TOKO TK83854DITL/83854

TK83854
HIGH POWER FACTOR PREREGULATOR
FEATURES
FEATURES (CONT.)
■
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■
■
■
■
■
■
■
■
Control Boost PWM to 0.99 Power Factor
Limit Line Current Distortion to < 5%
Worldwide Operation without Switches
Feed-Forward Line Regulation
Low Noise Sensitivity
Pin Compatible with UC2854, and UC3854
(Licensed Source)
Low Start-Up Supply Current
Fixed-Frequency PWM Drive
Low-Offset Analog Multiplier/Divider
1 Amp Totem-Pole Gate Driver
Precision Voltage Reference
DESCRIPTION
The TK83854 family of integrated circuits provide active
power factor correction for power systems that otherwise
would draw non-sinusoidal current from sinusoidal power
lines. These parts implement all the control functions
necessary to build a power supply preregulator capable of
optimally using available power-line current while
minimizing line-current distortion. To do this, the TK83854
contains a voltage amplifier, a precision analog multiplier/
divider, a current amplifier, and a fixed-frequency PWM. In
addition, the TK83854 contains a power MOSFET gate
driver, 7.5 V reference, line anticipator, load-enable
comparator, low supply detector, and overcurrent
comparator.
circuitry that supplies power to this device, the TK83854
family features low start-up supply current.
These devices are available in 16-pin plastic dual in-line
(DIP) and 16-pin surface mount (SOP) packages.
TK83854
54
838
GTDRV
GND
SOP-16
PKLMT
CAOUT
VCC
ISENSE
SS
CT
MULTOUT
The TK83854 family uses average current-mode control to
accomplish fixed-frequency current control with stability
and low distortion. Unlike peak current-mode control,
average current control accurately maintains sinusoidal
line current without slope compensation.
RSET
IAC
3854
8
VSENSE
VAOUT
ENA
VRMS
Vref
DIP-16
The TK83854's high reference voltage and high oscillator
amplitude minimize noise sensitivity while fast PWM
elements permit chopping frequencies above 200 kHz.
The TK83854 can be used in systems with line voltages
that vary from 75 to 275 V and with line frequencies across
the 50 Hz to 400 Hz range. To reduce the burden on the
BLOCK DIAGRAM
VAOUT
MULTOUT CAOUT PKLMT
Vref
VCC
VCC
IC POWER
7-5 V
REF
16/10 V
RUN
ENA
GTDRV
2.5/2.25 V
ORDERING INFORMATION
IM = AB
C
7.5 V
Tape/Reel Code
Package Code
B
IAC
VRMS
15 V
A
VSENSE
TK83854
14 µA
X2
R
R
C
Q
S
SS
RUN
Extended Temp. Range
OSC
1
PACKAGE CODE
TEMP. RANGE (OPTIONAL)
TAPE/REEL CODE
D: DIP-16
M: SOP-16
I: -40 TO +85 C
TL: Tape Left
MG: Magazine
January 1999 TOKO, Inc.
ISENSE
CT
RSET
GND
Page 1
TK83854
ABSOLUTE MAXIMUM RATINGS
Supply Voltage ......................................................... 35 V
Power Dissipation TK83854D (Note 1) ..................... 1 W
Power Dissipation TK83854M (Note 2) .............. 750 mW
GTDRV Current (Continuous) ................................. 0.5 A
GTDRV Current (50% Duty Cycle) .......................... 1.5 A
Input Voltage (VSENSE, VRMS) .................................... 11 V
Input Voltage (ENA, ISENSE, MULTOUT) .................. 11 V
Input Voltage (PKLMT) ............................................... 5 V
Input Voltage (IAC, RSET, PKLMT) ........................ 10 mA
Storage Temperature Range ................... -55 to +150 °C
Operating Temperature Range ...................... 0 to +70 °C
Extended Temperature Range ................... -40 to +85 °C
Junction Temperature .......................................... 150 °C
Lead Soldering Temperature (10 s) ..................... 235 °C
TK83854 ELECTRICAL CHARACTERISTICS
Test conditions: VCC = 18 V, RSET = 15 k to GND, CT = 1.5 nF, PKLMT = 1 V, ENA = 7.5 V, VRMS = 1.5 V, IAC = 100 µA,
VISENSE = 0 V, VOUT(CA) = 3.5 V, VOUT(VA) = 5 V, VSENSE = 7.5 V, No load on SS, CAOUT, VAOUT, Vref, GTDRV, TA = Operating
Temperature Range, unless otherwise specified.
