TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240 – SEPTEMBER 1999 D D D D D D D D D D Step-Down DC-DC Converter Three Operation-Mode – Heavy Load: – Fixed Frequency PWM – Hysteretic (User Selctable) – Light Load: – Skip Mode 4.5 V to 25 V Input Voltage Range Adjustable Output Voltage Down to 1.2 V 95% Efficiency Stand-By Control Over Current Protection UVLO for Internal 5 V Regulation Low Standby Current . . . 0.5 mA Typical TA = –40°C to 85°C DB PACKAGE (TOP VIEW) SOFTSTART INV FB CT RT GND REF COMP PWMSKIP STBY 1 20 2 19 3 18 4 17 5 16 6 15 7 14 8 13 9 12 10 11 LH OUT_u LL OUT_d OUTGND TRIP VCC_SENSE VCC VREF5 VREG5V_IN description The TPS5103 is a synchronous buck dc/dc controller, designed for notebook PC system power. The controller has three user-selectable operation modes available; hysteretic mode, fixed frequency PWM control, or SKIP control. In high current applications, where fast transient response is advantageous for reducing bulk capacitance, the hysteretic mode is selected by connecting the Rt pin to Vref5. Selecting the PWM/SKIP modes for less demanding transient applications is ideal for conserving notebook battery life under light load conditions. The device includes high-side and low-side MOSFET drivers capable of driving low Rds (on) N–channel MOSFETs. The user-selectable overcurrent protection (OCP) threshold is set by an external TRIP pin resister in order to protect the system. The TPS5103 is configured so that a current sense resistor is not required, improving the operating efficiency. C4 5V R1 C1 R2 C2 U1 TPS5103 1 2 3 4 5 6 7 8 9 10 SOFTSTART LH INV OUTU FB LL CT OUTD RT OUTGND GND TRIP REF VCCSENSE COMP VCC PWM/SKIP VREF5 STBY VREG5V_IN D1 20 19 18 17 16 15 14 13 12 11 Q1 C3 OUTPUT L1 R3 C5 + Q2 R4 Figure 1. Typical Design Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet. TI is a trademark of Texas Instruments Incorporated. Copyright 1999, Texas Instruments Incorporated PRODUCT PREVIEW information concerns products in the formative or design phase of development. Characteristic data and other specifications are design goals. Texas Instruments reserves the right to change or discontinue these products without notice. POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 1 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240 – SEPTEMBER 1999 functional block diagram SOFT START Soft Start _ + FB PWM Comp. _ _ INV + LH OUT_u + Error Amp LL 1.185 V OUT_d OUTGND One Shot ON PWMSKIP _ TRIP + CT RT OSC Disable _ VCC_SENSE + _ 1.185 V UVLO + VREF5 Comp GND VCC VREF _ STBY REF + 1.185 V VREG5V_IN AVAILABLE OPTIONS TA –40 40 °C to 85 °C 2 PACKAGE SSOP(DB) EVM TPS5103IDB TPS5103EVM–136 TPS5103IDBR POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240 – SEPTEMBER 1999 Terminal Functions TERMINAL NAME NO. I/O DESCRIPTION COMP 8 I Comparator input for voltage monitor CT 4 I/O External capacitor from CT to GND for adjusting the triangle oscillator and decreasing the current limiting voltage FB 3 O Feedback output of error amp GND 6 INV 2 I Inverting input of both error amp and hysteretic comparator LH 20 I/O Bootstrap. Connect 1 µF low-ESR capacitor from LH to LL. LL 18 I/O Bootstrap low. High side gate driving return and output current protection. Connect to the junction of the high side and low side FETs for floating drive configuration. OUT_d 17 I/O Gate-drive output for low-side power switching FETs OUTGND 16 OUT_u 19 O Gate-drive output for high-side power switching FETs PWMSKIP 9 I PWM/SKIP mode select L:PWM mode H:SKIP mode REF 7 O 1.185-V reference voltage output RT SOFTSTART 5 I/O External resistor connection for adjusting the triangle oscillator. 1 I External capacitor from SOFTSTART to GND for soft start control STBY 10 I Standby control TRIP 15 I External resistor connection for output current control VCC VCC_SENSE 13 I Supply voltage input 14 I Supply voltage sense for current protection VREF5 12 O 5-V-internal regulator output VREG5V_IN 11 I External 5-V input (input voltage range = 4.5 V to 25 V) Control GND Ground for FET drivers POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 3 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240 – SEPTEMBER 1999 detailed description REF The reference voltage is used for the output voltage setting and the voltage protection(COMP). The tolerance is 1.5% typically. VREF5 An internal linear voltage regulator is used for the high-side driver bootstrap voltage. Since the input voltage range is from 4.5 V to 25 V, this voltage offers a fixed voltage for the bootstrap voltage so that the design for the bootstrap is much easier. The tolerance is 6%. hysteretic comparator The hysteretic comparator is used to regulate the output voltage of the synchronous-buck converter. The hysteresis is set internally and is typically 9.7 mV. The total delay time from the comparator input to the driver output is typically 400 ns for going both high and low. error amplifier The error amplifier is used to sense the output voltage of the synchronous buck converter. The negative input of the error amplifier is connected to the Vref voltage(1.185 V) with a resistive divider network. The output of the error amplifier is brought out to the FB terminal to be used for loop gain compensation. low-side driver The low-side driver is designed to drive low-Rds(on) n-channel MOSFETs. The maximum drive voltage is 5 V from VREF5. The current rating of driver is typically 1.2 A at sink current, –1.5 A at source current. high-side driver The high-side driver is designed to drive low-Rds(on) n-channel MOSFETs. The current rating of the driver is 1.2 A at sink current, –1.7 A at source current. When configured as a floating driver, the bias voltage to the driver is developed from the VREF5, limiting the maximum drive voltage between OUT_u and LL to 5 V. The maximum voltage that can be applied between LH and OUTGND is 30 V. driver deadtime control The deadtime control prevents shoot-through current from flowing through the main power FETs. During switching transitions the deadtime control actively controls the turnon time of the MOSFET drivers. The typical deadtime from the low-side-driver-off to the high-side-driver-on is 90 