TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240A – SEPTEMBER 1999 – REVISED MAY 2001 D D D D D D D D D D Step-Down DC-DC Converter Three Operation-Modes – Heavy Load: – Fixed Frequency PWM – Hysteretic (User Selectable) – Light Load: – Skip Mode 4.5-V to 25-V Input Voltage Range Adjustable Output Voltage Down to 1.2 V 95% Efficiency Standby Control Overcurrent Protection UVLO for Internal 5-V Regulation Low-Standby Current . . . 0.5 mA Typical TA = –40°C to 85°C DB PACKAGE (TOP VIEW) SOFTSTART INV FB CT RT GND REF COMP PWM/SKIP STBY 1 20 2 19 3 18 4 17 5 16 6 15 7 14 8 13 9 12 10 11 LH OUT_u LL OUT_d OUTGND TRIP VCC_SENSE VCC VREF5 VREG5V_IN description The TPS5103 is a synchronous buck dc/dc controller, designed for notebook PC system power. The controller has three user-selectable operation modes available: hysteretic mode, fixed-frequency PWM control, or SKIP control. In high-current applications, where fast transient response is advantageous for reducing bulk capacitance, the hysteretic mode is selected by connecting the RT pin to VREF5. Selecting the PWM/SKIP modes for less demanding transient applications is ideal for conserving notebook battery life under light load conditions. The device includes high-side and low-side MOSFET drivers capable of driving low rds(on) N-channel MOSFETs. The user-selectable overcurrent protection (OCP) threshold is set by an external TRIP-pin resistor in order to protect the system. The TPS5103 is configured so that a current-sense resistor is not required, improving the operating efficiency. C4 5V R1 C1 R2 C2 U1 TPS5103 1 2 3 4 5 6 7 8 9 10 SOFTSTART LH INV OUT_u FB LL CT OUT_d RT OUTGND GND TRIP REF VCC_SENSE COMP VCC PWM/SKIP VREF5 STBY VREG5V_IN D1 20 19 18 17 16 15 14 13 12 11 Q1 C3 OUTPUT L1 R3 C5 + Q2 R4 Figure 1. Typical Design Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet. Copyright 2001, Texas Instruments Incorporated PRODUCTION DATA information is current as of publication date. Products conform to specifications per the terms of Texas Instruments standard warranty. Production processing does not necessarily include testing of all parameters. POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 1 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240A – SEPTEMBER 1999 – REVISED MAY 2001 functional block diagram SOFTSTART Softstart _ + FB PWM Comp. _ _ INV + LH OUT_u + Error Amp LL 1.185 V OUT_d OUTGND One Shot ON PWM/SKIP _ TRIP + CT RT OSC Disable _ VCC_SENSE + _ 1.185 V UVLO + VREF5 Comp GND VCC VREF _ STBY REF + 1.185 V VREG5V_IN AVAILABLE OPTIONS TA –40°C 40°C to 85°C 2 PACKAGE SSOP(DB) EVM TPS5103IDB TPS5103EVM–136 TPS5103IDBR POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240A – SEPTEMBER 1999 – REVISED MAY 2001 Terminal Functions TERMINAL NAME NO. I/O DESCRIPTION COMP 8 I Comparator input for voltage monitor CT 4 I/O External capacitor from CT to GND for adjusting the triangle oscillator and decreasing the current-limiting voltage FB 3 O Feedback output of error amp GND 6 INV 2 I LH 20 I/O Bootstrap. Connect a 1 µF, low-ESR capacitor from LH to LL. LL 18 I/O Bootstrap low. High-side gate driving return and output-current protection. Connect to the junction of the high-side and low-side FETs for a floating drive configuration. OUT_d 17 I/O Gate-drive output for low-side power switching FETs OUTGND 16 OUT_u 19 O Gate-drive output for high-side power switching FETs PWM/SKIP 9 I PWM/SKIP mode select L:PWM mode H:SKIP mode REF 7 O 1.185-V reference voltage output RT SOFTSTART 5 I/O External resistor connection for adjusting the triangle oscillator. 1 I External capacitor from SOFTSTART to GND for soft-start control STBY 10 I Standby control TRIP 15 I External resistor connection for output-current control VCC VCC_SENSE 13 I Supply-voltage input 14 I Supply voltage sense for current protection VREF5 12 O 5-V internal regulator output VREG5V_IN 11 I External 5-V input (input voltage range = 4.5 V to 25 V) Control GND Inverting input of both error amp and hysteretic comparator Ground for FET drivers POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 3 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240A – SEPTEMBER 1999 – REVISED MAY 2001 detailed description REF The reference voltage is used for the output voltage setting and the voltage protection(COMP). The tolerance is 1.5% typically. VREF5 An internal linear voltage regulator is used for the high-side driver bootstrap voltage. Since the input voltage range is from 4.5 V to 25 V, this voltage offers a fixed voltage for the bootstrap voltage so that the design for the bootstrap is much easier. The tolerance is 6%. hysteretic comparator The hysteretic comparator is used to regulate the output voltage of the synchronous-buck converter. The hysteresis is set internally and is typically 9.7 mV. The total delay time from the comparator input to the driver output is typically 400 ns for going both high and low. error amplifier The error amplifier is used to sense the output voltage of the synchronous buck converter. The negative input of the error amplifier is connected to the VREF (1.185 V) with a resistive divider network. The output of the error amplifier is brought out to the FB terminal to be used for loop-gain compensation. low-side driver The low-side driver is designed to drive low-rds(on) n-channel MOSFETs. The maximum drive voltage is 5 V from VREF5. The current rating of the driver is typically 1.2 A at sink current, and –1.5 A at source current. high-side driver The high-side driver is designed to drive low-rds(on) n-channel MOSFETs. The current rating of the driver is 1.2 A at sink current, and –1.7 A at source current. When configured as a floating driver, the bias voltage to the driver is developed from VREF5, limiting the maximum drive voltage between OUT_u and LL to 5 V. The maximum voltage that can be applied between LH and OUTGND is 30 V. driver deadtime control The deadtime control prevents shoot-through current from flowing through the main power FETs. During switching transitions the deadtime control actively controls the turnon time of the MOSFET drivers. The typical deadtime from the low-side-driver-off to the high-side-driver-on is 90 ns, and 110 ns from