SYMBOL
PARAMETER
TEST CONDITIONS
MIN
TYP
MAX
UNITS
1.5
2.0
mA
10
16
mA
ICC(OFF)
Supply Current OFF
ICC(ON)
Supply Current ON
UVLO(ON)
VCC Turn-on Threshold
14.5
16.0
17.5
V
UVLO(OFF)
VCC Turn-off Threshold
9
10
11
V
VENA
Enable Threshold, Rising
2.40
2.55
2.70
V
VENA(HYST)
Enable Threshold Hysteresis
0.20
0.25
0.30
V
IENA
Enable Input Current
ENA = 0 V
-5.0
-0.2
5.0
µA
IV(RMS)
VRMS Input Current
VRMS = 5 V
-1.0
-0.01
1.0
µA
8
mV
500
nA
ENA = 0 V
VOLTAGE AMPLIFIER
VOS(VA)
Voltage Amp Offset Voltage
VAOUT = 0 V
IB(VA)
VSENSE Bias Current
-500
-25
AOL(VA)
Voltage Amp Gain
70
100
dB
∆VOUT(VA)
Voltage Amp Output Swing
0.5 to 5.8
V
ISC(VA)
Voltage Amp Short Circuit Current VAOUT = 0 V
-30
-12
-5
mA
ISS
SS Current
-20
-14
-6
µA
4
mV
500
nA
SS = 2.5 V
-8
CURRENT AMPLIFIER
VOS(CA)
Current Amp Offset Voltage
IB(CA)
ISENSE Bias Current
-500
-120
AOL(CA)
Current Amp Gain
80
110
dB
∆VOUT(CA)
Current Amp Output Swing
0.5 to 16
V
-4
Note 1: Power dissipation is 1 W when mounted as recommended. Derate at 8 mW/°C for operation above 25°C.
Note 2: Power dissipation is 750 mW when mounted as recommended. Derate at 3.3 mW/°C for operation above 25°C.
Gen. Note: All voltages with respect to GND (Pin 1).
Gen. Note: All currents are positive into the specified terminal.
Page 2
January 1999 TOKO, Inc.
TK83854
TK83854 ELECTRICAL CHARACTERISTICS (CONT.)
Test conditions: VCC = 18 V, RSET = 15 k to GND, CT = 1.5 nF, PKLMT = 1 V, ENA = 7.5 V, VRMS = 1.5 V, IAC = 100 µA,
VISENSE = 0 V, VOUT(CA) = 3.5 V, VOUT(VA) = 5 V, VSENSE = 7.5 V, No load on SS, CAOUT, VAOUT, Vref, GTDRV, TA = Operating
Temperature Range, unless otherwise specified.
SYMBOL
PARAMETER
TEST CONDITIONS
MIN
TYP
MAX
UNITS
-30
-12
-5
mA
CURRENT AMPLIFIER
ISC(CA)
Current Amp Short Circuit Current
V(ISENSE)
Input Range, ISENSE, MULTOUT
GBW
Current Amp Gain-BW Product
CAOUT = 0 V
-0.3 to
2.5
V
TA = 25 ° C (Note 3)
400
800
kHz
Iref = 0 mA, TA = 25 ° C
7.4
7.5
7.6
V
Iref = 0 mA, Over Temp.