ns, and 110 ns from high-side-driver-off to low-side-driver-on. COMP COMP is designed for use with a regulation output monitor. COMP also functions as an internal comparator used for any voltage protection such as the input under voltage protection. If the input voltage is lower than the setpoint, the comparator turns off and prevents external parts from damage. The investing terminal of the comparator is internally connected to REF(1.185 V). current protection Current protection is achieved by sensing the high-side power MOSFET drain-to-source voltage drop during on-time through VCC_SENSE and LL terminals. An external resistor between Vin and TRIP terminal with the internal current source connected to the current comparator negative input adjusts the current limit. The typical internal current source value is 15 µA in PWM mode, 5 µA in SKIP mode. When the voltage on the positive terminal is lower than the negative terminal, the current comparator turns on the trigger, and then activates the oscillator. This oscillator repeatedly reset the trigger until the over current condition is removed. The capacitor on the CT terminal can be open or added to adjust the reset frequency. 4 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240 – SEPTEMBER 1999 detailed description (continued) softstart SOFTSTART sets the sequencing of the output for any possibility. The capacitor value for a start-up time can be calculated by the following equation: C = 2xT (uF) where C is the external capacitor value, T is the required start-up time in (ms). standby This controller can be switched into standby mode by grounding the STBY terminal. When it is in standby mode, the quiescent current is less than 1.0 uA. UVLO The under-voltage-lock-out (ULVO) threshold is approximately 3.8 V. The typical hysteresis is 55 mV. 5-V Switch 5-V Switch if the internal 5-V switch senses a 5-V input from REG5V terminal, the internal 5-V linear regulator will be disconnected from the MOSFET drivers. The external 5 V will be used for both the low-side driver and the high-side bootstrap, thus increasing the efficiency. PWM/SKIP switch The PWM/SKIP switch selects the output operating mode. This controller has three operational modes, PWM, SKIP, and Hysteretic. The PWM and SKIP mode control should be used for slower transient applications. oscillator The oscillator gives a triangle wave by connecting an external resistor to the RT terminal and an external capacitor to the CT terminal. The voltage amplitude is 0.43 V ~ 1.17 V. This wave is connected to the noninverting input of the PWM comparator. Comparison Table Between PWM Mode and Hysteretic Mode MODE PWM HYSTERETIC Frequency Fixed Not Fixed Transient Response Normal Very fast Feed back compensation Need Needless POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 5 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240 – SEPTEMBER 1999 absolute maximum ratings over operating free-air temperature (unless otherwise noted)† Supply voltage, VCC (see Note 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –0.3 V to 27 V Input voltage, VI, INV, CT, RT, PWM/SKIP, SOFTSTART, COMP . . . . . . . . . . . . . . . . . . . . . . . . . . –0.3 V to 7 V Input voltage, VREG5V_IN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –0.3 V to 6 V Input voltage, STBY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –0.3 V to 15 V Input voltage, TRIP, VCC_SENSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –0.3 V to 27 V Output current, IO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 A Low level output voltage, VOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –0.3 V to 27 V High level output voltage, VOH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –0.3 V to 32 V Reference voltage, Vref . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –0.3 V to 3 V Operating free-air temperature range, TA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . – 40°C to 85°C Operating virtual junction temperature range, TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . – 125°C Storage temperature range, Tstg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –55°C to 150°C † Stresses beyond those listed under “absolute maximum ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated under “recommended operating conditions” is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. NOTES: 1. All voltage values are with respect to the network ground terminal. 2. See Dissipation Rating Table for free-air temperature range above 25°C. DISSIPATION RATING TABLE PACKAGE TA ≤ 25°C POWER RATING DERATING FACTOR ABOVE TA = 25°C TA = 85°C POWER RATING DB 801 mW 6.408mW/°C 416 mW recommended operating conditions MIN VCC Supply voltage NOM 4.5 25 INV, CT, RT, COMP, PWM_SKIP, SOFTSTART VI Input voltage 5.5 STBY 12 f Timing capacitor Frequency – 40 POST OFFICE BOX 655303 V 82 kΩ 100 pF 200 TA Operating temperature range ‡ Not a JEDEC symbol. 6 V 25 Timing register Oscillator frequency UNIT 6 VREG5V_IN TRIP, VCC_SENCE RT‡ CT‡ MAX • DALLAS, TEXAS 75265 kHz 85 °C TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240 – SEPTEMBER 1999 electrical characteristics over recommended operating free-air temperature range, VCC = 7 V (unless otherwise noted) reference voltage PARAMETER TEST CONDITIONS Vreff Reference voltage TA = 25°C, Ivref = 50 µA‡ Ivref = 50 µA Regin Line regulation† Load regulation† VCC = 4.5 V to 25 V, I = 1 µA to 1 mA I = 50 µA Regl † Not a JEDEC symbol. MIN TYP MAX 1.167 1.185 1.203 1.155 1.215 UNIT V 0.2 12 mV 0.5 10 mV TYP MAX UNIT 500 kHz oscillator PARAMETER f Frequency RT fdv Timing resistor fdt TEST CONDITIONS MIN PWM mode 47 Frequency change† VHL‡ High level output voltage High-level VLL‡ Low level output voltage Low-level VCC = 4.5 V to 25 V TA = – 40°C to 85°C kΩ 0.1% 2% DC includes internal comparator error 1 f = 200 kHz, includes internal comparator error DC includes internal comparator error 1.1 1.2 1.17 0.4 f = 200 kHz, includes internal comparator error 0.5 0.6 0.43 V V † Not a JEDEC symbol. ‡ The output voltages of oscillator (f = 200 kHz) are ensured by design. error amp PARAMETER V Input offset voltage Av Open-loop voltage gain† Unity-gain bandwidth† GB