PS11033 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ Module Application Specific IPM 8 Amperes/600 Volts A D E X F C U G W 3 4 2 1 5 6 7 8 9 10 12 14 16 11 13 15 (S) T B J K L AA V BB S M 22 21 23 24 25 26 27 28 29 30 U P Tc Z N X CC Q (R) DD Y DD EE FF TERMINAL CODE 1 CBU+ 2 CBU3 CBV+ 4 CBV5 CBW+ 6 CBW7 VD 8 UP 9 VP 10 WP 11 UN 12 VN 13 WN 14 FO 15 VAMP 16 GND 21 P1 22 R 23 S 24 T 25 N1 26 P2 27 U 28 V Description: Powerex Application Specific IPMs (ASIPMs) are inteligent power modules that integrate power devices, gate drive and protection circuitry in a compact package for use in small inverter applications up to 20kHz. Use of application specific HVICs allow the designer to reduce inverter size and overall design time. 29 W 30 N2 Features: □ Compact Packages □ 3 Phase Converter Bridge Built-in □ Integrated HVICs □ Direct Connection to DSP/CPU Outline Drawing and Circuit Diagram Dimensions Inches Millimeters Dimensions Inches Millimeters A 2.91±0.04 74.0±1.0 R 2.72 69.0 B 2.48±0.04 63.0±1.0 S 1.01 25.7 C 0.34±0.02 8.5±0.5 T 2.00±0.03 50.7±0.8 D 2.36 60.0 U 0.16 4.0 E 1.42 36.0 V 1.58 40.0 F 0.16 4.0 W 0.02 0.4 G 0.02 0.6 X 0.65±0.02 16.5±0.5 H 0.08 2.0 Y 0.02 0.6 J 0.98 25.0 Z 0.12±0.02 3.0±0.5 K 0.59 15.0 AA 0.18 Rad. 4.5 Rad. L 0.35 9.0 BB 0.09 Rad. 2.25 Rad. M 0.18 4.5 CC 0.12 Rad. 3.0 Rad. N 0.20 5.08 DD 0.8 2.0 P 0.05 1.2 EE 2.19 55.5 Q 1.80 45.72 FF 0.114 3.5 Applications: □ Small Motor Control □ Small Servo Motors □ General Purpose Inverters □ Pump and HVAC Motor Control Ordering Information: PS11033 is a 600V, 8 Ampere Application Specific Intelligent Power Module. 1 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS11033 Intellimod™ Module Application Specific IPM 8 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Symbol PS11033 Units Tj -20 to 125 °C Storage Temperature Tstg -40 to 125 °C Case Operating Temperature (See TC Measure Point Illustration) TC -20 to 100 °C Mounting Torque, M4 Mounting Screws — 13 in-lb Module Weight (Typical) — 70 Grams VISO 2500 Volts Power Device Junction Temperature* Isolation Voltage** *The indicated values are specified considering the safe operation of all the parts within the ASIPM. The maximum rating for the ASIPM power chips (IGBT & FWDi) is Tj < 150. **60 Hz sinusoidal AC applied between all terminals and the base plate for 1 minute. IGBT Inverter Sector Supply Voltage (Applied between P2 - N2) Supply Voltage, Surge (Applied between P2 - N2, Surge-Value) Each IGBT Collector-Emitter Static Voltage (Applied between P2-U.V.W, U.V.W-N2) VCC 450 Volts VCC(surge) 500 Volts VP or VN 600 Volts VP(S) or VN(S) 600 Volts ±IC(±ICP) ±8 (±16) Amperes Repetitive Peak Reverse Voltage VRRM 800 Volts Recommended AC Input Voltage Ea 220 Vrms DC Output Current (3-phase Rectifying Circuit) IDC 10 A Each IGBT Collector-Emitter Switching Voltage (Applied between P2-U.V.W, U.V.W-N2 (Pulse)) Each IGBT Collector Current, TC = 25°C, “( )” means IC Peak Value Converter Sector Surge (Non-repetitive) Forward Current (1 Cycle at 60Hz, Peak Value Non-repetitive) IFSM 100 A I2t 42 A2s VD, VDB -0.5 ~ 20 Volts Input Signal Voltage VCIN -0.5 ~ 7.5 Volts Fault Output Supply Voltage VFO -0.5 ~ 7.5 Volts IFO 15 mA IAMP 1 mA I2t for Fusing (Value for One Cycle of Surge Current) Control Sector Supply Voltage Fault Output Current DC-Link IGBT Current Signal Amp Output Current 2 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS11033 Intellimod™ Module Application Specific IPM 8 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units — — 2.9 Volts IGBT Inverter Sector Collector-Emitter Saturation Voltage VCE(sat) IC = 8A, Tj = 25°C, VD = VDB = 15V, Input = ON (Shunt Voltage Drop Not Included) Diode Forward Voltage VEC Tj = 25°C, -IC = 8A — — 2.9 Volts Converter Diode Voltage VFR Tj = 25°C, IFR = 5A — — 1.5 Volts Converter Diode Reverse Current IRRM VR = VRRM, Tj = 125°C — — 8 mA ton 1/2 Bridge Inductive, Input = 5V ↔ 0V, 0.3 0.6 1.5 µS tC(on) VCC = 300V, IC = 8A, Tj = 125°C, — 0.43 0.8 µS toff VD = 15V, VDB = 15V — 1.6 2.5 µS tC(off) Note: ton, toff include delay time of — 0.5 1.2 µS trr the internal control circuit. — 0.12 — µS Switching Times FWDi Reverse Recovery Time @VCC ≤ 400V, Input = 5V → 0V (One-shot), Short Circuit