7.35
7.50
7.65
V
REFERENCE
Vref
Reference Voltage
∆Vref(LOAD)
Vref Load Regulation
-10 mA < Iref < 0 mA
-15
5
15
mV
∆Vref(LINE)
Vref Line Regulation
15 V < VCC < 35 V
-10
2
10
mV
Iref(SC)
Vref Short Circuit Current
Vref = 0 V
-50
-28
-12
mA
10
mV
PEAK LIMIT
VOS(PL)
PKLMT Offset Voltage
-10
IB(PL)
PKLMT Input Current
PKLMT = -0.1 V
tD(PL)
PKLMT to GTDRV Prop. Delay
PKLMT falling from 50 mV
to -50 mV
-200
-100
µA
175
ns
GATE DRIVER
VG(MAX)
Maximum GTDRV Output Voltage
18 V < VCC < 35 V, No Load
13.0
14.5
18.0
V
VGH
GTDRV Output Voltage HIGH
200 mA Source, VCC = 15 V
12.0
12.8
VGL(OFF)
GTDRV Output Voltage LOW, OFF
50 mA Sink, VCC = 0 V
0.9
1.5
V
200 mA Sink
1.0
2.2
V
VGL
GTDRV Output Voltage LOW,
10 mA Sink
0. 1
0.4
V
IG(PK)
Peak GTDRV Current
10 nF Load
1.0
A
tR(G) / tF(G)
GTDRV Rise/Fall Time
1 nF Load
35
ns
DMAX
GTDRV Maximum Duty Cycle
CAOUT = 7 V
95
%
V
Note 3: Guaranteed by design; not 100% tested.
Gen Note: ENA input is internally clamped to approximately 14 V.
January 1999 TOKO, Inc.
Page 3
TK83854
TK83854 ELECTRICAL CHARACTERISTICS (CONT.)
Test conditions: VCC = 18 V, RSET = 15 k to GND, CT = 1.5 nF, PKLMT = 1 V, ENA = 7.5 V, VRMS = 1.5 V, IAC = 100 µA,
VISENSE = 0 V, VOUT(CA) = 3.5 V, VOUT(VA) = 5 V, VSENSE = 7.5 V, No load on SS, CAOUT, VAOUT, Vref, GTDRV, TA = Operating
Temperature Range, unless otherwise specified.
SYMBOL
PARAMETER
TEST CONDITIONS
MIN
TYP
MAX
UNITS
LIMITED)
IAC = 100 µA, RSET = 10 k
-220
-200
-180
µA
Multiplier Output Current Zero
IAC = 0 µA, RSET = 15 k
-2.0
-0.2
2.0
µA
Multiplier Output Current (RSET
IAC = 450 µA, RSET = 15 k,
VRMS = 1 V, VA = 6 V
-280
-255
-220
µA
IAC = 50 µA, VRMS = 2 V,
VA = 4 V
-50
-42
-33
µA
IAC = 100 µA, VRMS = 2 V,
VA = 2 V
-38
-27
-12
µA
IAC = 200 µA, VRMS = 2 V,
VA = 4 V
-165
-150
-105
µA
IAC = 300 µA, VRMS = 1 V,
VA = 2 V
-250
-225
-150
µA
IAC = 100 µA, VRMS = 1 V,
VA = 2 V
-95
-80
-60
µA
MULTIPLIER
IOM(IAC)
IOM(ZC)
IOM(SET)
I OM
K
Multiplier Output Current (IAC
LIMITED)
Multiplier Output Current
Multiplier Gain Current
(Note 4)
-1.0
V
OSCILLATOR
RSET = 15 k
46
55
62
kHz
RSET = 8.2 k
86
102
118
kHz
CT Ramp Peak-to-Peak Amplitude
4. 9
5.4
5.9
V
CT Ramp Valley Voltage
0.8
1.1
1.3
V
fOSC
Oscillator Frequency
VRP
VRV
Note 4: Multiplier gain constant (K) is defined by IOM = [K x IIAC x (VOUT(VA) - 1)] / VRMS2.
Page 4
January 1999 TOKO, Inc.