IO IS TEST CONDITIONS MIN TA = 25°C TYP MAX 2 10 50 Output sink current VO = 0.4 V Output source current VO = 1 V 30 UNIT mV dB 0.8 MHz 45 µA 300 µA † Not a JEDEC symbol. hysteresis comparator§ PARAMETER TEST CONDITIONS Vhsy Vp-VS Hysteresis window Hysteretic mode I Bias current tPHL tPLH Propagation delay from INV to OUT_U MIN TYP MAX 6 9.7 13 Offset voltage UNIT mV 2 mV 10 pA TTL input signal 230 ns 10 mV overdrive on hysteresis band signal 400 ns § The numbers in the table include the driver delay. All numbers are ensured by design. control PARAMETER VIHA High level input voltage High-level VILA Low level input voltage Low-level TEST CONDITIONS STBY PWM_SKIP POST OFFICE BOX 655303 MIN TYP MAX 2.5 V 2 STBY 0.5 PWM_SKIP 0.5 • DALLAS, TEXAS 75265 UNIT V 7 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240 – SEPTEMBER 1999 electrical characteristics over recommended operating free-air temperature range, VCC = 7 V (unless otherwise noted) (continued) 5-V regulator PARAMETER VO Regin Regl TEST CONDITIONS Output voltage I = 10 mA Line regulation† Load regulation† VCC = 5.5 V to 25 V, I = 1 mA to 10 mA, IOS Short-circuit output current † Not a JEDEC symbol. MIN TYP 4.7 MAX UNIT 5.3 V I = 10 mA 20 mV VCC = 5.5 V 40 mV Vref = 0 V 70 mA 5-V switch PARAMETER VIT(high) VIT(low) TEST CONDITIONS Threshold voltage† Vhsy Hysteresis) † Not a JEDEC symbol. MIN TYP MAX 4.2 4.9 4.1 4.8 UNIT V 50 150 250 mV MIN TYP MAX UNIT UVLO PARAMETER VIT(high) VIT(low) TEST CONDITIONS Threshold voltage† Vhys Hysteresis † Not a JEDEC symbol. 3.6 4.2 3.5 4.1 10 150 mV MAX UNIT V output PARAMETER IO IS OUT_u sink curent IO IS OUT_d sink current I OUT_u source current OUT_d source current TRIP terminal current MIN TYP VO = 3 V VO = 2 V TEST CONDITIONS 0.5 1.2 A –1 –1.7 A VO = 3 V VO = 2 V 0.5 1.2 A –1 –1.5 PWM mode, VTRIP = 7 V 10 15 20 A SKIP mode, VTRIP = 7 V 3 5 7 µA High side driver is GND referenced. Input: INV = 0 – 3V tr Rise time tr/tf = 10 ns, CL = 2200 pF ns Frequency = 200 kHz 28 CL = 3300 pF 39 High side driver is GND referenced. Input: INV = 0 – 3 V tf Fall time tr/tf = 10 ns, CL = 2200 pF CL = 3300 pF 8 POST OFFICE BOX 655303 ns Frequency = 200 kHz • DALLAS, TEXAS 75265 30 38 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240 – SEPTEMBER 1999 electrical characteristics over recommended operating free-air temperature range, VCC = 7 V (unless otherwise noted) (continued) softstart PARAMETER I(CTRL) VIT(high) VIT(low) TEST CONDITIONS Softstart current MIN TYP MAX 1.9 2.5 3 3.9 Threshold voltage (SKIP mode)† UNIT µA V 2.6 † Not a JEDEC symbol. output voltage monitor PARAMETER VIT TEST CONDITIONS Threshold voltage MIN TYP MAX UNIT 1.08 1.18 1.28 V MIN TYP MAX UNIT driver deadtime section PARAMETER TDRVLH TDRVHL TEST CONDITIONS Low-side to high-side 90 ns High-side to low-side 110 ns whole device PARAMETER ICC I TEST CONDITIONS MIN Supply current Shutdown current STBY = 0 V SOFTSTART 0.1 µF OUT_u FB LL CT OUT_d RT OUTGND GND TRIP REF VCC_SENSE PWM SKIP STBY MAX 0.5 1.2 UNIT mA 0.01 10 µA LH INV COMP TYP VCC VREF5 0.1 µF 7V 5V_IN 5V Figure 2. Test Circuit POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 9 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240 – SEPTEMBER 1999 TYPICAL CHARACTERISTICS QUIESCENT CURRENT vs JUNCTION TEMPERATURE QUIESCENT CURRENT vs JUNCTION TEMPERATURE 700 50 45 600 VCC = 25 V 550 VCC = 7 V 500 VCC = 4.5 V 450 400 I CCS – Quiescent Current – µ A I CC – Quiescent Current – µ A 650 VCC = 25 V 40 35 VCC = 7 V 30 25 VCC = 4.5 V 20 15 10 350 5 300 –40 –20 25 85 TJ – Junction Temperature – °C 0 125 –40 –20 Figure 3 125 DRIVE OUTPUT VOLTAGE vs DRIVE CURRENT 5.5 3 VCC = 7 V, TJ = 25°C VCC = 7 V, TJ = 25°C V(OUT_u)– Drive Output Voltage – V V(OUT_u)– Drive Output Voltage – V 85 Figure 4 DRIVE OUTPUT VOLTAGE vs DRIVE CURRENT 5 4.5 4 3.5 3 1 0.7 I(OUT_source) – Drive Source Current – A 0.1 2.5 2 1.5 1 0.5 0 1 0.1 0.7 I(OUT_sink) – Drive Source Current – A Figure 5 10 25 TJ – Junction Temperature – °C Figure 6 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240 – SEPTEMBER 1999 TYPICAL CHARACTERISTICS DRIVE OUTPUT VOLTAGE vs DRIVE CURRENT DRIVE OUTPUT VOLTAGE vs DRIVE CURRENT 4.5 6 TJ = 25°C TJ = 25°C V(OUT_d)– Drive Output Voltage – V V(OUT_d)– Drive Output Voltage – V 4 5 4 3 2 1 3.5 3 2.5 2 1.5 1 0.5 0 0 1 0.1 0.7 I(OUT_sink) – Drive Source Current – A 1 0.7 I(OUT_source) – Drive Source Current – A 0.1 Figure 7 Figure 8 OSCILLATOR OUTPUT VOLTAGE vs JUNCTION TEMPERATURE OSCILLATOR OUTPUT VOLTAGE vs JUNCTION TEMPERATURE 500 V(oscl)– Oscillator Output Voltage – V V(osch)– Oscillator Output Voltage – V 1.125 1.115 1.105 1.095 VCC = 4.5 V, VCC = 7 V, VCC = 25 V 1.085 495 490 VCC = 4.5 V, VCC = 7 V, VCC = 25 V 485 480 1.075 –40 –20 25 85 125 TJ – Junction Temperature – °C –40 Figure 9 85 125 –20 25 TJ – Junction Temperature – °C Figure 10 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 11 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240 – SEPTEMBER 1999 TYPICAL CHARACTERISTICS ERROR AMPLIFIER INPUT OFFSET VOLTAGE vs JUNCTION TEMPERATURE ERROR AMPLIFIER OUTPUT VOLTAGE vs JUNCTION TEMPERATURE 2.5 Vom+– Error Amplifier Output Voltage – mV Vio– Error Amplifier Input Offset Voltage – mV 2.5 2 1.5 VCC = 4.5 V, VCC = 7 V, VCC = 25 V 1 0.5 2 1.5 1 0.5 0 –40 VCC = 4.5 V, VCC = 7 V, VCC = 25 V 0 85 125 –20 25 TJ – Junction Temperature – °C –40 85 125 –20 25 TJ – Junction Temperature – °C Figure 12 ERROR AMPLIFIER OUTPUT VOLTAGE vs JUNCTION TEMPERATURE Vom–– Error Amplifier Output Voltage – mV 6.2 6 5.8 VCC = 4.5 V, VCC = 7 V, VCC = 25 V 5.6 5.4 5.2 5 4.8 4.6 4.4 –40 –20 25 85 125 TJ – Junction Temperature – °C Vhys– Hysteresis Comparator Hysteresis Voltage – mV Figure 11 HYSTERESIS COMPARATOR HYSTERESIS VOLTAGE vs JUNCTION TEMPERATURE 10.5 VCC = 7 V 10.25 10 9.75 9.5 9.25 9 –40 Figure 13 12 –20 25 85 125 TJ – Junction Temperature – °C Figure 14 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240 – SEPTEMBER 1999 TYPICAL CHARACTERISTICS VREF5 OUTPUT VOLTAGE vs SUPPLY VOLTAGE 2.5 5.2 VCC = 4.5 V, VCC = 7 V 2 VCC = 25 V 1.5 VCC = 25 V 1 VCC = 4.5 V VCC = 7 V 0.5 TJ = –40°C 5.1 VO – VREF5 Output Voltage – V VIH,VIL – Standby Switch Threshold Voltage – V STANDBY