Bulletin 700-SH Solid-State Relays Overview/Product Selection Bulletin 700-SH Table Of Contents • • • • • • Product Selection . . . . . . . Accessories . . . . . . . . . . . . Specifications . . . . . . . . . . Approximate Dimensions . . . . . . . . . . . . Basic Application Considerations . . . . . . . . . 40 A (resistive) Max. Continuous Load (Output) Current with Heat Sink 264V AC or 528V AC Max. Load Voltage Range Options 5…24V DC, 100…120V AC, 200…240V AC Control Input Voltage LED Indicator for Input/Logic ON/OFF Status Monitoring Built-in Varistor to Absorb Most Surges Protective Cover for Added Safety (Meets VDE 106 Finger Safe Standard) 51 52 53 56 57 Product Selection Input-to-Output Isolation Method Zero Cross Function LED Indicator Rated Output (Load) Max. Current and Voltage Range ➊ Phototriac 5 A @ 24…240V AC Rated Input Control Voltage Cat. No. FactoryStocked Item (Single Pack) 5…24V DC 700-SH05GZ25 ✔ 100…120V AC 700-SH05GA12 ✔ 200…240V AC 700-SH05GA22 ✔ 5…24V DC 700-SH10GZ25 ✔ 100…120V AC 700-SH10GA12 ✔ 200…240V AC 700-SH10GA22 ✔ 5…24V DC 700-SH10HZ25 ✔ 5…24V DC 700-SH25GZ25 ✔ 100…120V AC 700-SH25GA12 ✔ 200…240V AC 700-SH25GA22 ✔ 5…24V DC 700-SH25HZ25 ✔ 5…24V DC 700-SH40GZ25 ✔ 100…120V AC 700-SH40GA12 ✔ 200…240V AC 700-SH40GA22 ✔ 5…24V DC 700-SH40HZ25 ✔ Photocoupler Phototriac 10 A @ 24…240V AC Photocoupler 10 A @ 200…480V AC Phototriac Yes Yes 25 A @ 24…240V AC Photocoupler Photocoupler 25 A @ 200…480V AC Phototriac 40 A @ 24…240V AC Photocoupler 40 A @ 200…480V AC ➊ Maximum load current when mounted on a heat sink 51 Bulletin 700-SH Solid-State Relays Accessories Description Pkg. Qty Cat. No. Factory-Stocked Item Heat Sink— Panel or DIN Rail Mount ➊ 1 700-S10 ✔ Heat Sink— Panel or DIN Rail Mount ➊ 1 700-S20 ✔ Heat Sink— Panel or DIN Rail Mount ➊ 1 700-S30 ✔ DIN Rail Mounting Pack Standard 35 x 7.5 mm DIN Rail, 1 meter long, 10 rails per package. Order must be for 10 rails or multiples of 10. 10 199-DR1 ✔ Cat No. 700-S10 Cat No. 700-S20 Cat No. 700-S30 Cat No. 199-DR1 ➊ For information regarding selection of the proper heat sink for your application, refer to "Heat Sink Size Vs. Load Current" graph on page 54 or "Load Current Vs. Ambient Temperature Characteristics" on page 55. 52 Bulletin 700-SH Solid-State Relays Specifications Control/Input Ratings Cat. No. Rated Control Voltage Operating Control Voltage Range Impedance ➊ 5...24V DC 4...32V DC 15 mA max ➋ Control Voltage Levels Pick-up Voltage Drop-out Voltage 4V DC max. 1V DC min. 700-SH_ _G… 700-SH_ _ H… 100...120V AC 75...132V AC 36 kΩ +/-20% 75V AC max. ➌ 20V AC min. ➌ 200...240V AC 150…264V AC 72 kΩ +/-20% 150V AC max. ➌ 40V AC min. ➌ 5...24V DC 4…32V DC 5 mA max. ➋ 4V DC max. 1V DC min. Load/Output Ratings Cat. No. Applicable Load Rated Load Voltage Load Voltage Range — — 24…240V AC 19 …264V AC 700-SH05G… 700-SH10G… Continuous Load Current (Resistive) With Heat Sink (A) ➍ Without Heat Sink (A) ➍ Min. Max. Min. Max. 0.1 A 5A 0.1 A 3A 0.1 A 10 A 0.1 A 4A 700-SH10H… 200…480V AC 180…528 VAC 0.2 A 10 A 0.2 A 4A 700-SH25G… 24…240V AC 19…264V AC 0.1 A 25 A 0.1 A 4A 700-SH25H… 200…480V AC 180…528V AC 0.2 A 25 A 0.2 A 4A 700-SH40G… 24…240V AC 19…264V AC 0.1 A 40 A 0.1 A 6A 700-SH40H… 200…480V AC 180…528V AC 0.2 A 40 A 0.2 A 6A Max. Inrush Current➎ 60 A (@50/60 Hz, 1 cycle) 150 A (@50/60 Hz, 1 cycle) 220 A (@ 50/60 Hz, 1 cycle) 440 A (@ 50/60 Hz, 1 cycle) ➊ ➋ ➌ ➍ The input impedance is measured at the maximum value of the rated supply voltage. With a constant current