TK83854
TEST CIRCUIT
GND
PKLMT
0.1 nF
0.39 nF
GTDRV
PKLMT
VCC
CAOUT
CT
NC
1.0 nF
VCC
1.0 nF
NC
0.01 nF
ISENSE
CAOUT
10 k
100
MULT
10 k
IM = (AB) / C
10 nF
IAC
IAC
MULTOUT
NC
10 k
VAOUT
SS
7.5 V
B
A
8.2 k
RSET
10 k
15 k
VSENSE
C
VAOUT
ENA
V RMS
Vref
100
ENA
NC
10 k
10 k
10 µF
10 nF
0.1 µF
VRMS
TYPICAL PERFORMANCE CHARACTERISTICS
120
PHASE MARGIN
100
80
60
40
20
OPEN LOOP GAIN
0
-20
0.1
1
10
100
1000 10000
VOLTAGE AMPLIFIER GAIN AND
PHASE vs. FREQUENCY
120
100
PHASE MARGIN
100
95
80
60
40
20
-20
0.1
70
1
10
100
1000 10000
0
10
100
FREQUENCY (kHz)
RSET (kΩ)
MULTIPLIER OUTPUT vs.
VOLTAGE ON MULTIPLIER
OSCILLATOR FREQUENCY VS.
RSET AND CT
GATE DRIVE RISE AND FALL TIMES
vs. LOAD CAPACITANCE
700
MULTOUT = 2 V
MULTOUT = 3 V
200
100
200 pF
500 pF
10
1 nF
2 nF
200
400
IAC (µA)
January 1999 TOKO, Inc.
600
800
1
1
10 nF
tR(G) / tF(G) (ns)
MULTOUT = 1 V
FREQUENCY (kHz)
100 pF
MULTOUT = 0 V
MULTOUT (µA)
80
75
1000
0
85
OPEN LOOP GAIN
0
VAOUT = 5 V
V(rms) = 2 V
400
90
FREQUENCY (kHz)
600
0
GATE DRIVE MAXIMUM DUTY
CYCLE vs. RSET
DUTY CYCLE (%)
CURRENT AMPLIFIER GAIN AND
PHASE vs. FREQUENCY
AOL(VA) (dB)AND PHASE MARGIN ( )
AOL(CA) (dB)AND PHASE MARGIN ( )
TA = TJ = 25 °C
FALL TIME
500
RISE TIME
300
100
5 nF 3 nF
10
RSET (kΩ)
100
0
.01
.02
.03
.04
.05
CLOAD (µF)
Page 5
TK83854
TYPICAL PERFORMANCE CHARACTERISTICS (CONT.)
TA = TJ = 25 °C
VAOUT = 5 V
150
VAOUT = 3 V
100
VAOUT = 2 V
120
VAOUT = 5 V
VAOUT = 4 V
80
VAOUT = 3 V
VAOUT = 2 V
VAOUT = 1.25 V
0
100
200
300
IAC (µA)
Page 6
400
500
100
VAOUT = 5 V
VAOUT = 3 V
60
40
50
0
MULTIPLIER OUTPUT vs. MULTIPLIER
INPUT (MULTOUT = 0 V)
140
V(rms) = 5 V
MULT OUT (µA)
200
MULTIPLIER OUTPUT vs. MULTIPLIER
INPUT (MULTOUT = 0 V)
160
V(rms) = 4 V
MULT OUT (µA)
MULT OUT (µA)
MULTIPLIER OUTPUT vs. MULTIPLIER
INPUT (MULTOUT = 0 V)
300
V(rms) = 3 V
250
0
VAOUT = 1.25 V
20
VAOUT = 1.25 V
0
100
200
300
IAC (µA)
400
500
0
100
200
300
400
500
IAC (µA)
January 1999 TOKO, Inc.
TK83854
PIN DESCRIPTION
GROUND PIN (GND)
All voltages are measured with respect to GND. VCC and
Vref should be bypassed directly to GND with a 0.1 µF or
larger ceramic capacitor. The timing capacitor discharge
current also returns to this pin, so the lead from the
oscillator timing capacitor to GND should also be as short
and as direct as possible.