Endurance (Output, Arm, and -20°C ≤ Tj(start) ≤ 125°C, Load Short-Circuit Modes) • No Destruction • FO Output by Protection Operation 13.5V ≤ VD = VDB ≤ 16.5V @VCC ≤ 400V, Input = 5V → 0V, Switching SOA • No Destruction Tj ≤ 125°C, IC < OC Trip Level, • No Protecting Operation 13.5V ≤ VD = VDB ≤ 16.5V • No FO Output TC Measure Point TC TC 3 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS11033 Intellimod™ Module Application Specific IPM 8 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Control Sector Circuit Current (Average) ID Tj = 25°C, VD = 15V, VIN = 5V — — 50 mA IDB Tj = 25°C, VD = VDB = 15V, VIN = 5V — — 5 mA Input ON Threshold Voltage Vth(on) 0.8 1.4 2.0 Volts Input OFF Threshold Voltage Vth(off) 2.5 3.0 4.0 Volts — 50 — kΩ Input Pull-up Resistor Ri Applied between Input Terminal-inside Power Supply PWM Input Frequency fPWM TC ≤ 100°C, Tj ≤ 125°C 1 — 15 kHz Arm Shoot-through Blocking Time* tDEAD Relates to Corresponding Inputs 2.2 — — µS tint Relates to Corresponding Input — 100 — ns TC = -20°C ~ 100°C Input Interlock Sensing Inverter DC-link IGBT Current Vamp 100% IC = IOP(100%), VD = 15V, Tj = 25°C 1.5 2.0 2.5 Volts Sense Voltage Output Signal** Vamp 200% IC = IOP(200%), VD = 15V, Tj = 25°C 3.0 4.0 5.0 Volts Inverter DC-link IGBT Current Vamp 250% IC = IOP(250%), VD = 15V 5.0 — — Volts Sense Voltage Output Limit** Vamp 0% IC = IOP(0%), VD = 15V — 50 100 mV 8.5 10.6 16.0 Amperes — 10 — µS Over-Current Trip Level OC Over-Current Delay Time tOC Tj = 25°C Short-Circuit Trip Level SC — 16.0 — Amperes Short-Circuit Delay Time tSC — 2 — µs Trip Level UVD 11.0 12.0 13.0 Volts Supply Circuit Reset Level UVDr 11.5 12.5 13.5 Volts Under-Voltage Trip Level UVDB 10.1 10.8 11.6 Volts Protection Reset Level UVDBr 10.6 11.3 12.1 Volts — 10 — µS 1.0 1.8 — mS Delay Time Fault Output Pulse Width*** Fault Output Current*** TC = Tj = 25°C tdV tFO Tj = 25°C IFo(H) Open Collector Output IFo(L) — — 1 µA — — 15 mA * The dead-time has to be set externally by the CPU; it is not part of the ASIPM internal functions. **Refer ro the graph on next page. ***Fault output signalling is given only when the internal OC, SC, and UV protection circuits are activated. The OC, SC and UV protection (and fault output) operate for the lower arms only. The OC and SC protection fault output is given in a pulse format while that of UV protection is maintained thrpughout the duration of the under-voltage condition. 4 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS11033 Intellimod™ Module Application Specific IPM 8 Amperes/600 Volts Thermal Characteristics Characteristic Symbol Min. Typ. Max. Units Each IGBT — — 4.1 °C/Watt Rth(j-c)D Each FWDi — — 6.1 °C/Watt Rth(j-c)DR Each Converter — — 4.8 °C/Watt Case to Fin Per Module. — — 0.074 °C/Watt Min. Typ. Value Units Junction to Case Condition Rth(j-c)Q Contact Thermal Resistance Rth(c-f) Thermal Grease Applied Recommended Conditions for Use Characteristic Symbol Supply Voltage Condition VCC Applied across P2-N2 Terminals — 300 400 Volts VD Applied between VD-GND 13.5 15.0 16.5 Volts VDB Applied between CBU+ & CBU-, 13.5 15.0 16.5 Volts Control Supply Voltage CBV+ & CBV-, CBW+ & CBWControl Supply dv/dt -1 — 1 V/µs Input ON Voltage dVD/dt, dVDB/dt VCIN(on) Applied between 0 — 0.8 Volts Input OFF Voltage VCIN(off) UP, VP, WP, UN, VN, WN-GND 4.0 — 5.0 Volts — — 100 °C — — 15 kHz 1 — — µS 2.2 — — µS Module Case Operating Temperature TC PWM Input Frequency TC ≤ 100°C, Tj ≤ 125°C fPWM Allowable Minimum Input On-pulse Width Arm Shoot-through Blocking Time tXX tDEAD Relate to Corresponding Inputs INVERTER DC-LINK IGBT CURRENT ANALOG SIGNALING (TYPICAL) 5 CURRENTSENSE VOLTAGE OUTPUT SIGNAL,VAMP, (VOLTS) VD = 15V Tj = 25°C 4 200% 3 100% 2 1 0 0 100 200 300 ACTUAL LOAD PEAK CURRENT, (%), (IC = IO X 公2 ) 5 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS11033 Intellimod™ Module Application Specific IPM 8 Amperes/600 Volts Functional Block Diagram CBU+ CBU– CBV+ CBV– CBW+ CBW– VD UP VP WP UN VN WN INPUT SIGNAL CONDITIONING (SHOOT-THROUGH INTERLOCK) HVASIC LEVEL SHIFT GATE DRIVE UV LOCK-OUT U LEVEL SHIFT GATE DRIVE UV LOCK-OUT V LEVEL SHIFT GATE DRIVE UV LOCK-OUT W P2 GATE DRIVE UV LOCK-OUT FO P1 FAULT LOGIC OC/SC DETECT Vamp AMP R S T N1 GND 6 N2