PM300RLA060 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ L-Series Three Phase IGBT Inverter + Brake 300 Amperes/600 Volts W (6 PLACES) X (4 PLACES) A B K K L S AE AD W TERMINAL CODE 1 VUPC AC V 2 UFO 3 UP AF U 4 VUP1 AC AG B AH N M P M 5 VVPC 6 VFO 7 VP AG Z AA R AB Z 19 13 Z 12 9 8 5 4 8 VVP1 D C 9 VWPC 10 WFO 11 WP 12 VWP1 N 1 Y (4 PLACES) Q 13 VNC U (2 TYP.) AC P 14 VN1 T 15 Br 16 UN E F V SQ. PIN (19 TYP.) 17 VN 18 WN 19 FO N W V VUPC OT UFO U VUP1 VCC IN UP GND GND VCC IN FO SI OUT OT GND GND IN FO VCC SI OUT OT GND GND IN FO VCC SI OUT IN B GND GND OT VVPC VFO WP VWP1 VP VVP1 UN FO VCC SI OUT OT GND GND IN FO VCC SI OUT GND GND IN FO VCC SI OUT GND GND OT VN FO WFO VWPC Br FO VNC WN VN1 H G SI OUT J OT P Outline Drawing and Circuit Diagram Dimensions Inches Millimeters A 5.31 135.0 B 4.33±0.02 110±0.5 C 4.33 110.0 D 3.07 78.0±0.5 E 2.81 71.5 F 2.62 66.5 G 1.37 34.7 H 1.32 33.6 J 0.95+0.04/-0.01 24.1+1.0/-0.5 K 1.02 26.0 L 1.59 40.5 M 0.79 20.0 N 0.65 16.5 P 0.43±0.01 11.0±0.3 Q 1.19 30.15 R 0.43 11.0 Dimensions S T U V W X Y Z AA AB AC AD AE AF AG AH Inches 0.51 0.16 0.1 Dia. 0.02 Sq. M5 Metric 0.22 Dia. 0.24 Rad. 0.39 0.13 0.08 0.24 0.71 0.46 0.74 0.41 0.85 Millimeters 13.0 4.0 Dia.2.5 Sq. 0.5 M5 Dia. 5.5 Rad. 6 10.0 3.25 2.0 6.05 18.0 11.7 18.7 10.5 21.5 Description: Powerex Intellimod™ Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Features: £ Complete Output Power Circuit £ Gate Drive Circuit £ Protection Logic – Short Circuit – Over Temperature Using On-chip Temperature Sensing – Under Voltage £ Low Loss Using 5th Generation IGBT Chip Applications: £ Inverters £ UPS £ Motion/Servo Control £ Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM300RLA060 is a 600V, 300 Ampere Intellimod™ Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 300 60 1 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM300RLA060 Intellimod™ L-Series Three Phase IGBT Inverter + Brake 300 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Power Device Junction Temperature Symbol PM300RLA060 Units Tj -20 to 150 °C Tstg -40 to 125 °C Mounting Torque, M5 Mounting Screws — 31 in-lb Mounting Torque, M5 Main Terminal Screws — 31 in-lb Storage Temperature Module Weight (Typical) — 800 Grams Supply Voltage, Surge (Applied between P - N) VCC(surge) 550 Volts Self-protection Supply Voltage Limit (Short Circuit protection Capability)* VCC(prot.) 400 Volts VISO 2500 Volts VCES 600 Volts Isolation Voltage, AC 1 minute, 60Hz Sinusoidal *VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current (TC = 25°C) Peak Collector Current (TC = 25°C) Collector Dissipation (TC = 25°C) ±IC 300 Amperes ±ICP 600 Amperes PC 801 Watts VCES 600 Volts IGBT Brake Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current (TC = 25°C) Peak Collector Current (TC = 25°C) Collector Dissipation, TC = 25°C (Note 1) Diode Rated DC Reverse Voltage (TC = 25°C) Diode Forward Current ±IC 150 Amperes ±ICP 300 Amperes PC 457 Watts VR(DC) 600 Volts IF 150 Amperes VD 20 Volts Control Sector Supply Voltage (Applied between VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) Input Voltage (Applied between UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-Br-VNC) VCIN 20 Volts Fault Output Supply Voltage VFO 20 Volts IFO 20 mA (Applied between UFO-VUPC, VFO-VVPC, WFO-VWPC, FO-VNC) Fault Output Current (UFO, VFO, WFO, FO Terminals) 2 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM300RLA060 Intellimod™ L-Series Three Phase IGBT Inverter + Brake 300 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units VCE = VCES, VD = 15V, Tj = 25°C — — 1.0 mA VCE = VCES, VD = 15V, Tj = 125°C — — 10 mA IGBT Inverter Sector Collector-Emitter Cutoff Current ICES Diode Forward Voltage Collector-Emitter Saturation Voltage VEC -IC = 300A, VCIN = 15V, VD = 15V — 2.2 3.3 