TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 D D D D D D D D description LL2 OUT2_u INV1 NC NC LH1 OUT1_u LL1 NC OUT1_d OUTGND1 TRIP1 V CC _SENSE12 TRIP2 OUTGND2 OUT2_d D PAG PACKAGE (TOP VIEW) 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 1 48 2 47 3 46 4 45 5 44 6 43 7 42 8 41 9 40 10 39 11 38 12 37 13 36 14 35 15 34 16 33 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 SCP D D Three Independent Step-Down DC/DC Controllers and One 12-V Boost DC/DC Converter 4.5 V – 28 V Input Voltage Range Step-Down Controller Output Voltages Adjustable Down to 1.2 V Synchronous-Buck Operation for High FB1 Efficiency SOFTSTART1 PWM Mode Control NC INV2 Auto PWM/SKIP Mode for High FB2 Efficiency Under All Load Conditions SOFTSTART2 PWM_SEL High Speed Error Amplifier Ct Separate Standby Control and Over GND Current Protection for Each Channel REF STBY_VREF3.3 Over Voltage and Under Voltage STBY_VREF5 Protection STBY1 STBY2 Programmable Short Circuit Protection STBY12V Power Good With Programmable Delay STBY3 Time 5 V and 3.3 V Linear Regulators LH2 NC VCC NC VREF3.3 VREF5 REG5V_IN NC GND_UP LL_UP IN_12V OUT_12V NC VCC_SENSE3 TRIP3 NC PGOUT PG–DELAY NC EXT_PG OFTSTART_12V PHASE_12V SOFTSTART3 FB3 INV3 NC LH3 OUT3_u LL3 OUT3_d OUTGND3 D The TPS5140 is a dc/dc controller that incorporates three synchronous-buck controllers and one nonsynchronous 12-V boost converter on one chip to power the voltage rails needed by notebook peripheral components. On-chip high-side and low-side synchronous rectifier drivers are integrated to drive less expensive N-channel power MOSFETs. The nonsynchronous boost converter includes the N channel power MOSFET and supports 120 mA for the PCMCIA power supply. The outputs are controlled independently and two of the synchronous-buck controllers operate 180 degrees out of phase, with the third lowering the input current ripple and allowing a smaller input capacitance to reduce power supply cost. For higher efficiency under all load conditions, the TPS5140 automatically adjusts each channel from the PWM mode to the skip mode independently. The skip mode enables a lower operating frequency and shortens the pulse width to the low side MOSFETs, thereby increasing the efficiency under light load conditions. To further extend battery life, the TPS5140 features dead-time control and very low quiescent current. Resistorless current protection and the fixed high-side driver voltage simplify the system design and reduce the external parts count. Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet. Copyright 2001, Texas Instruments Incorporated PRODUCTION DATA information is current as of publication date. Products conform to specifications per the terms of Texas Instruments standard warranty. Production processing does not necessarily include testing of all parameters. POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 1 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 typical design schematic VO1 C23 R14 C16 R10 R11 L1 VI Q1 Q2 C22 R12 R1 R1 R9 C17 Q3 C26 C27 C1 C15 R8 GND C18 D1 L2 R3 C2 SOFTSTART1 INV2 FB2 C3 LL2 IN_12V OUTGND3 LL3 L4 LL_UP OUT3_d LH3 C6 C21 OUT3_u SCP VO5 C13 C12 D4 VO4 OUT_12V VCC_SENSE3 INV3 REF SOFTSTART3 FB3 C5 LH2 VCC TPS5140IPAG CT GND D2 VREF3.3 VREF5 GND_UP U1 SOFTSTART2 C4 OUT2_u INV1 LH1 OUT1_u FB1 LL1 OUT1_d OUTGND1 TRIP1 VCC_SENSE12 TRIP2 OUTGND2 OUT2_d C14 C19 R2 VO2 R17 Q4 R18 R7 TRIP3 C25 Q5 C11 R4 C10 C9 C8 VO3 R16 L3 Q6 D3 R6 R5 R15 C20 C24 AVAILABLE OPTIONS TA – 20°C to 85°C 2 PACKAGE PAG EVM TQFP64 (PAG) POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 functional block diagram—whole block SBRC Ch1 SBRC Ch2 SBRC Ch3 Phase Inverter Oscillator Timer 12-V Boost Converter Ch4 OUT_12 V REG5V_IN 5-V Switch 3.3-V Series Regulator VREF5 VCC VREF3.3 5-V Series Regulator 50 mA Vref 1.185 V POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 3 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 functional block diagram—SMPS block Skip Comparator + Error Amplifier PWM Comparator OUT_u INV1 MOSFET Driver + OUT_d Phase Inverter Ct Oscillator OVP (1.185 V + 12 %) OVP (1.185 V – 18 %) PG Comparator Timer Current Limit SCP 4 SOFTSTART Softstart STBY Standby POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 TRIP TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 functional block diagram—boost 12-V block OUT_12 V Error Amplifier PWM Comparator _ + + + _ + Current Limit LL_UP NMOS OSC MOS Driver GND_UP Softstart 12 V SFT_12V OVP UVP IN_12V Timer PMOS SCP OUT_12V REG5V_IN REG5V_IN OVP PMOS VREF5 _ + + STBY_12V POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 5 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 functional block diagram—power good block STBY_VREF5 STBY_VREF3.3 3.3-V Series Regulator VREF3.3 UVLO VCC 5-V Series Regulator 50 mA Max. REF Vref 1.185 V VREF5 _ + REG5V_IN + 4.5 V EXT_PG PG_DELAY Timer OR Logic PGOUT (open drain) 6 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 PG Comp.1 PG Comp.2 PG Comp.3 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 Terminal Functions TERMINAL NAME NO. I/O Ct 8 EXT_PG 21 I External power good signal input FB1 1 O Feedback output of CH1 error amplifier FB2 5 O Feedback output of CH2 error amplifier FB3 25 O Feedback output of CH3 error amplifier GND 9 GND_UP 40 INV1 64 I Inverting input of CH1 error amplifier, skip comparator and OVP1/UVP1, PG comparator INV2 4 I Inverting input of CH1 error amplifier, skip comparator and OVP2/UVP2, PG comparator INV3 26 I Inverting input of CH1 error amplifier, skip comparator and OVP3/UVP3, PG comparator IN_12V 38 I Input of PMOS switch for 12-V boost output. Connecting to cathode of the external Schottky diode. LH1 61 I/O Bootstrap capacitor connection for CH1 high side gate drive LH2 48 I/O Bootstrap capacitor connection for CH2 high side gate drive LH3 28 I/O Bootstrap capacitor connection for CH3 high side gate drive LL1 59 I/O Bootstrap low for CH1 high side gate driving return and output current protection. Connect to the junction of the high side and low side FETs for floating drive configuration. LL2 50 I/O Bootstrap low for CH2 high side gate driving return and output current protection. Connect to the junction of the high side and low side FETs for floating drive configuration. LL3 30 I/O Bootstrap low for CH3 high side gate driving return and output current protection. Connect to the junction of the high side and low side FETs for floating drive configuration. LL_UP 39 I/O Open drain output of internal NMOS switch for 12-V boost converter. Connect between external inductor and the anode of the schottky diode. NC I/O DESCRIPTION External capacitor from Ct to GND used for adjusting the triangle oscillator. Control GND Ground for 12-V boost converter 3,20,27,33, 36,41,45,47 58,62,63 No connect OUT1_d 57 O Gate drive output for CH1 low side gate drive OUT2_d 51 O Gate drive output for CH2 low side gate drive OUT3_d 31 O Gate drive output for CH3 low side gate drive OUT1_u 60 O Gate drive output for CH1 high side switching FETs OUT2_u 49 O Gate drive output for CH2 high side switching FETs OUT3_u 29 O Gate drive output for CH3 high side switching FETs OUT_12V 37 O Output of PMOS switch for 12-V boost output. Connect to the output capacitor for 12-V boost output. OUTGND1 56 Ground for CH1 FETs drivers. It is connected to one of the current limiting comparator input. OUTGND2 52 Ground for CH2 FETs drivers. It is connected to one of current limiting comparator input. OUTGND3 32 PGOUT 18 O Open drain output for power good signal PG_DELAY 19 I/O Programmable delay for power good. Connect to the external capacitor for timer delay. PHASE_12V 23 I Phase compensation for the12-V boost converter. Connect to an external capacitor. But normally it is not connected. PWM_SEL 7 I PWM or auto PWM/SKIP modes select L: PWM fixed H: auto PWM/SKIP REF 10 O 1.185 V reference voltage output Ground for CH3 FETs drivers. It is connected to the one of current limiting comparator input. POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 7 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 Terminal Functions(Continued) TERMINAL NAME NO. I/O DESCRIPTION REG5V_IN 42 I External 5 V input SCP 17 I/O Short circuit protection terminal. An external capacitor is connected between SCP and GND to set the SCP enable time