PM150RLA060 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ L-Series Three Phase IGBT Inverter + Brake 150 Amperes/600 Volts P A E TERMINAL CODE D F G 1 VUPC L 2 UFO M H 3 UP J J J K 4 VUP1 K 5 VVPC K K 6 VFO 7 VP 8 VVP1 9 VWPC 10 WFO Y N 11 WP B 1 Y 5 9 12 VWP1 19 13 VNC P N W 14 VN1 15 Br V B U V 16 UN W 17 VN S 18 WN 19 FO Q AE R U U T U AC (2 PLACES) AB (6 PLACES) AG (2 PLACES) AF AD AA X Z C N W V VUPC OT U IN UFO VUP1 Features: £ Complete Output Power Circuit £ Gate Drive Circuit £ Protection Logic – Short Circuit – Over Temperature Using On-chip Temperature Sensing – Under Voltage £ Low Loss Using 5th Generation IGBT Chip FO VCC UP GND GND IN FO VCC SI OUT OT GND GND IN FO VCC SI OUT OT GND GND IN FO VCC SI OUT IN B GND GND OT VVPC VFO WP VWP1 VP VVP1 UN FO VCC SI OUT OT GND GND IN FO VCC SI OUT GND GND IN FO VCC SI OUT GND GND OT VN SI OUT WFO VWPC Br FO VNC WN VN1 OT P Outline Drawing and Circuit Diagram Dimensions A B C D E F G H J K L M N P Q R Inches 4.72 2.17 0.63 4.17 0.28 0.78 2.62 0.13 0.63 0.08 0.10 2.81 0.20 0.43 0.42 0.87 Millimeters 120.0 55.0 16.0 106.0 7.0 19.75 66.5 3.25 16.0 2.0 2.5 71.5 5.0 11.0 10.75 22.0 Dimensions S T U V W X Y Z AA AB AC AD AE AF AG Inches 0.46 0.59 0.91 0.57 1.26 1.22 0.69 1.14 0.51 M5 Metric 0.22 Dia. 0.28 0.08 0.02 Sq. 0.10 Dia. Description: Powerex Intellimod™ Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Millimeters 11.75 15.0 23.0 14.5 32.0 31.0 17.5 29.0 13.0 M5 Dia. 5.5 7.0 2.0 Sq. 0.5 Dia. 2.5 Applications: £ Inverters £ UPS £ Motion/Servo Control £ Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM150RLA060 is a 600V, 150 Ampere Intellimod™ Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 150 60 1 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM150RLA060 Intellimod™ L-Series Three Phase IGBT Inverter + Brake 150 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Power Device Junction Temperature Symbol PM150RLA060 Units Tj -20 to 150 °C Tstg -40 to 125 °C Mounting Torque, M5 Mounting Screws — 31 in-lb Mounting Torque, M5 Main Terminal Screws — 31 in-lb Storage Temperature Module Weight (Typical) — 380 Grams Supply Voltage, Surge (Applied between P - N) VCC(surge) 550 Volts Self-protection Supply Voltage Limit (Short Circuit protection Capability)* VCC(prot.) 400 Volts VISO 2500 Volts VCES 600 Volts Isolation Voltage, AC 1 minute, 60Hz Sinusoidal *VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current (TC = 25°C) Peak Collector Current (TC = 25°C) Collector Dissipation (TC = 25°C) ±IC 150 Amperes ±ICP 300 Amperes PC 480 Watts VCES 600 Volts IGBT Brake Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current (TC = 25°C) Peak Collector Current (TC = 25°C) Collector Dissipation (TC = 25°C) Diode Rated DC Reverse Voltage (TC = 25°C) Diode Forward Current ±IC 75 Amperes ±ICP 150 Amperes PC 300 Watts VR(DC) 600 Volts IF 75 Amperes VD 20 Volts Control Sector Supply Voltage (Applied between VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) Input Voltage (Applied between UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-Br-VNC) VCIN 20 Volts Fault Output Supply Voltage VFO 20 Volts IFO 20 mA (Applied between UFO-VUPC, VFO-VVPC, WFO-VWPC, FO-VNC) Fault Output Current (UFO, VFO, WFO, FO Terminals) 2 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM150RLA060 Intellimod™ L-Series Three Phase IGBT Inverter + Brake 150 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units ICES VEC VCE = VCES, VD = 15V, Tj = 25°C VCE = VCES, VD = 15V, Tj = 125°C -IC = 150A, VCIN = 15V, VD = 15V — — — — — 2.2 1.0 10 3.3 mA mA Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 150A, — 1.6 2.1 Volts Tj = 25°C VD = 15V, VCIN = 0V, IC = 150A, Tj = 125°C — 1.5 2.0 Volts 0.5 1.0 2.4 µs IGBT Inverter Sector Collector-Emitter Cutoff Current Diode Forward Voltage Collector-Emitter Saturation Voltage