This voltage is monitored by the current external loop compensation, with an offset at two input (pin 3) and is compared to a level derived diode drops (≅1.4V) and divided by three, before sense from the error amplifier output. In the normal connected to the inverting input of the current operating conditions the peak inductor current is sense comparator. This guarantees that no drive controlled by the voltage at pin 1 where pulse appears at the output (pin 6). IPK = Oscillator V ( pin 1)− 1. 4V 3RS PWM Latch is used to ensure that only a single The oscillator frequency can be programmed pulse appears at the output during any given through the setting of timing components RT and oscillator cycle. However, a narrow spike on the CT. Capacitor CT is charged from the 5.0V leading edge of the current waveform can usually reference output through RT to about 2.8V and be observed and may cause the power supply to discharged to about 1.2V by the internal exhibit an instability when the output is tightly discharge current. When CT is discharged the loaded. output (pin 6) must be in the low state, thus producing a controlled amount of output Output Switch deadtime. Note that many values of RT and CT The AIC3843 contains a single totem-pole output can produce the same frequency but only one stage that was specifically designed for direct combination will yield a specific output deadtime drive of power MOSFET. If any under voltage at a given frequency. lockout is detected, internal circuitry will keep the output switch in a sinking current mode, no Current Sense Comparator and PWM Latch external pull down resistor is needed. The output switch of AIC3843 is initiated by the 10 AIC3843 n PHYSICAL DIMENSIONS l 8 LEAD PLASTIC SO (unit: mm) D SYMBOL MIN MAX A 1.35 1.75 A1 0.10 0.25 B 0.33 0.51 C 0.19 0.25 D 4.80 5.00 E 3.80 4.00 H E e e A A1 C B l 1.27(TYP) H 5.80 6.20 L 0.40 1.27 L 8 LEAD PLASTIC DIP (unit: mm) D E1 E A2 A1 MAX A1 0.381 — A2 2.92 4.96 b 0.35 0.56 C 0.20 0.36 D 9.01 10.16 E 7.62 8.26 E1 6.09 7.12 e eB e MIN C L b SYMBOL 2.54 (TYP) eB — 10.92 L 2.92 3.81 11