high-side-driver-off to low-side-driver-on. COMP COMP is designed for use with a regulation-output monitor. COMP also functions as an internal comparator used for any voltage protection such as the input under voltage protection. If the input voltage is lower than the setpoint, the comparator turns off and prevents external parts from being damaged. The investing terminal of the comparator is internally connected to REF (1.185 V). current protection Current protection is achieved by sensing the high-side power MOSFET drain-to-source voltage drop during on-time through VCC_SENSE and LL terminals. An external resistor between VREG5V_IN and TRIP, with the an internal current source connected to the current comparator negative input, adjusts the current limit. The typical internal current source value is 15 µA in PWM mode, and 5 µA in SKIP mode. When the voltage on the positive terminal is lower than the negative terminal, the current comparator turns on the trigger, and then activates the oscillator. This oscillator repeatedly resets the trigger until the overcurrent condition is removed. The capacitor on the CT terminal can be open or added to adjust the reset frequency. 4 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240A – SEPTEMBER 1999 – REVISED MAY 2001 detailed description (continued) softstart SOFTSTART sets the sequencing of the output for any possibility. The capacitor value for a start-up time can be calculated by the following equation: C = 2 x T (µF) Where C is the external capacitor value, and T is the required start-up time in (ms). standby The controller can be switched into the standby mode by grounding the STBY terminal. When it is in standby mode, the quiescent current is less than 1.0 µA. UVLO The under-voltage lockout (ULVO) threshold is approximately 3.8 V. The typical hysteresis is 55 mV. 5-V switch If the internal 5-V switch senses a 5-V input from REG5V, the internal 5-V linear regulator will be disconnected from the MOSFET drivers. The external 5 V will be used for both the low-side driver and the high-side bootstrap, thus, increasing the efficiency. PWM/SKIP switch The PWM/SKIP switch selects the output operating mode. This controller has three operational modes, PWM, SKIP, and hysteretic. The PWM and SKIP mode control should be used for slower-transient applications. oscillator The oscillator gives a triangle wave by connecting an external resistor to RT and an external capacitor to CT. The voltage amplitude is 0.43 V ~ 1.17 V. This wave is connected to the noninverting input of the PWM comparator. Table 1. Comparison Table Between PWM Mode and Hysteretic Mode MODE PWM HYSTERETIC Frequency Fixed Not fixed Transient response Normal Very fast Feed back compensation Need Needless POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 5 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240A – SEPTEMBER 1999 – REVISED MAY 2001 absolute maximum ratings over operating free-air temperature (unless otherwise noted)† Supply voltage, VCC (see Note 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –0.3 V to 27 V Input voltage, VI, INV, CT, RT, PWM/SKIP, SOFTSTART, COMP . . . . . . . . . . . . . . . . . . . . . . . . . . –0.3 V to 7 V Input voltage, VREG5V_IN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –0.3 V to 6 V Input voltage, STBY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –0.3 V to 15 V Input voltage, TRIP, VCC_SENSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –0.3 V to 27 V Output current, IO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 A Low-level output voltage, VOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –0.3 V to 27 V High-level output voltage, VOH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –0.3 V to 32 V Reference voltage, Vref . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –0.3 V to 3 V Operating free-air temperature range, TA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . – 40°C to 85°C Operating virtual junction temperature range, TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . – 125°C Storage temperature range, Tstg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –55°C to 150°C † Stresses beyond those listed under “absolute maximum ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated under “recommended operating conditions” is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. NOTES: 1. All voltage values are with respect to the network ground terminal. 2. See Dissipation Rating Table for free-air temperature range above 25°C. DISSIPATION RATING TABLE PACKAGE TA ≤ 25°C POWER RATING DERATING FACTOR ABOVE TA = 25°C TA = 85°C POWER RATING DB 801 mW 6.408mW/°C 416 mW recommended operating conditions MIN VCC Supply voltage NOM 4.5 25 INV, CT, RT, COMP, PWM/SKIP, SOFTSTART VI Input voltage C(T) 5.5 STBY 12 f TA 6 Timing capacitor Frequency V 82 kΩ 100 pF 200 Operating temperature range – 40 POST OFFICE BOX 655303 V 25 Timing register Oscillator frequency UNIT 6 VREG5V_IN TRIP, VCC_SENSE R(T) MAX • DALLAS, TEXAS 75265 kHz 85 °C TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240A – SEPTEMBER 1999 – REVISED MAY 2001 electrical characteristics over recommended operating free-air temperature range, VCC = 7 V (unless otherwise noted) reference voltage PARAMETER Vreff Reference voltage Regin† Regl† Line regulation Load regulation † Not a JEDEC symbol. TEST CONDITIONS TA = 25°C, Ivref = 50 µA Ivref = 50 µA VCC = 4.5 V to 25 V, I = 1 µA to 1 mA I = 50 µA MIN TYP MAX 1.167 1.185 1.203 1.155 1.215 UNIT V 0.2 12 mV 0.5 10 mV TYP MAX UNIT 500 kHz oscillator PARAMETER f Frequency R(T) fdv† Timing resistor fdt† TEST CONDITIONS MIN PWM mode 47 Frequency change VOH High level output voltage‡ High-level VOL Low level output voltage‡ Low-level VCC = 4.5 V to 25 V TA = – 40°C to 85°C kΩ 0.1% 2% DC includes internal comparator error 1 f = 200 kHz, includes internal comparator error DC includes internal comparator error 1.1 1.2 1.17 0.4 f = 200 kHz, includes internal comparator error 0.5 0.6 0.43 V V † Not a JEDEC symbol. ‡ The output voltages of oscillator (f = 200 kHz) are ensured by design. error amp PARAMETER VIO Av† Input offset voltage GB† Unity-gain bandwidth IO IS Output sink current TEST CONDITIONS MIN TA = 25°C