PRESSURE TRANSMITTER FHG...4 DATA SHEET The FCX – A2e pressure transmitter accurately measures gauge pressure and transmits a proportional 4 to 20mA signal. The transmitter utilizes a unique micromachined capacitance silicon sensor with state-of-the-art microprocessor technology to provide exceptional performance and functionality. FEATURES 1. High accuracy ±0.1% 0.1% accuracy is a standard feature. Fuji’s micro-capacitance silicon sensor assures this accuracy for all elevated or suppressed calibration ranges without additional adjustment. 2. Minimum environmental influence The “Advance Floating Cell” design which protects the pressure sensor against changes in temperature, and overpressure substantially reduces total measurement error in actual field applications. 3. Fuji/HART® bilingual communications protocol FCX–A2e series transmitter offers bilingual communications to speak both Fuji proprietary protocol and HART®. Any HART® compatible devices can communicate with FCX–A2e. 4. Application flexibility Various options that render the FCX – A2e suitable for almost any process applications include: – Analog indicator at either the electronics side or terminal side – Full range of hazardous area approvals – Built-in RFI filter and lightning arrester – 5-digit LCD meter with engineering unit 5. Burnout current flexibility (Under Scale: 3.2 to 3.8mA, Over Scale: 20.8 to 21.6mA) Burnout signal level is adjustable using Model FXW Hand Held Communicator (HHC) to comply with NAMUR NE43. 6. Dry calibration without reference pressure Thanks to the best combination of unique construction of mechanical parts (Sensor unit) and high performance electronics circuit (Electronics unit), reliability of dry calibration without reference pressure is at equal level as wet calibration. SPECIFICATIONS Functional specifications Service: Liquid, gas, or vapour Span, range and overrange limit: Span limit [kPa] {bar} Type Min. F HG 02 F HG 03 F HG 04 16.66 {0.16} 100 {1} 333.3 {3.33} Range limit [kPa] {bar} Max. Lower limit Upper limit 500 {5} 3000 {30} 10000 {100} –100 {–1} –100 {–1} –100 {–1} 500 {5} 3000 {30} 10000 {100} Overrange limit [MPa] {bar} 1.5 {15} 9 {90} 15 {150} – Lower range limit (vacuum limit) ; Silicone fill sensor: See Fig. 1 Fluorinated fill sensor: 66kPa abs (500mmHg abs) at below 60°C – Conversion factors to different units; 1 MPa=103 kPa=10bar=10.19716kgf/cm2= 145.0377psi 1kPa=10mbar=101.9716mmH2O =4.01463inH2O Output signal: 4 to 20mA DC with digital signal superimposed on the 4 to 20mA signal. Power supply: Transmitter operates on 10.5V to 45V DC at transmitter terminals. 10.5V to 32V DC for the units with optional arrester. EDSX5-86d Date Apr. 25, 2003 FHG...4 Load limitations: see figure below [Ω] Load resistance 2000 1533Ω 1500 1000 600Ω Operating area 500 24V 250 10 45V 16.1 10.5V Power voltage 50 [V] Note: For communication with HHC (1) (Model: FXW), min. of 250 Ω required. Hazardous locations: Authorities Factory Mutual Flameproof Class I II III Div. 1 Groups B thru. G Class I II III Div. 1 Groups C thru. G Ex do IIB+H2 T4 CSA TIIS Intrinsic safety Class I II III Div. 1 Groups A thru. F Class I II III Div. 1 Groups A thru. G Ex ia II C T4 (*) Type n Nonincendive Class I II III Div. 2 Groups A thru. G Class I II III Div. 2 Groups A thru. G — (*) Approval pending Zero/span adjustment: Zero and span are adjustable from the HHC(1). Zero and span are also adjustable externally from the adjustment screw (span adjustment is not available with 9th digit code "L, P, Q, S"). Damping: Adjustable from HHC or local adjustment unit with LCD display. The time constant is adjustable between 0.12 to 32 seconds. Zero elevation/suppression: Zero can be elevated or suppressed within the specified range limit of each sensor model. Normal/reverse action: Selectable from HHC(1). Indication: Analog indicator or 5-digit LCD meter, as specified. Burnout direction: Selectable from HHC(1) If self-diagnostic detect transmitter failure, the analog signal will