PEAK LIMIT (PKLMT)
The threshold for PKLMT is GND. Connect this input to the
negative voltage on the current sense resistor as shown in
Figure 1. Use a resistor to Vref to offset the negative current
sense signal up to GND.
CURRENT AMPLIFIER OUTPUT (CAOUT)
This is the output of a wide-bandwidth op-amp that senses
line current and commands the Pulse Width Modulator
(PWM) to force the correct current. This output can swing
close to GND, allowing the PWM to force zero duty cycle
when necessary. The current amplifier will remain active
even if the IC is disabled.
CURRENT SENSE MINUS (ISENSE)
This is the inverting input to the current amplifier. This input
and the non-inverting input MULTOUT remain functional
down to and below GND. Care should be taken to avoid
taking these inputs below –0.5 V, because they are
protected with diodes to GND.
MULTIPLIER OUTPUT AND CURRENT SENSE PLUS
(MULTOUT)
The output of the analog multiplier and the non-inverting
input of the current amplifier are connected together at
MULTOUT. The cautions about taking ISENSE below –0.5 V
also apply to MULTOUT. As the multiplier output is a
current, this is a high impedance input similar to ISENSE, so
the current amplifier can be configured as a differential
amplifier to reject GND noise. Figure 1 shows an example
of using the current amplifier differentially.
be used for sensing instantaneous line voltage. The nominal
voltage on IAC is 6 V, so in addition to a resistor from IAC
to rectified line, connect a resistor from IAC to Vref. If the
resistor to Vref is one-fourth of the value of the resistor to
the rectifier, then the 6 V offset will be cancelled, and the
line current will have minimal crossover distortion.
VOLTAGE AMPLIFIER OUTPUT (VAOUT)
This is the output of the op-amp that regulates output
voltage. Like the current amplifier, the voltage amplifier will
also stay active even if the IC is disabled with either ENA
or VCC. This means that large feedback capacitors across
the amplifier will stay charged through momentary disable
cycles. Voltage amplifier output levels below ~1 V will
inhibit multiplier output.
RMS LINE VOLTAGE (V(rms))
The output of a boost PWM is proportional to the input
voltage, so when the line voltage into a low-bandwidth
boost PWM voltage regulator changes, the output will
change immediately and slowly recover to the regulated
level. For these devices, the V(rms) input compensates for
line voltage changes if it is connected to a voltage
proportional to the RMS input line voltage. For best control,
the VRMS voltage should stay between 1.5 V and 3.5 V.
VOLTAGE REFERENCE OUTPUT (Vref)
Vref is the output of an accurate 7.5 V voltage reference.
This output is capable of delivering 10 mA to peripheral
circuitry and is internally short circuit current limited. Vref is
disabled and will remain at 0 V when VCC is low or when
ENA is low. Bypass Vref to GND with a 0.1 µF or larger
ceramic capacitor for best stability.
ENABLE (ENA)
ENA is a logic input that will enable the PWM output,
voltage reference, and oscillator. ENA also will release the
soft start clamp, allowing SS to rise. When unused, connect
ENA to a +5 V supply or pull ENA high with a 22 k resistor.
The ENA pin is not intended to be used as a high-speed
shutdown to the GTDRV output.
INPUT AC CURRENT (IAC)
This input to the analog multiplier is a current. The multiplier
is tailored for very low distortion from this current input (IAC
to MULTOUT), so this is the only multiplier input that should
January 1999 TOKO, Inc.
Page 7
TK83854
PIN DESCRIPTION (CONT.)
VOLTAGE AMPLIFIER INVERTING OUTPUT (VSENSE)
This is normally connected to a feedback network and to
the boost converter output through a divider network.
interaction between the gate impedance and the GTDRV
output driver that might cause the GTDRV output to
overshoot excessively. Some overshoot of the GTDRV
output is always expected when driving a capacitive load.
OSCILLATOR CHARGING CURRENT AND MULTIPLIER
LIMIT SET (RSET)
A resistor from RSET to ground will program oscillator
charging current and maximum multiplier output. Multiplier
output current will not exceed 3.75 V divided by the resistor
from RSET to ground.