Open-loop voltage gain TYP MAX 2 10 50 VO = 0.4 V VO = 1 V Output source current 30 UNIT mV dB 0.8 MHz 45 µA 300 µA † Not a JEDEC symbol. hysteresis comparator§ PARAMETER TEST CONDITIONS Hysteretic mode MIN TYP MAX 6 9.7 13 UNIT Vhys Vp-VS Hysteresis window I Bias current tPHL tPLH Propagation delay from INV to OUT_U TTL input signal Propagation delay time, low-to-high 10-mV overdrive on hysteresis band signal 400 ns Offset voltage mV 2 mV 10 pA 230 ns § The numbers in the table include the driver delay. All numbers are ensured by design. control PARAMETER VIHA High level input voltage High-level VILA Low level input voltage Low-level TEST CONDITIONS STBY PWM/SKIP POST OFFICE BOX 655303 MIN TYP MAX 2.5 V 2 STBY 0.5 PWM/SKIP 0.5 • DALLAS, TEXAS 75265 UNIT V 7 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240A – SEPTEMBER 1999 – REVISED MAY 2001 electrical characteristics over recommended operating free-air temperature range, VCC = 7 V (unless otherwise noted) (continued) 5-V regulator PARAMETER TEST CONDITIONS VO Regin† Output voltage I = 10 mA Line regulation Regl† Load regulation VCC = 5.5 V to 25 V, I = 1 mA to 10 mA, IOS Short-circuit output current † Not a JEDEC symbol. MIN TYP 4.7 MAX UNIT 5.3 V I = 10 mA 20 mV VCC = 5.5 V 40 mV Vref = 0 V 70 mA 5-V switch PARAMETER VIT(high) VIT(low) Threshold voltage Vhys Hysteresis TEST CONDITIONS MIN TYP MAX 4.2 4.9 4.1 4.8 UNIT V 50 150 250 mV MIN TYP MAX UNIT UVLO PARAMETER VIT(high) VIT(low) Threshold voltage Vhys Hysteresis TEST CONDITIONS 3.6 4.2 3.5 4.1 10 150 mV MAX UNIT V output PARAMETER IO IS OUT_u sink current IO IS OUT_d sink current I OUT_u source current OUT_d source current TRIP terminal current MIN TYP VO = 3 V VO = 2 V TEST CONDITIONS 0.5 1.2 A –1 –1.7 A VO = 3 V VO = 2 V 0.5 1.2 A –1 –1.5 10 15 20 3 5 7 PWM mode, SKIP mode, V(TRIP) = 7 V V(TRIP) = 7 V A µA High-side driver is GND referenced. Input: INV = 0 – 3V tr Rise time tr/tf = 10 ns, CL = 2200 pF ns Frequency = 200 kHz 28 CL = 3300 pF 39 High-side driver is GND referenced. Input: INV = 0 – 3 V tf Fall time tr/tf = 10 ns, CL = 2200 pF CL = 3300 pF 8 POST OFFICE BOX 655303 ns Frequency = 200 kHz • DALLAS, TEXAS 75265 30 38 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240A – SEPTEMBER 1999 – REVISED MAY 2001 electrical characteristics over recommended operating free-air temperature range, VCC = 7 V (unless otherwise noted) (continued) softstart PARAMETER I(CTRL) VIT(high) Softstart current VIT(low) Threshold voltage (SKIP mode) TEST CONDITIONS MIN TYP MAX 1.9 2.5 3 3.9 UNIT µA V 2.6 output voltage monitor PARAMETER VIT TEST CONDITIONS Threshold voltage MIN TYP MAX UNIT 1.08 1.18 1.28 V MIN TYP MAX UNIT driver deadtime section PARAMETER T(DRVLH) T(DRVHL) TEST CONDITIONS Low side to high side 90 ns High side to low side 110 ns whole device PARAMETER ICC IO(sd) TEST CONDITIONS MIN Supply current Shutdown current STBY = 0 V SOFTSTART 0.1 µF OUT_u FB LL CT OUT_d RT OUTGND GND TRIP REF VCC_SENSE PWM/SKIP STBY MAX UNIT 0.5 1.2 mA 0.01 10 µA LH INV COMP TYP VCC VREF5 0.1 µF 7V VREG5V_IN 5V Figure 2. Test Circuit POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 9 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240A – SEPTEMBER 1999 – REVISED MAY 2001 TYPICAL CHARACTERISTICS QUIESCENT CURRENT vs JUNCTION TEMPERATURE QUIESCENT CURRENT vs JUNCTION TEMPERATURE 700 50 45 600 VCC = 25 V 550 VCC = 7 V 500 VCC = 4.5 V 450 400 I CC– Quiescent Current – µ A I CC – Quiescent Current – µ A 650 VCC = 25 V 40 35 VCC = 7 V 30 25 VCC = 4.5 V 20 15 10 350 5 300 –40 85 –20 25 TJ – Junction Temperature – °C 0 125 –40 –20 Figure 3 125 DRIVE OUTPUT VOLTAGE vs DRIVE SOURCE CURRENT 5.5 3 VCC = 7 V, TJ = 25°C VO(OUT_u)– Drive Output Voltage – V VO(OUT_u)– Drive Output Voltage – V 85 Figure 4 DRIVE OUTPUT VOLTAGE vs DRIVE SOURCE CURRENT 5 4.5 4 3.5 3 1 0.7 IS(OUT_source) – Drive Source Current – A 0.1 VCC = 7 V, TJ = 25°C 2.5 2 1.5 1 0.5 0 1 0.1 0.7 IS(OUT_sink) – Drive Source Current – A Figure 5 10 25 TJ – Junction Temperature – °C Figure 6 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240A – SEPTEMBER 1999 – REVISED MAY 2001 TYPICAL CHARACTERISTICS DRIVE OUTPUT VOLTAGE vs DRIVE SOURCE CURRENT DRIVE OUTPUT VOLTAGE vs DRIVE SOURCE CURRENT 4.5 6 TJ = 25°C VO(OUT_d)– Drive Output Voltage – V VO(OUT_d)– Drive Output Voltage – V TJ = 25°C 5 4 3 2 1 4 3.5 3 2.5 2 1.5 1 0.5 0 0 1 0.1 0.7 IS(OUT_sink) – Drive Source Current – A 1 0.7 IS(OUT_source) – Drive Source Current – A 0.1 Figure 7 Figure 8 OSCILLATOR OUTPUT VOLTAGE vs JUNCTION TEMPERATURE OSCILLATOR OUTPUT VOLTAGE vs JUNCTION TEMPERATURE 500 VO(osch) – Oscillator Output Voltage – V VO(osch) – Oscillator Output Voltage – V 1.125 1.115 1.105 1.095 VCC = 4.5 V, VCC = 7 V, VCC = 25 V 1.085 495 490 VCC = 4.5 V, VCC = 7 V, VCC = 25 V 485 480 1.075 –40 –20 25 85 125 TJ – Junction Temperature – °C –40 Figure 9 85 125 –20 25 TJ – Junction Temperature – °C Figure 10 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 11 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240A – SEPTEMBER 1999 – REVISED MAY 2001 TYPICAL CHARACTERISTICS ERROR AMPLIFIER INPUT OFFSET VOLTAGE vs JUNCTION TEMPERATURE ERROR AMPLIFIER OUTPUT VOLTAGE vs JUNCTION TEMPERATURE 2.5 VO – Error Amplifier Output Voltage – mV VIO – Error Amplifier Input Offset Voltage – mV 2.5 2 1.5 VCC = 4.5 V, VCC = 7 V, VCC = 25 V 1 0.5 2 1.5 1 0.5 0 –40 VCC = 4.5 V, VCC = 7 V, VCC = 25 V 0 85 125 –20 25 TJ – Junction Temperature – °C –40 85 125 –20 25 TJ – Junction Temperature – °C Figure 12 ERROR AMPLIFIER OUTPUT VOLTAGE vs JUNCTION TEMPERATURE VO – Error Amplifier Output Voltage – mV 6.2 6 5.8 VCC = 4.5 V, VCC = 7 V, VCC = 25 V 5.6 5.4 5.2 5 4.8 4.6 4.4 –40 –20 25 85 125 TJ – Junction Temperature – °C Vhys– Hysteresis Comparator Hysteresis Voltage – mV Figure 11 HYSTERESIS COMPARATOR HYSTERESIS VOLTAGE vs JUNCTION TEMPERATURE 10.5 VCC = 7 V 10.25 10 9.75 9.5 9.25 9 –40 Figure 13 12 –20 25 85 125 TJ – Junction Temperature – °C Figure 14 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240A – SEPTEMBER 1999 – REVISED MAY 2001 TYPICAL CHARACTERISTICS VREF5 OUTPUT VOLTAGE vs SUPPLY VOLTAGE 2.5 5.2 VCC = 4.5 V, VCC = 7 V 2 VCC = 25 V 1.5 VCC = 25 V 1 VCC = 4.5 V VCC = 7 V 0.5 TJ = –40°C 5.1 VO – VREF5 Output