Inductive Load Switching Times ton trr VD = 15V, VCIN = 0 ⇔ 15V — 0.2 0.4 µs tC(on) VCC = 300V, IC = 150A — 0.4 1.0 µs toff Tj = 125°C — 1.2 2.5 µs — 0.5 1.0 µs VFM VCE = VCES, VD = 15V, Tj = 25°C VCE = VCES, VD = 15V, Tj = 125°C IF = 75A — — — — — 2.2 1.0 10 3.3 mA mA Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 75A, — 1.6 2.1 Volts — 1.5 2.0 Volts tC(off) IGBT Brake Sector Collector-Emitter Cutoff Current ICES Diode Forward Voltage Collector-Emitter Saturation Voltage Tj = 25°C VD = 15V, VCIN = 0V, IC = 75A, Tj = 125°C Note 1:TC (Base Plate) Measurement Point TOP VIEW TC MEASUREMENT POINT Note 2: TC (Under the Chip) Measurement Point Y BOTTOM VIEW X Arm Axis UP VP WP UN VN WN Br IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi X 28.3 28.3 65.0 65.0 87.0 87.0 39.3 39.3 54.0 54.0 76.0 76.0 18.1 18.1 Y -7.7 2.4 -7.7 2.4 -7.7 2.4 5.7 -4.4 5.7 -4.4 5.7 -4.4 -10.5 4.0 3 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM150RLA060 Intellimod™ L-Series Three Phase IGBT Inverter + Brake 150 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units SC 300 150 — — — 0.2 — — — Amperes Amperes µs Control Sector Short Circuit Trip Level (-20°C ≤ Tj ≤ 125°C, VD = 15V) Short Circuit Current Delay Time toff(SC) Inverter Part Brake Part VD = 15V Over Temperature Protection (Detect Tj of IGBT Chip) OT OTR Trip Level Reset Level 135 — 145 125 155 — °C °C Supply Circuit Under-voltage Protection (-20 ≤ Tj ≤ 125°C) UV UVR Trip Level Reset Level 11.5 — 12.0 12.5 12.5 — Volts Volts ID — — 1.2 1.7 20 5 1.5 2.0 30 10 1.8 2.3 mA mA Volts Volts Circuit Current Input ON Threshold Voltage Input OFF Threshold Voltage Vth(on) Vth(off) VD = 15V, VCIN = 15V, VN1-VNC VD = 15V, VCIN = 15V, VXP1-VXPC Applied between UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-Br-VNC Fault Output Current* IFO(H) IFO(L) VD = 15V, VCIN = 15V VD = 15V, VCIN = 15V — — — 10 0.01 15 mA mA tFO VD = 15V 1.0 1.8 — ms Fault Output Pulse Width* *Fault output is given only when the internal SC, OT and UV protections schemes of either upper or lower devide operate to protect it. Thermal Characteristics, Tj = 25°C unless otherwise specified Characteristic Junction to Case Thermal Resistance Contact Thermal Resistance Symbol Condition Min. Typ. Max. Units Rth(j-c)Q Inverter IGBT (Per 1/6 Module) (Note 1) — — 0.26 °C/Watt Rth(j-c)D Inverter FWDi (Per 1/6 Module) (Note 1) — — 0.43 °C/Watt Rth(j-c)Q Brake IGBT (Per 1/6 Module) (Note 1) — — 0.42 °C/Watt Rth(j-c)D Brake FWDi (Per 1/6 Module) (Note 1) — — 0.69 °C/Watt Rth(j-c)Q Inverter IGBT (Per 1/6 Module) (Note 2) — — 0.20 °C/Watt Rth(j-c)D Inverter FWDi (Per 1/6 Module) (Note 2) — — 0.33 °C/Watt Rth(j-c)Q Brake IGBT (Per 1/6 Module) (Note 2) — — 0.32 °C/Watt Rth(j-c)D Brake FWDi (Per 1/6 Module) (Note 2) — — 0.53 °C/Watt Rth(c-f) Case to Fin Per Module, — — 0.038 °C/Watt Condition Applied across P-N Terminals Applied between VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC Applied between UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-Br-VNC Value ≤400 15.0 ± 1.5 Units Volts Volts ≤0.8 ≥9.0 ≤20 Volts Volts kHz Input Signal ≥2.0 µs Thermal Grease Applied (Note 1) Recommended Conditions for Use Characteristic Supply Voltage Control Supply Voltage** Input ON Voltage Input OFF Voltage PWM Input Frequency Arm Shoot-through Blocking Time Symbol VCC VD VCIN(on) VCIN(off) fPWM tDEAD ** With ripple satisfying the following conditions: dv/dt swing ≤ ±5V/µs, Variation ≤ 2V peak to peak. 4 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM150RLA060 Intellimod™ L-Series Three Phase IGBT Inverter + Brake 150 Amperes/600 Volts COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 2.0 Tj = 25oC 160 COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) 15 VD = 17V 13 120 80 40 0 0.5 1.0 1.5 0 30 60 90 120 1.0 0.5 0 150 IC = 150A Tj = 25°C Tj = 125°C 12 