KB3386 Kingbor Technology Co.,Ltd TEL:(86)0755-26508846 FAX:(86)0755-26509052 400mA Buck/Boost Charge Pump LED Driver FEATURES DESCRIPTION ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ The KB3386 is a current regulated charge pump ideal for powering high brightness LEDs for camera flash applications. The charge pump can be set to regulate two current levels for FLASH and TORCH modes. The KB3386 automatically switches modes between step-up and step-down ensuring that LED current does not depend on the forward voltage. A low current sense reference voltage (50mV) allows the use of small 0603 current sensing resistors. The KB3386 is . offered in 10-pin DFN package. Output Current up to 400mA Up to 94% Efficiency in Torch Mode Automatic Softstart Limits Inrush Current Adjustable FLASH Mode x1 and x2 Automatic Modes for High Efficiency Minimum External Components: No Inductors High Frequency Operation: 2.4 MHz Low 50mV Reference for low Loss Sensing 1+A Shutdown Current PWM Dimming Control Automatic Switchover Between Buck/Boost Overvoltage Protection on Output Overcurrent/Temerature Protection Low Ripple and EMI Space Saving 10-pin 3mm x 3mm DFN Package APPLICATIONS ■ White LED Torch/Flash for Cell Phones, DSCs, and Camcorders ■ Generic Lighting/Flash/Strobe Applications ■ White LED Backlighting VIN 1 10 VOUT C1 2 9 PGND C2 3 8 SGND FLASH 4 7 IFB EN 5 6 ISET KB3386 10 Pin DFN Now Available in Lead Free Packaging APPLICATION CIRCUIT VIN (2.7 - 5.5V) CIN 2.2+F VIN CFC 0.47+F 2 C1 KB3386 PGND 9 3 C2 SGND 8 TORCH/FLASH 4 FLASH 5 ENABLE EN VOUT 400mA FLASH 10 1 FB 7 RSET 6 COUT 1+F WLED FB=150mV RSET 106K 1 RSENSE 0.331 1 KB3386 Kingbor Technology Co.,Ltd TEL:(86)0755-26508846 FAX:(86)0755-26509052 400mA Buck/Boost Charge Pump LED Driver PIN CONFIGURATION VOUT PGND SGND IFB ISET 10 9 8 7 6 TOP VIEW TOP Marking XXXX 1 2 3 4 5 VIN C1 C2 FLASH EN 86ER yyyy XXXX: LOT number yyyy: Data code ORDER INFORMATION Part number KB3386ER : Pin 1 Package DFN-10,GREEN Marking 86ER PIN DESCRIPTION PIN NUMBER PIN NAME DESCRIPTION 1 VIN Input Voltage for the charge pump. Decouple with 2.2+F ceramic capacitor close to the pins of the IC. 2 C1 Positive input for the external fly capacitor. Connect a ceramic 0.47+F capacitor close to the pins of the IC. 3 C2 Negative input for the external fly capacitor. Connect a ceramic 0.47+F capacitor close to the pins of the IC. 4 FLASH Logic input to toggle operation between FLASH and TORCH mode. In TORCH mode FB is regulated to the internal 50mV reference. In FLASH mode FB reference voltage can be adjusted by changing the resistor from RSET pin to ground. Choose the external current sense resistor (RSENSE) based on desired current in TORCH mode. 5 EN Shutdown control input. Connect to VIN for normal operation, connect to ground for shutdown. 6 RSET Connect a resistor from this pin to ground. When in FLASH mode (FLASH = High) this resistor sets the current regulation point according to the following: VFB = (1.26V/ RSET)*11.2K1. 7 FB Feedback input for the current control loop. Connect directly to the current sense resistor. 8 SGND Internal ground pin. Control circuitry returns current to this pin. 9 PGND Power ground pin. Fly capacitor current returns through this pin. 10 VOUT Charge Pump Output Voltage. Decouple with an external capacitor. At least 1uF is recommended. Higher capacitor values reduce output ripple. 2 KB3386 Kingbor Technology Co.,Ltd TEL:(86)0755-26508846 FAX:(86)0755-26509052 0 400mA Buck/Boost Charge Pump LED Driver ABSOLUTE MAXIMUM RATINGS (Ta=+250C) VIN , VOUT ...................................................................... -0.3V to 6V Output Current Pulse (Flash) .......................... 