FCX– –A FCX AXSERIES SERIES REMOTE SEAL TYPE PRESSURE TRANSMITTER FHB, FKB...3 DATA SHEET The FCX – AX pressure transmitter accurately measures gauge pressure and transmits a proportional 4 to 20mA signal. The transmitter utilizes a unique micromachined capacitance silicon sensor with state-of -the-art microprocessor technology to provide exceptional performance and functionality. Totally welded construction of the seals assures excellent reliability in high temperature and highly corrosive process conditions. FEATURES 1. High accuracy 0.2% accuracy for all calibrated spans is a standard feature for all GP models covering 6.4kPa{0.064bar} range to 50000kPa{500bar} high pressure range. 0.1% accuracy is available as option. Fuji's micro-capacitance silicon sensor assures this accuracy for all elevated or suppressed calibration ranges without additional adjustment. 2. Minimum environmental influence The "Advanced Floating Cell" design which protects the pressure sensor against changes in temperature, and overpressure substantially reduces total measurement error in actual field applications. 3. Replaceable Communication Module Fuji micro-electronics manufacturing technology offers replaceable communication module that makes FCX – AX transmitter very unique in design. In case of change in communication protocol, all that needs to be done is just to replace the module and the transmitter gets upgraded to the new version. 4. Fuji/HART bilingual communication module The communication module is "bilingual" to speak both Fuji proprietary protocol and HART. Any HART compatible devices can communicate with FCX – AX series transmitters. 5. Application flexibility Various options that render the FCX – AX suitable for almost any process applications include: — Analog indicator at either the electronics side or terminal side — Full range of hazardous area approvals — Built-in RFI filter and lightning arrester — 4 12 -digits LCD meter — Stainless steel electronics housing — Wide selection of materials — High temperature, high vacuum seals 6. Burnout current flexibility (Under Scale: 3.2 to 3.8mA, Over Scale: 20.8 to 21.6mA) Burnout signal level is adjustable using Model FXW hand Held Communicator (HHC) to comply with NAMUR NE43. (Available for amplifier unit from version 24 and FXW(HHC) version 5.3.) 7. Dry calibration without reference pressure Thanks to the best combination of unique construction of mechanical parts (Sensor unit) and high performance electronics circuit (Electronics unit), reliability of dry calibration without reference pressure is at equal level as wet calibration. SPECIFICATIONS Functional specifications Type: Model FHB: 4 to 20mA Model FKB: 4 to 20mA with digital signal Service: Liquid, gas, or vapour Span, range, and overrange limit: Span limit [kPa]{bar} Type Min. FHB F B 1 F B 2 F B 3 F B 4 F B 5 6.4 {0.064} 50 {0.5} 300 {3} 1000 {10} 5000 {50} Max. FKB 0.64 {0.0064} 5 {0.05} 30 {0.3} 100 {1} 500 {5} Overrange limit [MPa] {bar} Range limit [kPa]{bar} FHB/FKB 64 {0.64} 500 {5} 3000 {30} 10000 {100} 50000 {500} –64 to +64 {–0.64 to +0.64} –100 to +500 {–1 to +5} –100 to +3000 {–1 to +30} –100 to +10000 {–1 to +100} –100 to +50000 {–1 to +500} 1 {10} 1.5 {15} 9 {90} 15 {150} 75 {750} Remark: To minimize environmental influence, span should be greater than 1/40 of the max. span in most applications. — Lower range limit (vacuum limit) ; Silicone fill sensor: See Fig. 1 Fluorinated fill sensor: Atmospheric pressure — Conversion factors to different units; 1MPa=103kPa=10bar=10.19716kgf/cm2=145.0377psi 1kPa=10mbar=101.9716mmH2O=4.01463inH2O Output signal: Model FHB: 4 to 20mA DC 2-wire Model FKB: 4 to 20mA DC with digital signal superimposed on the 4 to 20mA signal. Power supply: Transmitter operates on 10.5V to 45V DC at transmitter terminals. 