SWITCH THRESHOLD VOLTAGE vs JUNCTION TEMPERATURE 5 TJ = 125°C 4.9 TJ = 25°C 4.8 4.7 4.6 4.5 4.4 4.3 0 95 –25 25 TJ – Junction Temperature – °C –45 4.2 135 20 10 VCC – Supply Voltage – V 0 Figure 15 Figure 16 VREF5 OUTPUT VOLTAGE vs OUTPUT CURRENT VREF5 SHORT CURRENT vs JUNCTION TEMPERATURE 6 –100 TJ = 125°C VCC = 25 V I OS– VREF5 Short Current – mA VO – VREF5 Output Voltage – V 5 TJ = 25°C 4 3 TJ = –40°C 2 1 0 0 –10 –20 –30 –40 –50 IO – Output Current – mA –60 –70 –80 –60 VCC = 4.5 V VCC = 7 V –40 –20 0 –40 Figure 17 –20 25 85 TJ – Junction Temperature – °C 125 Figure 18 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 13 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240 – SEPTEMBER 1999 TYPICAL CHARACTERISTICS UVLO HYSTERESIS VOLTAGE vs JUNCTION TEMPERATURE UVLO THRESHOLD VOLTAGE vs JUNCTION TEMPERATURE 80 Vhys– UVLO Hysteresis Voltage – mV VTHL,VTLH – UVOL Threshold Voltage – V 4 3.95 VTLH 3.90 3.85 VTHL 3.80 3.75 70 60 50 40 30 20 10 0 3.70 –40 85 –20 25 TJ – Junction Temperature – °C –40 125 Figure 19 5 VSW HYSTERESIS VOLTAGE vs JUNCTION TEMPERATURE 200 4.75 180 Vhys– 5V SW Hysteresis Voltage – mV VTHL,VTLH – 5 VSW Threshold Voltage – V 4.80 VTLH 4.65 4.60 VTHL 4.55 4.50 4.45 4.40 160 140 120 100 80 60 40 20 0 4.35 –45 95 –25 25 TJ – Junction Temperature – °C 135 –45 Figure 21 14 125 Figure 20 5 VSW THRESHOLD VOLTAGE vs JUNCTION TEMPERATURE 4.70 85 –20 25 TJ – Junction Temperature – °C –25 25 95 TJ – Junction Temperature – °C Figure 22 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 135 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240 – SEPTEMBER 1999 TYPICAL CHARACTERISTICS SOFTSTART THRESHOLD VOLTAGE vs JUNCTION TEMPERATURE SOFTSTART CURRENT vs JUNCTION TEMPERATURE 4.5 VTLH – Softstart Threshold Voltage – V I CTRL – Softstart Current – µ A –2.45 –2.40 –2.35 VCC = 4.5 V VCC = 7 V –2.30 VCC = 25 V –2.25 4 3.5 3 2.5 VCC = 7 V, VCC = 25 V 2 1.5 1 0.5 0 –2.20 –40 85 –20 25 TJ – Junction Temperature – °C –40 125 Figure 23 85 125 –20 25 TJ – Junction Temperature – °C Figure 24 OUTPUT VOLTAGE MONITOR COMPARATOR THRESHOLD VOLTAGE vs JUNCTION TEMPERATURE SOFTSTART THRESHOLD VOLTAGE vs JUNCTION TEMPERATURE 3.5 1.195 VTH– Output Voltage Monitor Comparator Threshold Voltage – V VTHL – Softstart Threshold Voltage – V VCC = 4.5 V 3 VCC = 7 V, VCC = 25 V 2.5 2 VCC = 4.5 V 1.5 1 –40 –20 25 85 TJ – Junction Temperature – °C 125 1.193 1.190 1.188 VCC = 4.5 V, VCC = 7 V, VCC = 25 V 1.185 1.183 1.180 –40 85 –20 25 TJ – Junction Temperature – °C 125 Figure 26 Figure 25 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 15 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240 – SEPTEMBER 1999 TYPICAL CHARACTERISTICS OSCILLATOR FREQUENCY vs JUNCTION TEMPERATURE OSCILLATOR OUTPUT VOLTAGE vs FREQUENCY 600 VOSCH,VOSCL– Oscillator Output Voltahe – V 1.6 Fosc– Oscillator Frequency – kHz F = 500 kHz 500 VCC = 4.5 V, VCC = 7 V, VCC = 25 V 400 VCC = 4.5 V, VCC = 7 V, VCC = 25 V 300 200 F = 200 kHz 100 0 –40 85 –20 25 TJ – Junction Temperature – °C 125 1.4 VOSCH 1.2 1 0.8 0.6 VOSCL 0.4 0.2 0 10 Figure 27 100 FOSC – Frequency – kHz Figure 28 ERROR AMPLIFIER GAIN AND PHASE SHIFT 180 60 Rs = 100 Ω, Rf = 10 kΩ 50 Phase 40 100 30 Gain 20 60 10 20 0 –20 –10 –20 1.E+03 1.E+04 1.E+05 1.E+06 f – Frequency – Hz Figure 29 16 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 –60 1.E+07 Phase Shift – Deg Error Amplifier Gain – dB 140 1000 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240 – SEPTEMBER 1999 TYPICAL CHARACTERISTICS MAXIMUM DUTY CYCLE vs JUNCTION TEMPERATURE SOFTSTART CAPACITANCE vs SOFTSTART TIME 100 104 f = 200 kHz C SS – Softstart Capacitance – pF 99.5 Maximum Duty Cycle – % 99 98.5 98 97.5 97 96.5 96 103 102 95.5 95 100 0.01 85 125 –20 25 TJ – Junction Temperature – °C –40 0.1 1 10 TSS – Soft Start Time – ms Figure 30 Figure 31 DRIVER DEAD TIME vs JUNCTION TEMPERATURE CURRENT PROTECTION SOURCE CURRENT vs INPUT VOLTAGE PWM MODE 14.5 TDRVHL VCC = 4.5 V 120 100 TDRVLH 80 VCC = 7 V, VCC = 25 V VCC = 4.5 V VCC = 7 V, VCC = 25 V 40 20 0 –45 95 –25 25 TJ – Junction Temperature – °C 135 I TRIP– Corrent Protection Source Current –µ A T DRVLH,TDRVHL– Driver Dead Time – ns 140 60 100 14.25 TA = 125°C 14 13.75 TA = 25°C 13.5 13.25 TA = –40°C 13 12.75 12.5 4.5 Figure 32 7 VTRIP – Input Voltage – V 25 Figure 33 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 17 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240 – SEPTEMBER 1999 TYPICAL CHARACTERISTICS CURRENT PROTECTION SOURCE CURRENT vs INPUT VOLTAGE SKIP MODE I TRIP– Corrent Protection Source Current –µ A 4.6 TA = 125°C 4.5 4.4 TA = 25°C 4.3 4.2 TA = –40°C 4.1 4 4.5 7 VTRIP – Input Voltage – V 25 Figure 34 OSCILLATOR FREQUENCY vs RESISTOR 700 Fosc– Oscillator Frequency – kHz CT = 10 pF 600 CT = 15 pF 500 CT = 22 pF 400 CT = 33 pF 300 200 CT = 470 pF CT = 680 pF 100 0 10 100 RT – Resistor – kΩ Figure 35 18 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 1000 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240 – SEPTEMBER 1999 APPLICATION INFORMATION overshoot of output rectangle wave The drivers in the TPS5103 controller are fast and can produce high transients on VCC or the junction of Q1 and Q2(shown below). Care must be taken to insure that these transients do not exceed the absolute maximum rating for the device or associated external component. A low-ESR capacitor connected directly from Q1 drain to Q2 source can greatly reduce transient pulses on VCC. Also, Q1 turn-on-speed can be reduced by adding a resistor (5 – 15 Ω) in series with OUT_u. Poor layout of the switching node (V1 in figure) can result in the requirement for additional snubber circuitry require from V1 to ground. C1 VCC Q1 OUT_u V1 Q2 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 19 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240 – SEPTEMBER 1999 APPLICATION INFORMATION application for general power The design shown in this data sheet is a reference design for a general power supply application. An evaluation module (EVM), TPS5103EVM-136 (SLVP136), is available for customer testing and evaluation. The intent is to allow a customer to fully evaluate the given design using the plug-in EVM supply shown here. For