input system, SSR impedance varies with a change in input voltage. Refer to graphs, “Temperature Characteristics…” and “Must Release Voltage” on page 54 for further details. When specified heat sink is used. Refer to accessories, page 52 for applicable heat sinks. For more details, refer to graphs “Load Current Vs. Ambient Temperature Characteristics” on page 55, and the “Heat Sink vs. Load Current” graph on page 54. ➎ If the SSR operation is continuous ON/OFF, this value should be reduced by 50%. Refer to “Inrush Current Resistivity” graphs on page 54 for more details. 53 Bulletin 700-SH Solid-State Relays Specifications, Continued Characteristics Cat. No. 700-SH05G, -SH10G, SH25G Load Switching Method/ Device 700-SH40G 700-SH10H, -SH25H, SH40H Triac Thyristor Pick-up Time 1/2 of load power source + 1 ms max. (DC input) 3/2 of load power source + 1 ms max. (AC input) Drop-out Time 1/2 of load power source + 1 ms max. (DC input) 3/2 of load power source + 1 ms max. (AC input) 1.6 V (RMS) max 1.8 V (RMS) max 5 mA max (at 100V AC) 10 mA max. (@ 200V AC) Output ON Voltage Drop Output Leakage Current 10 mA max (at 200V AC) 20 mA max. (@ 400V AC) Output VDRM, VCEO (V) 600 600 1200 Output di/dt (A/uS) -SHO5G = 100, -SHO10G, -SH25G= 50 50 100 Output dv/dt (V/uS) -SHO5G = 200, -SHO10G, -SH25G= 100 100 300 Output I2t (A2S) -SHO5G = 24.5, -SHO10G=112.5 -SH25G= 260 1260 260, SH40 = 1800 Output Tj °C Max. 125 Insulation Resistance 100 MΩ min (at 500 VDC) Dielectric Strength 2,500V AC, 50/60 Hz for 1 minute Vibration Resistance (max.) 10…55 Hz, 1.5 mm double amplitude (10 G) Shock Resistance (max.) 1,000 m/s2 (100 G) Operating: -30°C…80°C (-22°F…176°F) with no icing or condensation Ambient Temperature Storage: -30°C…100°C (-22°F…212°F) with no icing or condensation Operating: 45%…85% (no condensation) Ambient Humidity Standards ➊ Weight UL508, CSA C22.2, CE, TÜV Approx. 60g Approx. 70g Approx. 80g ➊ Cat. No. 700-SH_ _ _HZ25 not CE or TÜV approved. Inrush Current Resistivity➋ ➌ ➋ Inrush current resistivity is the ability of an SSR to withstand a large surge current for a short period of time. Surges are considered non-repetitive (max. repeatability once every 2…5 seconds). Keep the inrush current to half the rated value if it occurs repetitively. Exceeding the non-repetitive inrush current will damage the SSR. ➌ The heat sink size refers to the combined area of the sides of the heat sink that radiate heat. For example, when a current of 18 A is allowed to flow through the SSR at 40°C, the graph shows that the heat sink size is about 450 cm2. Therefore, if the heat sink is square, one side of the heat sink must be 15 cm (152 x 2 = 450) or longer. 54 Bulletin 700-SH Solid-State Relays Specifications, Continued Load Current vs. Ambient Temperature Characteristics➊➋ ➊ For the above 5 graphs, the line “with iron plate measuring 100 x 100 x 0.8” means the SSR is mounted directly to an iron plate of at least this size. ➋ All graphs assume conductive grease is being used. Refer to page 56 for details of using conductive grease. 