10.5V to 32V DC for the units with optional arrester. EDSX5-72 EDS5-62b Date Mar. 15, 1999 FHB, FKB...3 Load limitations: see figure below Note: For communication with HHC (Model: FXW), min. of 250Ω is required. Model FHB: Unless otherwise specified in the order, the transmitter will be shipped in “Output Hold” mode. (Output signal just before failure happens is maintained.) Model FKB: Selectable from HHC “Output Hold”: Output signal is hold as the value just before failure happens. “Output Overscale”: Approx. 21.6mA (Adjustable within the range 20.8mA to 21.6mA from HHC) “Output Underscale”: Approx. 3.8mA (Adjustable within the range 3.2mA to 3.8mA from HHC) Hazardous locations: (Approval pending) 3.2 [Ω] Load resistance 2000 1533Ω 1500 1000 600Ω Operating area 500 24V 250 10 Authorities BASEEFA Factory Mutual CSA RIIS SAA Flameproof Ex ds IIC T5, T6 Class I II III Div. 1 Groups B thru. G Class I II III Div. 1 Groups C thru. G Ex ds IIB+H2 T4 Ex d II C T5, T6 IP 66/67 45V 16.1 10.5V Power voltage Intrinsic safety EEx ia IIC T4, T5 Class I II III Div. 1 Groups A thru. F Class I II III Div. 1 Groups A thru. G — Ex ia II C T5, T6 IP 66/67 50 [V] 20 20.8 Over scale Burnout Type N Nonincendive Ex N II T5 Class I II III Div. 2 Groups A thru. G Class I II III Div. 2 Groups A thru. G — Ex n II C T5, T6 IP 66/67 Zero/span adjustment: Model FHB: Zero is adjustable from the external adjustment screw. The adjustment screw can also function to adjust span when MODE SWITCH (located on the electronics unit) is in the span mode. INHIBIT mode to disable the adjustment screw is also available. Model FKB: Zero and span are adjustable from the HHC. Zero is also adjustable externally from the adjustment screw. Damping: Adjustable electrical damping. Model FHB: The time constant is adjustable to 0, 0.3, 1.2, 4.8, or 19.2 seconds. Model FKB: The time constant is adjustable between 0 to 38.4 seconds. Zero elevation/suppression: Zero can be elevated or suppressed within the specified range limit of each sensor model. Normal/reverse action: Selectable by moving a jumper pin located on the electronics unit. Indication: Analog indicator or 4 12 -digit LCD meter, as specified. Burnout direction: If self-diagnostic detect transmitter failure, the analog signal will be driven to either “Output Hold”, “Output Overscale” or “Output Underscale” modes. 2 3.8 4 0 Normal operating range Under scale Probable under range Burnout 21.6 Probable over range Loop-check output: Model FHB: Transmitter can output constant signal of 4mA, 12mA, or 20mA if MODE SWITCH is set to the loop check mode. Model FKB: Transmitter can be configured to provide constant signal 3.8mA through 21.6mA by HHC. Temperature limit: Ambient: – 40 to +85°C (–20 to +80°C for LCD indicator) (– 40 to +60°C for arrester option) (–10 to +60°C for fluorinated oil fill transmitter) (–10 to +85°C for silicone oil "H", "S", "K") (+20 to +85°C for silicone oil "J", "T") For explosionproof units (flameproof or intrinsic safety), ambient temperature must be within the limits specified by each standard. Process: Fill fluid Code in the 13th digit of "Code symbols" Process temperature Fluorinated oil W, A and D –20 to 120°C Silicone oil H –15 to 250°C J Atmospheric pressure 85 to 300°C Y and G – 40 to 120°C S –15 to 250°C T 85 to 300°C K –15 to 200°C Storage: – 40 to +90°C Lower limit of static press. 