be driven to either “Output Hold”, “Output Overscale” or “Output Underscale” modes. “Output Hold”: Output signal is hold as the value just before failure happens. “Output Overscale”: Adjustable within the range 20.8mA to 21.6mA from HHC(1) “Output Underscale”: Adjustable within the range 3.2mA to 3.8mA from HHC 3.2 3.8 4 20 20.8 21.6 [mA] Over scale Burnout Normal operating range Under scale Probable under range Burnout (Note) 2 (1) HHC: Hand Held Communicator Probable over range Loop-check output: Transmitter can be configured to provide constant signal 3.8mA through 21.6mA by HHC. Temperature limit: Ambient: – 40 to +85°C (–20 to +80°C for LCD indicator) (– 40 to +60°C for arrester option) (–10 to +60°C for fluorinated oil fill transmitter) For explosionproof units (flameproof or intrinsic safety), ambient temperature must be within the limits specified by each standard. Process: – 40 to +100°C for silicone fill sensor –20 to +80°C for fluorinated oil fill sensor Storage: –40 to +90°C Humidity limit: 0 to 100% RH Communication: With HHC(1) (Model FXW, consult Data Sheet No. EDS8-47), following information can be remotely displayed or reconfigured. Note: HHC's version must be more than 6.0 (or FXW 1– 3), for FCXA2. Items Display Set Tag No. v v Model No. v v Serial No. v — Engineering unit v v Range limit v — Measuring range v v Damping v v Output mode v — Burnout direction v v Calibration v v Output adjust — v Data v — Self diagnoses v — Printer — — External switch lock v v Transmitter display v v Linearize v v Rerange v v Performance specifications Physical specifications Reference conditions, silicone oil fill, 316SS isolating diaphragms, 4 to 20mA analog output in linear mode. Accuracy rating: (including linearity, hysteresis, and repeatability) For spans greater than 1/10 of URL: ± 0.1% of span For spans below 1/10 of URL: 0.1 × URL ± 0.05+0.05 % of span Span Stability: ± 0.2% of upper range limit (URL) for 6 month. Temperature effect: Effects per 28°C change between the limits of –40°C and +85°C URL Zero shift: ± (0.1+0.025 span )% URL Total effect: ± (0.125+0.025 span )% Overrange effect: Zero shift; 0.3% of URL for any overrange to maximum limit Supply voltage effect: Less than 0.005% of calibrated span per 1V RFI effect: Less than 0.2% of URL for the frequencies of 20 to 1000MHz and field strength 30 V/m when electronics covers on. (Classification: 2-abc: 0.2% span per SAMA PMC 33.1) Step response: Time constant: 0.2s Dead time: approximately 0.2s (without electrical damping) Mounting position effect: Zero shift, less than 0.1kPa {1m bar} for a 10° tilt in any plane. No effect on span. This error can be corrected by adjusting Zero. Dielectric strength: 500V AC, 50/60Hz 1 min., between circuit and earth. Insulation resistance: More than 100MΩ at 500V DC. Turn-on time: 4 sec. Internal resistance for external field indicator: 12Ω or less ( ) Electrical connections: G1 /2, 1/2-14 NPT, Pg13.5, or M20 × 1.5 conduit, as specified. 1-port (standard), as spcified. Process connections: 1/4-18 NPT or Rc1/4 on 54mm centers, as specified. Meet DIN 19213 Process-wetted parts material: Material code (7th digit Process cover in Code symbols) V Diaphragm Wetted sensor body 316 stainless 316L stainless 316 stainless steel(*1) steel steel Vent/drain 316 stainless steel Note: *(1) SCS14 per JIS G 5121 Remark: Sensor O-rings: Viton O-ring and teflon gasket selectable Non-wetted parts material: Electronics housing: Low copper die-cast aluminum alloy finished with epoxy/ polyurethane double coating. Bolts and nuts: Cr-Mo alloy (standard), or 304 stainless steel (630 stainless steel for 50MPa unit). Fill fluid: Silicone oil (standard) or fluorinated oil Mounting bracket: 304 stainless steel Environmental protection: IEC IP67 Mounting: On 60.5mm (JIS 50A) pipe using mounting bracket, direct wall mounting, or direct process mounting. Mass {weight}: Transmitter approximately 3.4kg without options. Add; 0.5kg for mounting bracket 0.8kg for indicator