Voltage – V VIH,VIL – Standby Switch Threshold Voltage – V STANDBY SWITCH THRESHOLD VOLTAGE vs JUNCTION TEMPERATURE 5 TJ = 125°C 4.9 TJ = 25°C 4.8 4.7 4.6 4.5 4.4 4.3 0 95 –25 25 TJ – Junction Temperature – °C –45 4.2 135 20 10 VCC – Supply Voltage – V 0 Figure 15 Figure 16 VREF5 OUTPUT VOLTAGE vs OUTPUT CURRENT VREF5 SHORT CURRENT vs JUNCTION TEMPERATURE 6 –100 TJ = 125°C VCC = 25 V I OS– VREF5 Short Current – mA VO – VREF5 Output Voltage – V 5 TJ = 25°C 4 3 TJ = –40°C 2 1 0 0 –10 –20 –30 –40 –50 IO – Output Current – mA –60 –70 –80 –60 VCC = 4.5 V VCC = 7 V –40 –20 0 –40 Figure 17 –20 25 85 TJ – Junction Temperature – °C 125 Figure 18 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 13 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240A – SEPTEMBER 1999 – REVISED MAY 2001 TYPICAL CHARACTERISTICS UVLO HYSTERESIS VOLTAGE vs JUNCTION TEMPERATURE UVLO THRESHOLD VOLTAGE vs JUNCTION TEMPERATURE 80 Vhys– UVLO Hysteresis Voltage – mV VTHL,VTLH – UVOL Threshold Voltage – V 4 3.95 VTLH 3.90 3.85 VTHL 3.80 3.75 70 60 50 40 30 20 10 0 3.70 –40 85 –20 25 TJ – Junction Temperature – °C –40 125 Figure 19 5 VSW HYSTERESIS VOLTAGE vs JUNCTION TEMPERATURE 200 4.75 180 Vhys – 5 VSW Hysteresis Voltage – mV VTHL,VTLH – 5 VSW Threshold Voltage – V 4.80 VTLH 4.65 4.60 VTHL 4.55 4.50 4.45 4.40 160 140 120 100 80 60 40 20 0 4.35 –45 95 –25 25 TJ – Junction Temperature – °C 135 –45 Figure 21 14 125 Figure 20 5 VSW THRESHOLD VOLTAGE vs JUNCTION TEMPERATURE 4.70 85 –20 25 TJ – Junction Temperature – °C –25 25 95 TJ – Junction Temperature – °C Figure 22 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 135 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240A – SEPTEMBER 1999 – REVISED MAY 2001 TYPICAL CHARACTERISTICS SOFTSTART THRESHOLD VOLTAGE vs JUNCTION TEMPERATURE SOFTSTART CURRENT vs JUNCTION TEMPERATURE 4.5 VTLH – Softstart Threshold Voltage – V I CTRL – Softstart Current – µ A –2.45 –2.40 –2.35 VCC = 4.5 V VCC = 7 V –2.30 VCC = 25 V –2.25 4 3.5 3 2.5 VCC = 7 V, VCC = 25 V 2 1.5 1 0.5 0 –2.20 –40 85 –20 25 TJ – Junction Temperature – °C –40 125 Figure 23 –20 25 85 125 TJ – Junction Temperature – °C Figure 24 OUTPUT VOLTAGE MONITOR COMPARATOR THRESHOLD VOLTAGE vs JUNCTION TEMPERATURE SOFTSTART THRESHOLD VOLTAGE vs JUNCTION TEMPERATURE 3.5 1.195 VTH– Output Voltage Monitor Comparator Threshold Voltage – V VTHL – Softstart Threshold Voltage – V VCC = 4.5 V 3 VCC = 7 V, VCC = 25 V 2.5 2 VCC = 4.5 V 1.5 1 –40 –20 25 85 TJ – Junction Temperature – °C 125 1.193 1.190 1.188 VCC = 4.5 V, VCC = 7 V, VCC = 25 V 1.185 1.183 1.180 –40 85 –20 25 TJ – Junction Temperature – °C 125 Figure 26 Figure 25 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 15 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240A – SEPTEMBER 1999 – REVISED MAY 2001 TYPICAL CHARACTERISTICS OSCILLATOR FREQUENCY vs JUNCTION TEMPERATURE OSCILLATOR OUTPUT VOLTAGE vs FREQUENCY 600 VOSCH,VOSCL– Oscillator Output Voltahe – V 1.6 f osc– Oscillator Frequency – kHz f = 500 kHz 500 VCC = 4.5 V, VCC = 7 V, VCC = 25 V 400 VCC = 4.5 V, VCC = 7 V, VCC = 25 V 300 200 f = 200 kHz 100 0 –40 85 –20 25 TJ – Junction Temperature – °C 125 1.4 VOSCH 1.2 1 0.8 0.6 VOSCL 0.4 0.2 0 10 100 fOSC – Frequency – kHz Figure 27 Figure 28 ERROR AMPLIFIER GAIN AND PHASE SHIFT 180 60 Rs = 100 Ω, Rf = 10 kΩ 50 Phase 40 100 30 Gain 20 60 10 20 0 –20 –10 –20 1k 10 k 100 k 1M f – Frequency – Hz Figure 29 16 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 –60 10 M Phase Shift – Deg Error Amplifier Gain – dB 140 1000 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240A – SEPTEMBER 1999 – REVISED MAY 2001 TYPICAL CHARACTERISTICS MAXIMUM DUTY CYCLE vs JUNCTION TEMPERATURE SOFTSTART CAPACITANCE vs SOFTSTART TIME 100 104 f = 200 kHz C SS – Softstart Capacitance – pF 99.5 Maximum Duty Cycle – % 99 98.5 98 97.5 97 96.5 96 103 102 95.5 95 100 0.01 85 125 –20 25 TJ – Junction Temperature – °C –40 0.1 1 10 TSS – Soft Start Time – ms Figure 30 Figure 31 DRIVER DEAD TIME vs JUNCTION TEMPERATURE CURRENT PROTECTION SOURCE CURRENT vs INPUT VOLTAGE PWM MODE VCC = 4.5 V 120 100 TDRVLH 80 60 VCC = 7 V, VCC = 25 V VCC = 4.5 V VCC = 7 V, VCC = 25 V 40 20 0 –45 95 –25 25 TJ – Junction Temperature – °C 135 I TRIP – Current Protection Source Current – µ A T DRVLH,TDRVHL– Driver Dead Time – ns 140 TDRVHL 100 14.5 14.25 TA = 125°C 14 13.75 TA = 25°C 13.5 13.25 TA = –40°C 13 12.75 12.5 25 4.5 7 VI(TRIP) – Input Voltage PWM Mode – V Figure 32 Figure 33 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 17 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240A – SEPTEMBER 1999 – REVISED MAY 2001 TYPICAL CHARACTERISTICS CURRENT PROTECTION SOURCE CURRENT vs INPUT VOLTAGE SKIP MODE I TRIP – Current Protection Source Current – µ A 4.6 TA = 125°C 4.5 4.4 TA = 25°C 4.3 4.2 TA = –40°C 4.1 4 4.5 7 25 VI(TRIP) – Input Voltage Skip Mode – V Figure 34 OSCILLATOR FREQUENCY vs RESISTOR 700 f osc– Oscillator Frequency – kHz CT = 10 pF 600 CT = 15 pF 500 CT = 22 pF 400 CT = 33 pF 300 200 CT = 470 pF CT = 680 pF 100 0 10 100 R(T) – Resistor – kΩ Figure 35 18 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 1000 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240A – SEPTEMBER 1999 – REVISED MAY 2001 APPLICATION INFORMATION overshoot of output rectangle wave The drivers in the TPS5103 controller are fast and can produce high transients on VCC or the junction of Q1 and Q2 (shown below). Care must be taken to insure that these transients do not exceed the absolute maximum rating for the device or associated external component. A low-ESR capacitor connected directly from Q1 drain to Q2 source can greatly reduce transient pulses on VCC. Also, Q1 turnon speed can be reduced by adding a resistor (5 – 15 Ω) in series with OUT_u. Poor layout of the switching node (V1 in Figure 36) can result in the requirement for additional snubber circuitry required from V1 to ground. VCC OUT_u Q1 C1 V1 Q2 Figure 36. Output Rectangle Wave The high-current Schottky diode (D1) can be removed provided an alternate way of preventing negative voltages on LL (≥0.5 V) is used (refer to Figure 38). Rg OUT_u Q1 LL Q2 D1 Figure 37. High-Current Schottky Diode POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 19 