subsequent customer board revisions, the EVM design can be copied onto the users PCB to shorten design cycle time, component count, and board cost. To help the customers to design the power supply using TPS5103, some key design procedures are shown below. R2 C4 J1 C15 R3 TP18 J2 Q1 C5 C6 R6B C8 J4 J5 R11 R5 C7 L1 D2 TP1 TP17 TP2 TP16 TP3 TP15 TP4 TP14 C2 TP6 J7 C10 D1 C12 TP8 TP12 TP9 TP11 C11 C13 R13 R10 R9 Figure 36. EVM Schematic 20 J9 POST OFFICE BOX 655303 J11 J13 TP10 JP2 J8 J10 R12 TP13 TP7 JP1 + C3 R6A C9 J6 Q2 TP5 R7 J3 R1 R4 C14 + C1 TP26 • DALLAS, TEXAS 75265 J14 J12 Vi Vi Input GND Input GND Input GND SENSE Vo Vo Vo VoGND VoGND VoGND TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240 – SEPTEMBER 1999 APPLICATION INFORMATION output voltage setpoint calculation The output voltage is set by the reference voltage and the voltage divider. In TPS5102, the reference voltage is 1.185 V, and the divider is composed of two resistors in the EVM design that are R4 and R5, or R14 and R15. The equation for the setpoint is: R2 Vr + R1 Vo * Vr Where R1 is the top resistor (kΩ) like R4 or R15; R2 is the bottom resistor (kΩ) such as R5 or R14; Vo is the required output voltage (V); Vr is the reference voltage (1.185 V in TPS5103). Example: R1 = 1 kΩ; Vr = 1.185 V; Vo = 1.8 V, then R2 = 1.9 kΩ. For your convenience, some of the most popular output voltage setpoints are calculated in the table below: Vo 1.3 V 1.5 V 1.8 V 2.5 V 3.3 V 5.0 V R1 (top) (kΩ) 1 1 1 1 1 1 R2 (bottom) (kΩ) 10 3.7 1.9 0.9 0.56 0.31 If higher precision resistor is used, the output voltage setpoint can be more accurate. In some applications, the output voltage is required to be lower than the reference voltage. With few extra components, the lower voltage can be easily achieved. The drawing below shows the method. VCC VO R(top) Rz1 Rz2 INV TPS5103 Zener R(bottom) In the schematic, the Rz1, Rz1, and the zener are the extra components. Rz1 is used to give zener enough current to build up the zener voltage. The zener voltage is added to INV through Rz2. Therefore, the voltage on INV is still equal to the IC internal voltage (1.185 V) even if the output voltage is regulated at lower setpoint. The equation for setting up the output voltage is shown below: Rz2 (Vz–Vr) + ǒVr–Vo Ǔ ) Vr Rtop Rbtm Where Rz2 is the adjusting resistor for low output voltage; Vz is the zener voltage; Vr is the internal reference voltage; Rtop is the top resistor of voltage sensing network; Rbtm is the bottom resistor of the sensing network; Vo is the required output voltage setpoint. Example: Assuming the required output voltage setpoint is Vo = 0.8 V, Vz = 5 V; Rtop = 1 kΩ; Rbottom = 1 kΩ, then the Rz2 = 2.43 kΩ. POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 21 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240 – SEPTEMBER 1999 APPLICATION INFORMATION switching frequency With hysteretic control, the switching frequency is a function of the input voltage, the output voltage, the hysteresis window, the delay of the hysteresis comparator and the driver, the output inductance, the resistance in the output inductor, the output capacitance, the ESR and ESL in the output capacitor, the output current, and the turnon resistance of high side and low side MOSFET. It is a very complex equation if everything is included. To make it more useful to the designers, a simplified equation only considers the most influential factors. The tolerance of this equation is about 30%: ƒs +V V out in (V in (V in ESR * Vout) (10 * (10 10* ) Td)ńCout) 10 * ) Td) ) 0.0097 L out * ESL 7 (ESR 7 V ) in Where fs is the switching frequency (Hz); Vout is the output voltage (V); Vin is the input voltage (V); Cout is the output capacitance; ESR is the equivalent series resistance in the output capacitor (Ω); ESL is the equivalent series inductance in the output capacitor (H); Lout is the output inductance (H); Td is output feedback RC filter time constant (S). In the EVM module design, for the 1.8 V output, for example: Vin = 5 V, Vout = 1.8 V, Cout = 680 µF; ESR = 40 mΩ; ESL = 3 nH; Lout = 6 µH; Td = 0.5 µs. Then, the frequency fs = 122 kHz. output inductor ripple current The output inductor current ripple can affect not only the efficiency and the inductor saturation, but also the output voltage capacitor selection. The equation is exhibited as below: Iripple ( Rdson ) RL ) + Vin * Vout * Iout Lout D Ts Where Iripple is the peak-to-peak ripple current (A) through inductor; Vin is the input voltage (V); Vout is the output voltage (V); Iout is the output current; Rdson is the on-time resistance of MOSFET (Ω); D is the duty cycle; and Ts is the switching cycle (S). From the equation, it can be seen that the current ripple can be adjusted by changing the output inductor value. Example: Vin = 5 V; Vout = 1.8 V; Iout = 5 A; Rdson = 10 mΩ; RL = 5 mΩ; D = 0.36; Ts = 10 µS; Lout = 6 µH Then, the ripple Iripple = 2 A. output capacitor RMS current Assuming the inductor ripple current totally goes through the output capacitor to the ground, the RMS current in the output capacitor can be calculated as: I o(rms) + ǸD12I Where I(orms) is the maximum RMS current in the output capacitor (A); ∆I is the peak-to-peak inductor ripple current (A). Example: ∆I = 2 A, so Io(rms) = 0.58 A 22 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240 – SEPTEMBER 1999 APPLICATION INFORMATION input capacitor RMS current Assuming the input ripple current totally goes into the input capacitor to the power ground, the RMS current in the input capacitor can be calculated as: I (rms) i + Ǹ I o2 D (1 * D) ) 121 D Iripple 2 Where Ii(rms) is the input RMS current in the input capacitor (A); Io is the output current (A); D is the duty cycle. From the equation, it can be seen that the highest input RMS current usually occurs at the lowest input voltage, so it is the worst case design for input capacitor ripple current. Example: Io = 5 A; D = 0.36 Then, Ii(rms)= 3.36 A softstart The softstart timing can be adjusted by selecting the soft-start capacitor value. The equation is C soft +2 T soft Where Csoft is the softstart capacitance (µF); Tsoft is the start-up time on softstart terminal (S). Example: