TRACOPOWER TEN30

DC/DC Converters
TEN 30WI Series, 30 Watt
RoHS
compliant
Features
◆ High Power Density: 30W in a
51x41x10 mm (2”x1.6”x0.4”) Package
◆ Ultra Wide 4:1 Input Voltage Range
◆ Single Output Voltage Models
from 1.8 to 15 VDC
◆ Dual Output Voltage Models
◆ Extended Operating Temperature Range:
–40°C to 85°C
◆ Under Voltage Lockout
◆ Remote On/Off
◆ Shielded Metal Case with insulated
Baseplate
◆ Optional Heatsink
◆ Lead free Design - RoHS compliant
◆ 3 Year Product Warranty
The TEN 30WI series is a family of high performance 30W dc-dc converters featuring ultra wide 4:1 input voltage ranges in a compact low profile package with
industry-standard footprint. A very high efficiency allows operating temperatures
up to 85°C. A built-in filter for both input and output minimizes the need for external
filtering. Further standard features include remote On/Off, output voltage trimming,
over voltage protection, under voltage lockout and short circuit protection.
Typical applications for these products are battery operated equipment and distributed power architectures in communication and industrial electronics, everywhere
where isolated, tightly regulated voltages are required and space is limited on the
PCB.
Models
Order code
Output voltage
Output current max.
Efficiency typ.
TEN 30-2408WI
1.8 VDC
8‘000 mA
80 %
TEN 30-2409WI
2.5 VDC
8’000 mA
85 %
TEN 30-2410WI
3.3 VDC
6’000 mA
87 %
TEN 30-2411WI
5.1 VDC
6‘000 mA
87 %
12 VDC
2’500 mA
87 %
TEN 30-2412WI
Input voltage range
10 – 40 VDC
TEN 30-2413WI
15 VDC
2’500 mA
88 %
TEN 30-2422WI
± 12 VDC
± 1’250 mA
85 %
TEN 30-2423WI
± 15 VDC
± 1’000 mA
86 %
TEN 30-4808WI
1.8 VDC
8‘000 mA
81 %
TEN 30-4809WI
2.5 VDC
8’000 mA
86 %
TEN 30-4810WI
3.3 VDC
6’000 mA
87 %
TEN 30-4811WI
5.1 VDC
6‘000 mA
88 %
12 VDC
2’500 mA
87 %
TEN 30-4812WI
18 – 75 VDC
TEN 30-4813WI
15 VDC
2’500 mA
88 %
TEN 30-4822WI
± 12 VDC
± 1’250 mA
86 %
TEN 30-4823WI
± 15 VDC
± 1’000 mA
87 %
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Page 1 of 7
DC/DC Converters
TEN 30WI
30 Watt
Input Specifications
Input current at no load
24 Vin:
48 Vin:
Input current at full load
24 Vin:
48 Vin:
1.8 Vout models:
2.5/3.3 Vout models:
other models:
1.8 Vout models:
2.5/3.3 Vout models:
other models:
1.8 Vout models:
2.5/3.3 Vout models:
other models:
1.8 Vout models:
2.5 / 3.3 Vout models:
other models:
Input voltage variation (dv/dt)
45 mA typ.
60 mA typ.
80 mA typ.
25 mA typ.
40 mA typ.
55 mA typ.
760 mA typ.
1000 mA typ.
1500 mA typ.
390 mA typ.
500 mA typ.
750 mA typ.
5 V/ms, max.
(complies with ETS 300 132 part. 4.4)
Start-up voltage / under voltage lockout
24 Vin models: 10 VDC / 8 VDC (typ.)
48 Vin models: 18 VDC / 16 VDC (typ.)
Surge voltage (100 msec. max.)
24 Vin models: 50 V max.
48 Vin models: 100 V max.
Conducted noise (input)
EN 55022 level A, FCC part 15, level A with
external capacitor (see note 1)
ESD (input)
EN 61000-4-2, perf. criteria B
Fast transient (input)
EN 61000-4-4, perf. criteria B
Surge (input)
EN 61000-4-5, perf. criteria B
Output Specifications
Voltage set accuracy
±1%
Output voltage adjustment
± 10 %
Regulation
– Input variation Vin min. to Vin max.
± 0.5 % max.