option 3 FHG...4 Optional features Indicator: A plug-in analog indicator (1.5% accuracy) can be housed in the electronics compartment or in the terminal box of the housing. An optional 5-digit LCD meter with engineering unit is also available. Local adjustment unit with LCD display: An optional 5-digit LCD meter with Zero/ Span adjustment function, loop-check function and damping adjustment function, is available. Arrester: A built-in arrester protects the electronics from lightning surges. Lightning surge immunity: 4kV (1.2 × 50µs) Oxygen service: Special cleaning procedures are followed throughout the process to maintain all process wetted parts oil-free. The fill fluid is fluorinated oil. Chlorine service: The fill fluid is fluorinated oil. Degreasing: Process-wetted parts are cleaned, but the fill fluid is standard silicone oil. Not for use on oxygen or chlorine measurement. NACE specification: Metallic materials for all pressure boundary parts comply with NACE MR-01-75. ASTM B7M or L7M bolts and 2HM nuts (Class II) are available. Optional tag plate: An extra stainless steel tag with customer tag data is wired to the transmitter. Silicone oil (Code:Y,G,N) Operating pressure [kPa abs] {mbar abs} 101 {1010} Operating area 20 {200} Hand-held communicator: (Model FXW, refer to Data Sheet No. EDS8-47) Z/S board: Parts No.=ZZPFCX4-A070 When Z/S board is mounted on the FCX– A2 amplifier unit, external adjustment screw will be available for zero and span adjustment. The product conforms to the requirements of the Electromagnetic compatibility Directive 94/9/EC as detailed within the technical construction file number TN513035. The applicable standards used to demonstrate compliance are : EMI (Emission) EN61326 : 1997 Class A (standard for Industrial Location) Frequency range MHz Limits Reference standard 30 to 230 40dB (µV/m) quasi peak, measured at 10m distance CISPR16-1 and CISPR16-2 230 to 1000 47dB (µV/m) quasi peak, measured at 10m distance EMI (Immunity) EN61326: 1997 Annex A (standard for Industrial Location) Basic standard Performance criteria IEC61000-4-2 B 80 to 1000MHz Electromagnetic 10V/m field 80%AM (1kHz) IEC61000-4-3 A Rated power frequency magnetic field 30A/m 50Hz IEC61000-4-8 A Burst 2kV 5kHz IEC61000-4-4 B Surge 1.2µs/50µs 1kV (Line to line) 2kV (Line to ground) IEC61000-4-5 B Conducted RF 0.15 to 80MHz 3V 80%AM (1kHz) IEC61000-4-6 A Phenomenon Electrostatic discharge Test value 4kV (Contact) 8kV (Air) Note) Definition of performance criteria A: During testing, normal performance within the specification limits. B: During testing, temporary degradation, or loss of function or performance which is self-recovering. 4 {40} 2.7 {27} None-operating area –40 60 120 ORDERING INFORMATION Process temperature[°C ] Fig. 1 Relation between process temperature and operating pressure ACCESSORIES Oval flanges: 4 (Model FFP, refer to Data Sheet No. EDS6-10) Converts process connection to 1 /2-14 NPT or to Rc1/2; in carbon steel or in 316 stainless steel. When ordering this instrument, specify. 1. CODE SYMBOLS 2. Measuring range 3. Output orientation (burnout direction) when abnormality is occured in the transmitter. Hold/Overscale (21.6mA)/Overscale (3.2mA) Unless otherwise specified, output hold function is supplied. 4. Indication method (indicated value and unit) in case of the actual scale (code D,H,P,S on 9th digit). 5. Tag No.(up to 26 alphanumerical characters), if required. CODE SYMBOLS 1 2 3 4 5 6 7 8 Digit 4 6, 7 9 10 11 12 13 14 15 Description <Connections> Process Oval flange connection screw 7/16-20UNF Rc1/4 1/4-18NPT 7/16-20UNF 1/4-18NPT M10 1/4-18NPT M10 1/4-18NPT 7/16-20UNF <Span and materials> Process cover Span limit [kPa]{bar} 316 stainless steel 16.66…500 {0.16…5} 316 stainless steel 100…3000 {1…30} 316 stainless steel 333.3…10000 {3.33…100} Conduit connection G1/2 1/2-14NPT Pg13.5 M20×1.5 Pg13.5 Note (×1) (×1) (×1) (×1) (×1) F HG 0 9 10 11 12 13 14 15 4 Digit No. of code A B C D E Diaphragm Wetted cell body 316L