SOFT-START (SS)
SS will remain at GND as long as the IC is disabled or VCC
is too low. SS will pull up to over 8 V by an internal 14 µA
current source when both VCC becomes valid and the IC is
enabled. SS will act as the reference input to the voltage
amplifier if SS is below Vref. With a large capacitor from SS
to GND, the reference to the voltage regulating amplifier
will rise slowly, and increase the PWM duty cycle slowly.
In the event of a disable command or a supply dropout, SS
will quickly discharge to ground and disable the PWM.
OSCILLATOR TIMING CAPACITOR (CT )
A capacitor from CT to GND will set the PWM oscillator
frequency according to this relationship:
fOSC = 1.25 / (RSET x CT)
POSITIVE SUPPLY VOLTAGE (VCC)
Connect VCC to a stable source of at least 20 mA above 17
V for normal operation. Also bypass VCC directly to GND to
absorb supply current spikes required to charge external
MOSFET gate capacitances. To prevent inadequate
GTDRV signals, these devices will be inhibited unless VCC
exceeds the upper undervoltage lockout threshold and
remains above the lower threshold.
GATE DRIVER (GTDRV)
The output of the PWM is a totem pole MOSFET gate
driver on GTDRV. This output is internally clamped to
15 V so the IC can be operated with VCC as high as 35 V.
Use a series gate resistor of at least 5 ohms to prevent
Page 8
January 1999 TOKO, Inc.
TK83854
APPLICATION INFORMATION
A 250 W PREREGULATOR
Soft-Start (SS)
Figure 1 shows a typical application of the TK83854 as a
preregulator with high power factor and efficiency. The
assembly consists of two distinct parts, the control circuit
centering on the TK83854 and the power section.
The voltage at Pin 13 (SS) can reduce the reference
voltage used by the error amplifier to regulate the output
DC voltage. With Pin 13 open, the reference voltage is
typically 7.5 V. An internal current source delivers
approximately 14 µA from Pin 13. Thus, a capacitor
connected between that pin and GND will charge linearly
from zero to 7.5 V in 0.54 x C seconds, with C expressed
in microfarads.
The power section is a "boost" converter, with the inductor
operating in the continuous mode. In this mode, the duty
cycle is dependent on the ratio between input and output
voltages. Also, the input current has low switching frequency
ripple, which means that the line noise is low. Furthermore,
the output voltage must be higher than the peak value of
the highest expected AC line voltage, and all components
must be rated accordingly.
In the control section, the TK83854 provides PWM pulses
to the power MOSFET gate (GTDRV, Pin 16). The duty
cycle of this output is simultaneously controlled by four
separate inputs to the chip:
INPUT
VSENSE
IAC
ISENSE /MULTOUT
VRMS
PIN #
11
6
4/5
8
FUNCTION
Output DC Voltage
Line Voltage Waveform
Line Current
RMS Line Voltage
Additional controls of an auxiliary nature are provided.
They are intended to protect the switching power MOSFET
from certain transient conditions, as follows:
INPUT
ENA
SS
PKLMT
PIN #
10
13
2
FUNCTION
Start-up Delay
Soft Start
Maximum Current Limit
PROTECTION INPUTS
Enable (ENA)
The ENA input must reach 2.5 V before the V ref and
GTDRV outputs are enabled. This provides a means to
shut down the gate in case of trouble, or to add a time delay
at power up. A hysteresis gap of 200 mV is provided at this
terminal to prevent erratic operation. Undervoltage
protection is provided directly at Pin 15, where the on/off
thresholds are 16 V and 10 V, respectively.
January 1999 TOKO, Inc.
Peak Current Limit (PKLMT)
Use Pin 2 to establish the highest value of current to be
controlled by the power MOSFET. With the resistor divider
values shown in Figure 1, the 0.0 V threshold at Pin 2 is
reached when the voltage drop across the 0.25 Ω current
sense resistor is 7.5 V x 1.6 k / 10 k = 1.2 V, corresponding
to 4.8 A. A bypass capacitor from Pin 2 to ground is
recommended to filter out very high frequency noise.