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 300A, — 1.6 2.1 Volts — 1.5 2.0 Volts 0.5 1.0 2.4 µs Tj = 25°C VD = 15V, VCIN = 0V, IC = 300A, Tj = 125°C Inductive Load Switching Times ton trr VD = 15V, VCIN = 0 ⇔ 15V — 0.2 0.4 µs tC(on) VCC = 300V, IC = 300A — 0.4 1.0 µs toff Tj = 125°C — 1.2 2.5 µs — 0.5 1.0 µs tC(off) IGBT Brake Sector Collector-Emitter Cutoff Current ICES VCE = VCES, VD = 15V, Tj = 25°C — — 1.0 mA VCE = VCES, VD = 15V, Tj = 125°C — — 10 mA VFM IF = 150A — 2.2 3.3 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 150A, — 1.6 2.1 Volts — 1.5 2.0 Volts Diode Forward Voltage Collector-Emitter Saturation Voltage Tj = 25°C VD = 15V, VCIN = 0V, IC = 150A, Tj = 125°C Note 1:TC (Base Plate) Measurement Point TOP VIEW TC MEASUREMENT POINT 3 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM300RLA060 Intellimod™ L-Series Three Phase IGBT Inverter + Brake 300 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units SC Inverter Part 600 — — Amperes Brake Part 300 — — Amperes Control Sector Short Circuit Trip Level (-20°C ≤ Tj ≤ 125°C, VD = 15V) Short Circuit Current Delay Time Over Temperature Protection (Detect Tj of IGBT Chip) Supply Circuit Under-voltage Protection (-20 ≤ Tj ≤ 125°C) Circuit Current toff(SC) VD = 15V — 0.2 — µs OT Trip Level 135 145 155 °C OTR Reset Level — 125 — °C UV Trip Level 11.5 12.0 12.5 Volts UVR Reset Level — 12.5 — Volts ID VD = 15V, VCIN = 15V, VN1-VNC — 24 34 mA VD = 15V, VCIN = 15V, VXP1-VXPC — 6 12 mA Applied between UP-VUPC, 1.2 1.5 1.8 Volts VP-VVPC, WP-VWPC, UN- VN- WN-Br-VNC 1.7 2.0 2.3 Volts — 0.01 mA — 10 15 mA 1.0 1.8 — ms Input ON Threshold Voltage Vth(on) Input OFF Threshold Voltage Vth(off) Fault Output Current* IFO(H) VD = 15V, VCIN = 15V IFO(L) VD = 15V, VCIN = 15V tFO VD = 15V Fault Output Pulse Width* — *Fault output is given only when the internal SC, OT and UV protections schemes of either upper or lower devide operate to protect it. Thermal Characteristics, Tj = 25°C unless otherwise specified Characteristic Junction to Case Thermal Resistance Contact Thermal Resistance Symbol Condition Min. Typ. Max. Units Rth(j-c)Q Inverter IGBT (Per 1/6 Module) (Note 1) — — 0.16 °C/Watt Rth(j-c)D Inverter FWDi (Per 1/6 Module) (Note 1) — — 0.25 °C/Watt Rth(j-c)Q Brake IGBT (Per 1/6 Module) (Note 1) — — 0.27 °C/Watt Rth(j-c)D Brake FWDi (Per 1/6 Module) (Note 1) — — 0.44 °C/Watt Rth(j-c)Q Inverter IGBT (Per 1/6 Module) — — 0.12 °C/Watt Rth(j-c)D Inverter FWDi (Per 1/6 Module) — — 0.19 °C/Watt Rth(j-c)Q Brake IGBT (Per 1/6 Module) — — 0.21 °C/Watt Rth(j-c)D Brake FWDi (Per 1/6 Module) — — 0.34 °C/Watt Rth(c-f) Case to Fin Per Module, — — 0.023 °C/Watt Value Units Thermal Grease Applied Recommended Conditions for Use Characteristic Supply Voltage Control Supply Voltage** Symbol Condition VCC Applied across P-N Terminals ≤400 Volts VD Applied between VUP1-VUPC, 15.0 ± 1.5 Volts VVP1-VVPC, VWP1-VWPC, VN1-VNC Input ON Voltage VCIN(on) Applied between UP-VUPC, ≤0.8 Volts Input OFF Voltage VCIN(off) VP-VVPC, WP-VWPC, UN- VN- WN-Br-VNC ≥9.0 Volts PWM Input Frequency fPWM — ≤20 kHz Arm Shoot-through Blocking Time tDEAD Input Signal ≥2.0 µs ** With ripple satisfying the following conditions: dv/dt swing ≤ ±5V/µs, Variation ≤ 2V peak to peak. 4 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM300RLA060 Intellimod™ L-Series Three Phase IGBT Inverter + Brake 300 Amperes/600 Volts COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL - INVERTER PART) 2.0 Tj = 25°C COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) 15 320 VD = 17V 13 240 160 80 0 0.5 1.0 1.5 0 80 160 240 320 1.0 0.5 0 400 IC = 300A Tj = 25°C Tj = 125°C 12 13 14 15 16 17 18 COLLECTOR-CURRENT, IC, (AMPERES) SUPPLY VOLTAGE, VD, (VOLTS) FREE-WHEEL DIODE FORWARD CHARACTERISTICS (TYPICAL - INVERTER PART) REVERSE RECOVERY