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240A – SEPTEMBER 1999 – REVISED MAY 2001 APPLICATION INFORMATION Resistor (Rg) is moved from the gate of the top FET and placed in series with LL. This allows for a smaller Schottky diode (DX) to be used. OUT_u Q1 Rg LL DX Q2 Figure 38. High-Current Schottky Diode Removed application for general power The design shown in this data sheet is a reference design for a general power supply application. An evaluation module (EVM), TPS5103EVM-136 (SLVP136), is available for customer testing and evaluation. The intent is to allow a customer to fully evaluate the given design using the plug-in EVM supply shown here. For subsequent customer board revisions, the EVM design can be copied onto the users PCB to shorten design cycle time, component count, and board cost. To help the customers design the power supply using the TPS5103, some key design procedures are shown in Figure 39. R3 J1 C15 TP18 Q1 C5 TP2 R6B C8 TP3 TP4 TP5 TP6 R6A TP7 R7 C9 TP9 C2 SOFTSTART LH C10 TP15 LL CT OUT_d RT OUTGND D1 TP14 J8 R12 TP13 GND 470 µF J11 TRIP C12 J13 REF VCC_SENSE TP12 C11 VCC TP11 C13 PWM/SKIPVREF5 STBYVREG5V_IN R9 Figure 39. EVM Schematic POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 J14 VI Input GND Input GND Input GND SENSE VO VO J9 J10 NOTE: VI = 4. V to 10 V VO = 1.8 V @ 4 A 20 + C3 R13 R10 J7 Q2 OUT_u FB J6 6.8 µH TP16 INV TP8 TP10 JP2 J5 L1 TP17 COMP JP1 J4 D2 TP1 C6 J3 R11 R5 C7 C14 + C1 TP26 R1 R4 VI J2 J12 VO VOGND VOGND VOGND TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240A – SEPTEMBER 1999 – REVISED MAY 2001 APPLICATION INFORMATION output voltage setpoint calculation The output voltage is set by the reference voltage and the voltage divider. In the TPS5102, the reference voltage is 1.185 V, and the divider is composed of two resistors in the EVM design that are R4 and R5, or R14 and R15. The equation for the setpoint is shown below. R2 + VR1 * VVref O ref Where R1 (> 10 kΩ) is the top resistor R2 is the bottom resistor (kΩ), VO is the required output voltage, and Vref is the reference voltage (1.185 V in TPS5103). Example: R1 = 1 kΩ; Vref = 1.185 V; VO = 1.8 V, then R2 = 1.9 kΩ. Some of the most popular output voltage setpoints are calculated in Table 2. Table 2. Output Voltage Setpoints VO R1 (kΩ) 1.3 V 1.5 V 1.8 V 2.5 V 3.3 V 5.0 V 10 10 10 10 10 10 R2 (kΩ) 100 37 19 9 5.6 3.1 If higher precision resistor is used, the output voltage setpoint can be more accurate. In some applications, the output voltage is required to be lower than the reference voltage. With a few extra components, this lower voltage can be easily achieved. Figure 40 shows the method for accomplishing this. VCC VO R1 Rz1 INV Rz2 TPS5103 Zener R2 Figure 40. Application With Extra Components for Lower Output Voltage In the schematic, Rz1, Rz2, and the Zener are the extra components. Rz1 is used to give the Zener enough current to build up the Zener voltage. The Zener voltage is added to INV through Rz2. Therefore, the voltage on INV is still equal to the IC internal voltage (1.185 V), even if the output voltage is regulated at a lower setpoint. The equation for setting up the output voltage is shown below: R z2 + ǒV ǒ V (z) –V Ǔ) Ǔ ref V –V ref O ref R1 R2 Where Rz2 is the adjusting resistor for low-output voltage, V(z) is the Zener voltage, Vref is the internal reference voltage, R1 is the top resistor of the voltage sensing network, R2 is the bottom resistor of the sensing network, and VO is the required output voltage setpoint. Example: Assuming the required output voltage setpoint is VO = 0.8 V, V(z) = 5 V, R1 = 1 kΩ; R2 = 1 kΩ, then the Rz2 = 2.43 kΩ. POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 21 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240A – SEPTEMBER 1999 – REVISED MAY 2001 APPLICATION INFORMATION switching frequency With hysteretic control, the switching frequency is a function of the following: D D D D D D D D D D input voltage output voltage hysteresis window delay of the hysteresis comparator and the driver output inductance resistance in the output inductor output capacitance ESR and ESL in the output capacitor output current turnon resistance of the high-side and the low-side MOSFET This is a very complex equation if everything is included. To make it more useful to the designers, a simplified equation only considers the most influential factors. The tolerance of this equation is about 30%. ƒs +V * * ) ń * (V V ) (ESR (10 10 *7 Td) C ) I O O O * 7 (V ESR (10 10 Td) 0.0097 L ESL I (O) V I ) ) V) I Where fs is the switching frequency (Hz), VO is the output voltage, VI is the input voltage, CO is the output capacitance, ESR is the equivalent series resistance in the output capacitor (Ω), ESL is the equivalent series inductance in the output capacitor (H), L(O) is the output inductance (H), and Td is the output feedback RC filter time constant (s). For example: VI = 5 V, VO = 1.8 V, CO = 680 µF; ESR = 40 mΩ; ESL = 3 nH; L(O) = 6 µH; Td = 0.5 µs. Then, the frequency (fs) = 122 kHz. output inductor ripple current The output inductor current ripple can affect not only the efficiency and the inductor saturation, but also the output voltage capacitor selection. The equation is exhibited as below: I (ripple) + V I ǒ Ǔ * VO * IO rds(on) ) RL L D Ts O Where I(ripple) is the peak-to-peak ripple current (A) through inductor; VI is the input voltage, VO is the output voltage, IO is the output current, rds(on) is the on-time resistance of MOSFET (Ω), D is the duty cycle, and Ts is the switching cycle (S). From the equation, it can be seen that the current ripple can be adjusted by changing the output inductor value. Example: VI = 5 V, VO = 1.8 V, IO = 5 A, rds(on) = 10 mΩ, RL = 5 mΩ, D = 0.36, Ts = 10 µs, L(O) = 6 µH Then, the I(ripple) = 2 A. output capacitor RMS current Assuming the inductor ripple current totally goes through the output capacitor to the ground, the RMS current in the output capacitor can be calculated as: DI I O(rms) 12 +Ǹ 22 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240A – SEPTEMBER 1999 – REVISED MAY 2001 APPLICATION INFORMATION output capacitor RMS current Where IO(rms) is the maximum RMS current in the output capacitor (A), and ∆I is the peak-to-peak inductor