up. SOFTSTART1 2 I/O External capacitor from SOFTSTART1 to GND for CH1 soft starts control. SOFTSTART2 6 I/O External capacitor from SOFTSTART2 to GND for CH2 soft starts control. SOFTSTART3 24 I/O External capacitor from SOFTSTART3 to GND for CH3 soft starts control. SOFTSTART_12V 22 I/O External capacitor from SOFTSTART_12V to GND for CH4 (12-V boost converter) soft starts control. STBY1 13 I Stand by control for CH1 STBY2 14 I Stand by control for CH2 STBY3 16 I Stand by control for CH3 STBY12V 15 I Stand by control for 12-V boost converter STBY_VREF3.3 11 I Stand by control for 3.3-V linear regulator STBY_VREF5 12 I Stand by control for 5-V linear regulator TRIP1 55 I External resistor connection for CH1 output current protection control TRIP2 53 I External resistor connection for CH2 output current protection control TRIP3 34 I External resistor connection for CH3 output current protection control VCC VCC_SENSE12 46 54 I Supply voltage input and input voltage terminal for CH1/2 output current sense VCC_SENSE3 VREF3.3 35 I Supply voltage input and input voltage terminal for CH3 output current sense 44 O 3.3-V linear regulator output VREF5 43 O 5-V linear regulator output Supply voltage input detailed description REF (1.185 V) The reference voltage is used for setting the output voltage and voltage protection. This reference voltage is dropped down from the 5-V regulator. The tolerance is 1.5 % over the entire temperature range. CH1, 2, 3 (synchronous buck controller) The TPS5140 includes three synchronous buck controllers. CH2 and CH3 (5 V and 2.5 V) are operated in phase, but CH1 (3.3 V) is operated 180° out of phase from CH2 and CH3, but at the same frequency. All channels have separate standby and softstart control. 12-V boost converter OUT_12V is a 12-V boost converter output . It can isolate VI (5 V) and VO fully. 5-V regulator An internal linear voltage regulator is used for the high-side driver bootstrap voltage and as the source of Vref. When the 5-V regulator is disconnected from the MOSFET drivers, it is used only for the source of Vref. Since the input voltage is from 4.5 V to 28 V, this feature offers a fixed bootstrap voltage to simplify the drive design. The 5-V regulator is also used for powering the low side driver. The 5-V regulator is active if STBY_VREF5 is high and has a tolerance of 4%. 8 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 detailed description (continued) 3.3-V regulator TPS5140 has a 3.3-V linear regulator. The output is made from the internal 5 V regulator or external 5 V from REG5V_IN. The 3.3-V regulator has an output current limit. The maximum output current is 30 mA. 5-V switch If the internal 5-V switch senses a 5-V input from the REG5V_IN terminal, the internal 5-V linear regulator will be disconnected from the MOSFET drivers. The external 5 V will be used for both the low-side driver and the high-side bootstrap, thus increasing the efficiency. auto PWM/SKIP The PWM_SEL terminal selects either the auto PWM/SKIP or fixed PWM mode. If this terminal is lower than 0.5 V, the outputs operate in the fixed PWM mode. If 2.5 V (minimum) is applied, the outputs operate in auto PWM/SKIP mode. In the auto PWM/SKIP mode, the operation changes from the PWM mode to the SKIP mode automatically under light load conditions. Avoid using a MOSFET with very low rDS(on) if the auto SKIP function is implemented. error amp All three synchronous buck channels have their own error amplifier to regulate the output. The error amplifier is used in the PWM mode for high output current conditions (> 0.2 A). Voltage mode control is implemented. skip comparator In skip mode, all three synchronous buck channels have their own hysteresis comparator to regulate the output voltages. The hysteresis voltage is set internally and typically at 8.5 mV. The delay from the comparator input to the driver output is typically 1.2 µs. low-side driver The low-side driver is designed to drive low-rDS(on) n-channel MOSFETs. The maximum drive voltage is 5 V from VREF5. Ch1, 2, and 3 MOSFET driver capability is 1.5 A, source and sink. high-side driver The high-side driver is designed to drive low-rDS(on) n-channel MOSFETs. CH1 and CH2 MOSFET drivers have 1.2 A capability, source and sink. When configured as a floating driver, the bias voltage to the driver is developed from VREF5, limiting the maximum drive voltage between OUT_u and LL to 5 V. The maximum voltage that can be applied between LHx and OUTGND is 33 V. dead time Dead time prevents shoot-through current from flowing through the main power MOSFETs during switching transitions by actively controlling the turnon time of the MOSFETs drivers. current protection Current protection is achieved by sensing the drain-to-source voltage drop of the low-side power MOSFET during the low-side MOSFET’s on time at OUTGND and LL. An external resistor between VCC_ SENSE and TRIP terminal in series with the internal current source adjusts the current limit. When the voltage drop during the low-side MOSFET on-time is high enough, the current comparator triggers the current protection and the MOSFET drivers are turned off. After a programmable time delay, the SCP circuit latches off all MOSFET drivers. The internal current source tolerance is ±10%. CH2 monitors both high-side and low-side MOSFET voltage drops. POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 9 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 detailed description (continued) OVP For over voltage protection, the TPS5140 monitors INV terminal voltage. When the INV voltage becomes higher than 1.185 V (+12%), the OVP comparator output becomes high and the SCP timer starts to charge the SCP capacitor. After a programmable time delay, the SCP circuit forces CH1, 2, 3 high-side MOSFET drivers to latch off and the low-side MOSFET drivers to latch on. UVP For under voltage protection, the TPS5140 monitors INV terminal voltage. When the INV voltage becomes lower than 1.185 V (–18 %), the UVP comparator output becomes high and the SCP timer starts to charge the SCP capacitor. Also, when the current comparator of CH1, 2, 3 triggers the OCP, the UVP comparator detects the under voltage output and the SCP capacitor starts to charge. After the programmable time delay, the SCP circuit forces the CH1, 2, 3 MOSFET drivers to latch off. SCP When an OVP or UVP comparator output becomes high, the SCP circuit starts to charge the SCP capacitor. The charging source current value is different between OVP alert and UVP alert. SCP source current (OVP) = SCP source current (UVP) × 5 The threshold voltage of SCP comparator is 1.185 V. power good The power good output reports the output fail condition. PG comparators monitor an under voltage or over voltage of CH1, 2, 3, with a threshold of –7 % and 7 %. TPS5140 has an EXT_PG terminal, which can be used for the input of an external PG signal. Delay time is programmable by charging an external capacitor on the PG_DELAY terminal. SOFTSTART1, 2, 3 Separate soft start terminals make it possible to customize the start-up time of each output. The voltage on the charging softstart capacitor gradually raises, limiting the surge current and voltage. A soft start is initiated when the STBY terminals are switched. STBY1, 2, 3, 12V CH1, 2, 3 and 12V can be switched into standby mode separately by grounding the STBY terminal. STBY_VREF3.3, 5V STBY_VREF3.3 shuts down the 3.3-V regulator by grounding the STBY_VREF3.3 terminal. When STBY_VREF5 is high, only the 5-V regulator is operating. UVLO When the input voltage exceeds 4 V, the IC is turned on and is ready to function. When the input voltage is lower than the turn on value, the IC is turned off. The typical hysteresis voltage is 40 mV. phase inverter The phase inverter controls the phase of CH1 and CH2, 3. CH2, 3 operate in the same phase as OSC. CH1 operates 180° out of phase from OSC. Out-of-phase operation enables a smaller input capacitor. OVP (12-V boost converter) The TPS5140 monitors over voltage of the12-V boost converter. When an output over voltage is detected, the timer starts to charge an external capacitor that is connected to the SCP terminal. After a programmable time delay, the SCP circuit forces all (CH1, 2, 3 and 12 V) MOSFET drivers to latch-off. 10 