CHARACTERISTICS (TYPICAL - INVERTER PART) REVERSE RECOVERY CHARACTERISTICS (TYPICAL - INVERTER PART) REVERSE RECOVERY CURRENT, Irr, (AMPERES) COLLECTOR CURRENT, -IC, (AMPERES) 0.5 0 2.0 102 VD = 15V Tj = 25°C Tj = 125°C 0 0.5 1.0 1.5 2.0 2.5 100 103 VCC = 300V VD = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD 102 101 101 102 VCC = 300V VD = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD 10-1 10-2 101 103 102 EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) COLLECTOR CURRENT, -IC, (AMPERES) COLLECTOR CURRENT, -IC, (AMPERES) SWITCHING LOSS (ON) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) SWITCHING LOSS (OFF) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) 101 VCC = 300V VD = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD 100 10-1 101 102 COLLECTOR CURRENT, IC, (AMPERES) 103 101 100 10-1 101 103 101 102 SWITCHING LOSS, ESW(off), (mJ/PULSE) 102 SWITCHING LOSS, ESW(on), (mJ/PULSE) 1.0 1.5 COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) 103 101 1.5 REVERSE RECOVERY TIME, trr, (µs) 0 2.0 VD = 15V Tj = 25°C Tj = 125°C VCC = 300V VD = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD 102 COLLECTOR CURRENT, IC, (AMPERES) 103 SWITCHING TIMES, ton, (µs) COLLECTOR CURRENT, IC, (AMPERES) 400 COLLECTOR-EMITTER SATURATION VOLTAGE VS. SUPPLY VOLTAGE CHARACTERISTICS (TYPICAL - INVERTER PART) COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) OUTPUT CHARACTERISTICS (TYPICAL - INVERTER PART) VCC = 300V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD 100 10-1 101 102 103 COLLECTOR CURRENT, IC, (AMPERES) PM300RLA060_1_9.eps 5 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM300RLA060 Intellimod™ L-Series Three Phase IGBT Inverter + Brake 300 Amperes/600 Volts SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) 101 VCC = 300V VD = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD 10-1 101 102 100 10-1 101 103 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT & FWDi - INVERTER PART) 200 COLLECTOR CURRENT, IC, (AMPERES) 100 Single Pulse TC = 25°C Per Unit Base = Rth(j-c) = 0.16°C/W (IGBT) Rth(j-c) = 0.25 °C/W (FWDi) 10-1 10-2 10-3 10-3 10-2 10-1 100 103 103 COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL - BRAKE PART) 2.0 Tj = 25°C 15 VD = 17V 0 102 OUTPUT CHARACTERISTICS (TYPICAL - BRAKE PART) 13 50 0 10-1 101 COLLECTOR CURRENT, IC, (AMPERES) 100 101 100 COLLECTOR CURRENT, IC, (AMPERES) 150 0.5 1.0 1.5 2.0 1.5 1.0 0.5 0 2.5 VD = 15V Tj = 25°C Tj = 125°C 0 50 100 150 TIME, (s) COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) COLLECTOR-CURRENT, IC, (AMPERES) COLLECTOR-EMITTER SATURATION VOLTAGE VS. SUPPLY VOLTAGE CHARACTERISTICS (TYPICAL - BRAKE PART) FREE-WHEEL DIODE FORWARD CHARACTERISTICS (TYPICAL - BRAKE PART) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT & FWDi - BRAKE PART) 103 EMITTER CURRENT, IE, (AMPERES) 2.5 COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) 102 VCC = 300V VD = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD 2.0 1.5 1.0 12 13 14 15 16 17 SUPPLY VOLTAGE, VD, (VOLTS) 18 100 100 Single Pulse TC = 25°C Per Unit Base = Rth(j-c) = 0.27°C/W (IGBT) Rth(j-c) = 0.44°C/W (FWDi) 10-2 VD = 15V Tj = 25°C Tj = 125°C 0 0.5 1.0 1.5 2.0 2.5 EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) 10-3 10-3 10-2 10-1 TIME, (s) PM300RLA060_10_18 6 200 101 10-1 101 IC = 150A Tj = 25°C Tj = 125°C 0.5 0 102 NORMALIZED TRANSIENT THERMAL IMPEDANCE, Zth(j-c') Zth = Rth • (NORMALIZED VALUE) NORMALIZED TRANSIENT THERMAL IMPEDANCE, Zth(j-c') Zth = Rth • (NORMALIZED VALUE) COLLECTOR CURRENT, IC, (AMPERES) 101 SWITCHING TIMES, tc(off), (µs) 100 101 VCC = 300V VD = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) SWITCHING TIMES, tc(on), (µs) SWITCHING TIMES, toff, (µs) 101 SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) 100 101