ripple current (A). Example: ∆I = 2 A, so IO(rms) = 0.58 A input capacitor RMS current Assuming the input ripple current totally goes into the input capacitor to the power ground, the RMS current in the input capacitor can be calculated as: I I(rms) + Ǹ I o2 D (1 * D) ) 121 Iripple 2 D Where II(rms) is the input RMS current in the input capacitor (A), IO is the output current (A), and D is the duty cycle. From the equation, it can be seen that the highest input RMS current usually occurs at the lowest input voltage, so it is the worst case design for the input capacitor ripple current. Example: IO = 5 A; D = 0.36 Then, II(rms)= 3.36 A softstart The softstart timing can be adjusted by selecting the soft-start capacitor value. The equation is shown below. C (soft) +2 T (soft) Where C(soft) is the softstart capacitance (µF), T(soft) is the start-up time on the softstart terminal (s). Example: T(soft) = 5 ms, so, C(soft) = 0.01 µF. current protection The current protection in the TPS5103 is set using an internal current source and an external resistor to set up the current limit. The sensed, high-side MOSFET drain-to-source voltage drop is compared to the set point, if the voltage drop exceeds the limit, the internal oscillator is activated, and continuously resets the current limit until the over-current condition is removed. The equation below should be used for calculating the external resistor value for current protection: Rcl + r PWM or HYS mode Rcl + r SKIP mode ǒ ds(on) I ) ń Ǔ Iind(p-p) 2 (trip) 0.000015 ds(on) I ) ń Iind(p-p) 2 (trip) 0.000005 Where, Rcl is the external current limit resistor (R10, R11), rds(on) is the high side MOSFET on-time resistance, I(trip) is the required current limit, and Iind(p-p) is the peak-to-peak output inductor current. Example: PWM mode or HYS mode rds(on) = 10 mΩ, I(trip) = 5 A, Iind(p-p) = 2 A, so Rcl = 4 kΩ Example: SKIP mode rds(on) = 10 mΩ, I(trip) = 2 A, Iind(p-p) = 1 A, so Rcl = 5 kΩ POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 23 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240A – SEPTEMBER 1999 – REVISED MAY 2001 APPLICATION INFORMATION loop-gain compensation Voltage mode control is used in this controller for the output voltage regulation. To achieve fast, stabilized control, two parts are discussed in this section: the power stage small signal modeling and the compensation circuit design. For the buck converter, the small-signal modeling circuit is shown in Figure 41. a ZL ∧ d Vap D + – ia VO C ∧ Ic d VI L ic D 1 + RL c R ZRC RC p Figure 41. Small-Signal Modeling Circuit From this equivalent circuit, several control transfer functions can be derived: input-to-output, output impedance, and control-to-output. Typically, the control-to-output transfer function is used for the feedback control design. Assuming RC and RL are much smaller than R, the simplified small signal control-to-output transfer function equation is shown below. ∧ Vod ∧ d + 1 ƪ ǒ )s C ) sCRc) Rc ) R ) L ) s 2LC L R (1 Ǔ ƫ Where C is the output capacitance, Rc is the equivalent serial resistance (ESR) in the output capacitor, L is the output inductor, RL is the equivalent serial resistance (ESR) in the output inductor, and R is the load resistance. To achieve the fast transient response and the better output voltage regulation, a compensation circuit is added to improve the feedback control. The whole system is shown in Figure 42. Vref Power Stage PWM Compensation Figure 42. Loop-Gain Compensation The typical compensation circuit used as an option in the EVM design is a part of the output feedback circuit. The circuitry is shown in Figure 43. 24 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240A – SEPTEMBER 1999 – REVISED MAY 2001 APPLICATION INFORMATION loop-gain compensation (continued) R1 R2 R4 C3 C1 _ R3 C2 To PWM + Vref Figure 43. Typical Compensation Circuit This circuit is composed of one integrator, two poles, and two zeros. Assuming R1 << R2 and C2 << C3, the equation is: Comp (1 ) sC3R4) (1 ) sC2R2) + sC3R2(1 ) sC2R4)(1 ) sC1R1) Therefore, 1 + 2pC1R1 1 Zero 2 + 2pC3R4 1 Integrator + 2pƒC3R2 Pole 1 1 + 2pC2R4 1 Zero 1 + 2pC2R2 Pole 2 A simplified version used in the EVM design is shown in Figure 44. VO R4 C3 R2 _ R3 C2 + Vref NOTE: R2 > 10 kΩ Figure 44. Simplified Compensation Circuit Assuming C2 << C3, the equation is: Comp (1 ) sC3R4) + sC3R2(1 ) sC2R4) POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 25 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240A – SEPTEMBER 1999 – REVISED MAY 2001 APPLICATION INFORMATION loop-gain compensation (continued) There is one pole, one zero, and one integrator. Zero 1 + 2pC3R4 Pole 1 + 2pC2R4 Integrator 1 + 2pƒC3R2 The loop-gain concept is used to design a stable and fast feedback control. The loop-gain equation is derived by the control-to-output transfer function times the compensation. The equation is shown below. Loop * gain + Vod X Comp By using a bode plot, the amplitude and the phase of this equation can be drawn with software such as MathCad. In turn, the stability can be easily designed by adjusting the compensation perimeters. The sample bode plot shown in Figure 45 explains the phase margin, gain margin, and the crossover frequency. The gain is drawn as 20 log (loop-gain), and the phase is in degrees. To explain them clearer, 180 degrees is added to the phase, so that the gain and phase share the same zero. Where the gain curve touches the zero is the crossover frequency. The higher this frequency is, the faster the transient response is, since the transient recovery time is 1/(crossover frequency). The phase to the zero is the phase margin at the crossover frequency. The phase margin should be at least 60 degrees to cover all the condition changes, such as temperature. The gain margin is the gap between the gain curve and the zero when the phase curve touches the zero. This margin should be at least 20 dB to assure the stability over all conditions. 