500mA Output Current Continuous (Torch) ................. 200mA Storage Temperature ...................... -65°C to +150°C Operating Temperature ..................... -40°C to +85°C VEN ......................................................... ZeroV to 7V 3x3 10 DFN .........................................OJA = 57.1°C/W ESD Rating. ................................................ 2kV HBM ELECTRICAL CHARACTERISTICS 0 (Ta=+25 C) TA = -40°C to +85°C, VIN = 3.6, CIN = 2.2+F, CFC = 0.47+F, COUT = 1.0+F. VSHDN = VIN, typical values at 25°C. The z denotes the specifications which apply over the full operating range unless otherwise noted. PARAMETER Operating Input Voltage MIN. TYP. 2.7 Quiescent Current 0.5 MAX. UNITS CONDITIONS 5.5 V z 3 mA z 2 Shutdown Current FLASH = VIN, 2x mode 1 Oscillator Frequency V IN = 2.7 - 5.5V FLASH = 0Volts, Iload = 100µA 2.4 µA V IN = 5.5V, VEN = 0Volts MHz Charge Pump Equivalent Resistance (x2 mode) 5 V FB = 0Volts, VIN = 3.6V Charge Pump Equivalent Resistance (x1 mode) 0.6 0.8 V IN= 3.6V FB Reference Voltage 138 150 162 mV z FLASH = VIN R SET = 106K FB Reference Voltage 45 50 55 mV z FLASH = GND FB Pin Current 0.5 µA EN, FLASH Logic Low 0.4 V z V z 0.5 µA z 500 µs z EN, FLASH Logic High 1.3 EN, FLASH Pin Current V OUT Turn-on Time 250 Thermal Shutdown Temperature 145 V FB = 0.3V V IN = 3.6V, FB within 90% of regulation ºC 3 KB3386 Kingbor Technology Co.,Ltd TEL:(86)0755-26508846 FAX:(86)0755-26509052 400mA Buck/Boost Charge Pump LED Driver TYPICAL PERFORMANCE CHARACTERISTICS VIN = 3.6, Typical Application, TA = 25°C unless otherwise noted. Torch Mode 150mA Iout 250 D1 = AOT 2015HPW-1915B LED. Flash Mode 400mA Iout 600 500 200 IOUT (mA) (mA) 400 150 Iout Vf = 3.5V 100 Vf = 3.3V Vf = 4.1V 200 Vf = 3.8V Vf = 3.5V Vf = 3.1V 50 300 100 Vf = 3.2V Vf = 3.0V 0 3.0 3.2 3.4 3.6 Vin (V) 3.8 4.0 0 3.0 4.2 Figure 1. Output Current vs. Supply Voltage (CIN = 2.2+F, CFC = 0.47+F, COUT = 1.0+F Torch Mode 150mA Efficie 3.2 3.6 VIN (V) 3.8 4.0 4.2 Figure 2. Output Current vs. Supply Voltage (CIN = 2.2+F, CFC = 0.47+F, COUT = 1.0+F Flash Mode 400mA Efficie 100 100 3.4 90 Efficiency (%) Efficiency (%) Vf = 4.1V 80 Vf = 3.5V 70 Vf = 3.3V Vf = 3.1V 60 Vf = 3.8V Vf = 3.5V 80 Vf = 3.2V 70 60 Vf = 3.0V 50 40 3.0 90 50 3.2 3.4 3.6 Vin (V 3.8 4.0 4.2 Figure 3. Efficiency vs. Supply Voltage (CIN = 2.2+F, CFC = 0.47+F, COUT = 1.0+F) 40 3.0 3.2 3.4 3.6 Vin (V 3.8 4.0 4.2 Figure 4. Efficiency vs. Supply Voltage (CIN = 2.2+F, CFC = 0.47+F, COUT = 1.0+F) Recommended PCB Layout 4 KB3386 Kingbor Technology Co.,Ltd TEL:(86)0755-26508846 FAX:(86)0755-26509052 400mA Buck/Boost Charge Pump LED Driver FUNCTIONAL DIAGRAM CLK RSET BLOCK RSET 6 + RSET { } 1.26V V= RSET RSET REF BG REF + - 1.26V RESISTOR TAPS COUNTER 32 COUNT FB REF 1 MUX 2x1 50mV 0 s + - FB 7 FB COMP FB COM P SGN 8 ONE SHOT x11.2kohms FLASH 4 FLASH=1, S=1, RSET REF FLASH=0, S=0, 50mV SET DOMINANT S 0 CLR R EN 5 VIN 1 MODE SWITCH 0 =1X 1=2X 135C ON THERMAL FAULT OVER TEMP COMP 145C OFF 2.4MHZ CLK CHARGE PUMP SWITCHES C1 C2 VOUT CLK PGND THEORY OF OPERATION The KB3386 is a charge pump regulator designed for converting a Li-Ion battery voltage of 2.7V to 4.2V to drive a white LED used in digital still camera Flash and Torch applications. The KB3386 has two modes of operation which are pin selectable for either Flash or Torch. Flash mode is usually used with a pulse of about 200 to 300 milliseconds to generate a high intensity Flash. Torch can be used continuously at a