55 Bulletin 700-SH Solid-State Relays Approximate Dimensions Mounting Considerations➊➋➌➍➎ All units are in millimeters unless otherwise indicated. Dimensions are not intended for manufacturing purposes. Terminal Arrangement/ Internal Connections (Top View) Four, M4 x 8 4.5 dia. screws Mounting Holes Two, 4.3-dia. or M4 holes Load Load power supply 58 max. 47.5 44 Load 1 2 47.6±0.2 Operating indicator 4.5 25 43 max. Cat. No. 700-SH05… (-) 4 13.8 (+) 3 Input 25 max. 27 max. 4.5 dia. Two, M5 x 12 screws Mounting Holes Two, 4.3-dia. or M4 holes 58 min.47.5 44 47.6±0.2 Operating indicator 4.5 25 43 max. Cat. No. 700-SH40 13.8 25 max. 27 max. Two, M4x8 ➊ The proper mounting orientation of the heat sink is so the heat fins run perpendicular to the floor (vertical) to maximize ventilation flow. ➋ If the fins do not run perpendicular to the floor, a 30% current derating is required. ➌ When attaching a heat sink to Bulletin 700-SH, apply heat conductive grease on the heat sink to maximize heat transfer between the SSR and the heat sink. Recommended types: Silicon based, Toshiba YG6240; Non-silicon based, AOS company type 53300. ➍ Tighten the SSR panel/heat sink mounting screws to a torque of 0.78…0.98 Nm (6.9…8.7 lb-in). ➎ Tighten the SSR terminal wiring screws as follows M4: 0.98…1.37 Nm (8.67…12.12 lb-in.), M5: 1.57…2.35 Nm (13.89…20.8 lb-in.) Heat Sinks➏ ➐ Two, M3 holes Two, M4 holes 4.6 dia. 35±0.2 Two, 3.2-dia. holes 44 max. 30 35 30.5 0.3 47.6 47 max. Mounting Holes Two, 4.4-dia. or M4 holes 90±0.4 5.6 5 4.5 6 77 max. 51 max. 90±0.3 Cat. No. 700-S10 100 max. 4.6 dia. Two, M3 holes Two, M4 holes Mounting Holes Two, 3.2-dia. holes 35±0.2 71 max. 35 30.5±0.3 30 75 max. Two, 4.4-dia. or M4 holes 90±0.4 47.6 28 5.6 13 5 4.5 100 max. 77 max. Cat. No. 700-S20 90±0.3 100 max. 47.6 4.6 dia. 35 100 max. Mounting Holes Two, 3.2-dia. holes Three, M4 holes 35±0.2 30 Two, 4.4-dia. or M4 holes 104 max. 90±0.4 56±0.3 77 max. 90±0.3 5.6 28 5 100 max. 13 4.5 Cat. No. 700-S30 100 max. ➏ Tighten the heat sink mounting screws (M4) to a torque of 0.98…1.37 Nm (8.67…12.12 lb-in). ➐ Heat sink weight: cat. nos. 700-S10 = 200 g, 700-S20 = 400 g, 700-S30 = 560 g 56 Bulletin 700-SH Solid-State Relays Basic Application Considerations Load Connection • • For an AC load, use a power supply rated at 50 or 60 Hz. The maximum operating frequency is 10 Hz. The Bulletin 700-SH has a built-in varistor for surge/inrush protection of AC loads. If additional suppression is required, connect an external varistor across the load device terminals. Select a varistor which meets the load voltage condition outlined in the table below. Load Voltage Varistor Voltage 100…120V AC 240…270 V 200…240V AC 440…470V 380…480V AC 820…1000V Varistor Surge Resistance 1000 A min. Zero Cross Function A SSR with a zero cross function operates when an AC load voltage reaches the zero point or its vicinity. This reduces clicking noises when the load is switched, and minimizes the influence of an inductive load, such as a lamp, heater, or motor, on the power supply because the inrush current of the load is reduced. This can also minimize the scale of the inrush current protection circuit. Output (load voltage) Input ON OFF At a low applied voltage, such as 24V AC, the load current is not fully supplied. When the unit is switched ON, the voltage required to power the unit deprives the output signal of the necessary voltage level and thus creates loss time. The lower the load voltage is, the greater the loss time is. This condition, however, will not create any serious problems. Loss time For a DC inductive load, a diode should be connected parallel to the load to absorb the counter electromotive force (OFF) of the load. Load Input SSR Load power supply Note: For additional details when using Solid-State Relays, refer to pub. 700-AT001A--EN-E, “Solid-State Relay Application Guide" available at www.theautomationbookstore.com. 57