2.7kPa abs {20mmHg abs} 0.13kPa abs {1mmHg abs} or more Humidity limit: 0 to 100% RH Communication: (Model FKB only) With HHC (Model FXW, consult Data Sheet No. EDS8-47), following information can be remotely displayed or reconfigured. Items Display Set Tag No. v Model No. v v v Serial No. v — Engineering unit v v Range limit v — Measuring range v v Damping v v Output mode v v Burnout direction v v Adjustment v v Output adjust — v Data v — Self diagnoses v — Printer — — External switch lock v v Transmitter display(*) v v Note: (*) HHC's version must be more than 5.0 (or 1 – 2), to use this function. FXW Performance specifications Accuracy rating: (including linearity, hysteresis, and repeatability) (Standard) For spans greater than 1/10 of URL: ± 0.2% of span For spans below 1/10 of URL (Model FKB only): 0.1 × URL ± 0.1+0.1 % of span Span (Option) Not available for Max span 50000kPa model. For spans greater than 1/10 of URL: ± 0.1% of span For spans below 1/10 of URL (Model FKB only): 0.1 × URL ± 0.05+0.05 % of span Span Linearity: 0.1% of calibrated span Stability: ± 0.2% of upper range limit (URL) for 24 months Temperature effect: Effect per 28°C change between the limits of – 40°C and +85°C (Standard) Zero shift: ± 0.35% of URL Total effect: ± 0.5% of URL (Option) Zero shift: ± 0.25% of URL Total effect: ± 0.275% of URL Overrange effect: Zero shift; 0.2% of URL for any overrange to maximum limit Supply voltage effect: Less than 0.05% of calibrated span per 10V RFI effect: Less than 0.2% of URL for the frequencies of 20 to 1000MHz and field strength 30 V/m when electronics covers on. (Classification: 2-abc: 0.2% span per SAMA PMC 33.1) ( ( ) ) Step response: Time constant: 0.3s (with 1.5m capillary) Dead time: approximately 0.3s (without electrical damping) Dielectric strength: 500V AC, 50/60Hz 1 min., between circuit and earth. Insulation resistance: More than 100MΩ/500V DC. Turn-on time: 4 sec. Internal resistance for external field indicator: 12Ω or less Physical specifications Electrical connections: G1/2, 1/2-14 NPT, Pg13.5, or M20 × 1.5 conduit, as specified. Process connections: JIS, ANSI, or DIN raised face flanges or screw connection JIS/ISO G1 external thread. Refer to "Code symbols." Process-wetted parts material: Diaphragm: 316L stainless steel, Hastelloy-C Monel, Tantalum, Titanium or Zirconium Flange face:316 stainless steel, Hastelloy-C Monel, Tantalum, Titanium or Zirconium Extension: 316 stainless steel, Hastelloy-C (Refer to "Code symbols") Non-wetted parts material: Electronics housing: Low copper die-cast aluminum alloy (standard), finished with polyester coating, or 316 stainless steel (SCS14 per JIS G5121), as specified. Capillary: In case of 13th code "Y, W, G, A, D", PVC armored stainless steel. In case of 13th code "H, J, S, T, K", stainless steel armored stainless steel. Mounting flange: 304 stainless steel or carbon steel Fill fluid: Silicone oil (standard) or fluorinated oil (Daifloil) Mounting bracket: Carbon steel with epoxy coating or 304 stainless steel, as specified Environmental protection: IEC IP67 and NEMA 4X Mounting: On 60.5mm (JIS 50A) pipe using mounting bracket, direct wall mounting Mass {weight}: Transmitter approximately 10kg without options. Add; 0.5kg for mounting bracket 0.8kg for indicator option 4.5kg for stainless steel housing option 1.5kg per 50mm