lower output current than Flash and is often used for several seconds in a digital still camera “movie” mode. The KB3386 also has two modes of operation to control the output current, the 1X mode and 2X mode. Operation begins after the enable pin EN receives a logic high, the bandgap reference wakes up after 200+sec, and then KB3386 goes through a soft-start mode designed to reduce inrush current. The KB3386 starts in the 1X mode, which acts like a linear regulator to control the output current by continuously monitoring the feedback pin FB. In 1X mode, if the KB3386 auto detects a dropout condition, which is when the FB pin is below the 5 KB3386 Kingbor Technology Co.,Ltd TEL:(86)0755-26508846 FAX:(86)0755-26509052 400mA Buck/Boost Charge Pump LED Driver APPLICATION INFORMATION regulation point for more than 32 cycles of the internal clock, the KB3386 automatically switches to the 2X mode. The KB3386 remains in the 2X mode until one of four things happens: 1) the enable pin EN has been toggled, 2) the Flash pin has changed from high to low, 3) VIN is cycled or 4) a thermal fault occurs. The 2X mode is the charge pump mode where the output can be pumped as high as two times the input voltage, provided the output does not exceed the maximum voltage for the KB3386, which is internally limited to about 5.5V. In the 2X mode, as in the 1X mode, the output current is regulated by the voltage at the FB pin. In the Torch mode, (Flash = GND) the Flash pin is set to logic low and the KB3386 FB pin regulates to 50mV output: VFB = 50mV (Torch Mode) When in Flash mode, (Flash = VIN), the FB regulation voltage is set by the resistor RSET connected between the RSET pin and SGND and the equation: VFB = (1.26V/ RSET)*11.2K1 (Flash Mode) Where 1.26V is the internal bandgap reference voltage and 11.2K1 is an internal resistance used to scale the RSET current. Typical values of RSET are 40K1 to 180K1 for a range of VFB = 300mV to 75mV in Flash mode. The output current is then set in either Flash or Torch mode by the equation: IOUT = VFB / RSENSE Manufacturers/ Website TDK/www.tdk.com TDK/www.tdk.com TDK/www.tdk.com TDK/www.tdk.com Murata/www.murata.com Murata/www.murata.com Murata/www.murata.com Murata/www.murata.com Part Number C1005X5R0J474K C1005X5R0J105K C1608X5R0J225K C1608X5R0J475K GRM155R60J474KE19D GRM155R60J105KE19D GRM188R60J225KE19D GRM188R60J475KE19D _______________OVERTEMPERATURE PROTECTION When the temperature of the KB3386 rises above 145 degrees Celsius, the over temperature protection circuitry turns off the output switches to prevent damage to the device. If the temperature drops back down below 135 degrees Celsius, the part automatically recovers and executes a soft start cycle. ____________________OVERVOLTAGE PROTECTION The KB3386 has over voltage protection. If the output voltage rises above the 5.5V threshold, the over voltage protection shuts off all of the output switches to prevent the output voltage from rising further. When the output decreases below 5.5V, the device resumes normal operation ____________________OVERCURRENT PROTECTION The over current protection circuitry monitors the average current out of the VOUT = 50mV (Torch Mode) pin. If the average output current exceeds approximately 1Amp, then the over current protection circuitry shuts off the output switches to protect the chip. Capacitance/ Voltage 0.47uF/6.3V 1uF/6.3V 2.2uF/6.3V 4.7uF/6.3V 0.47uF/6.3V 1uF/6.3V 2.2uF/6.3V 4.7uF/6.3V Capacitor ESR at Size/Type/Thickness 100KHz 0402/X5R/0.55mm 0402/X5R/0.55mm 0603/X5R/0.9mm 0603/X5R/0.9mm 0402/X5R/0.55mm 