13 14 15 16 17 18 COLLECTOR-CURRENT, IC, (AMPERES) SUPPLY VOLTAGE, VD, (VOLTS) FREE-WHEEL DIODE FORWARD CHARACTERISTICS (TYPICAL - INVERTER PART) REVERSE RECOVERY CHARACTERISTICS (TYPICAL - INVERTER PART) REVERSE RECOVERY CHARACTERISTICS (TYPICAL - INVERTER PART) REVERSE RECOVERY CURRENT, Irr, (AMPERES) EMITTER CURRENT, IE, (AMPERES) 0.5 0 2.0 101 VD = 15V Tj = 25°C Tj = 125°C 0 0.5 1.0 1.5 2.0 2.5 100 102 101 VCC = 300V VD = 15V INDUCTIVE LOAD Tj = 25°C Tj = 125°C 100 100 101 102 10-1 VCC = 300V VD = 15V INDUCTIVE LOAD Tj = 25°C Tj = 125°C 10-2 100 103 101 102 EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) EMITTER CURRENT, IE, (AMPERES) EMITTER CURRENT, IE, (AMPERES) SWITCHING LOSS (ON) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) SWITCHING LOSS (OFF) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) 100 10-1 10-2 100 VCC = 300V VD = 15V Tj = 25°C Tj = 125°C 101 102 COLLECTOR CURRENT, IC, (AMPERES) 103 100 10-1 10-2 100 103 101 101 SWITCHING LOSS, ESW(off), (mJ/PULSE) 101 SWITCHING LOSS, ESW(on), (mJ/PULSE) 1.0 1.5 COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) 102 100 1.5 REVERSE RECOVERY TIME, trr, (µs) 0 2.0 VD = 15V Tj = 25°C Tj = 125°C SWITCHING TIMES, ton, (µs) COLLECTOR CURRENT, IC, (AMPERES) 200 COLLECTOR-EMITTER SATURATION VOLTAGE VS. SUPPLY VOLTAGE CHARACTERISTICS (TYPICAL - INVERTER PART) COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) OUTPUT CHARACTERISTICS (TYPICAL - INVERTER PART) VCC = 300V VD = 15V Tj = 25°C Tj = 125°C 101 102 COLLECTOR CURRENT, IC, (AMPERES) 103 VCC = 300V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD 100 10-1 100 101 102 103 COLLECTOR CURRENT, IC, (AMPERES) 5 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM150RLA060 Intellimod™ L-Series Three Phase IGBT Inverter + Brake 150 Amperes/600 Volts SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) 101 10-1 100 101 102 100 10-1 100 103 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT & FWDi - INVERTER PART) 100 COLLECTOR CURRENT, IC, (AMPERES) 100 Single Pulse TC = 25°C Per Unit Base = Rth(j-c) = 0.26°C/W (IGBT) Rth(j-c) = 0.43°C/W (FWDi) 10-1 10-2 10-3 10-3 10-2 10-1 100 103 102 103 COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL - BRAKE PART) 2.0 Tj = 25oC 15 13 20 0 101 OUTPUT CHARACTERISTICS (TYPICAL - BRAKE PART) 40 0 10-1 100 COLLECTOR CURRENT, IC, (AMPERES) 60 101 100 COLLECTOR CURRENT, IC, (AMPERES) VD = 17V 0.5 1.0 1.5 1.5 1.0 0.5 0 2.0 VD = 15V Tj = 25°C Tj = 125°C 0 20 40 60 TIME, (s) COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) COLLECTOR-CURRENT, IC, (AMPERES) COLLECTOR-EMITTER SATURATION VOLTAGE VS. SUPPLY VOLTAGE CHARACTERISTICS (TYPICAL - BRAKE PART) FREE-WHEEL DIODE FORWARD CHARACTERISTICS (TYPICAL - BRAKE PART) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT & FWDi - BRAKE PART) 102 EMITTER CURRENT, IE, (AMPERES) COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) 102 80 2.0 1.5 1.0 101 0.5 12 IC = 75A Tj = 25°C Tj = 125°C 13 14 15 16 17 SUPPLY VOLTAGE, VD, (VOLTS) 18 10-1 100 Single Pulse TC = 25°C Per Unit Base = Rth(j-c) = 0.42°C/W (IGBT) Rth(j-c) = 0.69 °C/W (FWDi) 10-2 VD = 15V Tj = 25°C Tj = 125°C 0 0.5 1.0 1.5 2.0 2.5 EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) 80 101 10-1 100 0 6 101 VCC = 300V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD NORMALIZED TRANSIENT THERMAL IMPEDANCE, Zth(j-c') Zth = Rth • (NORMALIZED VALUE) NORMALIZED TRANSIENT THERMAL IMPEDANCE, Zth(j-c') Zth = Rth • (NORMALIZED VALUE) COLLECTOR CURRENT, IC, (AMPERES) 101 SWITCHING TIMES, tc(off), (µs) 100 101 VCC = 300V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) VCC = 300V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD SWITCHING TIMES, tc(on), (µs) SWITCHING TIMES, toff, (µs) 101 SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) 10-3 10-3 10-2 10-1 TIME, (s) 100 101