– Load variation 10 – 100%:
single output models: ± 0.5 % max.
dual output models: ± 1.0 % max.
– Load cross variation 25 % / 100 %
± 5 % max.
Temperature coefficient
± 0.02 % /K
Ripple and noise (20 MHz Bandwidth):
75 mVpk-pk max.
Start up time (nominal Vin and constant resistive load)
10 ms typ.
Transient response setting time (25% load step chang)
300 µs typ.
Short circuit protection
indefinite (automatic recovery)
Over load protection
150% of Iout max typ. foldback
Thermal shutdown
@ 115°C typ
Over voltage protection
1.8 / 2.5 Vout models: 3.0 / 3.6 V
3.3 / 5.1 Vout models: 3.9 / 6.2 V
12 / 15 Vout models: 15 / 18 V
Minimum load (only for dual output models)
Capacitive load
10% of rated max current (operation at lower load
condition will not damage these converters, however,
they may not meet all listed specifications)
1.8 / 2.5 Vout models:
3.3 / 5.0 Vout models:
12 / 15 Vout models:
±12 / ±15 Vout models:
65’000 µF max./ 33’000 µF max.
19’500 µF max./ 10’200 µF max.
3’300 µF max./ 1’100 µF max.
±1’000 µF max./ ±680 µF max. (per output)
All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated.
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Page 2 of 7
DC/DC Converters
TEN 30WI
30 Watt
General Specifications
Temperature ranges
– Operating
– Case temperature
– Storage
– 40 °C ... + 85°C
+ 100 °C max.
– 55 °C ... + 105 °C
Thermal impedance
– with heat-sink TEN-HS2
– without heat-sink
8.24 K /watt
10 K /watt
Derating
see graphs on page 4 to 6
Humidity (non condensing)
95 % rel H max.
Reliability, calculated MTBF (MIL-HDBK-217 E)
>350’000 h @ + 25°C
Isolation (Input/Output)
– Voltage
– Capacity
– Resistance
1‘500 VDC
1000 pF max.
>1‘000 M Ohm
Remote On/Off
– ON:
– OFF:
– OFF idle current:
3.5 ... 12 VDC or open circuit.
0 ... 1.2 VDC or short circuit pin 3 and pin 2
3 mA typ.
Switching frequency
300 kHz typ. (pulse width modulation PWM)
Vibration
10-55Hz, 2G, 30 minutes along X,Y,Z
Safety standards
UL 60950, EN 60950, IEC 60950 Compliance
up to 60 VDC input voltage (SELV limit)
Safety approvals
UL /cUL File E188913
Note 1:
In order to meet conducted emissions EN55022-A and EN55011-A a capacitor between +Vin and -Vin has to be installed. The capacitor
should be capable to handle 1 A ripple current. A suggestion is KMF Series of Nippon chemi-con, 220µF/100V, ESR 90mOhm.
Output Voltage Adjustment
Trim
Trim up
Trim down
+Vout
Ru
Rd
- Vout
Trim
Ru [kohm]*
output
+5%
+10%
output
+5%
+10%
Ru [kohm]*
1.8V 2.5V
1.2
4.3
0.068 0.82
12V
47
8.2
15V
47
6.8
3.3V
6.8
1.5
5V
4.7
0.56
output
–5%
–10%
1.8V
1.8
0.1
2.5V
6.8
0.82
3.3V
8.2
0.68
5V
5.6
0.68
±12V ±15V
27
33
2.2
2.7
output
–5%
–10%
12V
56
5.6
15V
56
2.2
±12V ±15V
33
39
2.7
3.3
*approximate values
All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated.