0402/X5R/0.55mm 0603/X5R/0.8mm 0603/X5R/0.8mm 0.03 0.03 0.03 0.02 0.03 0.03 0.03 0.02 Table 1: Recommended Capacitors 6 KB3386 Kingbor Technology Co.,Ltd TEL:(86)0755-26508846 FAX:(86)0755-26509052 400mA Buck/Boost Charge Pump LED Driver APPLICATION INFORMATION The KB3386 charge pump circuit requires 3 capacitors: 4.7+F input, 1+F output and 0.47+F fly capacitor are typically recommended. For the input capacitor, a larger value of 10+F will help reduce input voltage ripple for applications sensitive to ripple on the battery voltage. All the capacitors should be ceramic to obtain low ESR, which improves bypassing on the input and output and improves output voltage drive by reducing output resistance. X5R or X7R Ceramic capacitors are recommended for most applications. A selection of recommended capacitors is included in Table 1. The input and output capacitors should be located as close to the VIN and VOUTpins as possible to obtain best bypassing, and the returns should be connected directly to the PGND pin or to the thermal pad ground located under the KB3386. The fly capacitor should be located as close to the C1 and C2 pins as possible. The sense resistor Rsense is determined by the value needed in the Torch mode for the desired output current by the equation: RSENSE = VFB / IOUT where VFB = 50mV (Torch Mode) Part Reference RSET RSET RSET RSET RSET RSET RSET RSET RSET RSET RSENSE RSENSE RSENSE RSENSE RSENSE Value 68k 75k 82k 91k 100k 110k 120k 130k 140k 150k 0.22 0.27 0.33 0.39 0.47 Once the RSENSE resistor has been selected for Torch mode, the VFB voltage can be selected for Flash mode using the following equation: VFB = IOUT *RSENSE (Flash Mode) where IOUT is for Flash Mode Next, the RSET resistor can be selected for Flash mode using the following equation: RSET = (1.26V/ VFB)*11.2K1 (Flash Mode) For an example of 150mA Torch mode and 400mA Flash mode, the values RSENSE = 0.331, VFB = 135mV (Flash Mode), and RSET = 106K1 are calculated. The power obtained in the Flash mode would be: PFLASH = VFB *IOUT = 133mV*400mA = 53mW. The typical 0603 surface mount resistor is rated at 1/10 Watt continuous power and 1/5 Watt pulsed power, more than enough for this application. For other applications, the PFLASH can be calculated from the resistor size selected. The RSENSE resistor is recommended to be size 0603 for most applications. Tolerance 5% Size 0402 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 0402 0402 0402 0402 0402 0402 0402 0402 0402 0603 0603 0603 0603 0603 Manufacturers any any any any any any any any any any Panasonic or Panasonic or Panasonic or Panasonic or Panasonic or Vishay Vishay Vishay Vishay Vishay Table 2: Resistor values and sizes 7 KB3386 Kingbor Technology Co.,Ltd TEL:(86)0755-26508846 FAX:(86)0755-26509052 400mA Buck/Boost Charge Pump LED Driver PACAGE DESCRIPTION PACKAGE: 10 PIN DFN D D/2 ø E/2 A (A3) E A1 Seating Plane SIDE VIEW Pin1 Designator to be within this INDEX AREA (D/2 x E/2) TOP VIEW D2 D2/2 1 2 3 4 5 INDEX AREA (D/2 x E/2) E2/2 E2 K L 10 9 e 8 7 6 b BOTTOM VIEW 3x3 10 Pin DFN SYMBOL Dimensions in Millimeters: Controlling Dimension MIN 0.80 0.00 A A1 A3 K ø b D D2 E E2 e L 0.20 0º 0.18 2.20 1.40 0.30 NOM 0.90 0.02 0.20 REF 0.25 3.00 BSC 3.00 BSC 0.50 BSC 0.40 Kingbor Technology TEL:(86) 0755-83095458 FAX: (86) 0755-88364052 www.kingbor.com MAX 1.00 0.05 14º 0.30 2.70 1.75 0.50 Dimensions in Inches Conversion Factor: 1 Inch = 25.40 mm MIN NOM MAX 0.032 0.036 0.039 0.000 0.001 0.002 0.008 REF 0.008 0º 14º 0.008 0.010 0.012 0.119 BSC 0.087 0.106 0.119 BSC 0.056 0.069 0.020 BSC 0.012 0.016 0.020 8