Tsoft = 5 mS, so Csoft = 0.01 µF. current protection The current protection in TPS5103 is set using an internal current source and an external resistor to set up the current limit. The sensed high side MOSFET drain-to-source voltage drop is compared to the set point, if the voltage drop exceeds the limit, the internal oscillator is activated, and it continuously resets the current limit until the over-current condition is removed. The equation below should be used for calculating the external resistor value for current protection: ) ń ) ń PWM or HYS mode Rcl + Rds(on) (Itrip Iind(p-p) 2) 0.000015 SKIP mode Rcl + Rds(on) (Itrip Iind(p-p) 2) 0.000005 Where Rcl is the external current limit resistor (R10,R11); Rds(on) is the high side MOSFET on-time resistance. Itrip is the required current limit; Iind(p-p) is the peak-to-peak output inductor current. Example: PWM mode or HYS mode Rds(on) = 10 mΩ, Itrip =5 A, Iind = 2 A, so Rcl = 4 kΩ Example: SKIP mode Rds(on) = 10 mΩ, Itrip = 2 A, Iind = 1 A, so Rcl = 5 kΩ POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 23 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240 – SEPTEMBER 1999 APPLICATION INFORMATION loop gain compensation Voltage mode control is used in this controller for the output voltage regulation. To achieve fast, stabilized control, two parts are discussed in this section: the power stage small signal modeling and the compensation circuit design. For the buck converter, the small signal modeling circuit is shown below: a ZL ∧ d Vap D ia VO C ∧ Ic d VI L ic D 1 + RL c + – R ZRC RC p From this equivalent circuit, several control transfer functions can be derived: input-to-output, output impedance, and control-to-output. Typically the control-to-output transfer function is used for the feedback control design. Assuming Rc and RL are much smaller than R, the simplified small signal control-to-output transfer function is: ∧ Vod ∧ d + 1 ) sCRc) Rc ) R ) L ) s 2LC L R ƪ ǒ )s C (1 Ǔ ƫ Where C is the output capacitance; Rc is the equivalent serial resistance (ESR) in the output capacitor; L is the output inductor; RL is the equivalent serial resistance (ESR) in the output inductor; R is the load resistance. To achieve the fast transient response and the better output voltage regulation, a compensation circuit is added to improve the feedback control. The whole system is shown below: Vref Power Stage PWM Compensation 24 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240 – SEPTEMBER 1999 APPLICATION INFORMATION The typical compensation circuit used as an option in the EVM design is a part of the output feedback circuit. The circuitry is displayed below. R1 R2 R4 C3 C1 _ R3 Vref C2 To PWM + This circuit is composed of one integrator, two poles, and two zeros: Assuming R1 << R2 and C2 << C3, the equation is: Comp (1 ) sC3R4) (1 ) sC2R2) + sC3R2(1 ) sC2R4)(1 ) sC1R1) Therefore, 1 + 2pC1R1 1 Zero2 + 2pC3R4 1 Integrator + 2pƒC3R2 Pole1 1 + 2pC2R4 1 Zero1 + 2pC2R2 Pole2 A simplified version used in the EVM design is exhibited below. Vo R2 R4 _ R3 Vref C3 C2 + Assuming C2 << C3, the equation is: Comp (1 ) sC3R4) + sC3R2(1 ) sC2R4) POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 25 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240 – SEPTEMBER 1999 APPLICATION INFORMATION there is one pole, one zero and one integrator: Zero 1 + 2pC3R4 Pole 1 + 2pC2R4 Integrator 1 + 2pƒC3R2 The loop-gain concept is used to design a stable and fast feedback control. The loop-gain equation is derived by that the control-to-output transfer function times the compensation: Loop * gain + Vod X Comp By using a bode plot, the amplitude and the phase of this equation can be drawn with software such as MathCad. In turn, the stability can be easily designed by adjusting the compensation perimeters. The sample bode plot is shown below to explain the phase margin, gain margin and the crossover frequency. The gain is drawn as 20 log (loop-gain), and the phase is in degrees. To explain them clearer, 180 degrees is added to the phase, so that the gain and phase share the same zero. Where the gain curve touches the zero is the crossover frequency. The higher this frequency is, the faster the transient response is, since the transient recovery time is 1/(crossover frequency). The phase to the zero is the phase margin at the crossover frequency. The phase margin should be at least 60 degrees to cover all the condition changes such as temperature. The gain margin is the gap between gain curve and the zero when the phase curve touches the zero. This margin should be at least 20 dB to guarantee the stability over all conditions. 180 166 152 138 124 110 96 82 68 20 Log (Loop-Gain) 54 180 + Phase 40 26 12 –2 –16 –30 –44 –58 –72 –86 –100 10 Phase Phase Margin Gain Gain Margin Crossover 100 103 104 f – Frequency – Hz 26 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 105 106 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240 – SEPTEMBER 1999 APPLICATION INFORMATION synchronization Some applications require switching clock synchronization. Two methods are used for synchronization: D Triangle wave synchronization 740 mV Ct TPS5103 740 mV Rt D Square wave synchronization It can be seen that RT and CT are removed from the circuit. Therefore, two components are saved. This method is good for the synchronization between two controllers. If the controller needs to be synchronized with digital circuit such as DSP, usually the square-type clock signal is used. The configuration exhibited below is for this type of application: Ct TPS5103 Rt An external resistor is added into the circuit, but RT is still removed. CT is kept to be a part of RC circuit generating triangle waveform for the controller. Assuming the peak value of the square is known, the resistor and the capacitor can be adjusted to achieve the correct peak–to–peak value and the offset value. layout guidelines Good power supply results will only occur when care is given to proper design and layout. Layout will affect noise pickup and generation and can cause a good design to perform with less than expected results. With a range of currents from milliamps to tens or even hundreds of amps, good