CONTROL INPUTS
Output DC Voltage Sense (VSENSE)
The threshold voltage for the VSENSE input is 7.5 V and the
input bias current is typically -10 nA. The values shown in
Figure 1 are for an output voltage of 400 VDC. In this
circuit, the voltage amplifier operates with a constant low
frequency gain for minimum output excursions. The
0.047 µF feedback capacitor places a 15 Hz pole in the
voltage loop that prevents 120 Hz ripple from propagating
to the output current.
Line Waveform (IAC)
In order to force the line current waveshape to follow the
line voltage, a sample of the power line voltage waveform
is introduced at Pin 6. This signal is multiplied by the output
of the voltage amplifier in the internal multiplier to generate
a reference signal for the current control loop.
This input is not a voltage, but a current (hence IAC). It is
set up by the 220 k and 910 k resistive divider (see Figure
1). The voltage at pin 6 is internally held at 6 V, and the two
resistors are chosen so that the current flowing into pin 6
varies from zero (at each zero crossing) to about 400 µA
at the peak of the waveshape. The following formulas were
Page 9
TK83854
APPLICATION INFORMATION (CONT.)
used to calculate these resistors:
RIAC = VPK(MAX) / 400 E - 6
With RSET = 15 k:
IOM(MAX) = -3.75 V / 15 k = -250 µA
= (260 VAC x 2 ) / 400 µA
= 910 k
RREF = RIAC / 4 = 220 k
where VPK is the peak line voltage.
It is also important to note that the multiplier output current
will never exceed twice IAC.
With the 3.9 k resistor from MULTOUT to the 0.25 Ω current
sense resistor, the maximum current in the current sense
resistor will be:
Line Current (ISENSE/MULTOUT )
The voltage drop across the 0.25 Ω current-sense resistor
is applied to Pins 4 and 5 as shown. The current-sense
amplifier also operates with high low-frequency gain, but
unlike the voltage amplifier, it is set up to give the currentcontrol loop a very wide bandwidth. This enables the line
current to follow the line voltage as closely as possible. In
the present example, this amplifier has a zero at about
500 Hz, and a gain of about 18 dB thereafter.
RMS Line Voltage (VRMS)
IRCS(MAX) = (-IOM(MAX) x 3.9 k) / 0.25 Ω = -3.9 A
Having selected RSET, the current sense resistor, and the
resistor from MULTOUT to the current sense resistor,
calculate CT for the desired PWM oscillator frequency from
the equation:
CT = 1.25 / (f OSC x RSET)
An important feature of the TK83854 preregulator is that it
can operate with a three-to-one range of input line voltages,
covering everything from low line in Japan (85 VAC) to
high line in Europe (255 VAC). This is done using line feedforward, which keeps the input power constant with varying
input voltage (assuming constant load power). To do this,
the multiplier divides the line current by the square of the
rms value of the line voltage. The voltage applied to Pin 8,
proportional to the average of the rectified line voltage (and
proportional to the RMS value), is squared in the TK83854,
and then used as a divisor by the multiplier block. The
multiplier output, at Pin 5, is a current that increases with
the current at Pin 6 and the voltage at Pin 7, and decreases
with the square of the voltage at pin 8.
PWM Frequency
The PWM oscillator frequency in Figure 1 is 100 kHz. This
value is determined by CT at Pin 14 and RSET at Pin 12.
RSET should be chosen first because it affects the maximum
value of IOM according to the equation:
IOM(MAX) = -3.75 V / RSET
This effectively sets a maximum PWM-controlled current.
Page 10
January 1999 TOKO, Inc.
TK83854
APPLICATION INFORMATION (CONT.)