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 detailed description (continued) UVP (12-V boost converter) TPS5140 monitors output under voltage of the 12-V boost converter. When an output under voltage is detected, the timer starts to charge an external capacitor that is connected to the SCP terminal. After a programmable time delay, the SCP circuit forces all (CH1, 2, 3, and 12 V) MOSFETs drivers to latch off. SOFTSTART_12V An internal capacitor exists for 12-V soft start. If the soft start time needs to be extended, an external capacitor should be connected to this terminal. The12-V boost converter must start when REG5V_IN terminal is over 4.5 V. current limit of 12-V boost converter The 12-V boost current limit monitors the current flowing through the internal MOSFET. When the voltage drop across the internal N-channel MOSFET is high enough during its on time, the current limit circuit forces the internal N-channel MOSFET to turn off. PHASE_12V The 12-V boost converter does not typically require phase compensation. If there is reason to change the phase, the 12-V boost converter can be phase compensated by inserting external resistors and capacitors to GND. Otherwise, the PHASE_12V terminal should be left open. logic charts Table 1. Logic Chart1 STBY1 STBY2 STBY3 CH1 CH2 CH3 PGOUT L L L Disable Disable Disable L L H Disable Disable Enable L H L Disable Enable Disable N/A Active† Active† L H H Disable Enable Enable H L L Enable Disable Disable H L H Enable Disable Enable H H L Enable Enable Disable Active† Active† H H H Enable Enable † During softstart, PGOUT is active low. Enable Active† Active† Active† Table 2. Logic Chart2 STBY_VREF5 STBY_VREF3.3 VREF5‡ VREF3.3 L L N/A Disable H L Enable Disable L H Enable Enable H H Enable Enable ‡ To disable VREF5, all STBY1, 2, 3, STBY_VREF3.3 and STBY_VREF5 must be L. Table 3. Logic Chart3 STBY12V REG5V_IN 12 VOUT L L Disable L H Disable H L Disable H H Enable POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 11 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 PGOUT timing chart td1 td2 H T(SS) PGOUT L H PG_DELAY L H STBY1 L H STBY2 INV1 L 1.185 V V(TH) INV2 0V 1.185 V V(TH) 0V 12 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 absolute maximum ratings over operating free-air temperature (unless otherwise noted)† Supply voltage, VCC (see Note 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –0.3 V to 30 V Input voltage; INV1/2/3, CT, PWM_SEL, REG5V_IN, SOFTSTART1/2/3, SOFTSTART_12V . –0.3 V to 7 V SCP, PG_DELAY, PHASE_12V, OUT1/2/3_d, VREF3.3/5, FB1/2/3 . . . . . . . . . . . –0.3 V to 7 V PGOUT, EXT_PG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –0.3 V to 7 V STBY1/2/3/12V, STBY_VREF3.3/5, TRIP1/2/3 . . . . . . . . . . . . . . . . . . . . . . . . . . . –0.3 V to 30 V VCC_SENSE12/3, LL1/2/3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –0.3 V to 30 V LL_UP, OUT_12V, IN_12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –0.3 V to 16 V LH1/2/3, OUT1/2/3_u . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –0.3 V to 35 V REF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –0.3 V to 3 V Operating free-air temperature range, TA (see Note 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . – 20°C to 85°C Storage temperature range, Tstg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . – 55°C to 155°C † Stresses beyond those listed under “absolute maximum ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated under “recommended operating conditions” is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. NOTES: 1. All voltage values are with respect to the network ground terminal. 2. This rating is specified at duty = 10% on output rise and fall each pulse. Each pulse width (rise and fall) for the peak current should not exceed 2 µs. 3. See Dissipation Rating Table for free-air temperature range above 25°C. DISSIPATION RATING TABLE PACKAGE TA ≤ 25°C POWER DISSIPATION PAG DERATING FACTOR ABOVE TA = 25°C 1811 mW TA = 85°C POWER DISSIPATION 14.49 mW/°C 941.6 mW recommended operating conditions MIN Supply voltage, VCC NOM 4.5 28 INV1/2/3, CT, PG_DELAY, PWM_SEL SOFTSTART1/2/3 SOFTSTART_12V, SCP PHASE_12V, PGOUT, EXT_PG, I Input t voltage, lt VI Oscillator frequency, fosc MAX V 6 REG5V_IN –0.1 5.5 STBY1/2/3/12V STBY_VREF3.3/5, TRIP1/2/3, VCC_SENSE12/3 –0.1 28 OUT1/2/3_u, LH1/2/3 –0.1 33 LL_UP, OUT_12V, IN_12V CT capacitance‡ –0.1 15 44 Operation temperature range, TA ‡ The recommended maximum operating frequency is typically 300 kHz. UNIT V pF –20 85 °C electrical characteristics over recommended operating free-air temperature range, VCC = 7 V (unless otherwise noted) reference voltage PARAMETER Vref Vref(tol) f(t l) TEST CONDITIONS MIN Reference voltage Reference voltage tolerance Line regulation Load regulation TYP MAX 1.185 TA = 25°C, I(vref) = 50 µA I(vref) = 50 µA VCC = 4.5 V to 28 V, I(vref) = 50 µA I(vref) = 0.1 µA to 1 mA POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 UNIT V –1% 1% –1.5% 1.5% 0.05 3 mV 0.15 5 mV 13 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 electrical characteristics over recommended operating free-air temperature range, VCC = 7 V (unless otherwise noted) (continued) oscillator PARAMETER fosc TEST CONDITIONS Frequency VOS(CH) High level output voltage High-level VOS(CL) Low level output voltage Low-level PWM mode, MIN CT = 56 pF, TA = 25°C DC MAX 250 1 fosc = 250 kHz DC TYP 1.1 kHz 1.2 1.17 0.4 fosc = 250 kHz 0.5 UNIT 0.6 0.43 V V error amplifier PARAMETER TEST CONDITIONS MIN TA = 25°C TYP MAX 2 10 UNIT VIO A(V) Input offset voltage Open-loop voltage gain 90 dB G(B) Unity-gain bandwidth 2.5 MHz I(snk) I(src) Output sink current VO = 1 V Output source current 0.3 0.7 0.4 0.9 MIN TYP mV mA duty control PARAMETER TEST CONDITIONS Maximum duty cycle CH1/3, fosc = 250 kHz 75% CH2, fosc = 250 kHz 85% 12V boost, fosc = 250 kHz MAX UNIT MAX UNIT 70% control PARAMETER VIH VIL TEST CONDITIONS High-level input voltage STBY1/2/3/12V, EXT_PGPWM_SEL, STBY_VREF5/3.3 Low-level input voltage STBY1/2/3/12V, EXT_PGPWM_SEL, STBY_VREF5/3.3 MIN TYP 2 V 0.3 V 5-V internal switch PARAMETER V(TLH) V(THL) Threshold voltage Vhys Hysteresis TEST CONDITIONS MIN TYP MAX UNIT High REG5V_IN 4.2 4.8 Low REG5V_IN 4.1 4.7 30 200 mV MAX UNIT V VREF5 PARAMETER VO TEST CONDITIONS Output voltage Line regulation Load regulation IOS V(TLH) V(THL) Vhys 14 Short circuit output current UVLO threshold voltage Hysteresis High Low IO = 0 mA to 50 mA, TA = 25°C VCC = 5.5 V to 28 V, VCC = 5.5 V to 28 V, IO = 1 mA to 10 mA, IO = 10 mA VCC = 5.5 V Vref = 0 V, TA = 25°C VREF5 voltage VREF5 voltage POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 MIN 4.8 TYP 5.2 V 20 mV 40 mV 65 mA 3.6 4.2 3.5 4.1 30 200 V mV TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 electrical characteristics over recommended operating free-air temperature range, VCC = 7 V (unless otherwise noted) (continued) VREF3.3 PARAMETER VO TEST CONDITIONS IO = 0 mA to 30 mA, TA = 25°C VCC = 5.5 V to 28 V, Load regulation VCC = 5.5 V to 28 V, IO = 1 mA to 10 mA, IO = 10 mA VCC = 5.5 V Short circuit output current Vref = 0 V, TA = 25°C Output voltage Line regulation IOS MIN TYP MAX UNIT 3.15 3.30 3.45 V 20 mV 40 mV –40 mA output PARAMETER OUT u OUT_u OUT d OUT_d TEST CONDITIONS Sink current MIN VO = 3 V VO = 2 V Source current Sink current MAX 1.2 1.5 A –1.5 LL_UP Sink current OUT_12V Output impedance VLL_UP = 0.3 V, IN_12V = 12 V, I(TRIP) TRIP current TRIP1/2/3, OUT_12V = 12 V IOUT_12V = 150 mA TA = 25°C 11.5 UNIT A –1.2 VO = 3 V VO = 2 V Source current TYP 0.65 A 1.1 Ω 13 15 MIN TYP MAX –1.6 –2.3 –2.9 µA softstart PARAMETER I(CTRL) TEST CONDITIONS Softstart1/2/3 Soft start current Softstart_12V –0.007 UNIT µA output voltage monitor PARAMETER TEST CONDITIONS OVP comparator threshold voltage UVP comparator threshold voltage PG comparator threshold voltage PG propagation ro agation delay from INV to PG_OUT IPG_DELAY) PG_DELAY source current I(SCP) SCP source current MIN TYP MAX CH1/2/3 1.28 1.33 1.38 12 V boost 12.9 13.4 13.9 CH1/2/3 0.90 0.95 1 9 9.5 10 PG comparator1/2/3, upper threshold 1.22 1.27 1.32 PG comparator1/2/3, lower threshold 1.05 1.1 1.15 12 V boost INV = 0.985 V to 1.185 V, PG_DELAY = open 3.7 INV = 1.185 V to 0.985 V, PG_DELAY = open 8.9 1.1 UNIT V V V µs 1.7 2.3 µA UVP protection 1.5 2.3 3.1 OVP protection 8 11.5 15 MIN