power supply layout is much more difficult than most general PCB designs. The general design should proceed from the switching node to the output, then back to the driver section and, finally, place the low-level components. Below are several specific points to consider before layout of a TPS5103 design begins. D D All sensitive analog components should be referenced to ANAGND. These include components connected to Vref5, Vref, INV, LH, and COMP . Analog ground and drive ground should be isolated as much as possible. Ideally, analog ground will connect to the ground side of the bulk storage capacitors on VO, and drive ground will connect to the main ground plane close to the source of the low-side FET. POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 27 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240 – SEPTEMBER 1999 APPLICATION INFORMATION D D D D D D D D D Connections from the drivers to the gate of the power FETs should be as short and wide as possible to reduce stray inductance. This becomes more critical if external gate resistors are not being used. The bypass capacitor for VCC should be placed close to the TPS5103. When configuring the high-side driver as a floating driver, the connection from LL to the power FETs should be as short and as wide as possible. When configuring the high-side driver as a floating driver, the bootstrap capacitor (connected from LH to LL) should be placed close to the TPS5103. When configuring the high-side driver as a ground-referenced driver, LL should be connected to DRVGND. The bulk storage capacitors across VIN should be placed close to the power FETS. High-frequency bypass capacitors should be placed in parallel with the bulk capacitors and connected close to the drain of the high-side FET and to the source of the low-side FET. High-frequency bypass capacitors should be placed across the bulk storage capacitors on VO. LH and LL should be connected very close to the drain and source, respectively, of the high-side FET. LH and LL should be routed very close to each other to minimize differential-mode noise coupling to these traces. Ceramic decoupling capacitors should be placed close to where VCC connects to Vin, to reduce high-frequency noise coupling on VCC. The output voltage sensing trace should be isolated by either ground trace or VCC trace. test results The tests are conducted at TA = 25°C, the point voltage is 5 V. 28 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240 – SEPTEMBER 1999 APPLICATION INFORMATION EFFICIENCY vs OUTPUT CURRENT EFFICIENCY vs OUTPUT CURRENT 95 95 1.8 V Output Efficiency 1.8 V Output Efficiency 90 90 PWM Mode 85 Efficiency – % Efficiency – % 85 80 75 PWM Mode 80 75 SKIP Mode SKIP Mode 70 70 65 65 60 60 0 0.5 3.5 1 1.5 2 2.5 3 IO – Output Current – A 0 4 0.1 Figure 37 0.4 0.2 0.3 IO – Output Current – A 0.5 Figure 38 OUTPUT VOLTAGE vs INPUT VOLTAGE OUTPUT VOLTAGE vs OUTPUT CURRENT 1.790 1.790 1.8 V Line Regulation 1.8 V Output Load Regulation 1.785 VO – Output Voltage – V VO – Output Voltage – V 1.790 1.780 1.780 1.780 1.770 1.775 1.770 1.770 1.760 0 5 10 15 VI – Input Voltage – V 20 25 0 0.5 Figure 39 1 1.5 2 2.5 3 IO – Output Current – A 3.5 4 Figure 40 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 29 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240 – SEPTEMBER 1999 EFFICIENCY vs OUTPUT CURRENT OUTPUT/VOLTAGE OUTPUT VOLTAGE 95 1.8 V Output Diode Type Efficiency 90 Efficiency – % 85 80 75 70 65 60 0 0.5 1 1.5 2 2.5 3 IO – Output Current – A 3.5 4 Figure 41 Figure 42 TRANSIENT RESPONSE (OVERSHOOT) TRANSIENT RESPONSE (UNDERSHOOT) Figure 43 30 Figure 44 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240 – SEPTEMBER 1999 APPLICATION INFORMATION Table 1. Bill of Materials (see Note 3) REF C1opt C1 C2 C3 C4† C5 C6 C7 C8 C9 C10 C11† MFG Sanyo ELNA Taiyo Yuden Sanyo std MBRS340T3 MBRS130LT3 SD103-AWDICT-ND DO3316P-682 CA26DA-D36W-0FC S1132-2-ND DESCRIPTION Capacitor, POSCAP, 220 µF, 10 V Capacitor, electrolytic, 220 µF, 35 V Capacitor, ceramic, 10 µF, 35 V Capacitor, POSCAP, 470 µF, 4 V Open, capacitor, Ceramic, 2.2 µF, 16 V Capacitor, ceramic, 1 µF, 16 V Capacitor, ceramic, 0.01 µF, 16 V Capacitor, ceramic, 220 pF, 16 V Capacitor, ceramic, 100 pF, 16 V Capacitor, ceramic, 1 µF, 16 V Capacitor, ceramic, 2.2 µF, 35 V Open Capacitor, Ceramic, 2.2 µF, 35 V Capacitor, Ceramic, 10 µF, 35 V Open Open Open, capacitor, ceramic, 1000 pF, 16 V Diode, Schottky, 40 V, 3 A Diode, Schottky, 30 V, 1 A Diode, Schottky, 40 V, 200 mA, 400 mW Inductor, 6.8 uH, 4.4 A Edge connector, surface-mount, 0.040” board, 0.090” standoff Header, straight, 2–pin, 0.1 ctrs, 0.3” pins JP1 Shunt 929950-00-ND Shunt, jumper, 0.1” 3M DigiKey #929950-00-ND JP2 S1132-2-ND Header, straight, 2–pin, 0.1 ctrs, 0.3” pins Sullins DigiKey #S1132-2-ND C12 C13 C14 C14†opt C15† D1 D1opt D2 L1 J1–J14 JP1 PN 10TPB220M RV-35V221MH10-R GMK325F106ZH 4TPB470M std std std std std std GMK316F225ZG std GMK316F225ZG GMK325F106ZH std Resistor, 5.1 kΩ, 5 % std Open, resistor, 1 kΩ, 5% std Resistor, 910 Ω, 1% std Resistor, 1.74 kΩ, 1% std Resistor, 5.1 kΩ, 5% std Resistor, 82 kΩ, 5% std Open, 0 Ω, 5% R7 std Resistor, 1 kΩ, 5% R9 std Resistor, 1 kΩ, 5% R10 std Resistor, 1 kΩ, 5% R11 std Resistor, 10 Ω, 5% R12 std Resistor, 51 kΩ, 5% R13† std Open Q1 Si4410DY Transistor, MOSFET, n-ch, 30-V, 10-A, 13–mΩ Q2 Si4410DY Transistor, MOSFET, n-ch, 30-V, 10-A, 13-mΩ U1 TPS5103 IC, controller † Components for optional mode test only. NOTE 3: This operation mode is PWM mode only. Taiyo Yuden Taiyo Yuden Taiyo Yuden Motorola Motorola Digikey Coilcraft NAS Interplex Sullins R1 R2† R3 R4 R5 R6A R6B† POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 Siliconix Siliconix TI SIZE 7.3x4.3mm 10x10mm 1210 7.3x4.3mm 805 805 805 805 805 805 1206 805 1206 1210 10x10mm 805 SMC SMB 3.5x1.5mm 0.5x0.37 in 0.040” DigiKey # S1132-2-ND 805 805 805 805 805 805 805 805 805 805 805 805 805 SO–8 SO–8 SSOP–20 31 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240 – SEPTEMBER 1999 APPLICATION INFORMATION Top Layer . Bottom Layer (Top View) 32 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240 – SEPTEMBER 1999 APPLICATION INFORMATION Top Assembly – Power Supply