DATASHEET ® HTM HEAVY TRANSPORTATION SERIES 125 V MODULE BMOD0063 P125 B14/B24/B04 BMOD0063 P125 B33 FEATURES AND BENEFITS • CAN Bus digital monitoring and communications • Highest power performance available • Over 1,000,000 duty cycles • Temperature and voltage monitoring • Ultra-low internal resistance • Shock and vibration immunity (ISO16750:T14, EN61373) TYPICAL APPLICATIONS • Buses • Electric trains and trolleys • Heavy duty transportation • Cranes, RTGS • Utility vehicles • Mining Equipment PRODUCT SPECIFICATIONS CAPACITANCE B04/B14/B24/B33 Nominal capacitance 63 F Tolerance capacitance +20% / -0% VOLTAGE Rated voltage 125 V DC Surge voltage 135 V DC Maximum operating voltage 130 V DC Isolation voltage 50Hz, 1 min. Maximum string operating voltage 1,500 V DC 4,000 V DC RESISTANCE ESR, DC Max., room temperature 18 mΩ Resistance tolerance Max. Thermal resistance (Rth) 0.032°C/W TEMPERATURE Operating temperature range -40°C to +65°C Max. ambient operating temp. +50°C Storage temperature range -40°C to +70°C Temperature characteristics Capacitance change Internal resistance change ± 5% at 25º C ± 150% at 25º C POWER Pd 1,750 W/kg Pmax 4,700 W/kg ENERGY Emax Energy available Energy Available equals 1/2C (Vnom^2 – 1/2Vnom^2) /3600 2.53 Wh/kg 101.7 Wh CYCLES Cycles 125 V to 62.5 V DC, RT 1,000,000 Capacitance change 20% decrease Internal resistance 100% increase Within % of initial specified value. Within % of initial specified value. 25 September 2009 Page 1 • Document number: 1014696.2 DATASHEET ® HTM HEAVY TRANSPORTATION SERIES 125 V MODULE BMOD0063 P125 B14/B24/B04 BMOD0063 P125 B33 PRODUCT SPECIFICATIONS (cont.) LIFESPAN Lifetime 125 V DC, RT End of life characterized as -20% C from nominal C, or increase of 100% in ESR B04/B14/B24/B33 100,000 hours Endurance After 1,500 hours application of rated voltage at 65°C. Within % of initial specified value. Capacitance change <20% decrease Internal resistance change <60% increase Life test After 10 years at rated voltage and 25°C. Within % of initial specified value. Capacitance change 20% decrease Internal resistance 100% increase CURRENT Leakage current 5.2 mA Maximum continuous current 150 A Maximum peak current, 1 sec 750 A Maximum continuous current with fan cooling 150 A Maximum continuous current with passive cooling 55 A Self discharge 50% After 72 hours at 25°C. Initial leakage current can be higher. 1 second, 10% duty cycle Assuming 15°C temperature rise above ambient temperature Assuming 15°C temperature rise above ambient temperature % of initial V, 30 days RT 100V; 12 hours charge and hold CONNECTION Power terminal Communications Radsok® See page 3 MONITORING Cell balancing VMS (Maxwell Technologies® Voltage Management System) Voltage and Temperature Monitoring CANBus SAE J1939 (B14/B24/B04) Analog (B33) SIZE Dimensions (L x W x H) (mm) (±0.5mm) Weight 762 x 425 x 265 (B14/B24/B33) 619 x 425 x 265 (B04) 59.5 kg RATINGS Fan power Max. each fan Environmental Protection Shock resistance Vibration resistance 25 September 2009 12V / 42W (B14) 24V / 55W (B24/B33) No Fan (B04) IP65; IP55 (fans) SAE J2464 EN 61373; ISO16750 Table 14 Page 2 • Document number: 1014696.2 DATASHEET ® HTM HEAVY TRANSPORTATION SERIES 125 V MODULE BMOD0063 P125 B14/B24/B04 BMOD0063 P125 B33 DIMENSIONS (mm) Bx4 Modules only B33 Module only Pin Pin Assignment 1 Center Tap Voltage 2 Positive Tap Voltage 3 Temperature Sensor Lead 1 or 2 4 Temperature Sensor Lead 2 or 1 5 Negative Tap Voltage Bx4 Modules only Bx4 Modules only Note: B33 does not have a fan Product dimensions are for reference only unless otherwise identified. Product dimensions and specifications may change without notice. Please contact Maxwell Technologies directly for any technical specifications critical to application. Drawing no. 1014553 25 September 2009 Page 3 • Document number: 1014696.2 DATASHEET ® HTM HEAVY TRANSPORTATION SERIES 125 V MODULE BMOD0063 P125 B14/B24/B04 BMOD0063 P125 B33 INCLUDED IN BMOD0063 P125 2 Power connectors: • Mounting adapters with isolation and mating lug connectors • Adapters for normal or perpendicular mounting of power cables (AWG 1/0) 1 CAN bus serial communications connector, male, Deutsch DTM04-08PA with WM-8D and 0462-201-20141 (B04/B14/B24) 1 CAN bus serial communications connector, female, Deutsch DTM06-08SA with WM-8S and 0460-201-20141 (B04/B14/B24) 1 ANALOG, 5 pin connecter (B33) MOUNTING RECOMMENDATIONS The module should be mounted to a strong chassis surface with four M8 screws of appropriate length for the application. The mounting screws should have a mechanical locking method that is appropriate for the vibration levels. To provide the best possible EMI protection, the mounting surface should be electrically grounded. Do not reverse polarize. The use of alternate module mounting orientations or custom feet other than those provided by Maxwell Technologies will result in voiding the warranty unless such uses have been disclosed to Maxwell and approved by Maxwell by express written consent prior to implementation. MARKINGS Modules are marked with the following information: Rated capacitance, rated voltage, product number, name of manufacturer, positive and negative terminal, warning marking, serial number. Maxwell Technologies, Inc. Worldwide Headquarters 9244 Balboa Avenue San Diego, CA 92123 USA Tel: +1 858 503 3300 US Free Call: +1 877 511 4324 Fax: +1 858 503 3301 25 September 2009 Maxwell Technologies SA CH-1728 Rossens Switzerland Tel: +41 (0)26 411 85 00 Fax: +41 (0)26 411 85 05 Maxwell Technologies, GmbH Brucker Strasse 21 D-82205 Gilching Germany T: +49 (0)8105 24 16 10 F: +49 (0)8105 24 16 19 Online: www.maxwell.com • Email: [email protected] Maxwell Technologies, Inc. Shanghai Representative Office Rm.2104, Suncome Liauw’s Plaza 738 Shang Cheng Road, Pudong New Area Shanghai 200120, P.R. China Tel: +86 21 5836 5733 Fax: +86 21 5836 5620 Page 4 • Document number: 1014696.2