TYP MAX 1.8 2.6 mA 0.001 10 µA µA whole device PARAMETER ICC IO(SD) TEST CONDITIONS Supply current Shutdown current STBY1/2/3/12V, POST OFFICE BOX 655303 STBY_VREF5/3.3 = 0 V • DALLAS, TEXAS 75265 UNIT 15 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 TYPICAL CHARACTERISTICS QUIESCENT CURRENT vs JUNCTION TEMPERATURE QUIESCENT CURRENT (SHUTDOWN) vs JUNCTION TEMPERATURE I CC – Quiescent Current (Shutdown) – nA I CC – Quiescent Current – mA 1.85 1.80 VCC = 28 V 1.75 1.70 VCC = 4.5 V 1.65 VCC = 7 V 1.60 1.55 –50 0 50 100 TJ – Junction Temperature – °C 150 250 VCC = 28 V 200 150 VCC = 7 V VCC = 4.5 V 100 50 0 –50 0 50 100 TJ – Junction Temperature – °C Figure 1 Figure 2 SOURCE DRIVE CURRENT (OUT_u) vs OUTPUT VOLTAGE SINK DRIVE CURRENT (OUT_u) vs OUTPUT VOLTAGE 1.50 –1.8 I CC – Sink Drive Current (OUT_u) – A I CC – Source Drive Current (OUT_u) – A –2 TJ = –40°C TJ = –25°C –1.6 –1.4 TJ = 25°C –1.2 –1 TJ = 85°C –0.8 TJ =125°C –0.6 –0.4 0.5 1.5 2.5 3.5 VO – Output Voltage – V 4.5 TJ = –40°C TJ = –25°C 1.25 TJ = 25°C TJ = 85°C 1 TJ =125°C 0.75 0.50 0.25 0.5 Figure 3 16 150 1.5 2.5 3.5 VO – Output Voltage – V Figure 4 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 4.5 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 TYPICAL CHARACTERISTICS DRIVE CURRENT (OUT_d) vs OUTPUT VOLTAGE 1.8 TJ = –40°C I CC – Sink Drive Current (OUT_d) – A TJ = –40°C TJ = –25°C –1.4 TJ = 25°C –1.2 –1 TJ =125°C –0.8 TJ = 85°C –0.6 1.6 TJ = –25°C 1.4 TJ = 25°C 1.2 1 TJ = 85°C 0.8 TJ =125°C 0.6 PIN = OUT_d (Source) –0.4 0.5 1.5 2.5 3.5 VO – Output Voltage – V 0.4 0.5 4.5 1.5 2.5 3.5 4.5 VO – Output Voltage – V Figure 5 Figure 6 OUT_12V IMPEDANCE vs JUNCTION TEMPERATURE 3 VCC = 4.5 V, VCC = 7 V, VCC = 28 V OUT_12V Impedance – Ω I CC – Drive current (OUT_d) – A –1.6 SINK DRIVE CURRENT (OUT_d) vs OUTPUT VOLTAGE 2 1 0 –50 0 50 100 TJ – Junction Temperature – °C 150 Figure 7 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 17 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 TYPICAL CHARACTERISTICS OSCILLATOR OUTPUT VOLTAGE vs JUNCTION TEMPERATURE OSCILLATOR OUTPUT VOLTAGE vs JUNCTION TEMPERATURE 0.50 VCC = 4.5 V, 7 V, and 28 V V(oscl) – Oscillator Output Voltage – V V(osch) – Oscillator Output Voltage – V 1.20 1.15 1.10 1.05 1 –50 0 50 100 TJ – Junction Temperature – °C VCC = 4.5 V, 7 V, and 28 V 0.49 0.48 0.47 0.46 –50 150 0 50 100 TJ – Junction Temperature – °C Figure 8 Figure 9 ERROR AMPLIFIER OUTPUT VOLTAGE vs JUNCTION TEMPERATURE 5 3 VCC = 7 V VO(+) – Error Amplifier Output Voltage – V VIO – Error Amplifier Input Offset Voltage – mV ERROR AMPLIFIER INPUT OFFSET VOLTAGE vs JUNCTION TEMPERATURE 4 3 2 1 0 –1 –2 –3 –4 –5 –50 0 50 100 TJ – Junction Temperature – °C 150 VCC = 4.5 V, 7 V, and 28 V 2.8 2.5 2.3 2 1.8 1.5 –50 Figure 10 18 150 0 50 100 TJ – Junction Temperature – °C Figure 11 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 150 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 TYPICAL CHARACTERISTICS ERROR AMPLIFIER OUTPUT VOLTAGE vs JUNCTION TEMPERATURE STANDBY SWITCH THRESHOLD VOLTAGE vs JUNCTION TEMPERATURE 2 VCC = 4.5 V, 7 V, and 28 V Standby Switch Threshold Voltage – V VO(–) – Error Amplifier Output Voltage – V 4 3 2 1 0 –50 0 50 100 TJ – Junction Temperature – °C VCC = 4.5 V, 7 V, and 28 V 1.5 V(TLH) 1 V(THL) 0.5 0 –50 150 0 50 100 TJ – Junction Temperature – °C Figure 13 Figure 12 THRESHOLD VOLTAGE (REG5_IN) vs JUNCTION TEMPERATURE OUTPUT VOLTAGE (VREF5) vs SUPPLY VOLTAGE 5.10 VO – Output Voltage (VREF5) – V Threshold Voltage (REG5_IN) – V 4.7 4.6 V(TLH) 4.5 V(THL) 4.4 4.3 5.09 TJ = –40°C 5.08 5.07 5.06 5.05 4.2 –50 150 0 50 100 150 TJ = –20°C TJ = 25°C TJ = 85°C TJ =125°C 5.04 5 TJ – Junction Temperature – °C 10 15 20 25 30 VCC – Supply Voltage – V Figure 14 Figure 15 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 19 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 TYPICAL CHARACTERISTICS OUTPUT VOLTAGE (VREF5) vs OUTPUT CURRENT SHORT-CIRCUIT CURRENT (VREF5) vs JUNCTION TEMPERATURE –150 5.10 5.08 I OS – Short-Circuit Current (VREF5) – V VO – Output Voltage (VREF5) – V TJ = –40°C TJ = –20°C TJ = 25°C 5.06 5.04 TJ = 85°C TJ =125°C 5.02 5 0 10 20 30 40 ICC – Output Current – mA VCC = 28 V –125 –100 UVLO THRESHOLD VOLTAGE vs JUNCTION TEMPERATURE 140 V hys– UVLO Hysteresis Voltage – mV Vth– UVLO Threshold Voltage – V 150 UVLO HYSTERESIS VOLTAGE vs JUNCTION TEMPERATURE 3.90 3.85 V(THL) 3.80 3.75 V(TLH) 3.70 3.65 0 50 100 TJ – Junction Temperature – °C 150 120 100 80 60 –50 0 50 100 TJ – Junction Temperature – °C Figure 19 Figure 18 20 0 50 100 TJ – Junction Temperature – °C Figure 17 Figure 16 3.60 –50 VCC = 4.5 V –75 –50 –50 50 VCC = 7 V POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 150 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 TYPICAL CHARACTERISTICS OUTPUT VOLTAGE (VREF3.3) vs INPUT VOLTAGE (VREF5) 3.35 3.4 TJ = –40°C, TJ = –20°C, TJ = 25°C, TJ = 85°C, TJ = 125°C VO – Output Voltage (VREF3.3) – V VO – Output Voltage (VREF3.3) – V 3.40 OUTPUT VOLTAGE (VREF3.3) vs OUTPUT CURRENT 3.30 3.25 3.20 3.15 3.10 4.8 TJ = –40°C, TJ = –20°C, TJ = 25°C 3.3 TJ = 85°C 3.2 TJ = 125°C 3.1 3 4.9 5.0 5.1 VI – Input Voltage (VREF5) – V 5.2 0 20 30 40 50 IO – Output Current – mA Figure 21 Figure 20 SHORT-CIRCUIT (VREF3.3) vs JUNCTION TEMPERATURE SOFTSTART CURRENT vs JUNCTION TEMPERATURE –90 –2.32 VCC = 4.5 V, VCC = 7 V, VCC = 2.8 V –2.30 –80 Softstart Current – µ A I OS– Short-Circuit (VREF3.3) – mA 10 –70 –60 VCC = 7 V, VCC = 28 V –2.28 –2.26 VCC = 4.5 V –2.24 –2.22 –2.20 –2.18 –50 –50 0 50 100 TJ – Junction Temperature – °C 150 –2.16 –50 0 50 100 TJ – Junction Temperature – °C 150 Figure 23 Figure 22 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 21 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 TYPICAL CHARACTERISTICS 12-V BOOST SOFTSTART CURRENT vs JUNCTION TEMPERATURE MAX DUTY vs JUNCTION TEMPERATURE –10 –8 fosc = 250 kHz CH2 90 –7 CH1/3 Max Duty – % 12-V Boost Softstart Current – nA –9 100 VCC = 4.5 V, VCC = 7 V, VCC = 28 V –6 –5 –4 80 70 CH4 –3 –2 60 –1 0 –50 0 50 100 TJ – Junction Temperature – °C 50 –50 150 0 50 100 TJ – Junction Temperature – °C Figure 25 Figure 24 OVP THRESHOLD VOLTAGE vs JUNCTION TEMPERATURE 12-V BOOST OVP THRESHOLD VOLTAGE vs JUNCTION TEMPERATURE 14 VCC = 4.5 V, VCC = 7 V, VCC = 28 V Vth– 12-V Boost OVP Threshold Voltage – V Vth – OVP Threshold Voltage – V 1.40 1.35 1.30 1.25 1.20 –50 0 50 100 TJ – Junction Temperature – °C 150 VCC = 4.5 V, VCC = 7 V, VCC = 28 V 13.8 13.6 13.4 13.2 13 –50 0 50 100 TJ – Junction Temperature – °C Figure 27 Figure 26 22 150 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 150 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 TYPICAL CHARACTERISTICS UVP THRESHOLD VOLTAGE vs JUNCTION TEMPERATURE 12-V BOOST UVP THRESHOLD VOLTAGE vs JUNCTION TEMPERATURE 0.98 VCC = 4.5 V, VCC = 7 V, VCC = 28 V Vth – 12-V Boost UVP Threshold Voltage – V Vth – UVP Threshold Voltage – V 1 0.96 0.94 0.92 0.90 –50 0 50 100 TJ – Junction Temperature – °C 150 10 9.9 9.8 9.7 9.6 9.5 9.4 9.3 9.2 9.1 9 -50 VCC = 4.5 V, VCC = 7 V, VCC = 28 V 0 1 Vth – Threshold Voltage (EXT_PG) – V Vth – Power Good Threshold Voltage – V 1.30 V(TLH) 1.20 VCC = 4.5 V, VCC = 7 V, VCC = 28 V 1.15 1.05 –50 150 THRESHOLD VOLTAGE (EXT_PG) vs JUNCTION TEMPERATURE POWER GOOD THRESHOLD VOLTAGE vs JUNCTION TEMPERATURE 1.10 100 Figure 29 Figure 28 1.25 50 TJ – Junction Temperature – °C V(THL) 0 50 100 TJ – Junction Temperature – °C 150 0.9 VCC = 7 V, VCC = 28 V 0.8 VCC = 4.5 V 0.7 0.6 –50 0 50 100 TJ – Junction Temperature – °C 150 Figure 31 Figure 30 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 23 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 TYPICAL CHARACTERISTICS SOURCE CURRENT (PG_DELAY) vs JUNCTION TEMPERATURE SCP (OVP) SOURCE CURRENT vs JUNCTION TEMPERATURE –1.80 –13 –12.5 SCP (OVP) Source Current –µ A I S – Source Current (PG_DELAY) –µ A VCC = 7 V –1.75 –1.70 –1.65 –1.60 –50 0 50 100 TJ – Junction Temperature – °C VCC = 28 V –12 –11.5 VCC = 4.5 V, VCC = 7 V –11 –10.5 –10 –50 150 0 50 100 TJ – Junction Temperature – °C Figure 32 150 Figure 33 SCP (UVP) SOURCE CURRENT vs JUNCTION TEMPERATURE TRIP SINK CURRENT vs TRIP INPUT VOLTAGE 13.0 –2.40 TJ =125°C 12.9 I (sink) – Trip Sink Current – µ A SCP (UVP) Source Current – µ A VCC = 28 V –2.35 –2.30 VCC = 4.5 V –2.25 –2.20 –50 VCC = 7 V 12.8 12.7 150 TJ = –20°C 