extension of diaphragm 3 FHB, FKB...3 ACCESSORIES Optional features Hand-held communicator: (Model FXW, refer to Data Sheet No. EDS8-47) Communication module: (Standard for FKB) By adding communication module, remote setting function becomes available for FHB. Indicator: A plug-in analog indicator (1.5% accuracy) can be housed in the electronics compartment or in the terminal box of the housing. An optional 4 12 digits LCD meter is also available. Arrester: A built-in arrester protects the electronics from lightning surges. Lightning surge immunity: 4KV (1.2 × 50µs) Oxygen service: Special cleaning procedures are followed throughout the process to maintain all process wetted parts oil-free. The fill fluid is fluorinated oil. Chlorine service: Oil-free procedures as above. Includes fluorinated oil for fill. Not available with material code “W”. Degreasing: Process-wetted parts are cleaned, but the fill fluid is standard silicone oil. Not for use on oxygen or chlorine measurement. Vacuum and high temperature service: Special silicone oil and filling procedure are applied. See below figure. Remark: When the communication module is connected, the operation mode of external zero/span adjustment screw is limited to zero adjustment only. Silicone (Code Y,G) [kPa abs] {mbar abs} [kPa abs] {mbar abs} Silicone (Code S) Silicone (Code T) Sealing liquid:Silicone (Code K) 101 {1010} 53.3 {533} Operating pressure Operating pressure 101 {1010} Operating arear 13.3 {133} Non-operating area 0.27 {2.7} 0.13 {1.3} 2.7 {27} –40 –15 60 85 120 Process temperature[°C ] 200 230 250 300 –15 Customer tag: Coating of cell: 100 Process temperature[°C ] 200 Fig. 2 Relation between process temperature and operating pressure Fig. 1 Relation between process temperature and operating pressure A stainless steel tag for customer tag data is wired to the transmitter. Cell's surface is finished with epoxy/polyurethane double coating. Specify if environment is extremely corrosive. The product conforms to the requirements of the Electromagnetic compatibility Directive 89/336/EEC as detailed within the technical construction file number TN510412. The applicable standards used to demonstrate compliance are :EMI (Emission) Test item Applicable Electromagnetic Radiation Disturbance 4 Operating arear EN50081-1 : 1992 Frequency range Basic standard 30-1000MHz EN55022 Class B EMS (Immunity) EN50082-1 : 1992 No. Test item Test specification Basic standard Performance criteria 1 Electrostatic discharge 8kV (Air) IEC 801-2:1984 B 2 Radio-frequency 27-500MHz electromagnetic 3V/m IEC 801-3:1984 field. (Unmodulated) A 3 Fast transients common mode 0.5kV, 5/50 (Tr/Th) ns 5kHz Rep. IEC 801-4:1988 B "LVD - The transmitter is not covered by the requirements of the LVD standard." CODE SYMBOLS 1 2 3 4 5 6 7 8 9 10 11 12 13 Description 3 Type 4 to 20mA, Output type 4 to 20mA with digital signal, Output type FHB FKB Conduit connection G 1/2 1/2-14NPT Pg 13.5 M20 × 1.5 S T V W Flanges Mounting flange 0 1 2 3 4 5 6 7 8 304 stainless steel A B C D E F G H J K P Q R Carbon steel None (wafer type) Flange size and rating JIS 10K 80A JIS 10K 100A JIS 30K 50A ANSI/JPI 150LB "3" ANSI/JPI 150LB "4" ANSI/JPI 600LB "2" DIN PN16/40 DN80 DIN PN16 DN100 DIN PN40 DN50 JIS 10K 80A JIS 10K 100A JIS 30K 50A ANSI/JPI 150LB "3" ANSI/JPI 150LB "4" ANSI/JPI 600LB "2" DIN PN16/40 DN80 DIN PN16 DN100 DIN PN40 DN50 Screw type, JIS/ISO G1 3 inch wafer 4 inch wafer 2 inch wafer Span limit (*2) [kPa]{bar} FHB/FKB 6.4/0.64…64/64 {0.064/0.0064…0.64/0.64} 