Load 0–4A + 5–V, 5–A Supply – NOTE: All wire pairs should be twisted. + Test Setup POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 33 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240 – SEPTEMBER 1999 APPLICATION INFORMATION Table 2. Test Specifications PARAMETER CONDITIONS MIN Input voltage range TYP 5 Output voltage range Vi = 5 – 25 V Io = 0 – 4 A Output current range Vi = 5 – 10 V Output current limit Vi = 5 V Output ripple Vi =5 V, Operating frequency Io = 4 A Efficiency Vi = 5 V, 1.7 1.8 MAX 25 V 1.9 V 4 A 0 4.3 A Io = 4 A 150 Vo = 1.8 V, Io = 4 A UNITS 50 mVp–p 250 KHz 90 % Table 3. EVM Operating Specifications SKIP MODE Remove JP1 shunt HYS MODE Remove R5, C6 and C7 Remove R6A Add R6B Add C15 If it needs the loop-compensation, add R2 and C4 This EVM is designed to cover as many applications as possible. For some more specific applications, the circuit can be simpler. The table below gives some recommendations. Table 4. EVM Application Recommendations 5-V INPUT VOLTAGE Change C1 to low profile capacitor Sanyo 10TPB220M (220 µF, 10 V) Or 6TPB330M (330 µF, 6.3 V) Remove R10 <3-A OUTPUT CURRENT Change Q1 and Q2 to dual pack MOSFET, IRF7311 to reduce the cost. DIODE VERSION Remove Q2 to reduce the cost. Table 5. Vendor and Source Information MATERIAL MOSFETS (Q1–Q2) (Q1 Q2) INPUT CAPACITORS (C1) MAIN DIODES (D1) INDUCTORS (L1) SOURCE In EVM design Second source In EVM design Second source In EVM design Second source In EVM design Second source CERAMIC CAPACITORS (C2, C14) (C12, C10) PART NUMBER Si4410 IRF7811 (International Rectifier) RV–35V221MH10–R (ELNA) 35CV330AX/GX (Sanyo) UUR1V221MNR1GS (Nichicon) MBRS340T3 (Motorola) U3FWJ44N (Toshiba) DO3316P–682 (Coilcraft) CTDO3316P–682 (Inductor Warehouse) GMK325F106ZH GMK316F225ZG (Taiyo Yuden) IN EVM design Taiyo Yuden representative 34 POST OFFICE BOX 655303 DISTRIBUTORS Local distributor Bell Microproducts 972–783–4191 870–633–5030 Future Electronics (Local Office) Local distributors Local distributors 972–458–2645 800–533–8295 SMEC 512–331–1877 e–mail: [email protected] • DALLAS, TEXAS 75265 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240 – SEPTEMBER 1999 APPLICATION INFORMATION High current applications are described in Table 6. The values are recommendations based on actual test circuits. Many variations are possible based on the requirements of the user. Performance of the circuit is dependent upon the layout rather than on the specific components, if the device parameters are not exceeded. The power stage, having the highest current levels and greatest dv/dt rates, should be given the most attention, as both the supply and load can be severely affected by the power levels and edge rates. Table 6. High Current Applications REFERENCE DESIGNATIONS FUNCTION 8-A OUTPUT 2x ELNA RV-35V221MH10-R 220 µF, 35 V 2x Taiyo Yuden GMK325F106ZH 10 µF, 35 V 12-A OUTPUT 3x ELNA RV-35V221MH10-R 220 µF, 35 V 3x Taiyo Yuden GMK325F106ZH 10 µF, 35 V Coiltronics UP4B-1R5 1.5 µΗ, 13.4 A 16-A OUTPUT 4x ELNA RV-35V221MH10-R 220 µF, 35 V 4x Taiyo Yuden GMK325F106ZH 10 µF, 35 V MicorMetals T68-8/90 Core w/7T, #16 1.0 µΗ, 25 A C1 Input bulk capacitor C2 Input bypass capacitor L1 Output filter indicator Coiltronics UP3B-2R2 2.2 µΗ, 9.2 A C3 Output filter capacitor 2x Sanyo 4TPB470M 470 µF, 4 V Q1 Power switch 2x Siliconix Si4410DY 30 V, 10 A, 13 mΩ 3x Siliconix Si4410DY 30 V, 10 A, 13 mΩ 4x Siliconix Si4410DY 30 V, 10 A, 13 mΩ Q2 Power switch 2x Siliconix Si4410DY 30 V, 10 A, 13 mΩ 3x Siliconix Si4410DY 30 V, 10 A, 13 mΩ 4x Siliconix Si4410DY 30 V, 10 A, 13 mΩ 7Ω 10 kΩ 200 kHz 5Ω 15 kΩ 150 kHz 4Ω 20 kΩ 100 kHz R11 R12 Switching frequency Gate drive resistor Current limit resistor POST OFFICE BOX 655303 3x Sanyo 4TPB470M 470 µF, 4 V • DALLAS, TEXAS 75265 4x Sanyo 4TPB470M 470 µF, 4 V 35 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240 – SEPTEMBER 1999 MECHANICAL DATA DB (R-PDSO-G**) PLASTIC SMALL-OUTLINE PACKAGE 28 PINS SHOWN 0,38 0,22 0,65 28 0,15 M 15 0,15 NOM 5,60 5,00 8,20 7,40 Gage Plane 1 14 0,25 A 0°– 8° 1,03 0,63 Seating Plane 2,00 MAX 0,10 0,05 MIN PINS ** 8 14 16 20 24 28 30 38 A MAX 3,30 6,50 6,50 7,50 8,50 10,50 10,50 12,90 A MIN 2,70 5,90 5,90 6,90 7,90 9,90 9,90 12,30 DIM 4040065 / C 10/95 NOTES: A. B. C. D. 36 All linear dimensions are in millimeters. This drawing is subject to change without notice. Body dimensions do not include mold flash or protrusion not to exceed 0,15. Falls within JEDEC MO-150 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 IMPORTANT NOTICE Texas Instruments and its subsidiaries (TI) reserve the right to make changes to their products or to discontinue any product or service without notice, and advise customers to obtain the latest version of relevant information to verify, before placing orders, that information being relied on is current and complete. All products are sold subject to the terms and conditions of sale supplied at the time of order acknowledgement, including those pertaining to warranty, patent infringement, and limitation of liability. TI warrants performance of its semiconductor products to the specifications applicable at the time of sale in accordance with TI’s standard warranty. Testing and other quality control techniques are utilized to the extent TI deems necessary to support this warranty. Specific testing of all parameters of each device is not necessarily performed, except those mandated by government requirements. CERTAIN APPLICATIONS USING SEMICONDUCTOR PRODUCTS MAY INVOLVE POTENTIAL RISKS OF DEATH, PERSONAL INJURY, OR SEVERE PROPERTY OR ENVIRONMENTAL DAMAGE (“CRITICAL APPLICATIONS”). TI SEMICONDUCTOR PRODUCTS ARE NOT DESIGNED, AUTHORIZED, OR WARRANTED TO BE SUITABLE FOR USE IN LIFE-SUPPORT DEVICES OR SYSTEMS OR OTHER CRITICAL APPLICATIONS. INCLUSION OF TI PRODUCTS IN SUCH APPLICATIONS IS UNDERSTOOD TO BE FULLY AT THE CUSTOMER’S RISK. In order to minimize risks associated with the customer’s applications, adequate design and operating safeguards must be provided by the customer to minimize inherent or procedural hazards. TI assumes no liability for applications assistance or customer product design. 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