12.6 12.5 0 50 100 TJ – Junction Temperature – °C TJ = –40°C 5 10 15 Figure 35 POST OFFICE BOX 655303 20 VI – Trip Input Voltage – V Figure 34 24 TJ = 85°C TJ = 25°C • DALLAS, TEXAS 75265 25 30 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 TYPICAL CHARACTERISTICS OSCILLATOR FREQUENCY vs JUNCTION TEMPERATURE OSCILLATOR OUTPUT VOLTAGE vs FREQUENCY 305 1.4 1.2 Oscillator Output Voltage – V f osc – Oscillator Frequency – KHz VCC = 28 V 300 VCC = 7 V VCC = 4.5 V 295 290 VO(SCH) 1 0.8 0.6 0.4 VO(SCL) 0.2 285 –50 0 50 100 TJ – Junction Temperature – °C 0 150 10 100 Figure 37 Figure 36 SCP DELAY TIME vs CAPACITANCE OSCILLATOR FREQUENCY vs CAPACITANCE 100 k 1000 10 k t d – SCP Delay Time – µ s f osc – Oscillator Frequency – KHz 1000 f – Frequency – KHz 100 UVP 1k OVP 100 10 10 1 0 50 100 150 C – Capacitance – pF 200 10 Figure 38 100 1k 10 k C – Capacitance – pF 100 k Figure 39 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 25 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 TYPICAL CHARACTERISTICS SOFTSTART TIME vs CAPACITANCE PG_DELAY TIME vs PG_DELAY CAPACITANCE 100 k 10 k VCC = 7 V 10 k Softstart Time – µ s PG_DELAY Time –µ s VCC = 7 V 1k 100 1k 100 10 10 10 100 1k PG_DELAY Capacitance – pF 10 k 10 100 DRIVER DEAD TIME (OUT_u RISE) vs JUNCTION TEMPERATURE 100 154 VCC = 7 V, 28 V t – Driver Dead Time (OUT_u RISE) – ns t – Driver Dead Time (OUT_u FALL) – ns 100 k Figure 41 DRIVER DEAD TIME (OUT_u FALL) vs JUNCTION TEMPERATURE 95 90 VCC = 4.5 V 85 80 75 0 50 100 TJ – Junction Temperature – °C 150 152 VCC = 4.5 V 150 148 VCC = 7 V, 28 V 146 144 142 140 –50 0 50 100 TJ – Junction Temperature – °C Figure 43 Figure 42 26 10 k C – Capacitance – pF Figure 40 70 –50 1k POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 150 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 APPLICATION INFORMATION The design shown in this data sheet is a reference design for system power of notebook PC applications. An evaluation module (EVM), TPS5140EVM-172 (SLVP172), is available for customer testing and evaluation. The intent is to allow a customer to fully evaluate the given design using the plug-in EVM supply shown here. For subsequent customer board revisions, the EVM design can be copied onto the users’ PCB to shorten design cycle. The following key design procedures will aid in the design of the notebook PC power supply using the TPS5140. EVM input and outputs Output voltage Maximum output current VI range = 7 V ≈ 25 V II(max) = 9 A POST OFFICE BOX 655303 VO1 3.3 V VO2 5V VO3 2.5 V VO4 12 V 4A 5A 2A 120 mA • DALLAS, TEXAS 75265 27 POST OFFICE BOX 655303 Figure 44. EVM Schematic • DALLAS, TEXAS 75265 1 JP06 3 2 1 JP05 3 2 C03 C05 C04 STBY12V STBY3 STBY2 LH3 NC OUT1_d NC PHASE_12V 58 59 LL1 SOFTSTART_12V EXT_PG LH1 NC PG_DELAY PGOUT SCP INV3 27 26 FB3 SOFTSTART3 25 24 23 18 R27 28 R06B 29 21 20 19 17 C29 R06A D3 L1 NC LH2 U1 C16A 47 48 C14 C16B C10 C32 R07 L4 D2 R22 R24 TPS51401PAG 46 V CC 45 NC 44 VREF3.3 43 VREF5 42 REG5V_IN 41 NC 40 GND_UP 39 LL_UP 38 IN_12V 37 OUT_12V 36 NC 35 VCC_SENSE3 34 TRIP3 33 NC 31 30 R05B OUT_u 32 R05A D5 C24 LL3 EXT_PG 56 57 OUT1_u 16 STBY1 STBY_VREF5 STBY_VREF3.3 REF GND CT PWM_SEL SOFTSTART2 FB2 INV2 NC OUTGND1 15 14 13 11 12 10 9 8 7 6 64 C02 INV1 4 5 NC 3 TRIP1 1 JP04 3 2 R03 NC SOFTSTART1 FB1 54 R02B R02A C19 1 2 C18 VCC_SENSE12 1 JP03 3 2 C28 R26 63 R01B RO1A R12 C17 61 62 1 JP02 3 2 1 JP01 3 2 1 JP00 3 2 R10B R10A 60 R14 R13 R11B R11A C27 R25 D1 Q02 Q01 53 C06 52 OUTGND2 TRIP2 C22 55 OUT_d R17 OUT2_d C07 51 OUTGND3 C08 LL2 R04 OUT2_u C09 28 49 50 C23 R19 D4 C31 Q06 Q05 Q04 Q03 C26 D7 L3 C12 L2 C20 C21 C25 D6 C13 C30 R08 R09 C11B JP08 C15B C11A C15A VO3–2 VO3–1 VREF5 OUT_12V C01A C01B VIN–2 VIN–3 VREF3.3 VO2–2 VO2–1 V01–2 V01–1 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 APPLICATION INFORMATION 22 R16 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 APPLICATION INFORMATION SMPS (synchronous mode power supply) output voltage setpoint calculation The reference voltage and the voltage divider set the output voltage. In the TPS5140, the reference voltage is 1.185 V, and the divider is composed of two resistors in the EVM design that are R01A, R01B and R02A, R02B, or R10A, R10B and R11A, R11B, or R06A, R06B and R05A, R05B. The equation for the setpoint is: R1 + R2 ǒ Ǔ V – V ref O V ref where R1 is the top resistor (kΩ) (R01A and R01B, R10A and R10B or R06A and R06B); R2 is the bottom resistor (kΩ) (R02A and R02B, R11A and R11B or R05A and R05B); VO is the required output voltage (V); Vref is the reference voltage (1.185 V in TPS5140). Example: R2 = 10 kΩ; Vref = 1.185 V; VO = 5 V, then R1 = 32.19 kΩ Some of the most popular output voltage setpoints are calculated in the table below: VO 1.3 V 1.5 V 1.8 V 2.5 V 3.3 V 5V R1 (top) (kΩ) 0.97 2.66 5.19 11.10 17.85 32.19 R2 (bottom) (kΩ) 10 10 10 10 10 10 If user changes the resistor value, the R2 (bottom) value should be over 10 kΩ due to the phase compensation. output inductor ripple current The output inductor current l(ripple) can affect not only the efficiency, but also the output voltage ripple. The equation is exhibited below: I (ripple) + V – V – I I O O L ǒ r DS(on) Ǔ ) RL (out) D ts where ripple is the peak-to-peak ripple current (A) through the inductor; VI is the input voltage (V); VO is the output voltage (V); IO is the output current; rDS(on) is the on-time resistance of the MOSFET (Ω); RL is the parasitic resistance of the inductor; D is the duty cycle; and ts is the switching period (s). From the equation, it can be seen that the current ripple can be adjusted by changing the output inductor value. Example: If VI = 10 V; VO = 5 V; IO = 5 A; rDS(on) = 26 mΩ; RL = 5 mΩ; D = 0.50; ts = 4 µs; L(out) = 6.1 µH, then the ripple current I(ripple) = 1.589 A. output capacitor RMS current Assuming the inductor ripple current goes completely through the output capacitor to ground, the RMS current in the output capacitor can be calculated as: I O(rms) + I(ripple) x Ǹ63 where IO(rms) is the maximum RMS current in the output capacitor (A) and I(ripple) is the peak-to-peak inductor ripple current (A). Example: I(ripple)= 1.589 A, so IO(rms) = 0.459 A POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 29 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 APPLICATION INFORMATION SMPS (synchronous mode power supply) (continued) input capacitor RMS current Assuming the input current goes completely into the input capacitor to the power ground, the RMS current in the input capacitor can be calculated as: I I(rms) + Ǹ IO2 D (1–D) where II(rms) is the input RMS current in the input capacitor (A), IO is the output current (A), and D is the duty cycle. From the equation, it can be seen that the highest input RMS current usually occurs at the lowest input voltage, so it is the worst case design for input capacitor ripple current. Example: IO = 5 A; D = 0.50 Then, II(rms) = 2.5 A. soft start The soft start timing can be adjusted by selecting the soft start capacitor value. The equation is exhibited below: C(soft) T(soft) + 2.3 1.185 where C(soft) is the soft start capacitor (µF) (C19, C03 or C08 in EVM design), and T(soft) is the start up time (s). Example: T(soft) =5 ms, so C(soft) = 0.01 µF. current limit protection The current limit in the TPS5140 on each channel is set using an internal current source and an external resistor (R09, R08 or R07). The sensed low-side MOSFET drain-to-source voltage is compared to the set point. If the voltage exceeds the limit, the internal oscillator is activated, and it continuously resets the current limit until the over-current condition is removed or SCP latches outputs off (see timer-latch SCP). The equation below should be used for calculating the external resistor value for the current protection set point. Also, only CH2 monitors both high-side and low-side MOSFET drain-to-source voltage. r R(cl) + DS(on) ǒ I ) (trip) 0.000013 I (ripple) 2 Ǔ where R(cl) is the external current limit resistor (R09, R08 or R07), and rDS(on) is the low side MOSFET (Q02, Q03 or Q05) on-time resistance. I(trip) is the required current limit and I(ripple) is the peak-to-peak output inductor current. Example: rDS(on) = 26 mΩ, I(trip) =7 A, I(ripple) = 1.589 A, so R(cl) = 16 kΩ. 30 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 APPLICATION INFORMATION SMPS (synchronous mode power supply) (continued) timer-latch SCP The TPS5140 includes the function of the fault latch with timer to latch the MOSFET driver after constant time passes since the unusual condition of the output was detected. When the OVP or UVP comparator detects a fault condition, the timer starts to charge the SCP capacitor (C06), which is connected to the SCP terminal. If the SCP terminal goes up to 1.185 V, the fault latch is set. D over current protection and under voltage protection When the current limit circuit limits the output current, then the output voltage will go below the target output voltage and the UVP comparator detects a fault condition. The timer starts to charge the SCP capacitor when the UVP comparator detects the output under voltage and the fault latch will be set after T(uvplatch) has past. When UVP is latched, all output MOSFET drivers of the TPS5140 turn OFF. The equation below should be used for calculating the T(uvplatch): C D + (scp) 2.3 T (uvplatch) 1.185 over voltage protection When OVP comparator detects the output over voltage, the timer starts to charge the SCP capacitor, and the fault latch will be set after T(ovplatch) has past. In case of OVP-latch, the high-side drivers of both channels are forced OFF and the low-side drivers of both channels are forced ON. The equation below should be used for calculating the T(ovplatch): C + (scp) 11.5 T (ovplatch) 1.185 where C(scp) is the external capacitor, T(uvplatch) is time from the UVP detection to latch, and T(ovplatch) is the time from OVP detection to latch. Example: T(uvplatch) = 515 µs, T(ovplatch) = 103 µs, so C(scp) = 0.001 µF notice—usage of timer-latch The SCP should not be set to a lower voltage (or GND) while the device is holding the latch-off status of the OVP or UVP. If the SCP terminal is manually set to a lower voltage in this term, an output overshoot may occur. The TPS5140 must be reset by grounding the STBY1,2,3 and STBY_VREF5,3.3 or by dropping the VCC below the UVLO voltage. disablement the protection function When debugging the circuit once preliminary calculations have been performed, the evaluation may be hampered because the protection circuitry does not operate properly. In this case, the TPS5140 is able to invalidated the protection circuits for debugging. OCP: Removing the resistor for the current limit and opening the TRIP terminal can disable the OCP. OVP, UVP: Grounding the SCP terminal can disable the OVP and UVP. POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 31 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 APPLICATION INFORMATION 3.3 V linear regulator The VREF3.3 terminal is the output of the 3.3-V linear regulator. The VREF3.3 terminal should be connected to an output capacitor. A ceramic capacitor of 4.7 µF is recommended for stability of the output voltage. REG5V_IN The REG5V_IN terminal should be connected to the external 5 V (output of CH2), to decrease the power dissipation. Also, this terminal has an OVP comparator. If this terminal voltage exceeds a threshold voltage, the timer starts to charge the SCP capacitor, and all of output is forced to OFF. 12 V boost up converter The TPS5140 has a boost up converter (12 V). The inductor (L4) which uses this boost up converter should be connected to the external 5 V. Also, the inductor value is recommended to be 22 µH. The OUT_12V terminal should be connected to the output capacitor. A ceramic capacitor of 10 µF is recommended for stability of the output voltage. It is also recommended that a ceramic capacitor (around 0.1 µF) be connected between the IN_12V terminal and the GND_UP terminal. soft start 12 V This soft start terminal is connected to the internal capacitor. To extend the soft start time, this terminal should be connected to the external capacitor. The equation is: ǒ 30 ) C(ext) Ǔ x 1.185 + 3.8 x T(soft_12V) where C(ext) is the 12-V soft start capacitor (pF) and T(soft_12V) is the start-up time (ms). Example: C(ext) = 33 pF, so T(soft_12V) = 19.6 ms 32 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 APPLICATION INFORMATION phase compensation for 12-V boost The 12-V boost up converter is compensated to the phase margin. If the output components are changed, the phase margin will change. Therefore, the phase margin needs to be compensated. A resistor and capacitor should be connected in series from the PHASE_12V terminal to GND. If the inductor used is 22 µH and the output capacitor is 10 µF (ceramic), there is no need to compensate. The equivalent circuit of the 12-V boost is shown in Figure 45. OUT_12 V 38 IN_12 V 37 LOAD 12 VSTBY SS_ Finish 5 V_IN_H 275.5 kΩ 80 pF Gm = 292 µS 10 µF _ 5V + Gm + 30 kΩ 5V 22 µH REF 39 18 kΩ + _ SS 0.1 µF 102 kΩ 40 GND_UP PWM COMP LL_UP CT PHASE_12 V 23 I2 I1 R2 R3 3 kΩ 3 kΩ 3 kΩ AC Equivalent PHASE_12 V Circuit 8 pF R1 200 kΩ _ RP = R2+R3 + C1 R1 60 pF CP RP = R2+R3 = 6 k R1 >> RP I1 x RP = I2 x R1 I1 x 6 k = I2 x 200 k I1 = (200 k ÷ 6 k) x (I2 = 33.3 x I2) CP = (R1÷ RP) x (C1 – 33.3 x C1) CP = 33.3 x 60 p F= 1998 pF Figure 45. THS5140 12-V boost circuit POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 33 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 APPLICATION INFORMATION auto PWM/SKIP Auto PWM/SKIP function monitors the drain-source voltage of the low-side MOSFET. In the PWM mode to SKIP mode, when output currents decrease, the negative voltage between LL to GND is decreasing. If this voltage is positive voltage to GND, the auto SKIP circuit detects the SKIP mode. After a fixed time, the controller changes to SKIP mode. In the SKIP mode to PMW mode, when output currents increase, the positive voltage between LL to GND is decreasing. In the SKIP mode, the auto PWM detect circuit has an offset voltage of about 20 mV. If the positive voltage between LL to GND decreases and becomes negative beyond the offset voltage of the GND level, then the auto PWM circuit detects the PWM mode, and the controller changes to the PWM mode. SKIP Mode Offset Voltage 20 mV PWM to SKIP GND Detect Detect One Fixed Time PWM Mode Detect SKIP to PMW 20 mV Detect Figure 46. Timing Chart for the Auto PWM/SKIP Mode Function 34 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 APPLICATION INFORMATION layout guidelines Good power supply results will only occur when care is given to proper design and layout. Layout will affect noise pickup and generation yet cause a good design to perform with less than expected results. With a range of currents from milliamps to tens of amps, good power supply layout is much more difficult than most general PCB designs. The general design should proceed from the switching node to the output, then back to the driver section and, finally, parallel the low-level components. Below are several specific points to consider before the layout of a TPS5140 design begins. D D D D D D ANAGND and DRVGND should be isolated as much as possible. All sensitive analog components should reference to ANAGND. Terminals INV1/2/3, REF, CT, GND, SCP, and SOFTSTART1/2/3/12V should be placed in ANAGND. Ideally, all of the area under TPS5140 is also ANAGND. The source of the low-side MOSFETs should not be placed in the trace from ANAGND to DRVGND otherwise ANAGND is under the influence of output noise. The switch transitions in one channel may disturb the operation of other channels. So, the impedance between VCC and GND wiring pattern should be as small as possible. The PCB is a four-layer pattern. This should be composed of power plane, power ground plane, signal ground plane, and signal plane. From VO VO1 OUT_d INV OUT_u FB TRIP1 VIN SOFTSTART CT ANAGND TPS5140 VCC and VCC_SENSE GND TRIP2 REF OUT2_u SCP OUT2_d OUT3_d OUT3_u VREF5 VO2 TRIP3 DRVGND VO3 Figure 47. SLVP172 Four Layer PCB Diagram POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 35 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 APPLICATION INFORMATION layout guidelines (continued) D D D DRVGND will connect to the main ground plane, close to the source of the low-side MOSFET. OUTGND1/2/3 should be placed close to the source of low-side MOSFET. The parallel Schottky diode, the high frequency bypass capacitors for MOSFETs, and the source of the low-side MOSFETs should be placed as close to each other as possible. From VO VO1 OUT_d INV OUT_u OUTGND1 FB TRIP1 VIN