180 166 152 138 124 110 96 82 68 20 Log (Loop Gain) 54 180 + Phase 40 26 12 –2 –16 –30 –44 –58 –72 –86 –100 10 Phase Phase Margin Gain Gain Margin Crossover 100 1k 10 k 100 k 1M f – Frequency – Hz Figure 45. Sample Bode Plot (not the EVM) synchronization Some applications require switching-clock synchronization. The following two methods are used for synchronization. D 26 Triangle-wave synchronization POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240A – SEPTEMBER 1999 – REVISED MAY 2001 APPLICATION INFORMATION synchronization (continued) 740 mV CT TPS5103 740 mV RT Figure 46. Triangle-Wave Synchronization D Square-wave synchronization It can be seen that RT and CT are removed from the circuit. Therefore, two components are saved. This method is good for the synchronization between two controllers. If the controller needs to be synchronized with a digital circuit such as a DSP, usually the square-type clock signal is used. The configuration shown in Figure 47 is for this type of application. CT TPS5103 RT Figure 47. Square-Wave Synchronization An external resistor is added into the circuit, but RT is still removed. CT is kept to be a part of the RC circuit generating the triangle waveform for the controller. Assuming the peak value of the square is known, the resistor and the capacitor can be adjusted to achieve the correct peak-to-peak value and the offset value. layout guidelines Good power supply results will only occur when care is given to proper design and layout. Layout will affect noise pickup and generation, and can cause a good design to perform with less than expected results. With a range of currents from milliamps to tens or even hundreds of amps, good power-supply layout is much more difficult than most general PCB designs. The general design should proceed from the switching node to the output, then back to the driver section and, finally, place the low-level components. Below are several specific points to consider before layout of a TPS5103 design begins. D D D D All sensitive analog components should be referenced to ANAGND. These include components connected to VREF5, Vref, INV, LH, and COMP . Analog ground and drive ground should be isolated as much as possible. Ideally, analog ground will connect to the ground side of the bulk storage capacitors on VO, and drive ground will connect to the main ground plane close to the source of the low-side FET. Connections from the drivers to the gate of the power FETs should be as short and wide as possible to reduce stray inductance. This becomes more critical if external gate resistors are not being used. The bypass capacitor for VCC should be placed close to the TPS5103. POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 27 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240A – SEPTEMBER 1999 – REVISED MAY 2001 APPLICATION INFORMATION layout guidelines (continued) D D D D D D D When configuring the high-side driver as a floating driver, the connection from LL to the power FETs should be as short and as wide as possible. When configuring the high-side driver as a floating driver, the bootstrap capacitor (connected from LH to LL) should be placed close to the TPS5103. When configuring the high-side driver as a ground-referenced driver, LL should be connected to DRVGND. The bulk-storage capacitors across VI should be placed close to the power FETS. High-frequency bypass capacitors should be placed in parallel with the bulk capacitors and connected close to the drain of the high-side FET and to the source of the low-side FET. High-frequency bypass capacitors should be placed across the bulk-storage capacitors on VO. LH and LL should be connected very close to the drain and source, respectively, of the high-side FET. LH and LL should be routed very close to each other to minimize differential-mode noise coupling to these traces. Ceramic-decoupling capacitors should be placed close to where VCC connects to VI, to reduce high-frequency noise coupling on VCC. The output-voltage sensing trace should be isolated by either ground trace or VCC trace. test results The tests are conducted at TA = 25°C, the point voltage is 5 V. 28 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240A – SEPTEMBER 1999 – REVISED MAY 2001 APPLICATION INFORMATION EFFICIENCY vs OUTPUT CURRENT EFFICIENCY vs OUTPUT CURRENT 95 95 1.8-V Output Efficiency 1.8-V Output Efficiency 90 90 PWM Mode 85 Efficiency – % Efficiency – % 85 80 75 PWM Mode 80 75 SKIP Mode SKIP Mode 70 70 65 65 60 60 0 0.5 3.5 1 1.5 2 2.5 3 IO – Output Current – A 0 4 0.1 Figure 48 0.4 0.2 0.3 IO – Output Current – A 0.5 Figure 49 OUTPUT VOLTAGE vs INPUT VOLTAGE OUTPUT VOLTAGE vs OUTPUT CURRENT 1.790 1.790 1.8-V Line Regulation 1.8-V Output Load Regulation 1.785 VO – Output Voltage – V VO – Output Voltage – V 1.790 1.780 1.780 1.780 1.770 1.775 1.770 1.770 1.760 0 5 10 15 VI – Input Voltage – V 20 25 0 0.5 Figure 50 1 1.5 2 2.5 3 IO – Output Current – A 3.5 4 Figure 51 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 29 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240A – SEPTEMBER 1999 – REVISED MAY 2001 APPLICATION INFORMATION EFFICIENCY vs OUTPUT CURRENT OUTPUT/VOLTAGE OUTPUT VOLTAGE 95 1.8-V Output Diode Type Efficiency 90 Efficiency – % 85 80 75 70 65 60 0 0.5 1 1.5 2 2.5 3 IO – Output Current – A 3.5 4 Figure 52 Figure 53 TRANSIENT RESPONSE (OVERSHOOT) TRANSIENT RESPONSE (UNDERSHOOT) Figure 54 30 Figure 55 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240A – SEPTEMBER 1999 – REVISED MAY 2001 APPLICATION INFORMATION Table 3. Bill of Materials (see Note 3) REF PN DESCRIPTION MFG SIZE C1opt 10TPB220M Capacitor, POSCAP, 220 µF, 10 V Sanyo 7,3 x 4,3 mm C1 RV-35V221MH10-R Capacitor, electrolytic, 220 µF, 35 V ELNA 10 x 10 mm C2 GMK325F106ZH Capacitor, ceramic, 10 µF, 35 V Taiyo Yuden 1210 C3 C4† 4TPB470M Capacitor, POSCAP, 470 µF, 4 V Sanyo 7,3 x 4,3 mm std Open, capacitor, ceramic, 2.2 µF, 16 V 805 C5 std Capacitor, ceramic, 1 µF, 16 V 805 C6 std Capacitor, ceramic, 0.01 µF, 16 V 805 C7 std Capacitor, ceramic, 220 pF, 16 V 805 C8 std Capacitor, ceramic, 100 pF, 16 V 805 C9 std Capacitor, ceramic, 1 µF, 16 V C10 C11† GMK316F225ZG Capacitor, ceramic, 2.2 µF, 35 V std Open C12 GMK316F225ZG Capacitor, ceramic, 2.2 µF, 35 V Taiyo Yuden 1206 C13 GMK325F106ZH Capacitor, ceramic, 10 µF, 35 V Taiyo Yuden 1210 C14 C14†opt 805 Taiyo Yuden 1206 805 Open Open 10 x 10 mm C15† std Open, capacitor, ceramic, 1000 pF, 16 V D1 MBRS340T3 Diode, Schottky, 40 V, 3 A Motorola