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Page 3 of 7
DC/DC Converters
TEN 30WI
30 Watt
Power De-rating
Natural convection with heat-sink TEN-HS2
Natural convection without heat-sink
TEN 30-2409WI
100
100
80
80
Output Power (%)
Output Power (%)
TEN 30-2408WI
60
40
20
60
40
20
0
0
-40
-20
0
20
40
60
80
100
-40
-20
0
Ambient Temperature [˚C]
TEN 30-2410WI
40
60
80
100
80
100
TEN 30-2411WI
100
100
80
80
Output Power (%)
Output Power (%)
20
Ambient Temperature [˚C]
60
40
20
60
40
20
0
0
-40
-20
0
20
40
60
Ambient Temperature [˚C]
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80
100
-40
-20
0
20
40
60
Ambient Temperature [˚C]
Page 4 of 7
DC/DC Converters
TEN 30WI
30 Watt
Power De-rating
TEN 30-2413WI
100
100
80
80
Output Power (%)
Output Power (%)
TEN 30-2412WI
60
40
20
60
40
20
0
0
-40
-20
0
20
40
60
80
100
-40
-20
0
Ambient Temperature [˚C]
40
60
80
100
80
100
80
100
TEN 30-2423WI
100
100
80
80
Output Power (%)
Output Power (%)
TEN 30-2422WI
60
40
20
60
40
20
0
0
-40
-20
0
20
40
60
80
100
-40
-20
0
Ambient Temperature [˚C]
20
40
60
Ambient Temperature [˚C]
TEN 30-4808WI
TEN 30-4809WI
100
100
80
80
Output Power (%)
Output Power (%)
20
Ambient Temperature [˚C]
60
40
20
60
40
20
0
0
-40
-20
0
20
40
60
Ambient Temperature [˚C]
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80
100
-40
-20
0
20
40
60
Ambient Temperature [˚C]
Page 5 of 7
DC/DC Converters
TEN 30WI
30 Watt
Power De-rating
TEN 30-4811WI
100
100
80
80
Output Power (%)
Output Power (%)
TEN 30-4810WI
60
40
20
60
40
20
0
0
-40
-20
0
20
40
60
80
100
-40
-20
0
Ambient Temperature [˚C]
40
60
80
100
80
100
80
100
TEN 30-4812WI
100
100
80
80
Output Power (%)
Output Power (%)
TEN 30-4812WI
60
40
20
60
40
20
0
0
-40
-20
0
20
40
60
80
100
-40
-20
0
Ambient Temperature [˚C]
20
40
60
Ambient Temperature [˚C]
TEN 30-4822WI
TEN 30-4822WI
100
100
80
80
Output Power (%)
Output Power (%)
20
Ambient Temperature [˚C]
60
40
20
60
40
20
0
0
-40
-20
0
20
40
60
Ambient Temperature [˚C]
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80
100
-40
-20
0
20
40
60
Ambient Temperature [˚C]
Page 6 of 7
DC/DC Converters
TEN 30WI
30 Watt
Physical Specifications
Case material
copper, nickel plated
Baseplate material
none conductive FR4
Potting material
epoxy (UL 94V-0 -rated)
Weight
48 g (1.69 oz)
Soldering temperature
max. 265 °C / 10 sec.
Outline Dimensions
4
Single
Dual
1
+Vin (Vcc)
+Vin (Vcc)
2
–Vin (GND)
–Vin (GND)
(0.5)
50.8 (2.0)
Remote On/Off
4
No pin
+ Vout
5
+ Vout
Common
6
–Vout
–Vout
7
45.72 (1.8)
(0.22) (0.4)
Pin
3
12.7
5
2
1
(0.4)
Bottom
view
(0.2)
6
10.16
3
5.08
(0.4)
(0.4)
(0.4)
7
(0.2)
5.1
5.6 10.2
10.16 10.16 10.16
40.6 (1.6)
Pin-Out
Trim
Dimensions in [mm], () = Inch
Pin diameter: 1.0 ±0.05 (0.02 ±0.002)
Pin pitch tolerances: ±0.35 (±0.014)
Case tolerances: ±0.5 (±0.02)
Heat-sink TEN-HS2
56.0 (2.2) max.
Heat-sink
Thermal pad
Clamp
Converter
Order code: TEN-HS2
(cont.: heat-sink, thermal pad, 2 clamps)
Material:
Aluminum
Finish:
Anodic treatment (black)
Weight:
19g (0.67oz) (without converter)
23.0 (0.9)
17.2 (0.68)
max.
Note:
The product label on converter has to be removed before mounting the heat-sink.
For volume orders converters will be supplied
with heat-sinks already mounted. Please contact factory for quotation.
Separate heat-sinks are only available for
prototypes and small quantity orders.
Specifications can be changed without notice
Rev. 08/05.2
Jenatschstrasse 1 · CH-8002 Zurich · Switzerland
Tel. +41 43311 4511 · Fax +41 43311 4545 · [email protected] · www.tracopower.com
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