SOFTSTART CT ANAGND TPS5140 VCC and VCC_SENSE GND TRIP2 REF OUT2_u SCP OUT2_d VO2 OUT3_u VREF5 OUT3_d TRIP3 DRVGND OUTGND2 VO3 OUTGND3 Figure 48. SLVP172 Low-Side MOSFETs Diagram 36 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 APPLICATION INFORMATION layout guidelines (continued) D D Connections from the drivers to the gate of the power FETs should be as short and as wide as possible to reduce stray inductance. This becomes more critical if the external gate resistors are not being used. In addition, when dealing with current limit noise when using a MOSFET with a large input capacitance, a gate resistor should be inserted on the high side MOSFET to reduce the switching noise of the MOSFET. The connection from LL to the power FETs should be as short as and wide as possible. From VO VO1 OUT_d INV LH1 OUT_u LL1 OUT1_d FB VIN VCC and VCC_SENSE SOFTSTART CT TPS5140 OUT2_u LH2 GND REF LL2 VO2 SCP ANAGND OUT3_u OUT3_d LL3 OUT2_d VREF5 DRVGND LH3 VO3 Figure 49. Connections From the Drivers to the Gate Diagram POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 37 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 APPLICATION INFORMATION layout guidelines (continued) D D D The bypass capacitor for VCC should be placed close to the TPS5140. The bulk storage capacitors across VI should be placed close to the power FETs. High-frequency bypass capacitors should be placed in parallel with the bulk capacitors and connected close to the drain of the high-side FET and to the source of the low-side FET. Current limit set resistors must be connected to the drain of the high-side FET. A 0.1-µF capacitor should be placed in parallel with these resistors to align the phase between the drain of high-side FETs and the trip pin. From VO VO1 OUT_d INV OUT_u FB TRIP1 VIN SOFTSTART CT TPS5140 VCC and VCC_SENSE GND TRIP2 REF OUT2_u SCP ANAGND VO2 OUT2_d OUT3_u VREF5 OUT3_d DRVGND TRIP3 VO3 Figure 50. Bypass Capacitor Diagram 38 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 APPLICATION INFORMATION layout guidelines (continued) D D D D D The capacitor for VREF5 should be placed close to the TPS5140. The bootstrap capacitor (connected from LH to LL) should be placed close to the TPS5140. LH and LL should be routed close to each other to minimize differential mode noise coupling to these traces. The VREF5 capacitor should be placed close to DRVGND. LH and LL should not be routed near the control pin area. (ex. INV, FB, REF, etc.) From VO VO1 OUT_d INV LH1 LL1 OUT_u OUT1_d FB VIN VCC and VCC_SENSE SOFTSTART CT TPS5140 OUT2_u LH2 GND REF LL2 VO2 SCP ANAGND OUT3_u OUT3_d OUT2_d VREF5 DRVGND LL3 LH3 VO3 Figure 51. VREF5 Capacitor Diagram POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 39 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 APPLICATION INFORMATION layout guidelines (continued) D D D D D The output voltage sensing trace should be isolated by either ground trace. The output voltage sensing trace should not be routed under the inductors on same layer of the PCB. The feedback components should be isolated from the output components such as MOSFETs, inductors, and output capacitors. Otherwise noise from the output components may couple into the feedback signal lines. The resistors for the output voltage set point should be connected to ANAGND. INV1/2/3 line should be as short as possible. From VO VO1 OUT_d INV LH1 LL1 OUT_u OUT1_d FB VIN VCC and VCC_SENSE SOFTSTART CT TPS5140 OUT2_u LH2 GND REF VO2 LL2 SCP ANAGND OUT3_u OUT3_d OUT2_d VREF5 DRVGND LL3 LH3 VO3 Figure 52. Output Voltage Diagram 40 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 APPLICATION INFORMATION FIXED PWM MODE EFFICIENCY FIXED PWM MODE EFFICIENCY 100 100 VI = 25 V, VO= 2.5 V 90 Efficiency % Efficiency % 90 80 70 VI = 7 V, VO= 2.5 V 60 70 60 50 0 80 0.5 1 1.5 IO – Output Current – A 50 2 0 0.5 1 1.5 IO – Output Current – A Figure 53 Figure 54 AUTO/SKIP MODE EFFICIENCY 100 AUTO/SKIP MODE EFFICIENCY 100 VI = 7 V, VO= 2.5 V 90 VI = 25 V, VO= 2.5 V 90 Efficiency % Efficiency % 2 80 70 60 80 70 60 50 50 0 0.25 0.5 0.75 1 1.25 1.5 0 0.25 0.5 0.75 1 1.25 1.5 IO – Output Current – A IO – Output Current – A Figure 55 Figure 56 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 41 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 APPLICATION INFORMATION FIXED PWM MODE EFFICIENCY FIXED PWM MODE EFFICIENCY 100 100 VI = 25 V, VO= 3.3 V 90 80 Efficiency % Efficiency % 90 70 VI = 7 V, VO = 3.3 V 60 0.5 1 1.5 2 2.5 3 70 60 50 0 80 3.5 50 4 0 0.5 1 IO – Output Current – A Figure 57 VI = 7 V, VO= 3.3 V 3 3.5 4 VI = 25 V, VO= 3.3 V 90 Efficiency % Efficiency % 2.5 AUTO/SKIP MODE EFFICIENCY 100 90 80 70 60 80 70 60 50 50 0 0.25 0.5 0.75 1 1.25 1.5 0 0.25 0.5 0.75 Figure 59 Figure 60 POST OFFICE BOX 655303 1 IO – Output Current – A IO – Output Current – A 42 2 Figure 58 AUTO/SKIP MODE EFFICIENCY 100 1.5 IO – Output Current – A • DALLAS, TEXAS 75265 1.25 1.5 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 APPLICATION INFORMATION FIXED PWM MODE EFFICIENCY FIXED PWM MODE EFFICIENCY 100 100 VI =25 V, VO = 5 V 90 Efficiency % Efficiency % 90 80 70 60 80 70 60 VI = 7 V, VO = 5 V 50 50 0 0.5 1 1.5 2 2.5 3 3.5 IO – Output Current – A 4 4.5 5 0 0.5 1 Figure 61 1.5 2 2.5 3 3.5 IO – Output Current – A 4 4.5 5 Figure 62 AUTO/SKIP MODE EFFICIENCY AUTO/SKIP MODE EFFICIENCY 100 100 VI = 25 V, VO = 5 V 90 Efficiency % Efficiency % 90 80 70 60 80 70 60 VI = 7 V, VO = 5 V 50 50 0 0.25 0.5 0.75 1 1.25 1.5 0 0.25 0.5 0.75 1 1.25 1.5 IO – Output Current – A IO – Output Current – A Figure 63 Figure 64 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 43 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 APPLICATION INFORMATION 12 V BOOST EFFICIENCY OUTPUT LINE REGULATION 100 2.540 IO = 2 A, VO = 2.5 V 2.538 VO – Output Voltage – V Efficiency % 90 80 70 60 50 2.536 2.534 2.532 2.530 0 0.025 0.050 0.075 0.100 IO – Output Current – A 0.125 0.150 5 10 Figure 65 25 30 OUTPUT LINE REGULATION 5.080 3.310 IO = 4 A, VO = 3.3 V IO = 5 A, VO = 5 V 5.078 VO – Output Voltage – V 3.308 VO – Output Voltage – V 20 Figure 66 OUTPUT LINE REGULATION 3.306 3.304 5.076 5.074 5.072 3.302 5.070 3.300 5 10 15 20 VI – Input Voltage – V 25 30 5 Figure 67 44 15 VI – Input Voltage – V 10 15 20 VI – Input Voltage – V Figure 68 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 25 30 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 APPLICATION INFORMATION OUTPUT LINE REGULATION OUTPUT LOAD REGULATION 12.080 2.60 IO = 100 mA, VO = 12 V 2.58 VO – Output Voltage – V VO – Output Voltage – V 12.078 VI = 7 V, VO = 2.5 V 12.076 12.074 12.072 2.56 2.54 2.52 12.070 2.50 5 10 15 20 VI – Input Voltage – V 25 30 0 0.5 1 1.5 IO – Output Current – A Figure 69 2 Figure 70 OUTPUT LOAD REGULATION OUTPUT LOAD REGULATION 2.60 3.40 VI = 7 V, VO = 3.3 V VI = 25 V, VO = 2.5 V VO – Output Voltage – V VO – Output Voltage – V 2.58 2.56 2.54 3.35 3.30 3.25 2.52 2.50 3.20 0 0.5 1 1.5 2 0 IO – Output Current – A Figure 71 1 2 3 IO – Output Current – A 4 Figure 72 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 45 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 APPLICATION INFORMATION OUTPUT LOAD REGULATION OUTPUT LOAD REGULATION 5.20 3.40 VI = 7 V, VO= 5 V 5.15 3.35 VO – Output Voltage – V VO – Output Voltage – V VI = 25 V, VO= 3.3 V 3.30 3.25 5.10 5.05 5 3.20 0 1 2 3 IO – Output Current – A 0 4 1 Figure 73 OUTPUT LOAD REGULATION OUTPUT LOAD REGULATION 12.20 VI = 25 V, VO = 5 V VO = 12 V 5.15 VO – Output Voltage – V VO – Output Voltage – V 5 Figure 74 5.20 5.10 5.05 5 0 1 2 3 4 IO – Output Current – A 5 12.15 12.10 12.05 12 0 0.025 0.05 0.075 0.1 0.125 IO – Output Current – A Figure 76 Figure 75 46 2 3 4 IO – Output Current – A POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 0.15 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 APPLICATION INFORMATION OUTPUT LINE REGULATION OUTPUT LOAD REGULATION 3.35 3.310 VI = 7 V, VO = VREF 3.3 V VO – Output Voltage – V 3.305 3.300 3.295 3.290 3.33 3.30 3.28 3.25 5 10 15 20 VI – Input Voltage – V 25 30 0 Figure 77 0.01 0.02 0.03 IO – Output Current – A 0.04 Figure 78 OUTPUT LOAD REGULATION 3.35 VI = 25 V, VO = VREF 3.3 V VO – Output Voltage – V VO – Output Voltage – V IO = 10 mA, VO = VREF 3.3 V 3.33 3.30 3.28 3.25 0 0.01 0.02 0.03 IO – Output Current – A 0.04 Figure 79 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 