SMC D1opt MBRS130LT3 Diode, Schottky, 30 V, 1 A Motorola SMB D2 SD103-AWDICT-ND Diode, Schottky, 40 V, 200 mA, 400 mW DigiKey 3,5 x 1,5 mm L1 DO3316P-682 Inductor, 6.8 uH, 4.4 A Coilcraft 0.5 x 0.37 in J1–J14 CA26DA-D36W-0FC Edge connector, surface-mount, 0.040” board, 0.090” standoff NAS Interplex 0.040” JP1 S1132-2-ND Header, straight, 2-pin, 0.1 ctrs, 0.3” pins Sullins Digi-Key #S1132-2-ND JP1 Shunt 929950-00-ND Shunt, jumper, 0.1” 3M Digi-Key #929950-00-ND JP2 S1132-2-ND Header, straight, 2-pin, 0.1 ctrs, 0.3” pins Sullins Digi-Key #S1132-2-ND R1 R2† std Resistor, 5.1 kΩ, 5 % 805 std Open, resistor, 1 kΩ, 5% 805 R3 std Resistor, 910 Ω, 1% 805 R4 std Resistor, 1.74 kΩ, 1% 805 R5 std Resistor, 5.1 kΩ, 5% 805 R6A R6B† std Resistor, 82 kΩ, 5% 805 std Open, 0 Ω, 5% 805 R7 std Resistor, 1 kΩ, 5% 805 R9 std Resistor, 1 kΩ, 5% 805 R10 std Resistor, 1 kΩ, 5% 805 R11 std Resistor, 10 Ω, 5% 805 R12 R13† std Resistor, 51 kΩ, 5% 805 std Open 805 Q1 Si4410DY Transistor, MOSFET, n-ch, 30-V, 10-A, 13-mΩ Siliconix SO–8 Q2 Si4410DY Transistor, MOSFET, n-ch, 30-V, 10-A, 13-mΩ Siliconix SO–8 805 U1 TPS5103 IC, controller TI SSOP–20 † Components for optional mode test only. NOTE 3: This operation mode is PWM mode only. VI = 4.5 V to 10 V, VO = 1.8 V, and IO = 4 A (see Table 8 for other applications.) POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 31 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240A – SEPTEMBER 1999 – REVISED MAY 2001 APPLICATION INFORMATION Figure 56. Top Layer . Figure 57. Bottom Layer (Top View) 32 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240A – SEPTEMBER 1999 – REVISED MAY 2001 APPLICATION INFORMATION Figure 58. Top Assembly – Power Supply Load 0–4A + 5-V, 5-A Supply – + NOTE: All wire pairs should be twisted. Figure 59. Test Setup POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 33 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240A – SEPTEMBER 1999 – REVISED MAY 2001 APPLICATION INFORMATION Table 4. Test Specifications PARAMETER CONDITIONS MIN Input voltage range, VI TYP 5 Output voltage range, VO Output current range, IO Output current limit Output ripple Operating frequency, f Efficiency VI = 5 – 25 V, IO = 0 – 4 A VI = 5 – 10 V 1.7 VI = 5 V VI = 5 V, IO = 4 A 4.3 IO = 4 A VI = 5 V, VO = 1.8 V, IO = 4 A 150 1.8 0 MAX UNITS 25 V 1.9 V 4 A 50 mVp–p 250 kHz A 90 % Table 5. EVM Operating Specifications SKIP MODE Remove JP1 shunt HYS MODE Remove R5, C6, and C7 Remove R6A Add R6B Add C15 If it needs the loop compensation, add R2 and C4 This EVM is designed to cover as many applications as possible. For more specific applications, the circuit can be simpler. Table 6 gives some recommendations. Table 6. EVM Application Recommendations 5-V INPUT VOLTAGE <3-A OUTPUT CURRENT Change C1 to low-profile capacitor Sanyo 10TPB220M (220 µF, 10 V) or 6TPB330M (330 µF, 6.3 V) Change Q1 and Q2 to dual-pack MOSFET, IRF7311 to reduce the cost DIODE VERSION Remove Q2 to reduce the cost Remove R10 Table 7. Vendor and Source Information MATERIAL MOSFETS (Q1–Q2) (Q1 Q2) Input capacitors (C1) Main diodes (D1) Inductors (L1) Ceramic capacitors (C2, C14) (C12, C10) SOURCE PART NUMBER Si4410 Second source IRF7811 (International Rectifier) In EVM design RV–35V221MH10–R (ELNA) Bell Microproducts 972–783–4191 Second source 35CV330AX/GX (Sanyo) 870–633–5030 UUR1V221MNR1GS (Nichicon) Future Electronics (Local Office) In EVM design MBRS340T3 (Motorola) Local distributors Second source U3FWJ44N (Toshiba) Local distributors In EVM design DO3316P–682 (Coilcraft) 972–458–2645 Second source CTDO3316P–682 (Inductor Warehouse) 800–533–8295 In EVM design GMK325F106ZH GMK316F225ZG (Taiyo Yuden) SMEC 512–331–1877 Taiyo Yuden 34 DISTRIBUTORS In EVM design Local distributor email: [email protected] POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240A – SEPTEMBER 1999 – REVISED MAY 2001 APPLICATION INFORMATION High-current applications are described in Table 8. The values are recommendations based on actual test circuits. Many variations are possible based on the requirements of the user. Performance of the circuit is dependent upon the layout rather than on the specific components, if the device parameters are not exceeded. The power stage, having the highest current levels and greatest dv/dt rates, should be given the most attention, as both the supply and load can be severely affected by the power levels and edge rates. Table 8. High-Current Applications REFERENCE DESIGNATIONS Operational Conditions FUNCTION 8-A OUTPUT 12-A OUTPUT 16-A OUTPUT C1 Input-bulk capacitor 2x ELNA RV-35V221MH10-R 220 µF, 35 V 3x ELNA RV-35V221MH10-R 220 µF, 35 V 4x ELNA RV-35V221MH10-R 220 µF, 35 V C2 Input-bypass capacitor 2x Taiyo Yuden GMK325F106ZH 10 µF, 35 V 3x Taiyo Yuden GMK325F106ZH 10 µF, 35 V 4x Taiyo Yuden GMK325F106ZH 10 µF, 35 V L1 Output-filter indicator Coiltronics UP3B-2R2 2.2 µH, 9.2 A Coiltronics UP4B-1R5 1.5 µH, 13.4 A MicorMetals T68-8/90 Core w/7T, #16 1.0 µH, 25 A C3 Output-filter capacitor 2x Sanyo 4TPB470M 470 µF, 4 V 3x Sanyo 4TPB470M 470 µF, 4 V 4x Sanyo 4TPB470M 470 µF, 4 V Q1 Power switch 2x Siliconix Si4410DY 30 V, 10 A, 13 mΩ 3x Siliconix Si4410DY 30 V, 10 A, 13 mΩ 4x Siliconix Si4410DY 30 V, 10 A, 13 mΩ Q2 Power switch 2x Siliconix Si4410DY 30 V, 10 A, 13 mΩ 3x Siliconix Si4410DY 30 V, 10 A, 13 mΩ 4x Siliconix Si4410DY 30 V, 10 A, 13 mΩ R11 Gate-drive resistor 7Ω 5Ω 4Ω R12 Current-limit resistor 10 kΩ 15 kΩ 20 kΩ 200 kHz 150 kHz 100 kHz C6 R3 R4 R5 Switching frequency 0.01 µΩ at VI = 4.5 V to 10 V 910 kΩ at VI = 4.5 V to 10 V 10 kΩ at VI = 10 V to 25 V 1.74 kΩ at VI = 4.5 V to 10 V 19 kΩ at VI = 10 V to 25 V 5.1 kΩ at VI = 4.5 V to 25 V POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 35 TPS5103 MULTIPLE MODE SYNCHRONOUS DC/DC CONTROLLER SLVS240A – SEPTEMBER 1999 – REVISED MAY 2001 MECHANICAL DATA DB (R-PDSO-G**) PLASTIC SMALL-OUTLINE PACKAGE 28 PINS SHOWN 0,38 0,22 0,65 28 0,15 M 15 0,15 NOM 5,60 5,00 8,20 7,40 Gage Plane 1 14 0,25 A 0°– 8° 1,03 0,63 Seating Plane 2,00 MAX 0,10 0,05 MIN PINS ** 8 14 16 20 24 28 30 38 A MAX 3,30 6,50 6,50 7,50 8,50 10,50 10,50 12,90 A MIN 2,70 5,90 5,90 6,90 7,90 9,90 9,90 12,30 DIM 4040065 / C 10/95 NOTES: A. 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