50/5…500/500 {0.5/0.05…5/5} 300/30…3000/3000 {3/0.3…30/30} 1000/100…10000/10000 {10/1…100/100} 5000/500…50000/50000 {50/5…500/500} 1 2 3 4 5 } Ranges 1 2 3 4 5 * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * Available only with material code "W" Material/diaphragm extension W A B C D H F G K L M T P R (*1) Diaphragm Flange face 316L stainless steel 316 stainless steel Hastelloy-C Hastelloy-C Monel Tantalum Titanium Zirconium Monel Tantalum Titanium Zirconium Diaph. extension [mm] 0 50 100 150 200 0 50 100 150 200 0 0 0 0 } (*3) } (*4) Notes: * (1) If range 4 or 5 is selected, specify material "W" in any cases. (2) 100: 1 turn down is possible for model FKB, but should be used at a span greater than 1/40 of the maximum span for better performance. (3) In case of 7th digit code "A", "B", "C", "D" and 13th digit code "S", "T", "K", 5th digit code “1“,“4“,“7“,“B“,“E“,“H“,“Q“ is available. (4) In case of 6th digit code "2",“3“ and 5th digit “0“,“3“,“6“,“A“,“D“,“G“,“P“ is available. 5 FHB, FKB...3 1 2 3 4 5 6 7 8 FHB 3 F KB 3 9 10 11 12 13 14 15 Description Indicator and arrester Indicator Arrester None None Analog, 0 to 100% linear scale None Analog, custom scale None Analog, double scale None None Yes Analog, 0 to 100% linear scale Yes Analog, custom scale Yes Analog, double scale Yes Digital, 0 to 100% None Digital, custom scale None (Model FKB only) Digital, 0 to 100% Yes Digital, custom scale Yes (Model FKB only) Approvals for hazardous locations (Approval pending) None (for ordinary locations) JIS, Flameproof (Conduit seal) (Available for 4th digit code “S“) JIS, Flameproof (Cable gland seal) (Available for 4th digit code “S“) FM, Flameproof (or explosionproof) (Available for 4th digit code “T“) CSA, Flameproof (or explosionproof) (Available for 4th digit code “T“) BASEEFA, Flameproof (Conduit seal) BASEEFA, Flameproof (Cable gland seal) (Conduit connection G 1/2 only) FM, Intrinsic safety and nonincendive CSA, Intrinsic safety and nonincendive CENELEC, Intrinsic safety CENELEC, Intrinsic safety and BASEEFA, Type N SAA Flameproof (Conduit seal)(Available for 4th digit cord (S,T,W) SAA Intrinsic safety (Available for 4th digit cord (S,T,W) SAA Type–N (non-sparking)(Available for 4th digit cord (S,T,W) Capillary and mounting bracket Capillary Mounting bracket A B D J E F H K L P Q S A B C D E M N H J K P R T Q A B G C H J K D E L F M N P 1.5 m 3 5 6 7 (*1) 8 (*1) 10 (*1) 1.5 3 5 6 7 (*1) 8 (*1) 10 (*1) Stainless steel parts (*2) Stainless steel tag plate Y B C E M N P Q Y W G A D H J S T K Carbon steel Carbon steel Carbon steel Carbon steel Carbon steel Carbon steel Carbon steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel elec. housing Y C Y A B E F Coating of cell None None None Yes None None None Yes None Yes Yes None None None Yes Yes None Yes None Yes Yes Yes Yes Yes Special applications and fill fluid Treatment Fill fluid None (standard) Silicone oil None (standard) Fluorinated oil Degreasing Silicone oil Oxygen service Fluorinated oil (7th digit code "W", "A", "B", "C" and "D") Chlorine service Fluorinated oil (7th digit code "H", "F", "G", "K", "L" and "T") High temp. 250°C Silicone oil • Available for 6th digit code "1", "2" or "3". (*3) High temp. 300°C Silicone oil In case of 13th code "S", "T", "K", available for High temp. and vacuum (250°C) Silicone oil 6th digit code "2" only. High temp. and vacuum (300°C) Silicone oil • Available for 7th digit code "W", "A", "B", "C" or High temp. and high vacuum Silicone oil "D". Teflon membrane None Yes (Available for the 5th digit code "0", "2", "3", "5", "6", "8", "A", "C", "D", "F", "G", "J", "P", "R". and 7th digit code "W", "H", "M", "T", "P", "R".) Bolt/nut None (6th digit code "1", "2", "3") Cr-Mo alloy hexagon socket head cap screw/carbon steel nut } (6th digit code "4", "5") Cr-Mo alloy hexagon bolt/nut 304 stainless steel/304 stainless steel (6th digit code "4") } (*4) 630 stainless steel/304 stainless steel (6th digit code "5") Notes: * (1) Available for 5th digit code "0, 1, 3, 4, 6, 7, A, B, D, E, G, H, P, Q and 13th digit code "Y, W, G, A, D". Inquire about in case of 13th other code. (2) Not applicable to carbon steel flange material. (3) Treatment; None (4) In case of tropical use, select a stainless bolts and nuts. 6 OUTLINE DIAGRAM (Unit:mm) In case of 4th digit code “S,V,W,X“ Zero/span ADJ. screw 70 110 50 ø80 104 Mtg.pipe U - Bolt M8 JIS 50A (2") Up 43.5 Fastener (In case of 10th digit code “B,C,M,N“) 88 Down 30 38 “A“ Conduit conn. 224 4 Holes 9 dia 58 N holes h DIA. “B“ Conduit conn. Inner of gasket øH øG øF øE øD P Cable gland (option) see note No flange is attached in case of 5th digit code “P,Q,R”. Earth terminal (both side) see table 1 51 71 (27) 20 t 191 L Detail “A“ Detail “B“ ø80 (Conduit conn.) ø13 ø15 J 17 252 K M With field ind . (option) G1/2 S See table 1 2-M8 × 12 7th digit code W H M T P 50 70 120 øD øF øG øH t P 185 150 126 100 73 38 118 8–19 JIS–10K–-80A 210 175 151 103 96 38 143 8–19 JIS–10K–100A 8–19 JIS–30K–50A 84 52 48 42 50 191 152.5 126 100 73 44 118 N-øh Flange 4–20 ANSI/JPI –150LB–3" 229 190.5 151 103 96 44 165 127 45.5 50 8–20 143 52 48 ANSI/JPI –600LB–2" 4th digit code Conduit conn. K S G1/2 17 8 M4 T 1/2 –14NPT 16 5 No. 8 –32UNC 8 M 126 100 73 44 118 8–18 DIN PN40 DN80 220 180 151 103 96 40 143 8–18 DIN PN16 DN100 V Pg13.5 40 50 4–18 DIN PN40 DN50 W M20 × 1.5 16 5 84 52 48 Earth terminal J 200 160 165 125 Mass approx.(kg) 11th digit code 9.5 A D 1.5 B E 3 G L 5 C F 6 H M 7 J N 8 K P 10 A F 50 10.5 B G 100 11.5 C K 150 12 D L 200 12.5 S (m) 8–20 ANSI/JPI –150LB–4" 84 0 R øE 165 130 L 4.5 CONNECTION DIAGRAM + – CK+ CK– M4 M4 + – S T H B V F K W X 1 2 3 3 Table 1 Note) : Cable gland is supplied in case of flameproof packing type. ø11 cable is suitable. 7 FHB, FKB...3 Fastener (In case of 10th digit code “B,C,M,N“) Zero/span ADJ. screw In case of 4th digit code “S,V,W,X“ Mtg.pipe JIS 50A (2") U - Bolt M8 70 110 50 ø80 S 88 Down 38 30 With field ind . (option) 51 71 “B“ Conduit conn. (27) 4 Holes 9 dia 191 G1 45 Earth terminal (both side ) see table 1 Cable gland (option) see note 58 20 224 2 ø80 Packing 100 “A“ Conduit conn. 53 18 104 43.5 Up -0.1 -0.2 -0.1 -0.2 ø23.6 252 ø30 Detail “B“ Detail “A“ (Conduit conn.) ø13 ø15 17 K M 2–M8 12 G1/2 J 50 See table 1 70 120 Conduit conn. 4th digit code C – E Earth terminal S G1/2 17 8 M4 16 5 No.8-32UNC T 1/2-14NPT V Pg13.5 W M20 × 1.5 CONNECTION DIAGRAM + D 8 16 4.5 M4 5 M4 11th digit code S (m) A D 1.5 B E 3 G L 5 C F 6 H M 7 J N 8 K P 10 Table 1 CK+ CK– + – S V T H B V K H W3 F K M W T X Note) : Cable gland is supplied in case of flameproof packing type. ø11 cable is suitable. Head office 11-2 Osaki 1-chome, Shinagawa-ku, Tokyo, 141-0032 Japan Phone: 81-3-5435-7111 http://www.fujielectric.co.jp/eng/sg/KEISOKU/welcome.htm Sales Div. International Sales Dept. No.1, Fuji-machi, Hino-city, Tokyo, 191-8502 Japan Phone: 81-42-585-6201, 6202 Fax: 81-42-585-6187, 6189 Information in this catalog is subject to change without notice. Printed in Japan