47 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 APPLICATION INFORMATION 2.5 V OUTPUT VOLTAGE RIPPLE VI = 7 V IO = 0.5 A 3.3 V OUTPUT VOLTAGE RIPPLE VI = 7 V IO = 0.5 A IO = 2 A IO = 4 A 20 mV/div IO = 2 A 2 µs/div 20 mV/div Figure 80 Figure 81 5 V OUTPUT VOLTAGE RIPPLE VI = 7 V 2 µs/div IO = 0.5 A 12 V OUTPUT VOLTAGE RIPPLE VI = 7 V IO = 50 mA IO = 2 A IO = 5 A IO = 100 mA 50 mV/div 2 µs/div 20 mV/div Figure 82 48 2 µs/div Figure 83 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 APPLICATION INFORMATION 2.5 V OUTPUT VOLTAGE LOAD TRANSIENT RESPONSE 2.5 V OUTPUT VOLTAGE LOAD TRANSIENT RESPONSE VI = 25 V VI = 7 V VO = 2.5 V VO = 2.5 V 20 mV/div 20 mV/div IO = 0 A to 2 A IO = 0 A to 2 A 100 µs/div 100 µs/div Figure 85 Figure 84 3.3 V OUTPUT VOLTAGE LOAD TRANSIENT RESPONSE 3.3 V OUTPUT VOLTAGE LOAD TRANSIENT RESPONSE VI = 25 V VI = 7 V VO = 3.3 V VO = 3.3 V 50 mV/div 50 mV/div IO = 0 A to 4 A IO = 0 A to 4 A 100 µs/div 100 µs/div Figure 86 Figure 87 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 49 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 APPLICATION INFORMATION 5 V OUTPUT VOLTAGE LOAD TRANSIENT RESPONSE 5 V OUTPUT VOLTAGE LOAD TRANSIENT RESPONSE VI = 25 V VI = 7 V VO = 5 V VO = 5 V 50 mV/div 50 mV/div IO = 0 A to 5 A IO = 0 A to 5 A 100 µs/div 100 µs/div Figure 89 Figure 88 Table 4. Bill of Materials REF. PN DESCRIPTION MFG. SIZE C01 Open Capacitor, electrolytic, 330 µF, 35 V C02 Standard Capacitor, ceramic, 2200 pF 805 C03 Standard Capacitor, ceramic, 0.01 µF 805 C04 Standard Capacitor, ceramic, 56 pF 805 C05 Standard Capacitor, ceramic, 0.1 µF 805 C06 Standard Capacitor, ceramic, 0.022 µF 805 C07 Standard Open 805 C08 Standard Capacitor, ceramic, 0.01 µF 805 C09 Standard Capacitor, ceramic, 2200 pF 805 C10 Standard Capacitor, ceramic, 1.0 µF 805 C11A 10TPB220M Capacitor, POSCAP, 220 µF, 10 V Sanyo 7.3x4.3 mm C11B Open Open, Capacitor, POSCAP Sanyo 7.3x4.3 mm C12 Standard Capacitor, ceramic, 0.1 µF 805 C13 TMK325BJ475MN–B Capacitor, ceramic, 4.7 µF 1210 (3225) C14 Standard Capacitor, ceramic, 1.0 µF 805 C15A 6TPB150M Capacitor, POSCAP, 150 µF, 6.3 V Sanyo 7.3x4.3 mm C15B 6TPB150M Capacitor, POSCAP, 150 µF, 6.3 V Sanyo 7.3x4.3 mm C16A 10TPB220M Capacitor, POSCAP, 220 µF, 10 V Sanyo 7.3x4.3 mm C16B Open Open, Capacitor, POSCAP Sanyo 7.3x4.3 mm 50 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 Sanyo 10x10 mm TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 APPLICATION INFORMATION Table 4. Bill of Materials (Continued) REF. PN DESCRIPTION MFG. SIZE C17 Standard Capacitor, ceramic, 1.0 µF 805 C18 Standard Capacitor, ceramic, 2200 pF 805 C19 Standard Capacitor, ceramic, 0.01 µF 805 C20 TMK432BJ106MN Capacitor, ceramic, 10 µF, 25 V, X5R Taiyo Yuden 1812 (432) C21 TMK432BJ106MN Capacitor, ceramic, 10 µF, 25 V, X5R Taiyo Yuden 1812 (432) C22 Standard Capacitor, ceramic, 0.01 µF C23 Standard Open C24 TMK432BJ106MN Capacitor, ceramic, 10 µF, 25 V, X5R Taiyo Yuden 1812 (432) C25 TMK432BJ106MN Capacitor, ceramic, 10 µF, 25 V, X5R Taiyo Yuden 1812 (432) C26 TMK432BJ106MN Capacitor, ceramic, 10 µF, 25 V, X5R Taiyo Yuden 1812 (432) C27 Standard Capacitor, ceramic, 8200 pF 805 C28 Standard Capacitor, ceramic, 8200 pF 805 C29 Standard Capacitor, ceramic, 6800 pF 805 C30 Standard Capacitor, ceramic, 0.1 µF 805 C31 Standard Capacitor, ceramic, 0.1 µF 805 C32 Standard Capacitor, ceramic, 0.1 µF 805 D1 MBR0540T1 Diode, Schottky, 40 V, 500 mA Motorola 3.7x1.6 mm D2 MBR0540T1 Diode, Schottky, 40 V, 500 mA Motorola 3.7x1.6 mm D3 MBR0540T1 Diode, Schottky, 40 V, 500 mA Motorola 3.7x1.6 mm D4 RB160L–40–TE25 Diode, Schottky, 40 V, 1 A Rohm 4.5x2.6 mm D5 EC31QS04 Diode, Schottky, 40 V, 3 A Nihon Inter 5.0x2.5 mm D6 EC31QS04 Diode, Schottky, 40 V, 3 A Nihon Inter 5.0x2.5 mm D7 EC31QS04 Diode, Schottky, 40 V, 3 A Nihon Inter 5.0x2.5 mm JP00~JP06 WL–8 Header, straight, 3–pin Mac8 JP8 WL–8 Header, straight, 3–pin Mac8 JP00~JP06 shunt JS–1 Jumper socket Mac8 JP8 shunt JS–1 Jumper socket Mac8 L1 CDRH127–100 Inductor, 10 µH, 5.4 A Sumida 12x12 mm L2 CDRH127–6R1 Inductor, 6.1 µH, 6.6 A Sumida 12x12 mm L3 CDRH125–100 Inductor, 10 µH, 4.0 A Sumida 12x12 mm L4 CDRH5D28–220 Inductor, 22 µH, 0.9 A Sumida 5.7x5.7 mm R01A Standard Resistor, 15 kΩ, 1% 805 R01B Standard Resistor, 18 kΩ, 1% 805 R02A Standard Resistor, 10 kΩ, 1% 805 R02B Standard Open 805 R03 Standard Resistor, 470 Ω, 5% 805 R04 Standard Resistor, 470 Ω, 5% 805 R05A Standard Resistor, 10 kΩ, 1% 805 R05B Standard Open 805 R06A Standard Resistor, 1.8 kΩ, 1% 805 R06B Standard Resistor, 10 kΩ, 1% 805 R07 Standard Resistor, 10 kΩ, 1% 805 POST OFFICE BOX 655303 805 805 • DALLAS, TEXAS 75265 51 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 APPLICATION INFORMATION Table 4. Bill of Materials (Continued) REF. PN DESCRIPTION MFG. SIZE R08 Standard Resistor, 24 kΩ, 1% 805 R09 Standard Resistor, 18 kΩ, 1% 805 R10A Standard Resistor, 2 kΩ, 1% 805 R10B Standard Resistor, 16 kΩ, 1% 805 R11A Standard Resistor, 10 kΩ, 1% 805 R11B Standard Open 805 R12 Standard Resistor, 470 Ω, 5% 805 R13 Standard Resistor, 100 kΩ, 5 % 805 R14 Standard Open 805 R16 Standard Resistor, 100 kΩ, 5 % 805 R17 Standard Open 805 R19 Standard Resistor, 15 Ω, 5 % 805 R22 Standard Resistor, 15 Ω, 5 % 805 R24 Standard Resistor, 15 Ω, 5 % 805 R25 Standard Resistor, 220 Ω, 5 % 805 R26 Standard Resistor, 470 Ω, 5 % 805 R27 Standard Resistor, 100 Ω, 5 % Q01~Q06 FDS6612A Transistor, MOSFET, N–ch, 30 V, 8.4 A, 26 mΩ Fairchild SO–8 U1 TPS5140 IC, Quad controller TI TQFP 805 Table 5. Vendor and Source Information MATERIAL (Q01 Q06) MOSFETS (Q01– MAIN DIODES (D5 – D7) CERAMIC CAPACITORS (C20, C21, C24 , C25, C26) INDUCTORS (L1 – L4) 52 SOURCE PART NUMBER DISTRIBUTORS In EVM design FDS6612A (Fairchild) Second source IRF9410 (International Rectifier) In EVM design EC31QS04 (Nihon Inter) 81–3–3342–5407 In EVM design TMK432BJ106MN (Taiyo Yuden) http://www.t–yuden.com http://www.yuden.co.jp In EVM design CDRH125–100 CDRH127–6R1 CDRH127–100 CDRH5D28–220 (Sumida) http://www.sumida.com POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 Local Distributor TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 APPLICATION INFORMATION EVM Layout Top Layer Figure 90. EVM Top Layer POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 53 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 APPLICATION INFORMATION EVM Layout (continued) 2nd Layer Figure 91. EVM Second Layer 54 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 APPLICATION INFORMATION EVM Layout (continued) 3rd Layer Figure 92. EVM Third Layer POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 55 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 APPLICATION INFORMATION EVM Layout (continued) Bottom Layer (Top View) Figure 93. EVM Bottom Layer (Top View) 56 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 TPS5140 FOUR-CHANNEL DC/DC CONTROLLER FOR NOTEBOOK PC POWER SLVS305A – DECEMBER 2000 – REVISED JANUARY 2001 MECHANICAL DATA PAG (S-PQFP-G64) PLASTIC QUAD FLATPACK 0,27 0,17 0,50 48 0,08 M 33 49 32 64 17 0,13 NOM 1 16 7,50 TYP Gage Plane 10,20 SQ 9,80 12,20 SQ 11,80 0,25 0,05 MIN 1,05 0,95 0°– 7° 0,75 0,45 Seating Plane 0,08 1,20 MAX 4040282 / C 11/96 NOTES: A. All linear dimensions are in millimeters. B. This drawing is subject to change without notice. C. Falls within JEDEC MS-026 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 57 PACKAGE OPTION ADDENDUM www.ti.com 29-Jul-2005 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Drawing Pins Package Eco Plan (2) Qty TPS5140PAG ACTIVE TQFP PAG 64 160 Green (RoHS & no Sb/Br) CU NIPDAU Level-4-260C-72 HR TPS5140PAGR ACTIVE TQFP PAG 64 1500 Green (RoHS & no Sb/Br) CU NIPDAU Level-4-260C-72 HR TPS5140PAGRG4 ACTIVE TQFP PAG 64 1500 Green (RoHS & no Sb/Br) CU NIPDAU Level-4-260C-72 HR Lead/Ball Finish MSL Peak Temp (3) (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS) or Green (RoHS & no Sb/Br) - please check http://www.ti.com/productcontent for the latest availability information and additional product content details. TBD: The Pb-Free/Green conversion plan has not been defined. Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements for all 6 substances, including the requirement that lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes. 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