stainless steel 316 stainless steel 2V 316L stainless steel 316 stainless steel 3V 316L stainless steel 316 stainless steel 4V <Indicator and arrester> Indicator Arrester None None Z/S board Analog, 0 to 100% linear scale None attached. Analog, custom scale None Approval pending for None Yes 10th digit Analog, 0 to 100% linear scale Yes code "G, H, J" Analog, custom scale Yes Digital, 0 to 100% None Digital, custom scale None Digital, 0 to 100% Yes Digital, custom scale Yes Digital, 0 to 100% (Local adjustment unit with LCD display) None Approval Digital, custom scale pending for (Local adjustment unit with LCD display) None 10th digit Digital, 0 to 100% code "D, E, (Local adjustment unit with LCD display) Yes G, H, J" Digital, custom scale (Local adjustment unit with LCD display) Yes <Approvals for hazardous locations> None (for ordinary locations) TIIS, Flameproof (Conduit seal) (Available for 4th digit code “A“) TIIS, Flameproof (Cable gland seal) (Available for 4th digit code “A“) FM, Flameproof (or explosion proof) (Available for 4th digit code “B“) CSA Frameproof (or explosion proof) (Available for 4th digit code “B“) TIIS, Intrinsic safety (Approval pending) FM, Intrinsic safety and Nonincendive CSA Intrinsic safety and Nonincendive <Vent/ drain and mounting bracket> Vent/drain Mounting bracket Standard None Standard Yes, stainless steel Side None Side Yes, stainless steel <Options> Extra SS tag plate Stainless steel elec. housing Coating of cell None None None Note 1 (*1) Yes None None None None Yes Yes None Yes <Special applications and fill fluid> Treatment Fill fluid Standard Silicone oil Degreasing Silicone oil Oxygen service Fluorinated oil (7th digit code “V“ only) NACE specification Silicone oil (Not available for 15th digit code “A“, “B“) <Sensor O-ring / Gasket> Viton (O-ring) Teflon (gasket) <Bolt/nut> Cr-Mo alloy hexagon socket head cap screw/carbon steel nut Cr-Mo alloy hexagon bolt/nut NACE bolt/nut (ASTM A193 B7M/A194 2HM) NACE bolt/nut (ASTM A320 L7M/A194 2HM) 304 stainless steel bolt/304 stainless steel nut A B D E F H L P Q S 1 2 4 5 A B C D E G H J A C D F Y B M N Y G A N A B A B C D E Note 1: (*1) Costomer tag number can be engraved on standartd stainless steel name plate. If extra tag plate is required, select “Yes“. 5 FHG...4 OUTLINE DIAGRAM (Unit:mm) Note2) Vent/drain plug (When the vent/drain plug attached on the upper side of the detector) Fastener (Flameproof only) Zero ADJ. screw MTG. Pipe JIS 50A (2B) "A" Press. conn. 41 52.5 58 Down 88 38 U - bolt M8 ø80 70 130 104 ø80 Up Cable gland (option) 210 189 (6th digital code “5”) 4 holes 9 dia. Note1) Vent/drain plug 37 (27) "C" Conduit conn. "B" Conduit conn. With field ind. (option) Approx.147 Detail "A" (Press. conn.) ø18.5 Detail "B" (Conduit conn.) 43 Earth terminal Detail "C" ø13 H G 1/2 D 231 ø7 Electronics unit Oval flange screw See table 1 41.3 E 17 8 F 2.5 ø15 Side vent (option) See table 1 See table 1 Sensor unit 4-M8 12 Conduit conn. D E F 4th digit of the code symbols Press.conn. H A G1/2 17 8 Rc1/4 B 1/2-14NPT 16 5 1/4-18NPT C Pg13.5 8 4.5 1/4-18NPT D M20 1.5 16 5 1/4-18NPT E Pg13.5 8 4.5 1/4-18NPT Oval flange screw 7/16-20UNF Screw depth15 7/16-20UNF Screw depth15 M10 Screw depth15 M10 Screw depth15 7/16-20UNF Screw depth15 27 54 70 104 Table 1 Note1) Cable gland is supplied in case of 10th digit code "C". ø11 cable is suitable. Note2) The pressure connector is located on the down side surface of the detector, when the vent / drainplug is attatched on the upper side of the detector CONNECTION DIAGRAM CK CK (M4 screws) Caution on Safety *Before using this product, be sure to read its instruction manual in advance. Head Office 6-17, Sanbancho, Chiyoda-ku, Tokyo 102-0075, Japan http://www.fesys.co.jp/eng Sales Div. International Sales Dept. No.1, Fuji-machi, Hino-city, Tokyo, 191-8502 Japan Phone: 81-42-585-6201, 6202 Fax: 81-42-585-6187 http: //www.fic-net.jp/eng Information in this catalog is subject to change without notice. Printed in Japan