D9
BR
1KBU8J
F1
6A
~
C1
0.47 µF
~
TH1
KC015L
D2
MUR860
Q1
IRF840
1N5406
+
C5
0.47 µF
L1
1 mH
R1
Q2
Q3
ZVN4206A
D5
1N4148
D3
20
D13 1N4148
R2
3.9 K
R7
C14
0.1 µF
C15 680 pF
C13
D7 68 pF
1N5817
240 K
C17
0.1 µF
R4
1.6 K
D12
MUR110
C3 270 pF
R6
24 K
D8 1N5817
C6 0.047 µF
R20
3K
C4 1 µF
R29 10 K
D10 1N4737
R27
16 V
VAOUT
VCC
R8
910 K
IC POWER
MULTOUT
7-5 V
REF
ISENSE
RUN
ENA
2.5 V
R12
27 K
R28
220 K
VCC
Vref
PKLMT
8.2 M
R13
75 K
VOUT
385 VDC
R16
TIP50GE
D11 MUR110
1N4746A
R25
910 K
R18
10 K
R3
3.9 K
R22
30 K
R23
470 K
24 K
R17
511 K
C2
330 µF
0.25
R21
+
D4
1N5821
AB
IM =
C
7.5 V
VSENSE
15 V
A
GTDRV
IAC
B
VRMS
R9
91 K
SS
14 µA
X2
R
R
S
C
ILIMIT
Q
RUN
R10
20 K
OSC
+
C12
0.1 µF
C16
1 µF
C7
0.47 µF
C9
220 µF
C10
0.01 µF
CT
C11
1000 pF
RSET
GND
1
R14
15 k
FIGURE 1: 250 W PREREGULATOR
January 1999 TOKO, Inc.
Page 11
TK83854
PACKAGE OUTLINE
0.76
Marking Information
1.7
SOP-16
9
e1
9.53
16
7.5
TK83854
e
Marking
83854
1.27
Recommended Mount Pad
1
8
e
0.1
1.27
0 ~ 10
0.25
0.12 Ç l
+0.15
-0.05
+0.15
-0.05
0.4
0.7
0 ~ 0.3
2.3
2.8 max
10.3
Dimensions are shown in millimeters
Tolerance: x.x = ± 0.2 mm (unless otherwise specified)
+ 0.3
10.3
Marking
16
9
1
8
6.35
DIP-16
Country of Origin
Lot Number
+ 0.3
4.2
+ 0.3
3.2
0.5 min
3.3
19.05
e
2.54
0.5
+0.15
-0.05
0.25
e1
0.25
M
15
7.62
0~
Dimensions are shown in millimeters
Tolerance: x.x = ± 0.2 mm (unless otherwise specified)
Toko America, Inc. Headquarters
1250 Feehanville Drive, Mount Prospect, Illinois 60056
Tel: (847) 297-0070
Fax: (847) 699-7864
TOKO AMERICA REGIONAL OFFICES
Midwest Regional Office
Toko America, Inc.
1250 Feehanville Drive
Mount Prospect, IL 60056
Tel: (847) 297-0070
Fax: (847) 699-7864
Western Regional Office
Toko America, Inc.
2480 North First Street , Suite 260
San Jose, CA 95131
Tel: (408) 432-8281
Fax: (408) 943-9790
Eastern Regional Office
Toko America, Inc.
107 Mill Plain Road
Danbury, CT 06811
Tel: (203) 748-6871
Fax: (203) 797-1223
Semiconductor Technical Support
Toko Design Center
4755 Forge Road
Colorado Springs, CO 80907
Tel: (719) 528-2200
Fax: (719) 528-2375
Visit our Internet site at http://www.tokoam.com
The information furnished by TOKO, Inc. is believed to be accurate and reliable. However, TOKO reserves the right to make changes or improvements in the design, specification or manufacture of its
products without further notice. TOKO does not assume any liability arising from the application or use of any product or circuit described herein, nor for any infringements of patents or other rights of
third parties which may result from the use of its products. No license is granted by implication or otherwise under any patent or patent rights of TOKO, Inc.
Page 12
© 1999 Toko, Inc.
All Rights Reserved
January 1999 TOKO, Inc.
IC-167-TK83854
0798O0.0K
Printed in the USA